4G20D4,4G22D4发动机维修手册

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车辆维修手册引擎、发动机、燃油系统等说明书

Index Accessories and Modifications (168)Accessories (168)Additional Safety Precaution (169)Modifications (169)ACCESSORY (Ignition KeyPosition) (76)Accessory Power Socket (105)AddingAutomatic TransmissionFluid (225)Brake Fluid (228)Clutch Fluid (229)Engine Coolant (217)Engine Oil (212)Manual Transmission Fluid (227)Power Steering Fluid (230)Windshield Washer Fluid (224)Additional Information AboutYour Airbags (48)Additional Safety Precautions (48)Airbag Service (48)Additional Information AboutYour Front Airbags (43)How Your Front AirbagsWork (43)How Your S R S Indicator LightWorks (45)SRS Components (43)Additional Information AboutYour Seat Belts (40)Lap/Shoulder Belts (40)Seat Belt Maintenance (42)Seat Belt System Components (40)Additional Information AboutYour Side Airbags (46)How the Side Airbag IndicatorLight Works (47)How Your Side Airbags Work (46)Additives, Engine Oil (214)AdjustmentsHeadlights (254)Head Restraints (92)Mirrors (99)Seats (87)Steering Wheel (68)Airbag (SRS)............................... 9, 43Air Cleaner Element (231)Air Conditioning Filter (244)Air Conditioning System.......110, 117Maintenance (243)Usage................................. 113, 119Air Outlets (Vents)............... 112, 117Air Pressure, Tires (246)Alcohol in Gasoline (312)Antifreeze (217)Anti-lock Brakes (ABS)Indicator Light.................... 55, 187Operation (186)Anti-theft Steering Column Lock .. 75Appearance Care (267)Audio System........................ 125, 137Automatic Lighting Off Feature (63)Automatic Speed Control (69)Automatic Transmission (178)Capacity, Fluid.................. 306, 308Checking Fluid Level (225)Shifting (179)Shift Lever Position Indicator.. 179Shift Lever Positions (179)Shift Lock Release (182)CONTINUEDIndexBatteryCharging SystemIndicator............................ 54, 292Jump Starting............................. 285Maintenance............................... 238Specifications..................... 307, 309Before Driving............................... 159Belts, Seat..................................... 8, 40Beverage Holder............................ 102Body Repair.................................... 273BrakesAnti-lock System (ABS)............ 186Break-in, New Linings .............. 160Fluid........................................... 228Light, Burned-out.............. 259, 260Parking........................................ 100System Indicator.................. 54, 294Wear Indicators......................... 185Brakes, ABSOperation.................................... 186System Indicator.................. 55, 187Braking System.............................. 185Break-in, New Vehicle .................. 160Brightness Control, Instruments (64)Brights, Headlights......................... 62Bulb ReplacementBack-up Lights........................... 260Brake Lights ...................... 259, 260Ceiling Light............................... 264Courtesy Light........................... 264Front Parking Lights................. 258Front Side Marker Lights......... 257Headlights.................................. 255High-mount Brake Light.......... 262License Plate Lights.................. 263Rear Side Marker Lights.......... 261Specifications..................... 307, 309Spotlight...................................... 264Trunk Light................................ 265Turn Signal Lights..................... 257Bulbs, Halogen. (255)Cables, Jump Starting With.......... 285Capacities Chart.................... 306, 308Carbon Monoxide Hazard .............. 49Carrying Cargo.............................. 170Cassette PlayerCare (154)Operation............................130, 151CAUTION, Explanation of.............. ii CD Changer.......................... 133, 147CD Player...............................133, 145Ceiling Light................................... 106Center Pocket................................ 105Certification Label........................ 304Chains............................................. 251Change OilHow to........................................ 214When to....................................... 202Changing a Flat Tire..................... 277Changing Engine Coolant............. 219Charging System Indicator.... 54, 292CheckingAutomatic TransmissionFluid....................................... 225Battery Condition...................... 238Brake Fluid................................. 228Clutch Fluid................................ 229Drive Belts.................................. 244Engine Coolant........................... 166Engine Oil................................... 164Fuses........................................... 297Manual Transmission Fluid ..... 227Power Steering Fluid.................230IndexChecklist, Before Driving............. 174Child Safety...................................... 20Cleaner Element, Air..................... 231CleaningAluminum Wheels..................... 269Carpeting.................................... 270Exterior....................................... 262Fabric.......................................... 270Interior........................................ 270Leather........................................ 270Seat Belts.................................... 271Vinyl........................................... 270Windows..................................... 271Climate Control System................ 117Clock, Setting the.......................... 101Clutch Fluid.................................... 229Coin Box......................................... 105CO in the Exhaust......................... 314Cold Weather, Starting in............. 176Compact Spare............................... 276Console Compartment................. 103Consumer Information*......... 318Controls, Instruments a n d........ 51CoolantAdding......................... 217Checking (166)Proper Solution.......................... 217Replacing.................................... 219Temperature Gauge.............. 59Corrosion Protection.................... 272Courtesy Lights............................. 107Crankcase Emissions ControlSystem..................... 314Cruise Control Operation............... 69Customer Relations Office (319)DANGER, Explanation of................. ii Dashboard................................... 2, 52Daytime Running Lights............. 63Dead Battery, What to Do............ 285Defects, Reporting Safety....... 322Defogger, Rear Window........... 67Defrosting the Windows....115, 123DEXRON® III AutomaticTransmission Fluid.................... 226Dimensions.............. 306, 308Dimming the Headlights................ 62DipstickAutomatic Transmission......... 225Engine Oil.. (164)Directional Signals.............64Disabled, Towing YourCar If........................................... 301Disc Brake Wear Indicators.... 185Disposal of Used Oil...................... 216DoorsLocking and Unlocking.......... 76Monitor Light..................... 56Power Door Locks....................... 76DOT Tire Quality Grading........ 310Downshifting, 5-speed ManualTransmission................. 176Drive Belts..................................... 244Driver and Passenger S a f e t y....5Driving............................................ 173Economy................... 167In Bad Weather.............. 188In Foreign Countries (313)Economy, Fuel................ 167Emergencies on the Road......... 275Battery, Jump S t a r t i n g. (285)CONTINUEDIndexEmergencies on the RoadBrake System Indicator............ 294Changing a Flat Tire................. 277Charging System Indicator...... 292Checking the Fuses................... 296Low Oil Pressure Indicator...... 291Malfunction Indicator Lamp.... 293Manually Closing Moonroof.... 295Overheated Engine................... 288Emergency Brake.......................... 100Emergency Flashers....................... 66Emissions Controls........................ 314EngineCoolant Temperature Gauge ..... 59Drive Belts.................................. 244Malfunction IndicatorLamp................................. 55, 293Oil Pressure Indicator......... 54, 291Oil, What Kind to Use............... 212Overheating................................ 288Specifications..................... 307, 309Ethanol in Gasoline....................... 312Evaporative Emissions Controls.. 314Exhaust Fumes................................ 49Expectant Mothers, Use of SeatBelts by (18)Exterior, Cleaning the (268)Fabric, Cleaning............................. 270Fan, Interior...........................110, 121Features, Comfort andConvenience............................... 109Filling the Fuel Tank..................... 161FiltersAir Cleaner................................. 231Air Conditioning........................ 244Oil................................................ 214First Gear, Shifting........................ 1825-speed Manual TransmissionChecking Fluid Level................ 2275-speed Manual TransmissionShifting the................................. 177Flashers, Hazard Warning.............. 66Flat Tire, Changing a.................... 277FluidsAutomatic Transmission........... 225Brake........................................... 228Clutch.......................................... 229Manual Transmission............... 227Power Steering (230)Windshield Washer................... 224FM Stereo RadioReception............................126, 138Folding Rear Seat............................ 93Foreign Countries, Driving in...... 313Four-way Flashers........................... 66Front End, Towing byEmergency Wrecker................. 301Fuel.................................................. 160Fill Door and Cap....................... 161Gauge............................................ 59Octane Requirement................. 160Oxygenated................................312Reserve Indicator......................... 57Tank, Filling the......................... 161Fuses, Checking the. (296)Gas Mileage, Improving................ 167Gasohol........................................... 312Gasoline.......................................... 160Fuel Reserve Indicator................ 57Gauge............................................ 59Octane Requirement................. 160Tank, Filling the.........................161IndexGas Station Procedures................. 161GaugesEngine Coolant Temperature .... 59Fuel............................................... 59Gearshift Lever PositionsAutomatic Transmission........... 1795-speed ManualTransmission.......................... 177Glass Cleaning............................... 271Glove Box.. (82)Halogen Headlight Bulbs.............. 255Hazard Warning Flashers............... 66Headlights......................................... 62Aiming......................................... 254Automatic Lighting Off............... 63Daytime Running Lights............. 63High Beam Indicator................... 57High Beams, Turning on............ 62Low Beams, Turning on............. 62Reminder Chime.......................... 62Replacing Halogen Bulbs ......... 255Turning on.................................... 62Head Restraints. (92)Heating and Cooling...................... 110High Altitude, Starting at.............. 176High-Low Beam Switch .................. 62HomeLink UniversalTransmitter.................................. 83Hood Latch..................................... 233Hood, Opening the........................ 162Horn................................................... 61Hot Coolant, Warning About........ 217Hydraulic Clutch............................ 229Hydroplaning. (189)Identification Number, Vehicle.... 304If Your Car Has to be Towed....... 301IgnitionKeys............................................... 72Switch............................................ 75Timing Control System............. 315Immobilizer System......................... 73Important Safety Precautions .......... 6Indicator Lights, InstrumentPanel.............................................. 53Infant Restraint................................ 20Inflation, Proper Tire .. (246)Inside Mirror.................................... 99Inspection,Tire.............................. 247Instrument Panel.........................3, 52Instrument Panel Brightness......... 64Interior Cleaning............................ 270Interior Lights................................ 106Introduction.. (i)Jacking up the Car......................... 278Jack, Tire........................................ 277Jump Starting (285)Keys (72)Label, Certification........................ 304Lane Change, Signaling.................. 64Lap/Shoulder Belts................... 15, 40Leaking of Exhaust into Vehicle (49)CONTINUED。

YC4G-20系列柴油机使用维护说明书(中英文)

柴油机的使用和维护保养Operation and maintenance of the diesel engine一、柴油机的使用Operation of engine1.起动前Before starting检查油底壳机油油面，确保机油足够，保证润滑，若不够，则应添加到机油标尺规定的位臵;Check the oil surface of lubricant in oil pan; making sure lubricant is enough, if it is not enough, lubricant should be added to the regulated position of scale plate.检查水箱中的冷却液，保证正常冷却（玉柴系列增压机要求必须使用防冻冷却液）;Check the cooling fluid in radiator to make sure cooling smoothly (Yuchai series supercharger must adopt anti-freeze cooling fluid).检查排除燃油管路的空气和柴油滤清器的水，Check and drain the air in fuel pipeline and water in diesel filter.检查油箱，若不够，添加燃油;Check fuel tank and add fuel if it is not enough.检查电器系统（各连接线路、开关接线等是否牢固可靠，电瓶电解液是否充足，若不够，加足电解液）;Check electrical system (credibility and fastness of all connections and switch connections; the capacity of battery electrolyte, add it if necessary).检查皮带，松紧度应适宜，皮带过松打滑使水泵、风扇的工作不正常，冷却效果差，发动机水温高，过紧则使皮带轮轴受力过大、皮带寿命缩短;Check the strap, the tightness should be suitable; if too loose, water pump and fan will work abnormally by strap skidding, the cooling effect will be very bad and water temperature in engine will be very high; if tool tight, the load of sprat axle is too high and cut service life of sprat.检查汽车底盘和操纵装臵，禁止汽车带病行驶。

4HP20 修理手册_C 1-70

4FA33自动变速箱目录表页简介ii1.一般概况 1.1/11.1变速器图片 1.1/11.2动力传递表 1.2/11.3详细说明 1.3/11.3.1扭紧力矩详细说明 1.3/11.3.1.1液力变矩器壳体(PSA/RSA) 1.3/11.3.1.2液力变矩器壳体(MB) 1.3/11.3.1.3液力变矩器壳体(FIAT) 1.3/11.3.1.1变速器后盖(PSA/RSA) 1.3/11.4调整 1.4/11.4.0测量离合器(步骤) 1.4/11.4.1调整边轴和差速器预载 1.4/31.4.1.1确定边轴安装间距 1.4/31.4.1.2确定边轴安装高度 1.4/51.4.1.3确定边轴安装垫片 1.4/71.4.1.4确定差速器安装间距 1.4/81.4.1.5确定差速器安装高度 1.4/101.4.1.6确定差速器垫片 1.4/121.4.2轴承座预载调整 1.4/131.4.3调整制动器C和D 1.4/181.4.3.1调整制动盘D的间隙(调整盘) 1.4/181.4.3.2调整离合器C的间隙(卡环) 1.4/191.4.4调整C缸的间隙(卡环) 1.4/211.4.5调整离合器B和E 1.4/221.4.5.1确定卡环安装 1.4/231.4.5.2测量离合器B的安装间隙 1.4/241.4.5.3测量离合器E的安装间隙 1.4/251.4.5.4测量离合器组B 1.4/261.4.5.5确定B盘的调整 1.4/261.4.5.6测量离合器组E 1.4/271.4.5.7确定E盘的调整 1.4/271.4.6安装档位切换 1.4/281.4.7调整制动器F的间隙 1.4/291.4.7.1测量安装间距F 1.4/291.4.7.2测量离合器组F 1.4/301.4.7.3确定调整盘F 1.4/301.4.8为调整轴向安装装配后盖(准备) 1.4/311.4.9调整轴向安装，输入轴 1.4/321.5拧紧扭矩 1.5/11.6变速器测试(测试台架) 1.6/11.7特殊工具 1.7/11.8性能测试 1.8/11.8.1档位开关 1.8/11.8.1.1PSA/RSA 1.8/11.8.1.2MB/FIAT 1.8/199/04/014HP20©ZF Getriebe GmbH Saarbrücken CD I2.拆卸 2.1/12.1移出液力变矩器,控制单元 2.1/12.2移出离合器B/E 2.2/12.3移出和拆卸行星齿轮组I+II 2.3/12.4拿开制动器 C和D 2.4/12.5移出换挡机构和辅助设备 2.5/12.6移出液力变矩器壳体 2.6/12.7拆卸离合器B/E和制动器 C/D 2.7/12.7.1拆卸离合器B/E 2.7/12.7.2拆卸C/D 2.7/42.8移出后盖,轴承座,边轴和差速器 2.8/12.8.1移出后盖 2.8/12.8.2移出轴承座 2.8/12.8.3移出边轴 2.8/32.8.4移出差速器 2.8/33.装配 3.1/13.1完成差速器和边轴 3.1/13.1.1完成差速器 3.1/13.1.2完成边轴 3.1/23.2安装驻车锁止机构和壳体的轴承套 3.2/13.2.1在壳体内安装驻车锁止机构 3.2/13.2.2在壳体内安装轴承套 3.2/33.3完成和安装轴承座 3.3/13.4在变速器壳体内安装制动器C/D,行星传动和离合器B/E 3.4/13.4.1安装制动器D/C 3.4/23.4.1.1完成制动器D 3.4/23.4.1.2完成制动器C 3.4/33.4.2安装行星驱动 3.4/53.4.3完成离合器B和E 3.4/63.4.3.1插入离合器组E 3.4/83.4.3.2插入离合器组B 3.4/83.5完成和安装变速器盖 3.5/13.6安装制动器F 3.6/13.7安装边轴,差速器,驻车锁和档位开关 3.7/13.7.1安装边轴和差速器 3.7/13.7.2安装驻车锁和档位开关 3.7/23.8安装液力变矩器壳体,控制单元,感应发送器和油盘 3.8/13.8.1完成和安装液力变矩器壳体 3.8/13.8.2安装控制单元，感应发送器和油盘 3.8/83.9安装辅助设备(油冷器,液力变矩器,速度计轴连接,运输安全帽) 3.9/13.9.1安装油冷器 3.9/23.9.2安装breather cover, 量油计和排油塞 3.9/33.9.3安装液力变矩器 3.9/33.9.4 安装带连接的速度计轴 3.9/33.9.5 换挡性能实验 3.9/33.9.6 安装运输保护罩 3.9/4II CD4HP20©ZF Getriebe GmbH Saarbrücken99/04/01简介此手册包括了维修变速器的步骤。

4S FE 发动机维修手册说明书

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柴油发动机维修手册说明书

Table 2.5Auxiliary connector - pins and signalsa.For more information on hardware links refer to“Power Sense Options” on page121.b.For more information on high power drive refer to “Special Purpose Outputs” on page67.c.Can be switched or unswitched. For more information refer to “Connector Power Supply Options” on page131.Table 2.6Auxiliary connector - DC characteristicsParameterStandardTest method and conditions Comments min.typ.max.unitsDigital signals Input low level:All inputs AUX_GPI20.7V s–4VVNo hardware links fitted a.LK3 fitted.Includes AUX_GPI3 with LK1/2 fitted.Configured as emergency power senseinput.Input high level:All inputs AUX_GPI2 AUX_GPI31.7V s–1.52.6VVVNo hardware links fitted a.LK3 fitted.LK1 and/or 2 fitted.Configured as emergency power senseinput.Configured as power sense input.Input low current:All other inputs AUX_GPI2 AUX_GPI3 AUX_RXD –100–120–13b–500–1µAmAµAmANo links fitted a. Default pullups c.LK3 fitted. V s=13.8VLK1 and 2 fitted.–8V input.Default pullup resistance is 33kΩ.Configured as emerg. power sense input.Configured as power sense input.Input high current:AUX_RXDAll other inputs 110100mAµAµANo links fitted a. Default pullups c.+8V input.3.3V input.5V input.Default pullup resistance is 33kΩ.Output low level:AUX_GPIO4-7 AUX_TXD 50600200mVmVmV100µA sink current.10mA sink current.100µA sink current.Current limit occurs at 20mA typ.Output high level:AUX_GPIO4-7 AUX_TXD 3.12.4VVNo load. Default pullups c.3kΩ load.Safe DC input limits:AUX_GPI1-3 AUX_GPIO4-7 AUX_RXD AUX_TXD d –0.5–0.5–25V–10V s+0.5V s+0.5V s+0.5V s+0.5VVVVInput current must not exceed ±50mA.This is the rating of the clampingdiodes.Analogue signals DC output range:RSSI13V8_SW 09.7317.2VVSee Table2.9 on page24.Follows V s.Output switches off outside this range.DC bias:AUD_TAP_IN AUD_TAP_OUT AUX_MIC_AUD 1.42.12.91.52.33.01.62.53.1VVVNo load. Zero Rx frequency error.Via 2.2kΩ.Bias for electret microphone.Input impedance:AUD_TAP_IN AUX_MIC_AUD 502.11002.21502.3kΩkΩDC to 10kHzOutput impedance:AUD_TAP_OUT RSSI 59095060010006501050ΩΩDC to 10kHzSafe DC input limits:AUD_TAP_IN AUD_TAP_OUT d AUX_MIC_AUD RSSI d –17–0.5–17–17+17+17+17+17VVVVShort circuit-safe. Input current <±20mAa.For more information on hardware links refer to “Power Sense Options” on page121.b.It is recommended that this input is driven by a mechanical switch or an open collector/drain output.c.For more information on pullups refer to “Digital Input Lines” on page39.d.These outputs are protected against accidental input to the limits specified.22Description of the Radio Interfaces TM8000 3DK Hardware Developer’s Kit Application ManualNotes:1.Optional processing blocks are bypassed in the above specification.2.For AUD_TAP_IN and AUD_TAP_OUT specifications the following signal paths apply:Table 2.7Auxiliary connector - AC characteristicsParameterStandardTest method and conditionsCommentsmin.typ.max.unitsAUD_TAP_IN (refer to note 4)Nominal input level:T ap T3, T4, T5, T8, T12T ap T13T ap R7, R100.620.780.620.690.870.690.760.960.76V p-p V p-p V p-p Level for 60% RSD@1kHz.Level for 3kHz dev.@1kHz.Refer to note 3.Equivalent to –10dBm into 600Ω.Full scale input level 2.0V p-pFrequency response:All tap-pointsRefer to the plots inTable 2.10 and Table 2.11.Group delay - absolute:T ap T13T ap T12T ap T8T ap T5T ap T4T ap T31.81.89.611.611.711.7ms ms ms ms ms msAt 1kHz. Refer to note 2.Refer to note 1.Refer to note 1.Group delay - distortion:T ap T12 and Tap T13Refer to the plots in Table 2.12.AUD_TAP_OUTNominal output level:All Rx tap-points except R1T ap R1T ap T30.620.540.620.690.600.690.760.660.76V p-p V p-p V p-p Rload=600Ω.Level at 60% RSD@1kHz.Level at 3kHz dev.@1kHz Refer to “Microphonesensitivity ”of AUX_MIC_AUD.Equivalent to –10dBm into 600Ω.Full scale output level 2.0V p-pRload=600Ω.Frequency response:All tap-pointsRefer to the plots inTable 2.10 and Table 2.11.Group delay - absolute:T ap R1T ap R2T ap R4T ap R5T ap R7T ap R101.81.86.66.78.58.7ms ms ms ms ms msAt 1kHz. Refer to note 2.Refer to note 1.Group delay - distortion:T ap R1 and Tap R2Refer to the plots in Table 2.12.AUX_MIC_AUD Rated System Deviation NB MB WB–2.5–4.0–5.0+2.5+4.0+5.0kHz kHz kHzEIA-603BUnits are peak frequency deviation from nominal carrier frequency in kHz.Modulation frequency responseRefer to the plot in Table 2.13.EIA-603BMicrophone sensitivity 6.07.59.0mV rmsEIA-603BCaseInput Output Tap into Rx chain AUD_TAP_INRX_AUD Tap out of Rx chain Modulation at antenna AUD_TAP_OUT Tap into Tx chain AUD_TAP_IN Modulation at antenna Tap out of Tx chainAUX_MIC_AUDAUD_TAP_OUT3.For tap into the Rx path, nominal level refers to the level required to give output at RX_AUD that is same as the60% dev level from the receiver. The level specified applies at 1kHz only.4.AUD_TAP_IN uses a DC-coupled analog-to-digital converter and the bias voltage specified in Table2.6 should beused to maximise dynamic range. The DC bias is removed internally by a digital high-pass filter so the Tx carrier frequency will not be affected by any bias error. it is recommended to use external AC-coupling for applications which do not require modulation to very low frequencies.Table 2.8Auxiliary connector - data characteristicsParameterStandardTest method and conditions Comments min.typ.max.unitsSerial portBaud rate:1200, 2400, 4800,9600, 14400, 19200bit/s All UART parameters are fixedand common to all UARTsexcept for the baud ratewhich is configurable anddifferent for different modes/applicationsData bits: 8Start bit:1Stop bit:1 Parity:None Protocol:CCDI2 Flow control:Software XON/XOFF GPIODelays:I/O mirror to IOP UI key delay 50050µsmsTable 2.9RSSI voltage vs. signal strength24Description of the Radio Interfaces TM8000 3DK Hardware Developer’s Kit Application Manual。

汽车发动机维修手册

汽车发动机维修手册发动机是汽车的心脏，是汽车最重要的部件之一。

为了保证汽车发动机的正常运转，并延长它的使用寿命，定期维护是非常必要的。

本手册将详细介绍汽车发动机的维修方法，帮助您更好地了解和维护您的爱车。

一、发动机故障诊断1. 异常噪音：如果发动机出现异常噪音，可能是由于活塞环磨损、曲轴轴承损坏等问题引起的。

此时应及时检查发动机，找出故障原因并及时修复。

2. 漏油：发动机漏油可能是由于密封件老化、油封磨损等原因引起的。

及时更换密封件、油封可以有效解决漏油问题。

3. 发动机抖动：发动机抖动可能是由于点火系统故障、喷油嘴堵塞等原因引起的。

检查点火系统、清洗喷油嘴可以帮助解决抖动问题。

二、发动机维护保养1. 定时更换机油和机滤：机油是发动机的血液，保持机油清洁可以有效减少发动机磨损。

定期更换机油和机滤是保持发动机健康的重要措施。

2. 注意水温：发动机运转时要注意水温，避免过热。

如果发现水温异常，应及时检查散热系统是否正常，避免发动机受损。

3. 定期检查皮带：发动机皮带是传动系统的重要组成部分，应定期检查皮带是否磨损、松动，及时更换可以避免发生故障。

三、发动机故障处理1. 炸气门：发动机炸气门可能是由于气门间隙调整不当、气门弹簧损坏等原因引起的。

应及时调整气门间隙、更换气门弹簧。

2. 失火：发动机失火可能是由于供油不足、火花塞故障等原因引起的。

应及时检查供油系统、更换火花塞可以帮助解决失火问题。

3. 漏水：发动机漏水可能是由于水泵、水管老化、破裂等原因引起的。

及时更换水泵、水管可以解决漏水问题。

四、发动机常见问题处理方法1. 发动机启动困难：检查点火线路、电控单元是否正常，清洁点火系统可以解决启动困难问题。

2. 发动机油耗过大：检查发动机是否正常工作，清洁喷油嘴可以减少油耗。

3. 发动机冒黑烟：检查供油系统是否正常工作，清洁供油系统可以减少排放污染。

通过本手册的指导和方法，相信您可以更好地了解和维护汽车发动机，保持您的爱车在良好的状态下行驶。

潍柴汽车维修手册说明书

小心接触，应立即使用清水冲洗。
6. 维修过程中避免制动块和制动盘沾染油污，若沾染油污则使用纱布打磨干净。 7. 切勿重复使用排出的制动液，排出的制动液应储存在专用的回收容器内。 8. 排气过程中要观察制动液壶的制动液液位，低于最低刻度线时，应及时补充。 9. 加注制动液且排气结束后，检查制动系统是否有泄漏；若有应及时给予排除，确保行
前蒸发器 ...........................................71B-39
更换..................................................... 71B-39
空调风道 ...........................................71B-40
更换..................................................... 71B-35
暖风机芯体........................................71B-38
更换..................................................... 71B-38
鼓风机 ...............................................71B-30
更换..................................................... 71B-30
调速模块 ...........................................71B-31
更换..................................................... 71B-31

汽车发动机维修说明书

汽车发动机维修说明书一、引言本维修说明书为汽车发动机的维护和修理提供详细指导。

请在进行任何维修或修理前仔细阅读本手册，并按照指示进行操作，以确保安全和有效的维护工作。

二、维护前准备1. 装备检查：在进行汽车发动机维护之前，确认已准备好所需的工具和备件，并确保其完好无损。

2. 安全措施：在操作过程中，务必佩戴适当的个人防护装备，如手套和护目镜，以确保安全。

3. 车辆停放：在进行发动机维护之前，确保车辆处于平稳的停放位置，并且齐全的停车刹车已经正确使用。

三、维护步骤以下为汽车发动机维护的基本步骤，但请注意，具体细节可能会因不同车型而有所不同。

在进行维护之前，请参考具体车辆的维修手册或向专业技师咨询。

1. 清洁和检查a) 使用无水清洁剂或汽油清洗发动机外表面，去除污垢和积尘。

b) 检查发动机外壳是否有明显的损坏或裂纹，如有发现，请及时更换。

c) 注意检查所有连接点、电线和管路是否牢固并且无漏油或漏水现象。

d) 检查发动机内部是否有异物，如有发现，请及时清除。

2. 润滑系统维护a) 检查机油液位：请确保发动机处于水平位置，并使用汽车制造商建议的机油类型进行加注，维持适当的液位。

b) 机油更换：按照车辆使用手册中的要求，定期更换机油以确保发动机正常运转。

3. 冷却系统维护a) 检查冷却液液位：请确保发动机冷却液处于适当的液位，如有需要，请添加或更换冷却液。

b) 清洗冷却系统：定期清洗冷却系统以防止水垢和污垢的堆积，确保正常的散热效果。

4. 燃油系统维护a) 检查燃油滤清器：根据车辆使用手册中的建议，定期检查燃油滤清器，并及时更换。

b) 清洗喷油嘴：定期清洗喷油嘴以防止积碳和堵塞，确保燃油喷射的效果。

5. 点火系统维护a) 检查点火线圈：定期检查点火线圈是否工作正常，如有故障，请更换。

b) 更换火花塞：按照车辆使用手册中的建议，定期更换火花塞以确保点火系统的正常运行。

6. 驱动系统维护a) 检查皮带和链条：定期检查发动机内部的传动皮带和链条是否松弛或磨损，如有问题，请更换。

汽车发动机维修手册

汽车发动机维修手册第一章：引言在汽车维修领域，发动机是最重要的组成部分之一。

它是汽车的心脏，负责产生动力并驱动车辆运行。

本手册旨在为读者提供关于汽车发动机维修的详细指导，帮助他们了解发动机的工作原理、常见故障以及维修方法。

第二章：发动机工作原理2.1 燃烧循环发动机的燃烧循环是指气缸内燃烧混合气体的过程。

本节将详细介绍四冲程发动机的工作原理，包括进气、压缩、燃烧和排气四个阶段。

2.2 燃油系统燃油系统负责将燃油输送到发动机，并确保燃油的正常燃烧。

本节将介绍燃油系统的组成部分，如燃油泵、喷油器等，并解释它们的工作原理和常见故障。

2.3 点火系统点火系统是发动机正常运行的关键之一。

它负责在适当的时机点火，引燃燃烧室内的混合气体。

本节将介绍传统点火系统和电子点火系统的原理、组成部分以及故障排除方法。

第三章：常见故障及维修方法3.1 发动机启动困难发动机启动困难是一种常见的故障现象，可能由多种原因引起。

本节将列举可能的原因，并提供相应的故障排除方法。

3.2 发动机漏油发动机漏油可能导致燃油浪费和发动机性能下降。

本节将介绍不同类型的漏油原因，如密封件老化、油底壳损坏等，并提供相应的维修方法。

3.3 发动机异响发动机异响可能是由于零件磨损、松动或故障引起的。

本节将列举常见的异响类型，如敲击声、摩擦声等，并提供相应的故障排除方法。

3.4 发动机冷却系统故障发动机冷却系统故障可能导致发动机过热，甚至损坏。

本节将介绍冷却系统的组成部分，如水泵、散热器等，并提供常见故障的诊断和修复方法。

第四章：维护与保养4.1 发动机油更换定期更换发动机油是保持发动机良好工作状态的重要步骤。

本节将介绍发动机油更换的步骤和注意事项，以及如何选择适合的机油。

4.2 空气滤清器更换空气滤清器的堵塞会影响发动机的进气量，导致燃烧不完全。

本节将详细介绍空气滤清器更换的方法和注意事项。

4.3 火花塞更换火花塞是点火系统中的重要组成部分，定期更换可以保证点火效果良好。

4G22D4 性能及500h可靠性试验报告

复试结果
额定功率/转速 kW/(r/min)
最大扭矩/转速 N·m/(r/min) 全负荷最低燃油消耗率 g/kW·h 最大净功率/转速 kW/(r/min)
101.3/5400 200.8/4400
257.3 91.5/5200
7.3.4 负荷特性试验结果
转速 r/min
2000
最低燃油消耗率 g/ kW·h
Ⅳ 1220
8 分解拆检结果
《4G22D4 汽油机可靠性试验分解检查报告》
9 试验人员
河北中兴汽车制造有限公司：朱建利中国汽车技术研究中心：史广宝、冯于久新光华晨公司：巩宝峰、刘庆民、李东利、熊德发、于明涛、刘子民、宋万里、
孟强、张志毅、杨阳
10 数据附表及附图（从 8 页开始）
注：本报告仅对所做试验机的测试结果负责。
6
沈阳新光华晨汽车发动机有限公司 SHENYANG XINGUANG BRILLIANCE AUTOMOBILE ENGINE
7.5.4 负荷特性试验结果
转速 r/min
2000
最低燃油消耗率 g/ kW·h
BMEP 值为 200kPa 时燃油消耗率 g/ kW·h
250.6 —
2000 —
370.7
1250
1230
1240
1250
4G22D4-1000100JT 要求:发动机转速 250 r/min 时气缸压缩压力 1200kPa，最小值 900kPa，各缸压缩压力差最大值为 98kPa
7.2 可靠性试验故障统计（300 小时内）
故障出现时间（h）
271
零部件名称
油底壳前端连接螺栓
故障模式松动
6.5 万有特性试验试验方法按 GB/T18297-2001 中 8.5 进行控制；

发动机维修手册

发动机维修手册第一章引言本手册旨在为发动机维修和保养提供详细的指导和说明。

无论是汽车、摩托车还是其他运输工具，发动机是其核心部件，对其进行维修和保养至关重要。

为了确保发动机的正常运行和延长其使用寿命，合理的维修和保养是必不可少的。

本手册将介绍关键的发动机维修知识和技巧，以帮助车主和技术人员进行有效的维修工作。

第二章发动机基本原理2.1 发动机的工作原理发动机是将化学能转化为机械能的装置。

通过燃烧混合气体，发动机产生高压气体驱动活塞运动，从而输出动力。

发动机的基本工作原理包括进气、压缩、燃烧和排气四个过程。

2.2 发动机部件和系统发动机由多个核心部件和系统组成，包括气缸、活塞、曲轴、气门、点火系统、燃油系统等。

本章将详细介绍这些部件和系统的结构和作用。

第三章发动机故障诊断与排除3.1 故障诊断流程发动机出现故障时，正确的诊断流程是保障修复效果的关键。

本章将介绍一套完整的故障诊断流程，帮助技术人员准确快速地找到问题所在。

3.2 常见故障及排除方法本节将对发动机常见的故障进行归类，并提供相应的排除方法和维修技巧。

例如，点火系统故障可能导致无火花点火，本节将介绍如何检查点火线圈、火花塞等元件。

第四章发动机保养与维修4.1 维修周期与内容发动机的定期保养和维修是确保其长期正常运行的重要措施。

本节将介绍不同类型发动机的保养周期和相关操作，如更换机油、清洗进气系统等。

4.2 发动机维护技巧维护技巧是延长发动机寿命的关键。

本节将介绍一些常用的维护技巧，例如定期更换空气滤清器，保持冷却系统清洁等。

第五章发动机性能提升5.1 发动机调校与改装对于追求更高性能的车主来说，发动机的调校和改装是常见的需求。

本节将介绍一些提升发动机性能的方法，如增加进气量、改善排气系统等。

5.2 发动机运行参数优化通过调整发动机的运行参数，可以进一步优化其性能。

本节将介绍一些常用的优化方法，如调整点火时机、燃油喷射量等。

结论本手册旨在为发动机维修和保养提供详细的指导和说明。

北汽福田4D20国3柴油机产品使用与维护

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4G20D4,4G22D4发动机维修手册

下止点后 63°
排气门开
下止点前 50°
下止点前 60°
排气门关
上止点后 20°
上止点后 14°
润滑形式
压力润滑、喷嘴强制润滑与飞溅润滑 ←
复合式
机油总容量
加注至机油尺上限（约 5L）
←
冷却方式
闭路强制式水冷
←
冷却液容量
2.5L
←
外型尺寸（长×宽×高）（mm） 750×595×616
←
汽油机净质量
≤169kg
在装配之前，必须将一缸活塞处于上止点位置，假装链轮室盖及减振皮带轮，此时检查曲轴是否处于一缸上止点位置（图 2.10）。缸盖后部用凸轮轴定位器将凸轮轴定位，（图 2.2），
安装前应将链轮室密封垫 I、II 两侧涂乐泰 515 密封胶。15 件链轮室螺栓和 1 件链喷嘴螺栓的拧紧力矩为 18～20 牛·米；2 件中间轴止推片螺栓的拧紧力矩为 23±5 牛·米 (图 2.11)。
注：1、拧紧力矩大于 40Nm 时，公差为±15%；小于 40Nm 时，公差为+10%。
2、转角公差为±2%。
4
二、汽油机的附件
汽油机的附件特征参数表
项目
参数
电控系统
DELPHI 速度密度型无分电器，顺序点火及燃油顺序喷射闭循
环管理系统
节气门体
全开流量＞100g/s，压降 1.5kPa
全闭流量：1.6±0.18g/s
91×76 mm
燃烧室形状
蓬型
←
气缸套形式
无
←
总排量
2.237L
1.977
活塞平均速度
15.48 (m/s)
12.67 m/s

c240发动机维修手册

c240发动机维修手册摘要：一、概述C240发动机二、C240发动机的维修流程1.检查发动机故障码2.检查发动机部件磨损情况3.更换磨损部件4.调整发动机参数5.试车检验维修效果三、发动机故障预防与维护1.定期更换机油2.检查空气滤清器3.检查燃油滤清器4.定期进行发动机保养四、常见故障及处理方法1.发动机抖动2.发动机异响3.发动机动力不足4.发动机漏油五、维修C240发动机的注意事项1.操作规范2.选用原厂配件3.避免维修过程中的二次损坏4.确保维修质量正文：C240发动机作为一款高性能的轿车发动机，以出色的动力性能和燃油经济性受到了广泛好评。

在发动机维修过程中，合理的维修流程和严谨的操作规范至关重要。

本文将为您详细介绍C240发动机的维修流程、故障预防与维护以及常见故障处理方法，帮助您更好地养护和维修您的爱车。

一、概述C240发动机C240发动机采用先进的燃油喷射技术、可变气门正时系统和排放控制系统，具备高性能、低油耗和环保等特点。

了解发动机的基本结构和原理对于维修工作十分重要。

二、C240发动机的维修流程1.检查发动机故障码：使用诊断仪读取发动机故障码，根据故障码进行下一步的维修。

2.检查发动机部件磨损情况：检查活塞、缸套、曲轴轴承、连杆等重要部件的磨损情况，必要时更换磨损部件。

3.更换磨损部件：根据检查结果，更换磨损严重的部件，确保发动机运行平稳。

4.调整发动机参数：对发动机进行调校，恢复发动机的正常性能。

5.试车检验维修效果：完成维修后进行试车，确保发动机性能得到提升。

三、发动机故障预防与维护1.定期更换机油：使用合适粘度的高品质机油，定期更换，保护发动机润滑。

2.检查空气滤清器：定期更换空气滤清器，确保进入发动机的空气清洁。

3.检查燃油滤清器：定期更换燃油滤清器，防止燃油中的杂质影响发动机正常运行。

4.定期进行发动机保养：按照保养手册的要求，定期进行发动机保养，延长发动机使用寿命。

柴油机维修手册

柴油发动机排故手册页次发动机不可以转动或转动迟缓发动机起动困难（排气中无烟）
发动机起动困难（排气中有烟）
发动机在运行时停机
发动机运行粗暴或缺火
发动机输出功率偏低
排黑烟过多
机油耗费率偏高
机油被污染
燃油耗费率偏高
冷却液被污染
冷却液损失
机油压力偏低
机油油位高升
冷却液温度超出正常温度
发动机噪声过大
发动机振动过大
发动机不可以转动或转动迟缓
发动机起动困难（排气中无烟）
发动机起动困难（排气中有烟）
发动机输出功率偏低
排黑烟过多
机油耗费率偏高
机油被污染
燃油耗费率偏高
冷却液被污染
冷却液损失
机油压力偏低
机油油位高升
冷却液温度超出正常温度
发动机噪声过大
发动机振动过大。

4G64维修说明书0-12

发动机维修说明书前言本维修说明书的对象为专职从事汽车保养与维修作业的人员。

书中按照汽车一般的系统划分方法(发动机、离合器等)采用大的总成划分。

为了分别说明属于总成的各个部件，各总成又进一步分为几个组成部分。

书中有各总成部件的简要说明及规格、调整、拆卸与安装、解体与组装的要领。

各总成第一页上有部件目录，可以很容易查找到需要内容。

本书中所载的说明与规格内容全部为截止到印刷时的，如有变更将及时通知。

概要 (00)发动机 (11)沈阳航天三菱汽车发动机制造有限公司00－1 概要目录本书使用说明 (2)发动机..........................................3 拧紧力矩 (4)密封胶(FIPG) (5)概要－本书使用说明00－2用标记表[分组名称分部名称页数拆卸与安装这些编号与拆卸、解体、安装及组装步骤的编号相对应。

表示拧紧力矩概要－发动机00－3 发动机型号概要－拧紧力矩00－4 拧紧力矩一般拧紧力矩示于表中。

特殊零件拧紧力矩示于每组的开头。

螺栓、螺母的拧紧力矩锥螺纹的拧紧力矩概要－密封胶(FIGP) 00－5密封胶(FIPG)在发动机和变速箱上不少部位使用着密封胶。

使用密封胶时为了充分达到密封目的，必须对涂抹量、涂抹位置及涂胶面的状态给以特别注意。

涂抹量过少会产生泄漏，涂抹量过多造成密封胶溢出堵塞水或油的通道或使通道变窄。

因此为使接合面不产生泄漏，正确的涂抹量为没有断开处是绝对必要的。

用于发动机中的FIPG是室温硬化(RTV)式的，以100克管的方式提供(件号MD970389用于发动机，MD997740用于变速箱)。

RTV与大气中水分发生反应后硬化，因此通常被用在金属端面上。

解体不需采用特殊办法即可容易地拆开用密封胶组装的部件。

但在某些场合有必要用木槌或类似工具轻轻敲打部件，破坏结合面的密封胶，或用平整光滑而且薄的密封胶刮刀轻轻打入接合面，但要充分注意不要损伤结合面。

D4D发动机维修解析

柴油D4D常见故障判断到版块内的柴油车主越来越多，由于此车没有在国内4S店正常销售，也因为没在4S正常销售，所以4S没有维修资料。

除了正常的保养可以做以外，大多数4S遇到发动机故障也没法下手的。

另外此车维修起来也相当困难，比如换一个喷油嘴都要用手持电脑把喷油嘴上的30位编码一字不差的输进去，否则喷油嘴是不能正常工作的。

所以维修柴油机的工作比汽油机复杂多了。

最近将整理一些D4D机器的常见故障及故障造成的范围发上来，供D4D车友参考，若有问题可以共同探讨。

我将随时编辑更正。

一、部件造成的故障和症状：1、空气质量流量计：主要故障：性能降低（异物卡住)症状：缺乏动力、黑烟2、进气系统：主要故障及症状：电力不足{无黑烟}空气过滤器堵塞，风管被压碎/泄漏，黑烟（缺乏动力）涡轮增压和进气岐管之间泄漏。

3、涡轮增压系统：主要故障：在涡轮增压的空气通道的空气泄漏涡轮电机驱动器不能良好运行涡轮增压器轴承坏症状：缺乏动力{车辆起步时，重负荷，黑烟排放}喷油嘴的30编码.换喷油嘴的注意事项.4、排气系统：主要故障：堵塞症状：缺乏动力（发动机高转速、重负载时)5、燃油泵：主要故障及症状：难以启动，发动机易熄火，怠速波动，缺乏动力。

自我判断如果燃油泵电流超过3A就有可能是燃油泵堵塞，并且电脑检测是没有故障码的。

6、燃油滤清器：主要故障：堵塞症状：难以启动，发动机易熄火，怠速波动，缺乏动力7、喷油器：主要故障：堵塞症状：怠速波动，缺乏动力，黑烟，白烟，敲缸检查燃油泵，正常阻值在1.9-2.3欧二、根据症状确定范围：（若需进一步的检查方法，到时可以提供、我只提供用简单的工具检测方法（万用表），车主若有手持电脑也可提供用电脑检测的方法）1、不能启动：电池.起动机起动继电器排挡位置开关发动机防盗系统2、冷车启动困难：预加热控制电路喷油器燃油滤清器缸压不够（如果用SST压力表测试，正常缸压为27.5KM/CM，也可看平时怠速的转速及最高转速来简单判断缸压是否正常，自动挡的怠速为550-650转，手动挡的怠速为500-600转，最高转速4700-4900转）ECM.燃油泵燃油压力传感器节气门DEU断电器燃油质量燃料冻结（冬季）空气混合燃料管3、热车启动困难：喷油器燃油滤清器缸压不够ECM.燃油泵燃油压力传感器节气门EDU继电器空气混合燃料管电池恶化4、启动后不久熄火燃油滤清器喷油器ECM电源电路ECM燃油泵.燃油压力传感器节气门空气混合燃料管防盗系统5、初始怠速异常：燃油滤清器喷油器ECM燃油泵燃油压力传感器空气质量流量计恶化燃油质量.A/C信号电路ECM开路和发电机信号开路6、发动机高怠速：A/C信号电路喷油器ECM燃油泵燃油压力传感器速度传感器开路油门踏板7、发动机怠速低：A/C信号电路.喷油器EGR系统缸压燃油线漏气ECM燃油泵燃油压力传感器节气门空气质量流量计恶化8、热车怠速不良：喷油器ECM电源电路.缸压燃料线漏气ECM燃油泵燃油压力传感器节气门燃油质量9、加速差喷油器燃油滤清器EGR系统缸压ECM..燃油泵燃油压力传感器节气门油门踏板涡轮增压系统空气质量流量计恶化进气系统堵塞排气系统堵塞10、发动机爆震和敲缸喷油器共轨压力异常部件之间摩擦..压缩压力11、排放黑烟： EGR 系统喷油器排气系统堵塞12、喷出白烟（操控性差）： EGR 系统喷油器燃油滤清器ECM燃油泵..燃油压力传感器节气门预加热控制电路..燃油质量..喷油器在 20 度时正常阻值在 0.85-1.05 欧.5 楼大中小发表于 2012-8-9 18:55三、发动机系统电路图.只看该作者 IP以下发动机系统电路图可以帮助你更快的诊断，对于喜欢自已动手或者请朋友帮助的，都可以参考，图片是 PDF 文挡，可以下载后放大查看。

c240发动机维修手册

c240发动机维修手册摘要：一、概述C240发动机二、维修手册的作用和重要性三、维修前的准备工作四、发动机部件及维修方法五、常见故障及解决方案六、维修过程中的安全注意事项七、保养与维护建议八、总结正文：【一、概述C240发动机】C240是一款经典的轿车，搭载了一台高效、可靠的发动机。

这款发动机采用先进的技术，具有良好的动力性能和燃油经济性。

在车辆使用过程中，发动机可能会出现故障，需要进行维修。

为了帮助车主更好地了解和维护发动机，我们提供了这份维修手册。

【二、维修手册的作用和重要性】维修手册是发动机维修过程中的重要参考资料，它详细介绍了发动机的结构、工作原理以及维修方法。

通过阅读维修手册，车主可以了解发动机各个部件的功能和位置，学会正确检测和诊断故障，掌握维修技巧，确保维修质量。

【三、维修前的准备工作】在进行发动机维修之前，请确保以下准备工作：1.准备好必要的工具和设备，如扳手、螺丝刀、检测仪等。

2.对发动机有一定了解，熟悉各部件名称和功能。

3.了解维修手册的使用方法，以便正确地进行维修。

【四、发动机部件及维修方法】1.气缸盖：检查气门、气门导管、气门弹簧等部件，如有磨损或损坏，需更换。

2.活塞组件：检查活塞、活塞环、曲轴轴承等部件，如有磨损或损坏，需更换。

3.燃油系统：检查燃油泵、喷油器、燃油滤清器等部件，如有磨损或损坏，需更换。

4.点火系统：检查火花塞、高压线、点火线圈等部件，如有磨损或损坏，需更换。

5.冷却系统：检查水泵、风扇、水箱等部件，如有磨损或损坏，需更换。

6.排放系统：检查氧传感器、三元催化器等部件，如有磨损或损坏，需更换。

【五、常见故障及解决方案】1.发动机抖动：检查点火系统、燃油系统、进气系统等，如有问题，修复或更换相应部件。

2.发动机动力不足：检查燃油喷射系统、点火系统、空气流量计等，如有问题，修复或更换相应部件。

3.发动机噪音：检查发动机轴承、活塞组件、曲轴轴承等，如有问题，修复或更换相应部件。

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