-AC500的高可靠性(HA)冗余系统解决方案

CI590
3.0 C0 3.1 C1 3.2 C2 3.3 C3 3.4 C4 3.5 C5 3.6 C6 3.7 C7 3.8 UP 3.9 ZP CH-ERR3
1.0
4.0 C8 4.1 C9 4.2 C10 4.3 C11 4.4 C12 4.5 C13 4.6 C14 4.7 C15 4.8 UP 4.9 ZP CH2ERR4 16DC x CS31 Input 24VDC Output 24VDC 0.5A
Connection Line B
AC500 HA CS31
CI590 Line A/B
1.0 R1PW 1 R 1.1 R1 CS3 2 1-1 1.2 B1 S1 ERR 1.3 B1 I/O 2 ERR 2.1 R2 Xxx 1 ERR 2.1 R2 CS3 2 1-2 2.2 B2 1 2.3 B2 2 FE RUN 2 B2 1 B2 2
B1 B2 FE B1 B2 FE UP ZP
2.2
1.1 1.2 1.3
1.3
2.3
1.4
1.4 1.5 1.6 1.7 1.8
2.4
1.5
2.5
1.6
2.6
1.7
2.7 1.8 4.8 2.8
1.8
1.8
2.8
Connection Line A
© ABB Group February 20, 2012 | Slide 13
CI590
CI590-CS31-HA CS31 16
DC551
1.0 R1 PWR 1 1.1 R1 CS3 2 1-1 1.2 B1 S1 ERR 1.3 B1 I/O 2 ERR
2.1 R2 Xxx 1 ERR 2.1 R2 CS3 2 1-2 2.2 B2 1 2.3 B2 2 FE RUN 2 B2 1 B2 2
/
1.4FE RUN 2.4 1 1.5 B1 ADDR x10 2.5 1 123 4 1.6 B1 2.6 0 2 5
9 8 7 6 2.7 FE 1.7FE ADDR x1 1.8UP 1.9 ZP 123 4 0 5 2.9 ZP 987 6 2.8 UP
: 0.1ms,1ms, 8ms,32ms : 8ms PLC 9 I/O TU551 LED
1.4FE RUN 2.4 1 1.5 B1 ADDR x102.5 1 123 4 1.6 B1 2.6 2 0 5 1.7FE 1.8UP 1.9 Z P
9 8 7 6 2.7 FE ADDR x1 1 2 3 4 2.8 U P 5 0 9 8 7 6 2.9 Z P
R1 R2
1.0
UP 24VDC 200W
2.2
1.1 1.2 1.3
1.3
2.3
1.4
2.4 1.4 1.5 1.6 1.7 1.8 4.4 4.5 4.6 4.7 4.8 2.7 1.8 4.8 2.8 2.6 2.5
1.5
1.6
1.7
1.8
1.8
2.8
Connection Line A
© ABB Group February 20, 2012 | Slide 14
CI590
3.0 C0 3.1 C1 3.2 C2 3.3 C3 3.4 C4 3.5 C5 3.6 C6 3.7 C7 3.8 UP 3.9 ZP CH-ERR3
1.0
4.0 C8 4.1 C9 4.2 C10 4.3 C11 4.4 C12 4.5 C13 4.6 C14 4.7 C15 4.8 UP 4.9 ZP CH2ERR4 16DC x CS31 Input 24VDC Output 24VDC 0.5A
RUN A / B LEDs CPU A
PWR CS31-A SYNC ERR CS31-B
CPU B
ON OFF
OFF ON
Blink
PLC AC500
AC500
© ABB Group – Version 2.1 (2009-05) Technical Guides
AC500 HA
AC500 HA AC500 HA
AC500 HA AC500 HA
CI590-CS31-HA CS31 CI590-CS31-HA OPC
© ABB Group February 20, 2012 | Slide 2
AC500 HA
AC500 CPU – PM1(A) READ INPUTS AC500 CPU – PM 2 (B) READ INPUTS
AC500 CPU PLC CS31 CI590-CS31-HA CPU
PS501
PROCESS HIGH AVAILABILITY FUNCTION BLOCKS HA_CS31_DIAG DATA LINK - Ethernet HA_CONTROL CS31 HA_DATA
AC500 HA CI590-CS31-HA
PWR CS31-A
SYNC ERR CS31-B
S- ERR I/O ERR RUN A RUN B
I/O
DC551-CS31
© ABB Group February 20, 2012 | Slide 18
AC500 HA CI590-CS31-HA
1.4FE RUN 2.4 1 B1 1.5 ADDR x102.5 1 123 4 1.6 B1 2.6 5 2 0 1.7FE 1.8UP 1.9 Z P
9 8 7 6 2.7 FE ADDR x1 1 2 3 4 2.8 U P 0 5 9 8 7 6 2.9 Z P
R1 R2
1.0
UP 24VDC 200W
DataLink CS31 Ethernet
HA_CS31_AC500 AC500 HA FB Library LINE - A LINE - B
CI590-CS31-HA
© ABB Group February 20, 2012 | Slide 8
CI590-CS31-HA
CI590-CS31-HA
AC500 HA CI590-CS31-HA
CS31CS31-A / B
PWR CS31-A SYNC ERR CS31-B
ON OFF
CPU A/B CPU A/B CPU A/B
S- ERR I/O ERR RUN A RUN B
Blink
© ABB Group February 20, 2012 | Slide 17
AC500 HA CS31
CI590 Line A/B
1.0 R1PW 1 R 1.1 R1 CS3 2 1-1 1.2 B1 S1 ERR 1.3 B1 I/O 2 ERR 2.1 R2 Xxx 1 ERR 2.1 R2 CS3 2 1-2 2.2 B2 1 2.3 B2 2 FE RUN 2 B2 1 B2 2
MODBUS RTU
METER
METER
METER
METER
……
© ABB Group February 20, 2012 | Slide 7
AC500 HA
Console Configuration
CoDeSys + SysCon
OPC Server
Ethernet CPU A CPU B
OPC
AC500 HA CI590-CS31-HA
Xxx
PWR CS31-A SYNC ERR CS31-B
ON OFF
-
CPU
S- ERR I/O ERR RUN A RUN B
Blink slow Blink fast
CPU
CI590-CS31-HA
© ABB Group February 20, 2012 | Slide 16
? AC500 ?
ABB AC500
AC500
AC500
© ABB Group February 20, 2012 | Slide 3
AC500
AC500 HA AC500 HA CS31 AC500
?
CI590 CS31 station A station B CS31 CS31
CI590
© ABB Group February 20, 2012 | Slide 4
2.0
R1 R2 B1 B2 FE B1 B2 FE UP ZP
Βιβλιοθήκη Baidu
1.1
2.1
1.2
2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.8
3.0 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.8
4.0 4.1 4.2 4.3
B1 B2 FE B1 B2 FE UP ZP
3.0 C0 3.1 C1 3.2 C2 3.3 C3 3.4 C4 3.5 C5 3.6 C6 3.7 C7 3.8 UP 3.9 ZP CH-ERR3
4.0 C8 4.1 C9 4.2 C10 4.3 C11 4.4 C12 4.5 C13 4.6 C14 4.7 C15 4.8 UP 4.9 ZP CH-ERR4 2 x CS31 16DC Input 24VDC Output 24VDC 0.5A
PROCESS HIGH AVAILABILITY FUNCTION BLOCKS HA_CS31_DIAG HA_CONTROL HA_DATA
I/O
PROCESS APPLICATION PROGRAM
PROCESS APPLICATION PROGRAM
HA CPU
OPC CPU
WRITE OUTPUTS
AC500 HA CS31
AC500 CPU COM1
CPU A / B – COM1 CS31 Connection
1
Term. P RxD/TxD-P RxD/TxD-N Term. N RTS TxD SGND RxD CTS
120
2 3 4 5 6 7 8 9
© ABB Group February 20, 2012 | Slide 12
AC500
?
AC500 HA
“HA
AC500
PS501 V 1.3
© ABB Group February 20, 2012 | Slide 5
AC500
AC500 CPU
?
:
CPU CS31 CPU CS31 CI590 CS31
© ABB Group February 20, 2012 | Slide 6
WRITE OUTPUTS
INPUT AREA CI590-CS31-HA CS31-A OUTPUT AREA-A OUTPUT AREA- B
From the field
CS31-B
VOTER
© ABB Group February 20, 2012 | Slide 9
To the field
AC500 HA CI590-CS31-HA
AC500
?
CONSOLE
TOUCH PAD
OPC
MODBUS RTU
……
CM577 CM574 PM583-ETH
DATA LINK
CM577 CM574 PM583-ETH
CS31 CS31 CI590-CS31 AI523 AI523 AX522 CI590-CS31 AI523 AI523 AX522
4.0 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.8
TU552 CPU
1.7 1.8 1.8
AC500 HA CS31
CI590-CS31-HA CI590-CS31-HA 500m 2000m 3 CS31 CS31
BusA BusB CPUA CPUB
© ABB Group February 20, 2012 | Slide 11
2.0
R1 R2 B1 B2 FE B1 B2 FE UP ZP
1.1
2.1
1.2
2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.8
3.0 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.8
4.0 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8
Connection Line B
AC500 HA CI590-CS31-HA
CI590-CS31-HA 8 .
PWR CS31 -1 SERR I/O ERR RUN1
Xxx ERR CS31 -2
ON OFF
CI590 CI590
RUN2
© ABB Group February 20, 2012 | Slide 15
© ABB Group February 20, 2012 | Slide 10
UP 24VDC 200W
1.0 1.1 1.2 1.3 1.4 1.5 1.6
2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.8
3.0 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.8