GRR表格MSA第四版(手册例)
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86.7380000
X^2/nkr 3.2111111 SUMSQ(sum(men-part))/r
ndc
公式A Formula A 公式B Formula B
P 0.00000 0.97502
C UCL R
LCL %Tolerance R #N/A B #N/A #N/A A #N/A
#DIV/0! #DIV/0!
3
10
Regular
3 1.34 1.17 1.27 4 0.47 0.5 0.64
New QCP
5 -0.8 -0.92 -0.84 6 0.02 -0.11 -0.21 7
PPAP
8 -0.31 -0.2 -0.17 9
Other
10 -1.36 -1.25 -1.31 Total 1.94 1.66 2.11 平均值Average 0.194000 0.166000 0.211000
Page:1/4
测量系统分析MSA GR&R---均值极差法Average and method 报告编号Report NO. 量具名称 Equipment 量具编号 Equipment NO. 参数规格 Specification 测量单位 MM Unit Datasheet: 产品类型 Description 基件编号 Part NO. 规格上限 Upper limit 规格下限 Lower Limit 测量人员 OperatorA 测量人员 OperatorB 测量人员 OperatorC 过程变差/过程能力
极差图 Range chart
sumSQ(sum(men))/nr SUMSQ(sum(1-10part))/kr 86.7209111 3.2114867 n=part k=men r=time sumSQ(all) 87.3002000 ANOVA Table With Operator*Part Interaction ANOVA Table Without Operator*Part Interaction Source DF SS MS F P Source DF SS MS F Parts 9 83.50980 9.27887 9993.19505 0.00000 Parts 9 83.50980 9.27887 1250.18990 2 0.00038 0.00019 0.20223 0.81873 Operators 2 0.00038 0.00019 0.02530 0.5000 Operators Operators*Part 18 0.01671 0.00093 0.09909 1.00000 60 0.56220 0.00937 Repeatability 78 0.57891 0.00742 0.4000 Repeatability Total 89 84.08909 Total 89 84.08909 0.3000 Gauge R&R With Operator*Part Interaction Gauge R&R Without Operator*Part Interaction Source VarComp Stdev %Contribution %TV %Tolerance Source VarComp Stdev %Contribution %TV 0.2000 Total Gauge R&R 0.00937 0.09680 0.90% 9.49% #DIV/0! Total Gauge R&R 0.00742 0.08615 #N/A #N/A Repeatability 0.00937 0.09680 0.90% 9.49% #DIV/0! Repeatability 0.00742 0.08615 #N/A #N/A 0.1000 Reproducibility 0.00000 0.00000 0.00% 0.00% #DIV/0! Reproducibility 0.00000 0.00000 #N/A #N/A Operator 0.00000 0.00000 0.00% 0.00% #DIV/0! Operator 0.00000 0.00000 #N/A #N/A 0.0000 Operators*Part 0.00000 0.00000 0.00% 0.00% #DIV/0! Part - To - Part 1.03088 1.01532 99.10% 99.55% #DIV/0! Part - To - Part 1.03016 1.01497 99.28% 99.64% Total Variation 1.04025 1.01993 100.00% 100.00% #DIV/0! Total Variation 1.03758 1.01862 100.00% 100.00%
测量系统分析MSA GR&R--- 数据记录表 Data Worksheet 报告编号Report NO. 量具名称 Equipment Name 量具编号 Equipment NO. 参数规格 Dimension 单位 MM Unit 分析时机Analytical Occasion 零件编号Parts NO. 1. A 2. 3. 4. 5. 6. B 7. 8. 9. 10. 11. C 12. 13. 14. 15. 1 2 3 1 0.29 0.41 0.64 2 -0.56 -0.68 -0.58 产品类型 Description 基件编号 P/N 规格上限 USL 规格下限 LSL 测量人员 OperatorA 测量人员 OperatorB 测量人员 OperatorC 过程变差/过程能力 Process Variation(σ/PP) 测试日期 Test Tate 平价人数 Appraisers 试验次数 Trials 样品数 Samples 3
0.004333
UCLX = X + A2 R =
0.364504 0.013274
UCLR = D4 R =
LCLR = D3 R =
0.442042 0.000000
D3来自百度文库A2
LCLX = X - A2 R =
注:当分析结果超出要求后,利用均值极差图分析原因When analysis result is out of spec,need analyse the root cause by mean and range chart 。
0.59 0.75 0.66
2.26 1.99 2.01
均值Mean 0.44667 -0.60667 1.26000 0.53667 -0.85333 -0.10000 0.66667 -0.22667 2.08667 -1.30667 Sum A 极差Range 1 2 3 1.34 0.35 0.41 0.41 0.64 -1.82 0.12 -0.56 -0.68 -0.58 3.78 0.17 1.34 1.17 1.27 1.61 0.17 0.47 0.5 0.64 -2.56 0.12 -0.8 -0.92 -0.84 -0.3 0.23 0.02 -0.11 -0.21 2 0.16 0.59 0.75 0.66 -0.68 0.14 -0.31 -0.2 -0.17 6.26 0.27 2.01 1.99 2.01 -3.92 0.11 -1.36 -1.25 -1.31 1.81 11.304 2.11 5.7100
LCLR 2.00000
1.00000
3 0.3645 0.0133 0.4420 0.0000
4 0.3645 0.0133 0.4420 0.0000
5 0.3645 0.0133 0.4420 0.0000 6σ PV TV
6 0.3645 0.0133 0.4420 0.0000 1.058804 0.000000 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Process Variation(σ /PP)
测试 日期 Test 平价 人数 Appr 试验 次数 Trials 样品 数
1900/1/0 3 3 10
7 0.3645 0.0133 0.4420 0.0000
8 0.3645 0.0133 0.4420 0.0000 pp 1.058804 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
9 0.3645 0.0133 0.4420 0.0000 变差 PV TV
10 0.3645 0.0133 0.4420 0.0000 1.058804 1.063650 9.54% 0.00% 9.54% 99.54%
X C = 0.190333
RC = 0.184000
零件均值 Parts Mean
XP
0.460000 -0.606667 1.260000 0.536667 -0.853333 -0.100000 0.666667 -0.226667 2.058889 -1.306667
11.340000 4.830000 -7.680000 -0.900000 6.000000 -2.040000 18.530000 -11.760000
X B = 0.186000 RB = 0.147000
0.194000 0.166000 0.211000
均值Mean 0.44667 -0.60667 1.26000 0.53667 -0.85333 -0.10000 0.66667 -0.22667 2.08667 -1.30667 Sum C 1.34 -1.82 0.1200 3.78 0.1700 1.61 0.1700 -2.56 0.1200 -0.3 0.2300 2 0.1600 -0.68 0.1400 6.26 0.2700 -3.92 0.1100 5.71 极差Range 0.3500
A
%EV -1.00000 %AV %RR %PV -2.00000
0.00000
PV TV
基于公差base
UCL x LCL xparts on B
spec
基于零件变差base on parts variation
C 基于过程变差base on process variation
基于过程能力Base on process PP
1 0.3645 0.0133 0.4420 0.0000 公差: 2 0.3645 0.0133 0.4420 0.0000 1.058804 0.000000 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
14.72001098
LCLx 3.00000
UCLx UCLR
均值图 mean chart
X=
17 2 D4 3.27 0 1.88
0.188889
Total 4.140000 -5.460000
RP = 3.365556
3 2.575 0 1.023
R = ( R A + R b + Rc ) / Appraisers
=
0.171667
试验次数Trials
X DIFF = MaxX - Min X =
X A = 0.190333
R A = 0.184000
0.181000 0.166000 0.211000
均值Mean 0.48667 -0.60667 1.26000 0.53667 -0.85333 -0.10000 0.66667 -0.22667 2.00333 -1.30667 Sum B 极差Range 1 2 3 1.46 0.23 0.29 0.41 0.64 -1.82 0.12 -0.56 -0.68 -0.58 3.78 0.17 1.34 1.17 1.27 1.61 0.17 0.47 0.5 0.64 -2.56 0.12 -0.8 -0.92 -0.84 -0.3 0.23 0.02 -0.11 -0.21 2 0.16 0.59 0.75 0.66 -0.68 0.14 -0.31 -0.2 -0.17 6.01 0.02 2.26 1.99 2.01 -3.92 0.11 -1.36 -1.25 -1.31 1.94 1.66 2.11 5.5800
X^2/nkr 3.2111111 SUMSQ(sum(men-part))/r
ndc
公式A Formula A 公式B Formula B
P 0.00000 0.97502
C UCL R
LCL %Tolerance R #N/A B #N/A #N/A A #N/A
#DIV/0! #DIV/0!
3
10
Regular
3 1.34 1.17 1.27 4 0.47 0.5 0.64
New QCP
5 -0.8 -0.92 -0.84 6 0.02 -0.11 -0.21 7
PPAP
8 -0.31 -0.2 -0.17 9
Other
10 -1.36 -1.25 -1.31 Total 1.94 1.66 2.11 平均值Average 0.194000 0.166000 0.211000
Page:1/4
测量系统分析MSA GR&R---均值极差法Average and method 报告编号Report NO. 量具名称 Equipment 量具编号 Equipment NO. 参数规格 Specification 测量单位 MM Unit Datasheet: 产品类型 Description 基件编号 Part NO. 规格上限 Upper limit 规格下限 Lower Limit 测量人员 OperatorA 测量人员 OperatorB 测量人员 OperatorC 过程变差/过程能力
极差图 Range chart
sumSQ(sum(men))/nr SUMSQ(sum(1-10part))/kr 86.7209111 3.2114867 n=part k=men r=time sumSQ(all) 87.3002000 ANOVA Table With Operator*Part Interaction ANOVA Table Without Operator*Part Interaction Source DF SS MS F P Source DF SS MS F Parts 9 83.50980 9.27887 9993.19505 0.00000 Parts 9 83.50980 9.27887 1250.18990 2 0.00038 0.00019 0.20223 0.81873 Operators 2 0.00038 0.00019 0.02530 0.5000 Operators Operators*Part 18 0.01671 0.00093 0.09909 1.00000 60 0.56220 0.00937 Repeatability 78 0.57891 0.00742 0.4000 Repeatability Total 89 84.08909 Total 89 84.08909 0.3000 Gauge R&R With Operator*Part Interaction Gauge R&R Without Operator*Part Interaction Source VarComp Stdev %Contribution %TV %Tolerance Source VarComp Stdev %Contribution %TV 0.2000 Total Gauge R&R 0.00937 0.09680 0.90% 9.49% #DIV/0! Total Gauge R&R 0.00742 0.08615 #N/A #N/A Repeatability 0.00937 0.09680 0.90% 9.49% #DIV/0! Repeatability 0.00742 0.08615 #N/A #N/A 0.1000 Reproducibility 0.00000 0.00000 0.00% 0.00% #DIV/0! Reproducibility 0.00000 0.00000 #N/A #N/A Operator 0.00000 0.00000 0.00% 0.00% #DIV/0! Operator 0.00000 0.00000 #N/A #N/A 0.0000 Operators*Part 0.00000 0.00000 0.00% 0.00% #DIV/0! Part - To - Part 1.03088 1.01532 99.10% 99.55% #DIV/0! Part - To - Part 1.03016 1.01497 99.28% 99.64% Total Variation 1.04025 1.01993 100.00% 100.00% #DIV/0! Total Variation 1.03758 1.01862 100.00% 100.00%
测量系统分析MSA GR&R--- 数据记录表 Data Worksheet 报告编号Report NO. 量具名称 Equipment Name 量具编号 Equipment NO. 参数规格 Dimension 单位 MM Unit 分析时机Analytical Occasion 零件编号Parts NO. 1. A 2. 3. 4. 5. 6. B 7. 8. 9. 10. 11. C 12. 13. 14. 15. 1 2 3 1 0.29 0.41 0.64 2 -0.56 -0.68 -0.58 产品类型 Description 基件编号 P/N 规格上限 USL 规格下限 LSL 测量人员 OperatorA 测量人员 OperatorB 测量人员 OperatorC 过程变差/过程能力 Process Variation(σ/PP) 测试日期 Test Tate 平价人数 Appraisers 试验次数 Trials 样品数 Samples 3
0.004333
UCLX = X + A2 R =
0.364504 0.013274
UCLR = D4 R =
LCLR = D3 R =
0.442042 0.000000
D3来自百度文库A2
LCLX = X - A2 R =
注:当分析结果超出要求后,利用均值极差图分析原因When analysis result is out of spec,need analyse the root cause by mean and range chart 。
0.59 0.75 0.66
2.26 1.99 2.01
均值Mean 0.44667 -0.60667 1.26000 0.53667 -0.85333 -0.10000 0.66667 -0.22667 2.08667 -1.30667 Sum A 极差Range 1 2 3 1.34 0.35 0.41 0.41 0.64 -1.82 0.12 -0.56 -0.68 -0.58 3.78 0.17 1.34 1.17 1.27 1.61 0.17 0.47 0.5 0.64 -2.56 0.12 -0.8 -0.92 -0.84 -0.3 0.23 0.02 -0.11 -0.21 2 0.16 0.59 0.75 0.66 -0.68 0.14 -0.31 -0.2 -0.17 6.26 0.27 2.01 1.99 2.01 -3.92 0.11 -1.36 -1.25 -1.31 1.81 11.304 2.11 5.7100
LCLR 2.00000
1.00000
3 0.3645 0.0133 0.4420 0.0000
4 0.3645 0.0133 0.4420 0.0000
5 0.3645 0.0133 0.4420 0.0000 6σ PV TV
6 0.3645 0.0133 0.4420 0.0000 1.058804 0.000000 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Process Variation(σ /PP)
测试 日期 Test 平价 人数 Appr 试验 次数 Trials 样品 数
1900/1/0 3 3 10
7 0.3645 0.0133 0.4420 0.0000
8 0.3645 0.0133 0.4420 0.0000 pp 1.058804 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
9 0.3645 0.0133 0.4420 0.0000 变差 PV TV
10 0.3645 0.0133 0.4420 0.0000 1.058804 1.063650 9.54% 0.00% 9.54% 99.54%
X C = 0.190333
RC = 0.184000
零件均值 Parts Mean
XP
0.460000 -0.606667 1.260000 0.536667 -0.853333 -0.100000 0.666667 -0.226667 2.058889 -1.306667
11.340000 4.830000 -7.680000 -0.900000 6.000000 -2.040000 18.530000 -11.760000
X B = 0.186000 RB = 0.147000
0.194000 0.166000 0.211000
均值Mean 0.44667 -0.60667 1.26000 0.53667 -0.85333 -0.10000 0.66667 -0.22667 2.08667 -1.30667 Sum C 1.34 -1.82 0.1200 3.78 0.1700 1.61 0.1700 -2.56 0.1200 -0.3 0.2300 2 0.1600 -0.68 0.1400 6.26 0.2700 -3.92 0.1100 5.71 极差Range 0.3500
A
%EV -1.00000 %AV %RR %PV -2.00000
0.00000
PV TV
基于公差base
UCL x LCL xparts on B
spec
基于零件变差base on parts variation
C 基于过程变差base on process variation
基于过程能力Base on process PP
1 0.3645 0.0133 0.4420 0.0000 公差: 2 0.3645 0.0133 0.4420 0.0000 1.058804 0.000000 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
14.72001098
LCLx 3.00000
UCLx UCLR
均值图 mean chart
X=
17 2 D4 3.27 0 1.88
0.188889
Total 4.140000 -5.460000
RP = 3.365556
3 2.575 0 1.023
R = ( R A + R b + Rc ) / Appraisers
=
0.171667
试验次数Trials
X DIFF = MaxX - Min X =
X A = 0.190333
R A = 0.184000
0.181000 0.166000 0.211000
均值Mean 0.48667 -0.60667 1.26000 0.53667 -0.85333 -0.10000 0.66667 -0.22667 2.00333 -1.30667 Sum B 极差Range 1 2 3 1.46 0.23 0.29 0.41 0.64 -1.82 0.12 -0.56 -0.68 -0.58 3.78 0.17 1.34 1.17 1.27 1.61 0.17 0.47 0.5 0.64 -2.56 0.12 -0.8 -0.92 -0.84 -0.3 0.23 0.02 -0.11 -0.21 2 0.16 0.59 0.75 0.66 -0.68 0.14 -0.31 -0.2 -0.17 6.01 0.02 2.26 1.99 2.01 -3.92 0.11 -1.36 -1.25 -1.31 1.94 1.66 2.11 5.5800