液压系统和气压系统——外文文献翻译、中英文翻译
200t液压机液压系统设计英文文献
HydraulicHydraulic systemA complete hydraulic system consists of five parts, namely, power components, the implementation of components, control components, auxiliary parts and hydraulic oil.The role of dynamic components of the original motive fluid into mechanical energy to the pressure that the hydraulic system of pumps, it is to power the entire hydraulic system. The structure of the form of hydraulic pump gears are generally pump, vane pump and piston pump.Implementation of components (such as hydraulic cylinders and hydraulic motors) which is the pressure of the liquid can be converted to mechanical energy to drive the load for a straight line reciprocating movement or rotational movement.Control components (that is,the various hydraulic valves) in the hydraulic system to control and regulate the pressure of liquid,flow rate and direction. According to the different control functions, hydraulic valves can be divided into the village of force control valve, flow control valves and directional control valve. Pressure control valves are divided into benefits flow valve (safety valve), pressure relief valve, sequence valve, pressure relays, etc.; flow control valves including throttle, adjusting the valves, flow diversion valve sets, etc.; directional control valve includes a one-way valve, one-way fluid control valve, shuttle valve, valve and so on. Under the control of different ways, can be divided into the hydraulic valve control switch valve, control valve and set the value of the ratio control valve.Auxiliary components, including fuel tanks, oil filters, tubing and pipe joints, seals, pressure gauge, oil level, such as oil dollars.Hydraulic oil in the hydraulic system is the work of the energy transfer medium, there are a variety of mineral oil, emulsion oil hydraulic molding Hop categories.Hydraulic principleIt consists of two cylinders of different sizes and composition of fluid in the fluid full of water or oil. Water is called"hydraulic press"; the said oil-filled"hydraulic machine."Each of the two liquid a sliding piston, if the increase in the small piston on the pressure of a certain value, according to Pascal's law, small piston to the pressure of the pressure through the liquid passed to the large piston, piston top will go a long way to go. Based cross-sectional area of the small piston is S1, plus a small piston in the downward pressure on the F1. Thus, a small piston on the liquid pressure to P=F1/SI, Can be the same size in all directions to the transmission of liquid." By the large piston is also equivalent to the inevitable pressure the large piston is the cross-sectional area S2, the pressure P on the piston in the upward pressure generated F2=P×S2 Cross-sectional area is a small multiple of the piston cross-sectional area. From the type known to add in a small piston of a smaller force, the piston will be in great force, for which the hydraulic machine used to suppress plywood, oil, extract heavy objects, such as forging steel.History of the development of hydraulicHydraulic and air pressure drive hydraulic fluid as the transmission is made according to the 17th century, Pascal's principle of hydrostatic pressure to drive the development of an emerging technology, the United Kingdom in 1795 Joseph (Joseph Braman,1749-1814), in London wateras a medium to form hydraulic press used in industry, the birth of the world's first hydraulic press. Media work in 1905 will be replaced by oil-water and further improved.World War I (1914-1918) after the extensive application of hydraulic transmission, especially after 1920, more rapid development. Hydraulic components in the late 19th century about the early 20th century, 20 years, only started to enter the formal phase of industrial production. 1925 Vickers (F·Vikers) the invention of the pressure balanced vane pump, hydraulic components for the modern industrial or hydraulic transmission of the gradual establishment of the foundation. The early 20th century Constantine (G·Constantimsco) fluctuations of the energy carried out by passing theoretical and practical research;in 1910 on the hydraulic transmission (hydraulic coupling, hydraulic torque converter, etc.) contributions, so that these two areas of development.The Second World War (1941-1945) period, in the United States 30% of machine tool applications in the hydraulic transmission. It should be noted that the development of hydraulic transmission in Japan than Europe and the United States and other countries for nearly 20 years later. Before and after in 1955, the rapid development of Japan's hydraulic drive, set up in 1956, "Hydraulic Industry." Nearly 20 to 30 years, the development of Japan's fast hydraulic transmission, a world leader.Hydraulic transmission applicationThere are many outstanding advantages, it is widely used, such as general workers. Plastic processing industry, machinery, pressure machinery, machine tools, etc.; operating machinery engineering machinery, construction machinery, agricultural machinery, automobiles, etc.; iron and steel industry metallurgical machinery, lifting equipment,such as roller adjustment device; civil water projects with flood control the dam gates and devices, bed lifts installations, bridges and other manipulation of institutions; speed turbine power plant installations, nuclear power plants, etc.; ship deck crane (winch), the bow doors, bulkhead valves, such as the stern thruster; special antenna technology giant with control devices, measurement buoys, movements such as rotating stage; military-industrial control devices used in artillery, ship anti-rolling devices, aircraft simulation, aircraft retractable landing gear and rudder control devices and other devices.液压液压系统一个完整的液压系统由五个部分组成,即动力元件、执行元件、控制元件、辅助元件和液压油。
液压动力系统中英文对照外文翻译文献
中英文对照外文翻译文献(文档含英文原文和中文翻译)原文:FEATURE-BASED COMPONENT MODELS FOR VIRTUALPROTOTYPING OF HYDRAULIC SYSTERMAbstract:This paper proposes a feature-based approach for the virtual prototyping of hydraulic systems. It presents a framework which allows the designer to develop a virtual hydraulic system prototype in a more intuitive manner, i.e. through assembly of virtual components with engineering data. The approach is based on identifying the data required for the development of the virtual prototypes, and separating the information into behaviour, structural, and product attributes. Suitable representations of these attributes are presented, and the framework for the feature-based virtual prototyping approach is established,based on the hierarchical structure of components in a hydraulic system. The proposed framework not only provides a precise model of the hydraulic prototype but also offers the possibility of designing variation classes of prototypes whose members are derived by changing certain virtual components with different features.Key words: Computer-aided engineering; Fluid power systems;Virtualprototyping1.IntroductionHydraulic system design can be viewed as a function-to-form transformation process that maps an explicit set of requirements into a physical realisable fluid power system. The process involves three main stages: the functional specification stage,the configuration design stage, and the prototyping stage.The format for the description of the design in each stage is different.The functional specification stage constitutes the initial design work. The objective is to map the design requirements. To achieve this, the design problems are specified Correspondence and offprint requests to: Dr S. C. Fok, Schoool of Mechanical and Production Engineering, Nanyang Technological University, Nanyang Avenue, Singapore 639798. The designer must identify the performance attributes, which can include pressure, force, speed, and flowrate, with the required properties such as size, cost, safety and operating sequence. performance requirements for each attribute. In this stage, the design is abstracted in terms of the performance attributes with associated values.The objective of the configuration design stage is to synthesise a hydraulic circuit that performs the required functions conforming to the performance standards within defined constraints. A typical hydraulic system is made up of many subsystems. The smallest building block in a subsystem is the standard hydraulic component (such as valves, cylinders,pumps, etc.). Each type of standard component serves a specific elemental function. The design effort in the configuration design stage is fundamentally a search for a set of optimal arrangements of standard components (i.e. hydraulic circuit) to fulfil the functional requirements of the system. Based on this framework, the designers would normally decompose the overall system functions in terms of subfunctions. This will partition the search space and confine the search for smaller hydraulic subcircuits to perform the subfunctions.Computers are often used to support the configuration design process. For example, Kota and Lee devised a graph-based strategy to automate the configuration of hydraulic circuits. After the development of the hydraulic circuits, digital simulation tools are often used to study and evaluate these configurations. With these tools, designers can compare the behaviour of different circuits and also analyse the effects when subcircuits are combined. In the configuration design stage, the design is traditionally represented as a circuit drawing using standard icons to symbolise the type of standard component. This is a form of directed graph S(C,E) where the circuit S contains components C in the form of nodes with relations between components denoted by edges E.The prototyping stage is the verification phase of the system design process where the proposed hydraulic circuit from the configuration design stage isdeveloped and evaluated. Physical prototyping aims to build a physical prototype of the hydraulic system 666 S. C. Fok et al. using industrial available components. The process of physical prototyping involves the following: Search for appropriate standard components from different manufacturers. Pre-evaluation and selection of components based on individual component cost, size, and specification, and compatibility factors between components. Procurement and assembly of the selected components.Test and evaluate the physical prototype based on the overall system requirements. Use other components or redesign the circuit (or subcircuits)if necessary.Besides dynamics, the development of the physical prototype must take into consideration other factors including structure,cost, and weight. The dynamics data are used to confirm the fluid power system behaviour whereas the geometric information is used to examine the assembly properties. The development of the physical prototype will provide the actual performance,structure, and cost of the design.The main disadvantage of physical prototyping is that it is very tedious and time consuming to look for a set of suitable combinations of standard components from among so many manufacturers. Although the basic functions of the same types of standard component from different manufacturers do not differ, their dynamics, structural and cost characteristics may not be similar, because of design variation. Hence, for a given hydraulic circuit, different combinations of parts from differentmanufacturers can have implications on the resulting system,in terms of dynamics, structure, and cost. Value engineering can be used at this stage to improve the system design by improving the attributes at the component level. This includes maximizing the performance-to-cost ratio and minimising the size-to-performance ratio. Virtual prototyping can be viewed as a computer-aided design process, which employs modelling and simulating tools to address the broad issues of physical layout, operationalconcept, functional specifications, and dynamics analysis under various operating environments. The main advantage of virtual prototyping is that a hydraulic system prototype can be assembled, analysed, and modified using digital computers without the need for physical components, thus saving lead time and cost.The main requirement of a virtual hydraulic system prototype is to provide the same information as a physical prototype for the designer to make decisions.To achieve this, the virtual prototype must provide suitable and comprehensive representations of different data. Furthermore, transformation from one representation to another should proceed formally. Xiang et al. have reviewed the past and current computer-aided design and prototyping tools for fluid power systems. The work revealed that the current tools could not provide a completerepresentation of the design abstractions at the prototyping stage for design judgement. Most of the tools concentrate on the dynamics behaviour. Vital geometrical and product information that relates to the system prototype consideration and evaluation is frequently missing.To advance the development of computer-aided virtual prototyping tools for fluid power systems, there is a need to address the formal representations of different abstractions of behaviour,structural, and product data along with their integration. This paper focuses on these issues and proposes the formalism of a unified component model and the taxonomy based on the feature-based approach. In Section 2, we discuss the feature- based approach focusing on the key information and their representations required for hydraulic system prototyping. Section 3 presents a formalism of the feature-based model and structure for the development of virtual hydraulic system prototypes.The structure is illustrated with an example. Future work and conclusions are given in Section 4.2. Feature-Based ApproachFeatures can be defined as information sets that refer to aspects of attributes that can be used in reasoning about the design, engineering or manufacturing processes. The concept of using features to integrate CAD/CAPP/CAM is not new and there are many papers on the application of this approach in CIM. In all these applications, the feature model is regarded as the basis whereas design by features is the key for the integration. To develop a feature model, the relevant information concerning the design must be identified and grouped into sets based on the nature of the information. The relevant information should contain sufficient knowledge for activities such as design, analysis, test, documentation, inspection, and assembly, as well as support various administrative and logistic functions. Design by features is the process of building a model of the design using features as primitive entities. The feature model provides the standardisation of relevant data. Through the design by features approach, vital knowledge of the design will be generated and stored. Together, the feature model and the design by features approach will provide the essential information, which can be used, not only for the simultaneous consideration of many different concerns with the design, but also to interface the many activities in the design realisation process, including the life cycle support operations. The main drawback of the feature-based design approach is that the feature model should be properly defined . This can be difficult, as features are sets of knowledge that are application dependent. The organisation of the features can also be application specific. Non-trivial data-management problems could arise if the feature model is not properly defined. To avoid these problems, the type,representation and structure of the features should be resolved prior to using the feature-based design methodology. The main concern when developing afeature model is that it is application-specific. In the domain of virtual prototyping of hydraulic systems, the details of the constituent standard components must be able to be used to describe the overall system. The component features are bearers of knowledge about that part. To create a suitable feature model for hydraulic system design based on the assembly of standard components, the relevant information associated with various standard components must be identified and classified. This definition Feature-Based Component Models 667 of the component feature set can then be extended to encompass the subsystem feature set based on the hierarchical structure between the components in the subsystem. In the same manner, a hierarchical structure for the hydraulic system feature representation would evolve by considering the system as a hierarchy of subsystems.The necessary information required for a proper description of the virtual prototype must be no less than that derived by the designer from a physical prototype for decision making. These data should generally include the shape, weight, performance properties, cost, dimensions, functionality data, etc. Comparison with the physical prototyping process, the information required for each standard component could be separated into three distinct groups: behaviour attributes, structural attributes, and product attributes.2.1 Behaviour AttributesThe behaviour of a hydraulic component can be defined in terms of the dynamics characteristics used to satisfy the functional requirements. Consider a hydraulic cylinder connected to a load. Its function is to transmit a force from the stroke of the piston to the load. The maximum force it can transmit can be used to define the functionality and the behaviour requirements can be specified in terms of the desired load acceleration characteristics. Hence for a hydraulic component, behaviour attributes express functionality and can be reflected in the dynamics characteristics. The designer is responsible for the proper definition of the overall system behaviour characteristics in terms of the desired dynamics. A standard component will have its own behaviour and provide a specific plex functions that cannot be achieved by a single standard component are derived using a combination of components. Hence, the behaviour of the standard component will play an important role as the individual behaviours of components together with their arrangement can alter the overall system function .The behaviour of a standard component can be nonlinear and can be dependent on the operating conditions. When two components are combined, it is possible that their behaviours can interact and produce undesired or unintended characteristics. These unwanted behaviours are assumed to have been resolved during the configuration design stage. The hydraulic circuit used in theprototyping stage is assumed to be realisable and without any undesirable interacting behaviours. This means that the output behaviour of a component will provide the input to the subsequent component.The representation of behaviours for hydraulic systems has been widely investigated. These representations include transfer functions, state-space and bond graphs. Transfer functions (for single-input–single-output systems) and state-space equations (for multiple-input–multiple-output systems) are based on the approximation of the dynamics about a nominal operating condition. The power bond graph model is based on the causal effects that describe the energy transformations in the hydraulic system. This approach is appealing for hydraulic system analysis. The main disadvantage is that the derivation of the dynamics equation in a bond graph of a complicated fluid power system can become very tedious. As a result, recent work has concentrated on the used of artificial intelligence to represent the nonlinear mapping between the input and output data, which can be obtained via experimental work. These nonlinear mappings can be accomplished using artificial neural networks .It is quite natural for a hydraulic system designer to use input–output data to describe the behaviour of a hydraulic component. The configuration design of a hydraulic system is often achieved through steps of function decomposition. To design a hydraulic system, the designer often tries to decompose the functions and their requirements down to the component level.译文:基于原型液压系统特征的机构模型摘要:本文为原型液压系统的设计提出了一种基于特征的方法。
液压系统液压传动和气压传动毕业论文中英文资料对照外文翻译文献综述
中英文资料对照外文翻译文献综述液压系统液压传动和气压传动称为流体传动,是根据17世纪帕斯卡提出的液体静压力传动原理而发展起来的一门新兴技术,1795年英国约瑟夫•布拉曼(Joseph Braman,1749-1814),在伦敦用水作为工作介质,以水压机的形式将其应用于工业上,诞生了世界上第一台水压机。
1905年将工作介质水改为油,又进一步得到改善。
第一次世界大战(1914-1918)后液压传动广泛应用,特别是1920年以后,发展更为迅速。
液压元件大约在 19 世纪末 20 世纪初的20年间,才开始进入正规的工业生产阶段。
1925 年维克斯(F.Vikers)发明了压力平衡式叶片泵,为近代液压元件工业或液压传动的逐步建立奠定了基础。
20 世纪初康斯坦丁•尼斯克(G•Constantimsco)对能量波动传递所进行的理论及实际研究;1910年对液力传动(液力联轴节、液力变矩器等)方面的贡献,使这两方面领域得到了发展。
第二次世界大战(1941-1945)期间,在美国机床中有30%应用了液压传动。
应该指出,日本液压传动的发展较欧美等国家晚了近 20 多年。
在 1955 年前后 , 日本迅速发展液压传动,1956 年成立了“液压工业会”。
近20~30 年间,日本液压传动发展之快,居世界领先地位。
液压传动有许多突出的优点,因此它的应用非常广泛,如一般工业用的塑料加工机械、压力机械、机床等;行走机械中的工程机械、建筑机械、农业机械、汽车等;钢铁工业用的冶金机械、提升装置、轧辊调整装置等;土木水利工程用的防洪闸门及堤坝装置、河床升降装置、桥梁操纵机构等;发电厂涡轮机调速装置、核发电厂等等;船舶用的甲板起重机械(绞车)、船头门、舱壁阀、船尾推进器等;特殊技术用的巨型天线控制装置、测量浮标、升降旋转舞台等;军事工业用的火炮操纵装置、船舶减摇装置、飞行器仿真、飞机起落架的收放装置和方向舵控制装置等。
一个完整的液压系统由五个部分组成,即动力元件、执行元件、控制元件、辅助元件和液压油。
液压传动系统外文文献翻译、中英文翻译、外文翻译
中国地质大学长城学院本科毕业设计外文资料翻译系别工程技术系专业机械设计制造及其自动化学生姓名彭江鹤学号 05211534指导教师王泽河职称教授2015 年 5 月 4 日液压传动系统作者:Hopmans, ArthurH.摘要液压传动是由液压泵、液压控制阀、液压执行元件和液压辅件组成的液压系统。
液压泵把机械能转换成液体的压力能,液压控制阀和液压辅件控制液压介质的压力、流量和流动方向,将液压泵输出的压力能传给执行元件,执行元件将液体压力能转换为机械能,以完成要求的动作。
关键词:液压传动;气压传动;传动系统;许多液压传动先前已经设计出允许操作者无限变化输出的变速器,或甚至逆转的传动装置的输出作为相对于输入。
通常情况下,这已经通过使用一个旋转斜盘是要么由操作者手动或操作液压动机来改变通过旋转泵头部具有轴向移动的活塞流动的液压流体的。
液压流体从泵头活塞的流动,依次转动的马达头通过激励相应的一组活塞在其中违背一固定凸轮的,因此,旋转安装在电动机头的输出轴。
通常情况下,在现有技术的变速器已被被设置有各种功能,例如齿轮减速,刹车设定装置等。
不幸的是,这些功能通常是提供外部发送的和显著增加整个装置的体积和质量。
申请人确定,这是很期望具有其中基本上所有的这些需要或希望的功能,可以在内部提供的发送,同时还产生一个非常有效的和非常有效的传输的综合传输。
特别是,这种类型的变速器上经常使用的设备,如“零转动半径”剪草机之类的其中一个潜在的危险情况面对操作者,旁观者和设备本身,如果设备我们允许继续被推进应的操作者释放控制,由于当操作者无意中从装置抛出或变得受伤。
因此,“故障自动刹车”机制经常被设置为传输自动地返回到中立配置在这种情况下,使得该装置不会继续供电,如果控制被释放。
先前传输这种类型的一般依靠某种外部设备,比如其目的是为了在操作者控制轴返回到中立位置应操作者释放所述轴的反操作偏压弹簧。
这种类型的外部设备,可以容易地由用户或篡改损坏。
液压英文文献及翻译
液压英文文献及翻译液压系统1.绪论液压站称液压泵站,是独立的液压装置。
它是按逐级要求供油。
并控制液压油流方向、压力和流量,适用在主机与液压装置可分离的各种液压机械上面。
用户在购后只要将液压站与主机上执行机构(油缸或油马达)用不同的油管相连,液压机械即实现各种规定的动作与工作循环。
液压站是由集成块、泵装置或阀组合、电气盒、油箱电气盒组合而成。
各个部件功能为:泵装置——上装有电机和油泵,其是液压站的动力源,能将机械能转化为液压油压力能。
阀组合--其板式阀装在立板上,板后管连接,与集成块的功能相同。
油集成块--是由液压阀及通道体组装而成。
其对液压油实行压力、方向和流量调节。
箱--是板焊的半封闭容器,上面还装有滤油网、空气滤清器等,是用来储油与油的冷却及过滤。
电气盒--分两种型式:一种是设置外接引线的端子板;一种是配置了全套控制电器。
液压站工作原理:电机带动油泵转动,然后泵从油箱中吸油并供油,将机械能转化为液压站压力能,液压油通过集成块(或阀组合)实现方向、压力、流量调节后经过外接管路并至液压机械里的油缸或油马达中,从而控制液动机方向变换、力量的大小及速度的快慢,来推动各种液压机械做功。
(1)液压的发展历程在我国液压(含液力,下同)、气动和密封件工业的发展历程,大致可分成三个阶段,即:在20世纪50年代初到60年代初是起步阶段;60-70年代为专业化生产体系的成长阶段;80-90年代为快速发展阶段。
在其中,液压工业始于50年代初从机床行业生产的仿苏的磨床、拉床、仿形车床等液压传动来起步,液压元件由机床厂里的液压车间生产,自产自用。
在进入60年代后,液压技术应用从机床逐渐推广到农业机械与工程机械等领域,原来附属于主机厂里的液压车间有些独立出来,成为液压件的专业生产厂。
在60年代末、70年代初,随着生产机械化的不断发展,特别是在为第二汽车制造厂等提供了高效、自动化设备的带动下,液压元件制造业出现了不断迅速发展的局面,一批中小企业也开始成为液压件专业制造厂。
液压与气压传动双语版
不能变量
e ,就可改变泵的进、
出油口(双向泵)
3. 叶片式变量泵 (Pressure-limiting variable vane pumps)
结构(Fig. 3-13) 与单作用叶片泵相似,但带有压力控制弹
簧和排量调节螺钉。 工作原理(Fig. 3-14)
液压泵压力油作用于定子上所产生径向力 的水平分力与弹簧力进行比较,以决定定子与 转子间的偏心距大小。
特点 每转各叶片吸压油各一次(单作用) 转子径向受力不平衡 为消除困油,配流盘上开有三角槽(卸荷槽) 叶片沿旋转方向后倾,利于叶片甩出
(改变偏心距 e 可改变输出流量 q,制成变量泵)
2. 双作用叶片泵(Double-acting vane pumps)
结构 类似于单作用式,区别在于: 定子内表面由圆弧面(四段)和过渡曲面组成 配流盘有四个油口轴对称分布 转子与定子同心安装
Separating inlet port from outlet port 高、低压工作腔分开 Conclusion 结论
Working based on the oil tight chamber variation 密闭工作腔容积的变化进行工作
--Displacement pumps 容积式液压泵
Fig. 3-1 Operating principle of a single piston pump
Conditions 工作条件 Forming oil tight chamber 密封工作容积的形成 Changing the oil tight chamber 密封容积变化
(increasing: suction oil; decreasing: delivery oil) (容积变大:吸油;容积变小:压油)
液压系统外文文献翻译中英文
外文文献翻译(含:英文原文及中文译文)英文原文Hydraulic systemW Arnold1 IntroductionThe hydraulic station is called a hydraulic pump station and is an independent hydraulic device. It is step by step to supply oil. And control the direction of hydraulic oil flow, pressure and flow, suitable for the host and hydraulic equipment can be separated on the various hydraulic machinery.After the purchase, the user only needs to connect the hydraulic station and the actuator (hydraulic or oil motor) on the mainframe with different tubings. The hydraulic machine can realize various specified actions and working cycles.The hydraulic station is a combination of manifolds, pump units or valve assemblies, electrical boxes, and tank electrical boxes. Each part function is:The pump unit is equipped with a motor and an oil pump, which is the power source of the hydraulic station and can convert mechanical energy into hydraulic oil pressure energy.V alve combination - its plate valve is mounted on the vertical plate, and the rear plate is connected with the same function as the manifold.Oil manifolds - assembled from hydraulic valves and channel bodies. It regulates hydraulic oil pressure, direction and flow.Box--a semi-closed container for plate welding. It is also equipped with an oil screen, an air filter, etc., which is used for cooling and filtering of oil and oil.Electrical box - divided into two types: one is to set the external lead terminal board; one is equipped with a full set of control appliances.The working principle of the hydraulic station: The motor drives the oil pump to rotate, then the pump sucks oil from the oil tank and supplies oil, converts the mechanical energy into hydraulic pressure energy, and the hydraulic oil passes through the manifold (or valve assembly) to adjust the direction, pressure and flow and then passes through the external tube. The way to the hydraulic cylinder or oil motor in the hydraulic machinery, so as to control the direction of the hydraulic motor, the strength of the speed and speed, to promote all kinds of hydraulic machinery to do work.(1) Development history of hydraulic pressureThe development history of hydraulics (including hydraulic power, the same below), pneumatics, and seals industry in China can be roughly divided into three stages, namely: the starting stage in the early 1950s to the early 60s; and the professional in the 60s and 70s. The growth stage of the production system; the 80-90's is a stage of rapid development. Among them, the hydraulic industry began in the early 1950s with thedevelopment of hydraulic machines such as Grinding Machines, broaching machines, and profiling lathes, which were produced by the machine tool industry. The hydraulic components were produced by the hydraulic workshop in the machine tool factory, and were produced for self use. After entering the 1960s, the application of hydraulic technology was gradually promoted from the machine tool to the agricultural machinery and engineering machinery. The original hydraulic workshop attached to the main engine plant was independent and became a professional manufacturer of hydraulic components. In the late 1960s and early 1970s, with the continuous development of mechanization of production, particularly in the provision of highly efficient and automated equipment for the second automobile manufacturing plant, the hydraulic component manufacturing industry witnessed rapid development. The batch of small and medium-sized enterprises also began to become specialized manufacturers of hydraulic parts. In 1968, the annual output of hydraulic components in China was close to 200,000 pieces. In 1973, in the fields of machine tools, agricultural machinery, construction machinery and other industries, the professional factory for the production of hydraulic parts has grown to over 100, and its annual output exceeds 1 million pieces. Such an independent hydraulic component manufacturing industry has taken shape. At this time, the hydraulic product has evolved from the original imitation Su product intoa combination of imported technology and self-designed products. The pressure has been developed towards medium and high pressures, and electro-hydraulic servo valves and systems have been developed. The application of hydraulics has been further expanded. The pneumatic industry started a few years later than hydraulics, and it was only in 1967 that it began to establish a professional pneumatic components factory. Pneumatic components began to be manufactured and sold as commodities. Its sealing industry including rubber seals, flexible graphite seals, and mechanical seals started from the production of common O-rings, oil seals, and other extruded rubber seals and asbestos seal products in the early 1950s. In the early 1960s, it began to develop and produce flexible products. Graphite seals and mechanical seals and other products. In the 1970s, a batch of batches of professional production plants began to be established one after another in the systems of the former Ministry of Combustion, the Ministry of Agriculture, and the Ministry of Agricultural Machinery, formally forming the industry, which laid the foundation for the development of the seal industry.In the 1980s, under the guidance of the national policy of reform and opening up, with the continuous development of the machinery industry, the contradiction between the basic components lags behind the host computer has become increasingly prominent and caused the attention of all relevant departments. To this end, the former Ministry of Machinesestablished the General Infrastructure Industry Bureau in 1982, and unified the original pneumatic, hydraulic, and seal specialties that were scattered in the industries of machine tools, agricultural machinery, and construction machinery, etc. The management of a piece of office, so that the industry in the planning, investment, the introduction of technology and scientific research and development and other aspects of the basic parts of the bureau's guidance and support. This has entered a period of rapid development, it has introduced more than 60 foreign advanced technology, of which more than 40 hydraulic, pneumatic 7, after digestion and absorption and technological transformation, are now mass production, and has become the industry's leading products . In recent years, the industry has intensified its technological transformation. From 1991 to 1998, the total investment of national, local, and corporate self-raised funds totaled about 2 billion yuan, of which more than 1.6 billion were hydraulic. After continuous technological transformation and technological breakthroughs, the technical level of a group of major enterprises has been further improved, and technological equipment has also been greatly improved, laying a good foundation for forming a high starting point, specialization, and mass production. In recent years, under the guidance of the principle of common development of multiple ownership systems in the country, various small and medium-sized enterprises with different ownership have rapidly emerged and haveshown great vitality. With the further opening up of the country, foreign-funded enterprises have developed rapidly, which plays an important role in raising industry standards and expanding exports. So far China has established joint ventures with famous manufacturers in the United States, Germany, Japan and other countries or directly established piston pumps/motors, planetary speed reducers, hydraulic control valves, steering gears, hydraulic systems, hydrostatic transmissions, and hydraulic components. The company has more than 50 manufacturing enterprises such as castings, pneumatic control valves, cylinders, gas processing triplets, rubber seals, and mechanical seals, and has attracted more than 200 million U.S. dollars in foreign capital.(2) Current statusBasic profileAfter more than 40 years of hard work, China's hydraulics, pneumatics and seals industry has formed a complete industrial system with a certain level of production capacity and technical level. According to the statistics of the third n ational industrial census in 1995, China’s state-owned, privately-owned, cooperative, village-run, individual, and “funded enterprises” have annual sales income of more than 1 million yuan in hydraulic, pneumatic, and seal industrial townships and above. There are a total of more than 1,300 companies, including about 700 hydraulics, and about 300 pneumatic and sealing parts. According to thestatistics of the international industry in 1996, the total output value of the hydraulic industry in China was about 2.448 billion yuan, accounting for the 6th in the world; the total output value of the pneumatic industry was about 419 million yuan, accounting for the world’s10 people.2. Current supply and demand profileWith the introduction of technology, independent development and technological transformation, the technical level of the first batch of high-pressure plunger pumps, vane pumps, gear pumps, general hydraulic valves, oil cylinders, oil-free pneumatic components and various types of seals has become remarkable. Improve, and can be stable mass production, provide guarantees for all types of host to improve product quality. In addition, certain achievements have also been made in the aspects of CAD, pollution control, and proportional servo technology for hydraulic pneumatic components and systems, and have been used for production. So far, the hydraulic, pneumatic and seal products have a total of about 3,000 varieties and more than 23,000 specifications. Among them, there are about 1,200 types of hydraulic pressure, more than 10,000 specifications (including 60 types of hydrodynamic products, 500 specifications); about 1350 types of pneumatic, more than 8,000 specifications; there are also 350 types of rubber seals, more than 5000 The specifications are now basically able to adapt to the general needs ofvarious types of mainframe products. The matching rate for major equipment sets can reach more than 60%, and a small amount of exports has started.In 1998, the domestic production of hydraulic components was 4.8 million pieces, with sales of about 2.8 billion yuan (of which mechanical systems accounted for 70%); output of pneumatic components was 3.6 million pieces, and sales were about 550 million yuan (including mechanical systems accounting for about 60%) The production of seals is about 800 million pieces, and the sales volume is about 1 billion yuan (including about 50% of mechanical systems). According to the statistics of the annual report of the China Hydraulic and Pneumatic Sealing Industry Association in 1998, the production and sales rate of hydraulic products was 97.5% (101% of hydraulic power), 95.9% of air pressure, and 98.7% of seal. This fully reflects the basic convergence of production and sales.Although China's hydraulic, pneumatic and sealing industries have made great progress, there are still many gaps compared with the development needs of the mainframe and the world's advanced level, which are mainly reflected in the variety, performance and reliability of products. . Take hydraulic products as an example, the product varieties are only 1/3 of the foreign country, and the life expectancy is 1/2 of that of foreign countries. In order to meet the needs of key hosts, imported hosts, and majortechnical equipment, China has a large number of imported hydraulic, pneumatic, and sealing products every year. According to customs statistics and relevant data analysis, in 1998, the import volume of hydraulic, pneumatic and seal products was about 200 million U.S. dollars, of which the hydraulic pressure was about 140 million U.S. dollars, the pneumatics were 30 million U.S. dollars, and the seal was about 0.3 billion U.S. dollars. The year is slightly lower. In terms of amount, the current domestic market share of imported products is about 30%. In 1998, the total demand for hydraulic parts in the domestic market was about 6 million pieces, and the total sales volume was 4 billion yuan; the total demand for pneumatic parts was about 5 million pieces, and the total sales volume was over 700 million yuan; the total demand for seals was about 1.1 billion yuan. Pieces, total sales of about 1.3 billion yuan. (3) Future developments1. The main factors affecting development(1) The company's product development capability is not strong, and the level and speed of technology development can not fully meet the current needs for advanced mainframe products, major technical equipment and imported equipment and maintenance;(2) Many companies have lagged behind in manufacturing process, equipment level and management level, and their sense of quality is not strong, resulting in low level of product performance, unstable quality,poor reliability, and insufficiency of service, and lack of user satisfaction. And trusted branded products;(3) The degree of professional specialization in the industry is low, the power is scattered, the duplication of the low level is serious, the product convergence between the region and the enterprise leads to blind competition, and the prices are reduced each other, thus the efficiency of the enterprise is reduced, the funds are lacking, and the turnover is difficult. Insufficient investment in development and technological transformation has severely restricted the overall level of the industry and its competitive strength.(4) When the degree of internationalization of the domestic market is increasing, foreign companies have gradually entered the Chinese market to participate in competition, coupled with the rise of domestic private, cooperative, foreign-funded, and individual enterprises, resulting in increasing impact on state-owned enterprises. .2. Development trendWith the continuous deepening of the socialist market economy, the relationship between supply and demand in the hydraulic, pneumatic and sealed products has undergone major changes. The seller market characterized by “shortage” has basically become a buyer’s market characterized by “structured surplus”. Replaced by. From the perspective of overall capacity, it is already in a trend of oversupply, and in particular,general low-grade hydraulic, pneumatic and seals are generally oversupply; and like high-tech products with high technological content and high value and high value-added products that are urgently needed by the host, Can not meet the needs of the market, can only rely on imports. After China's entry into the WTO, its impact may be greater. Therefore, during the “10th Five-Y ear Plan” period, the growth of the industry’s output value must not only rely on the growth of quantity. Instead, it should focus on the structural contradiction of the industry and intensify efforts to adjust the industrial structure and product structure. It should be based on the improvement of quality. Product technology upgrades in order to adapt to and stimulate market demand, and seek greater development.2. Hydraulic application on power slide(1) Introduction of Power Sliding TableUsing the binding force curve diagram and the state space analysis method to analyze and study the sliding effect and the smoothness of the sliding table of the combined machine tool, the dynamics of the hydraulic drive system of the sliding table—the self-regulating back pressure regulating system are established. mathematical model. Through the digital simulation system of the computer, the causes and main influencing factors of the slide impact and the motion instability are analyzed. What kind of conclusions can be drawn from those, if we canreasonably design the structural dimensions of hydraulic cylinders and self-regulating back pressure regulators ——The symbols used in the text are as follows:s 1 - flow source, that is, the flow rate of the governor valve outlet;S el —— sliding friction of the sliding table;R - the equivalent viscous friction coefficient of the slide;I 1 - quality of slides and cylinders;12 - self-adjusting back pressure valve core quality;C 1, c 2 - liquid volume without cylinder chamber and rod chamber;C 2 - Self-adjusting back pressure valve spring compliance;R 1, R2 - Self-adjusting back pressure valve damping orifice fluid resistance;R 9 - Self-adjusting back pressure valve valve fluid resistance;S e2——initial pre-tightening force of self-adjusting back pressure valve spring;I 4, I5 - Equivalent liquid sense of the pipeline;C 5, C 6 - equivalent liquid capacity of the pipeline;R 5, R7 - Equivalent liquid resistance of the pipeline;V 3, V4 - cylinder rodless cavity and rod cavity volume;P 3, P4—pressure of the rodless cavity and rod cavity of the cylinder;F - the slide bears the load;V - speed of slide motion;In this paper, the power bond diagram and the state space splitting method are used to establish the system's motion mathematical model, and the dynamic characteristics of the slide table can be significantly improved.In the normal operation of the combined machine tool, the magnitude of the speed of the slide, its direction and the load changes it undergoes will affect its performance in varying degrees. Especially in the process of work-in-process, the unsteady movement caused by the advancing of the load on the slide table and the cyclical change of the load will affect the surface quality of the workpiece to be machined. In severe cases, the tool will break. According to the requirements of the Dalian Machine Tool Plant, the author used the binding force curve diagram and the state space analysis method to establish a dynamic mathematical model of a self-adjusting back pressure and speed adjustment system for the new hydraulic drive system of the combined machine tool slide. In order to improve the dynamic characteristics of the sliding table, it is necessary to analyze the causes and main influencing factors of the impetus and movement of the sliding table. However, it must pass the computer's digital simulation and the final results obtained from the research.(2) Dynamic Mathematical ModelThe working principle diagram of the self-adjusting back pressure speedregulation system of the combined machine tool slide hydraulic drive system is shown in the figure. This system is used to complete the work-cycle-stop-rewind. When the sliding table is working, the three-position four-way reversing valve is in the illustrated position. The oil supply pressure of the oil pump will remain approximately constant under the effective action of the overflow valve, and the oil flow passes through the reversing valve and adjusts the speed. The valve enters the rodless chamber of the cylinder to push the slide forward. At the same time, the pressurized oil discharged from the rod chamber of the cylinder will flow back to the tank through the self-regulating back pressure valve and the reversing valve. During this process, there was no change in the operating status of both the one-way valve and the relief valve. The complex and nonlinear system of the hydraulic drive system of the self-adjusting back pressure governor system is a kind of self-adjusting back-pressure governor system. To facilitate the study of its dynamic characteristics, a simple and reasonable dynamic mathematical model that only considers the main influencing factors is established. Especially important [1][2]. From the theoretical analysis and the experimental study, we can see that the system process time is much longer than the process time of the speed control valve. When the effective pressure bearing area of the rodless cavity of the fuel tank is large, the flow rate at the outlet of the speed control valve is instantaneous. The overshoot is reflected in thesmall change in speed of the slide motion [2]. In order to further broaden and deeply study the dynamic characteristics of the system so that the research work can be effectively performed on a miniature computer, this article will further simplify the original model [2], assuming that the speed control valve is output during the entire system pass. When the flow is constant, this is considered to be the source of the flow. The schematic diagram of the dynamic model structure of this system is shown in Fig. 2. It consists of a cylinder, a sliding table, a self-adjusting back pressure valve, and a connecting pipe.The power bond graph is a power flow graph. It is based on the transmission mode of the system energy, based on the actual structure, and uses the centralized parameters to represent the role of the subsystems abstractly as a resistive element R, a perceptual element I, and a capacitive element. Three kinds of role of C. Using this method, the physical concept of modeling is clear, and combined with the state-space analysis method, the linear system can be described and analyzed more accurately. This method is an effective method to study the dynamic characteristics of complex nonlinear systems in the time domain. According to the main characteristics of each component of the self-adjusting back pressure control system and the modeling rules [1], the power bond diagram of the system is obtained. The upper half of each key in the figure represents the power flow. The two variables that makeup the power are the force variables (oil pressure P and force F) and the flow variables (flow q and velocity v). The O node indicates that the system is connected in parallel, and the force variables on each key are equal and the sum of the flow variables is zero; 1 The nodes represent the series connection in the system, the flow variables on each key are equal and the sum of the force variables is Zero. TF denotes a transformer between different energy forms. The TF subscripted letter represents the conversion ratio of the flow variable or the force variable. The short bar on the key indicates the causal relationship between the two variables on the key. The full arrow indicates the control relationship. There are integral or differential relationships between the force and flow variables of the capacitive and perceptual elements in the three types of action elements. Therefore, a complex nonlinear equation of state with nine state variables can be derived from Fig. 3 . In this paper, the research on the dynamic characteristics of the sliding table starts from the two aspects of the slide's hedging and the smoothness of the motion. The fourth-order fixed-length Runge-Kutta is used for digital simulation on the IBM-PC microcomputer.(3) Slide advanceThe swaying phenomenon of the slide table is caused by the sudden disappearance of the load acting on the slide table (such as drilling work conditions). In this process, the table load F, the moving speed V, and thepressure in the two chambers of the cylinder P3 and P4 can be seen from the simulation results in Fig. 4. When the sliding table moves at a uniform speed under the load, the oil pressure in the rodless cavity of the oil cylinder is high, and a large amount of energy is accumulated in the oil. When the load suddenly disappears, the oil pressure of the cavity is rapidly reduced, and the oil is rapidly reduced. When the high-pressure state is transferred to the low-pressure state, a lot of energy is released to the system, resulting in a high-speed forward impact of the slide. However, the front slide of the sliding table causes the pressure in the rod cavity of the oil cylinder to cause the back pressure to rise, thereby consuming part of the energy in the system, which has a certain effect on the kicking of the slide table. We should see that in the studied system, the inlet pressure of the self-adjusting back pressure valve is subject to the comprehensive effect of the two-chamber oil pressure of the oil cylinder. When the load suddenly disappears, the pressure of the self-adjusting back pressure valve rapidly rises and stably exceeds the initial back pressure value. It can be seen from the figure that self-adjusting back pressure in the speed control system when the load disappears, the back pressure of the cylinder rises more than the traditional speed control system, so the oil in the rod cavity of the cylinder absorbs more energy, resulting in the amount of forward momentum of the slide It will be about 20% smaller than traditionalspeed control systems. It can be seen from this that the use of self-adjusting back-gear speed control system as a drive system slider has good characteristics in suppressing the forward punch, in which the self-adjusting back pressure valve plays a very large role.(4) The smoothness of the slideWhen the load acting on the slide changes periodically (such as in the case of milling), the speed of the slide will have to fluctuate. In order to ensure the processing quality requirements, it must reduce its speed fluctuation range as much as possible. From the perspective of the convenience of the discussion of the problem, assume that the load changes according to a sine wave law, and the resulting digital simulation results are shown in Figure 5. From this we can see that this system has the same variation rules and very close numerical values as the conventional speed control system. The reason is that when the change of the load is not large, the pressure in the two chambers of the fuel tank will not have a large change, which will eventually lead to the self-regulating back pressure valve not showing its effect clearly.(5) Improvement measuresThe results of the research show that the dynamic performance of a sliding table with self-regulating back pressure control system as a drive system is better than that of a traditional speed control system. To reduce the amount of kick in the slide, it is necessary to rapidly increase the backpressure of the rod cavity when the load disappears. To increase the smoothness of the sliding table, it is necessary to increase the rigidity of the system. The main measure is to reduce the volume of oil. From the system structure, it is known that the cylinder has a large volume between the rod cavity and the oil discharge pipe, as shown in Fig. 6a. Its existence in terms of delay and attenuation of the self-regulating back pressure valve function, on the other hand, also reduces the rigidity of the system, it will limit the further improvement of the propulsion characteristics and the smoothness of the motion. Thus, improving the dynamic characteristics of the sliding table can be handled by two methods: changing the cylinder volume or changing the size of the self-regulating back pressure valve. Through the simulation calculation of the structural parameters of the system and the comparison of the results, it can be concluded that the ratio of the volume V4 between the rod cavity and the oil discharge pipe to the volume V3 between the rodless cavity and the oil inlet pipe is changed from 5.5 to 5.5. At 1 oclock, as shown in the figure, the diameter of the bottom end of the self-adjusting back pressure valve is increased from the original 10mm to 13mm, and the length of the damper triangle groove is reduced from the original lmm to 0.7mm, which will enable the front of the slide table. The impulse is reduced by 30%, the transition time is obviously shortened, and the smoothness of the slide motion will also be greatly improved.中文译文液压系统W Arnold1. 绪论液压站称液压泵站,是独立的液压装置。
液压相关英语翻译
自由位free position
缸cylinder
有杆端rod end
无杆端rear end
外伸行程extend stroke
内缩行程retract stroke
缓冲cushioning
工作行程working stroke
负载压力induced pressure
调压偏差override pressure
额定压力rated pressure
耗气量air consumption
泄漏leakage
内泄漏internal leakage
外泄漏external leakage
层流laminar flow
紊流turbulent flow
气穴cavitation
直动式directly operated type
先导式pilot-operated type
机械控制式mechanically controlled type
手动式manually operated type
液控式hydraulic controlled type
流量控制阀flow control valve
板式阀sub-plate valve
叠加阀sandwich valve
插装阀cartridge valve
滑阀slide valve
锥阀poppet valve
阀芯valve element
阀芯位置valve element position
单向阀check valve
液控单向阀pilot-controlled check valve
液压专业中英文对照
液压专业词汇流体传动hydraulic power液压技术hydraulics液力技术hydrodynamics气液技术hydropneumatics运行工况operating conditions额定工况rated conditions极限工况limited conditions瞬态工况instantaneous conditions稳态工况steady-state conditions许用工况acceptable conditions连续工况continuous working conditions 实际工况actual conditions效率efficiency旋转方向direction of rotation公称压力nominal pressure工作压力working pressure进口压力inlet pressure出口压力outlet pressure压降pressure drop;differential pressure 背压back pressure启动压力breakout pressure充油压力charge pressure开启压力cracking pressure峰值压力peak pressure运行压力operating pressure耐压试验压力proof pressure冲击压力surge pressure静压力static pressure系统压力system pressure控制压力pilot pressure充气压力pre—charge pressure吸入压力suction pressure调压偏差override pressure额定压力rated pressure耗气量air consumption泄漏leakage内泄漏internal leakage外泄漏external leakage层流laminar flow紊流turbulent flow气穴cavitation流量flow rate排量displacement额定流量rated flow供给流量supply flow流量系数flower factor滞环hysteresis图形符号graphical symbol液压气动元件图形符号symbols for hydraulic and pneumatic components 流体逻辑元件图形符号symbols for fluid logic devices逻辑功能图形符号symbols for logic functions回路图circuit diagram压力-时间图pressure time diagram功能图function diagram循环circle自动循环automatic cycle工作循环working cycle循环速度cycling speed工步phase停止工步dwell phase工作工步working phase快进工步rapid advance phase快退工步rapid return phase频率响应frequency response重复性repeat ability复现性reproducibility漂移drift波动ripple线性度linearity线性区linear region液压锁紧hydraulic lock液压卡紧sticking变量泵variable displacement pump泵的控制control of pump齿轮泵gear pump叶片泵vane pump柱塞泵piston pump轴向柱塞泵axial piston pump法兰安装flange mounting底座安装foot mounting液压马达hydraulic motor刚度stiffness中位neutral position零位zero position自由位free position缸cylinder有杆端rod end无杆端rear end外伸行程extend stroke内缩行程retract stroke缓冲cushioning工作行程working stroke负载压力induced pressure输出力force实际输出力actual force单作用缸single—acting cylinder双作用缸double—acting cylinder差动缸differential cylinder伸缩缸telescopic cylinder阀valve底板sub—plate油路块manifold block板式阀sub—plate valve叠加阀sandwich valve插装阀cartridge valve滑阀slide valve锥阀poppet valve阀芯valve element阀芯位置valve element position单向阀check valve液控单向阀pilot—controlled check valve 梭阀shuttle valve压力控制阀pressure relief valve溢流阀pressure relief valve顺序阀sequence valve减压阀pressure reducing valve平衡阀counterbalance valve卸荷阀unloading valve直动式directly operated type先导式pilot—operated type机械控制式mechanically controlled type 手动式manually operated type液控式hydraulic controlled type流量控制阀flow control valve固定节流阀fixed restrictive valve可调节流阀adjustable restrictive valve 单向节流阀one-way restrictive valve 调速阀speed regulator valve分流阀flow divider valve集流阀flow—combining valve截止阀shut-off valve球阀global(ball) valve针阀needle valve闸阀gate valve膜片阀diaphragm valve蝶阀butterfly valve噪声等级noise level放大器amplifier模拟放大器analogue amplifier数字放大器digital amplifier传感器sensor阈值threshold伺服阀servo—valve四通阀four-way valve喷嘴挡板nozzle flapper液压放大器hydraulic amplifier颤振dither阀极性valve polarity流量增益flow gain对称度symmetry流量极限flow limit零位内泄漏null(quiescent)leakage 遮盖lap零遮盖zero lap正遮盖over lap负遮盖under lap开口opening零偏null bias零漂null drift阀压降valve pressure drop分辨率resolution频率响应frequency response幅值比amplitude ratio相位移phase lag传递函数transfer function管路flow line硬管rigid tube软管flexible hose工作管路working line回油管路return line补液管路replenishing line控制管路pilot line泄油管路drain line放气管路bleed line接头fitting;connection焊接式接头welded fitting扩口式接头flared fitting快换接头quick release coupling法兰接头flange connection弯头elbow异径接头reducer fitting流道flow pass油口port闭式油箱sealed reservoir油箱容量reservoir fluid capacity气囊式蓄能器bladder accumulator空气污染air contamination固体颗粒污染solid contamination液体污染liquid contamination空气过滤器air filter油雾气lubricator热交换器heat exchanger冷却器cooler加热器heater温度控制器thermostat消声器silencer双筒过滤器duplex filter过滤器压降filter pressure drop有效过滤面积effective filtration area 公称过滤精度nominal filtration rating 压溃压力collapse pressure填料密封packing seal机械密封mechanical seal径向密封radial seal旋转密封rotary seal活塞密封piston seal活塞杆密封rod seal防尘圈密封wiper seal;scraper组合垫圈bonded washer复合密封件composite seal弹性密封件elastomer seal丁腈橡胶nitrile butadiene rubber;NBR聚四氟乙烯polytetrafluoroethene;PTFE优先控制override control压力表pressure gauge压力传感器electrical pressure transducer 压差计differential pressure instrument液位计liquid level measuring instrument流量计flow meter压力开关pressure switch脉冲发生器pulse generator液压泵站power station空气处理单元air conditioner unit压力控制回路pressure control circuit安全回路safety circuit差动回路differential circuit调速回路flow control circuit进口节流回路meter-in circuit出口节流回路meter-out circuit同步回路synchronizing circuit开式回路open circuit闭式回路closed circuit管路布置pipe-work管卡clamper联轴器drive shaft coupling操作台control console控制屏control panel避震喉compensator粘度viscosity运动粘度kinematic viscosity密度density含水量water content闪点flash point防锈性rust protection抗腐蚀性anti-corrosive quality便携式颗粒检测仪portable particle counter Solenoid valve 电磁阀Check valve 单向阀Cartridge valve 插装阀Sandwich plate valve 叠加阀Pilot valve 先导阀Pilot operated check valve 液控单向阀Sub—plate mount 板式安装Manifold block 集成块Pressure relief valve 压力溢流阀Flow valve 流量阀Throttle valve 节流阀Double throttle check valve 双单向节流阀Rotary knob 旋钮Rectifier plate 节流板Servo valve 伺服阀Proportional valve 比例阀Position feedback 位置反馈Progressive flow 渐增流量De—energizing of solenoid 电磁铁释放二、介质类Phosphate ester (HFD—R) 磷酸甘油酯Water—glycol (HFC)水-乙二醇Emulsion 乳化液Inhibitor缓蚀剂Synthetic lubricating oil 合成油三、液压安装工程Contamination 污染Grout 灌浆Failure 失效Jog 点动Creep爬行Abrasion 摩擦Retract(活塞杆)伸出Extension (活塞杆)缩回Malfunction 误动作Pickling 酸洗Flushing 冲洗Dipping process 槽式酸洗Re-circulation 循环Passivity 钝化Nitric acid 柠檬酸Argon 氩气Butt welding 对接焊Socket welding 套管焊Inert gas welding 惰性气体焊四、管接头Bite type fittings 卡套式管接头Tube to tube fittings 接管接头union 直通接管接头union elbow 直角管接头union tee 三通管接头union cross 四通管接头Mal stud fittings 端直通管接头Bulkhead fittings 长直通管接头Weld fittings 焊接式管接头Female connector fittings 接头螺母Reducers extenders 变径管接头Banjo fittings 铰接式管接头Adjustable fittings/swivel nut 旋转接头五、伺服阀及伺服系统性能参数Dynamic response 动态频响DDV-direct drive valve 直动式伺服阀NFPA—National Fluid Power Association 美国流体控制学会Phase lag 相位滞后Nozzle flapper valve 喷嘴挡板阀Servo-jet pilot valve 射流管阀Dither 颤振电流Coil impedance 线圈阻抗Flow saturation 流量饱和Linearity 线形度Symmetry 对称性Hysterics 滞环Threshold 灵敏度Lap 滞后Pressure gain 压力增益Null 零位Null bias 零偏Null shift 零飘Frequency response 频率响应Slope 曲线斜坡液压系统(hydraulic system)执行元件(actuator)液压缸(cylinder)液压马达(motor)液压回路(circuit)压力控制回路(pressure control)流量(速度)控制回路(speed control)方向控制回路(directional valve control)安全回路(security control)定位回路(position control)同步回路(synchronise circuit)顺序动作回路(sequeunt circuit)液压泵(pump)阀(valve)压力控制阀(pressure valve)、流量控制阀(flow valve)方向控制阀(directional valve)液压辅件(accessory)普通阀(common valve)插装阀(cartridge valve)叠加阀(superimposed valve液压专业词汇流体传动hydraulic power液压技术hydraulics液力技术hydrodynamics气液技术hydropneumatics运行工况operating conditions额定工况rated conditions极限工况limited conditions瞬态工况instantaneous conditions稳态工况steady—state conditions许用工况acceptable conditions连续工况continuous working conditions实际工况actual conditions效率efficiency旋转方向direction of rotation公称压力nominal pressure工作压力working pressure进口压力inlet pressure出口压力outlet pressure压降pressure drop;differential pressure背压back pressure启动压力breakout pressure充油压力charge pressure开启压力cracking pressure峰值压力peak pressure运行压力operating pressure耐压试验压力proof pressure冲击压力surge pressure静压力static pressure系统压力system pressure控制压力pilot pressure充气压力pre-charge pressure吸入压力suction pressure调压偏差override pressure额定压力rated pressure耗气量air consumption泄漏leakage内泄漏internal leakage外泄漏external leakage层流laminar flow紊流turbulent flow气穴cavitation流量flow rate排量displacement额定流量rated flow供给流量supply flow流量系数flower factor滞环hysteresis图形符号graphical symbol液压气动元件图形符号symbols for hydraulic and pneumatic components 流体逻辑元件图形符号symbols for fluid logic devices逻辑功能图形符号symbols for logic functions回路图circuit diagram压力-时间图pressure time diagram功能图function diagram循环circle自动循环automatic cycle工作循环working cycle循环速度cycling speed工步phase停止工步dwell phase工作工步working phase快进工步rapid advance phase快退工步rapid return phase频率响应frequency response重复性repeat ability复现性reproducibility漂移drift波动ripple线性度linearity线性区linear region液压锁紧hydraulic lock液压卡紧sticking变量泵variable displacement pump泵的控制control of pump齿轮泵gear pump叶片泵vane pump柱塞泵piston pump轴向柱塞泵axial piston pump法兰安装flange mounting底座安装foot mounting液压马达hydraulic motor刚度stiffness中位neutral position零位zero position自由位free position缸cylinder有杆端rod end无杆端rear end外伸行程extend stroke内缩行程retract stroke缓冲cushioning工作行程working stroke负载压力induced pressure输出力force实际输出力actual force单作用缸single—acting cylinder双作用缸double-acting cylinder差动缸differential cylinder伸缩缸telescopic cylinder阀valve底板sub—plate油路块manifold block板式阀sub—plate valve叠加阀sandwich valve插装阀cartridge valve滑阀slide valve锥阀poppet valve阀芯valve element阀芯位置valve element position单向阀check valve液控单向阀pilot—controlled check valve 梭阀shuttle valve压力控制阀pressure relief valve溢流阀pressure relief valve顺序阀sequence valve减压阀pressure reducing valve平衡阀counterbalance valve卸荷阀unloading valve直动式directly operated type先导式pilot-operated type机械控制式mechanically controlled type 手动式manually operated type液控式hydraulic controlled type流量控制阀flow control valve固定节流阀fixed restrictive valve可调节流阀adjustable restrictive valve 单向节流阀one—way restrictive valve 调速阀speed regulator valve分流阀flow divider valve集流阀flow—combining valve截止阀shut—off valve球阀global(ball)valve针阀needle valve闸阀gate valve膜片阀diaphragm valve蝶阀butterfly valve噪声等级noise level放大器amplifier模拟放大器analogue amplifier数字放大器digital amplifier传感器sensor阈值threshold伺服阀servo—valve四通阀four—way valve喷嘴挡板nozzle flapper液压放大器hydraulic amplifier颤振dither阀极性valve polarity流量增益flow gain对称度symmetry流量极限flow limit零位内泄漏null(quiescent)leakage遮盖lap零遮盖zero lap正遮盖over lap负遮盖under lap开口opening零偏null bias零漂null drift阀压降valve pressure drop分辨率resolution频率响应frequency response幅值比amplitude ratio相位移phase lag传递函数transfer function管路flow line硬管rigid tube软管flexible hose工作管路working line回油管路return line补液管路replenishing line控制管路pilot line泄油管路drain line放气管路bleed line接头fitting;connection焊接式接头welded fitting扩口式接头flared fitting快换接头quick release coupling 法兰接头flange connection弯头elbow异径接头reducer fitting流道flow pass油口port闭式油箱sealed reservoir油箱容量reservoir fluid capacity 气囊式蓄能器bladder accumulator 空气污染air contamination固体颗粒污染solid contamination 液体污染liquid contamination空气过滤器air filter油雾气lubricator热交换器heat exchanger冷却器cooler加热器heater温度控制器thermostat消声器silencer双筒过滤器duplex filter过滤器压降filter pressure drop有效过滤面积effective filtration area公称过滤精度nominal filtration rating压溃压力collapse pressure填料密封packing seal机械密封mechanical seal径向密封radial seal旋转密封rotary seal活塞密封piston seal活塞杆密封rod seal防尘圈密封wiper seal;scraper组合垫圈bonded washer复合密封件composite seal弹性密封件elastomer seal丁腈橡胶nitrile butadiene rubber;NBR 聚四氟乙烯polytetrafluoroethene;PTFE 优先控制override control压力表pressure gauge压力传感器electrical pressure transducer 压差计differential pressure instrument液位计liquid level measuring instrument 流量计flow meter压力开关pressure switch脉冲发生器pulse generator液压泵站power station空气处理单元air conditioner unit压力控制回路pressure control circuit安全回路safety circuit差动回路differential circuit调速回路flow control circuit进口节流回路meter—in circuit出口节流回路meter—out circuit同步回路synchronizing circuit开式回路open circuit闭式回路closed circuit管路布置pipe—work管卡clamper联轴器drive shaft coupling操作台control console控制屏control panel避震喉compensator粘度viscosity运动粘度kinematic viscosity密度density含水量water content闪点flash point防锈性rust protection抗腐蚀性anti-corrosive quality便携式颗粒检测仪portable particle counter Solenoid valve 电磁阀Check valve 单向阀Cartridge valve 插装阀Sandwich plate valve 叠加阀Pilot valve 先导阀Pilot operated check valve 液控单向阀Sub-plate mount 板式安装Manifold block 集成块Pressure relief valve 压力溢流阀Flow valve 流量阀Throttle valve 节流阀Double throttle check valve 双单向节流阀Rotary knob 旋钮Rectifier plate 节流板Servo valve 伺服阀Proportional valve 比例阀Position feedback 位置反馈Progressive flow 渐增流量De—energizing of solenoid 电磁铁释放二、介质类Phosphate ester (HFD—R)磷酸甘油酯Water—glycol (HFC)水—乙二醇Emulsion 乳化液Inhibitor缓蚀剂Synthetic lubricating oil 合成油三、液压安装工程Contamination 污染Grout 灌浆Failure 失效Jog 点动Creep爬行Abrasion 摩擦Retract(活塞杆)伸出Extension (活塞杆)缩回Malfunction 误动作Pickling 酸洗Flushing 冲洗Dipping process 槽式酸洗Re-circulation 循环Passivity 钝化Nitric acid 柠檬酸Argon 氩气Butt welding 对接焊Socket welding 套管焊Inert gas welding 惰性气体焊四、管接头Bite type fittings 卡套式管接头Tube to tube fittings 接管接头union 直通接管接头union elbow 直角管接头union tee 三通管接头union cross 四通管接头Mal stud fittings 端直通管接头Bulkhead fittings 长直通管接头Weld fittings 焊接式管接头Female connector fittings 接头螺母Reducers extenders 变径管接头Banjo fittings 铰接式管接头Adjustable fittings/swivel nut 旋转接头五、伺服阀及伺服系统性能参数Dynamic response 动态频响DDV-direct drive valve 直动式伺服阀NFPA—National Fluid Power Association 美国流体控制学会Phase lag 相位滞后Nozzle flapper valve 喷嘴挡板阀Servo—jet pilot valve 射流管阀Dither 颤振电流Coil impedance 线圈阻抗Flow saturation 流量饱和Linearity 线形度Symmetry 对称性Hysterics 滞环Threshold 灵敏度Lap 滞后Pressure gain 压力增益Null 零位Null bias 零偏Null shift 零飘Frequency response 频率响应Slope 曲线斜坡液压系统(hydraulic system)执行元件(actuator)液压缸(cylinder)液压马达(motor)液压回路(circuit)压力控制回路(pressure control)流量(速度)控制回路(speed control)方向控制回路(directional valve control)安全回路(security control)定位回路(position control)同步回路(synchronise circuit)顺序动作回路(sequeunt circuit)液压泵(pump)阀(valve)压力控制阀(pressure valve)、流量控制阀(flow valve)方向控制阀(directional valve)液压辅件(accessory)普通阀(common valve)插装阀(cartridge valve)叠加阀(superimposed valve。
液压控制系统-液压液外文文献翻译、中英文翻译
CHAPTER 3HYDRAULIC FLUIDSDuring the design of equipment that requires fluid power, many factors are considered in selecting the type of system to be used—hydraulic, pneumatic, or a combination of the two. Some of the factors are required speed and accuracy of operation, surrounding atmospheric conditions, economic conditions, availability of replacement fluid, required pressure level, operating temperature range, contamination possibilities, cost of transmission lines, limitations of the equipment, lubricity, safety to the operators, and expected service life of the equipment.After the type of system has been selected, many of these same factors must be considered in selecting the fluid for the system. This chapter is devoted to hydraulic fluids. Included in it are sections on the properties and characteristics desired of hydraulic fluids; types of hydraulic fluids; hazards and safety precautions for working with, handling, and disposing of hydraulic liquids; types and control of contamination; and sampling.PROPERTIESIf fluidity (the physical property of a substance that enables it to flow) and incompressibility were the only properties required, any liquid not too thick might be used in a hydraulic system. However, a satisfactory liquid for a particular system must possess a number of other properties. The most important properties and some characteristics are discussed in the following paragraphs.VISCOSITYViscosity is one of the most important properties of hydraulic fluids. It is a measure of a fluids resistance to flow. A liquid, such as gasoline, which flows easily, has a low viscosity; and a liquid, such as tar, which flows slowly, has a high viscosity. The viscosity of a liquid is affected by changes in temperature and pressure. As the temperature of a liquid increases, its viscosity decreases. That is, a liquid flows more easily when it is hot than when it is cold. The viscosity of a liquid increases as the pressure on the liquid increases.A satisfactory liquid for a hydraulic system must be thick enough to give a good seal at pumps, motors, valves, and so on. These components depend on close fits for creating and maintaining pressure. Any internal leakage through these clearances results in loss of pressure, instantaneous control, and pump efficiency. Leakage losses are greater with thinner liquids (low viscosity). A liquid that is too thin will also allow rapid wearing of moving parts, or of parts that operate under heavy loads. On the other hand, if the liquid is too thick (viscosity too high), the internal friction of the liquid will cause an increase in the liquids flow resistance through clearances of closely fitted parts, lines, and internal passages. This results in pressuredrops throughout the system, sluggish operation of the equipment, and an increase in power consumption.Measurement of ViscosityViscosity is normally determined by measuring the time required for a fixed volume of a fluid (at a given temperature) to flow through a calibrated orifice or capillary tube. The instruments used to measure the viscosity of a liquid are known as viscometers or viscosimeters.Figure 3-1.Saybolt viscometer.Several types of viscosimeters are in use today. The Say bolt viscometer, shown in figure 3-1, measures the time required, in seconds, for 60 milliliters of the tested fluid at 100°F to pass through a standard orifice. The time measured is used to express the fluids viscosity, in Saybolt universal seconds or Saybolt furol seconds.Figure 3-2.Various styles of glass capillary viscometers.The glass capillary viscometers, shown in figure 3-2, are examples of the second type of viscometer used. These viscometers are used to measure kinematic viscosity. Like the Saybolt viscometer, the glass capillary measures the time in seconds required for the tested fluid to flow through the capillary. This time is multiplied by the temperature constant of the viscometer in use to provide the viscosity, expressed in centistokes.The following formulas may be used to convert centistokes (cSt units) to approximate Say bolt universal seconds (SUS units). For SUS values between 32 and 100: SUS SUS cST 195226.0-⨯= For SUS values greater than 100: SUS SUS cST 195220.0-⨯=Although the viscometers discussed above are used in laboratories, there are other viscometers in the supply system that is available for local use. These viscometers can be used to test the viscosity of hydraulic fluids either prior to their being added to a system or periodically after they have been in an operating system for a while.Additional information on the various types of viscometers and their operation can be found in the Physical Measurements Training Manual, NA V AIR 17-35QAL-2.Viscosity IndexThe viscosity index (V.I.) of oil is a number that indicates the effect of temperature changes on the viscosity of the oil. A low V.I. signifies a relatively large change of viscosity with changes of temperature. In other words, the oil becomes extremely thin at high temperatures and extremely thick at low temperatures. On the other hand, a high V.I. signifies relatively little change in viscosity over a wide temperature range.Ideal oil for most purposes is one that maintains a constant viscosity throughout temperature changes. The importance of the V.I. can be shown easily by considering automotive lubricants. Oil having a high V.I. resists excessive thickening when the engine is cold and, consequently, promotes rapid starting and prompt circulation; it resists excessive thinning when the motor is hot and thus provides full lubrication and prevents excessive oil consumption.Another example of the importance of the V.I. is the need for high V.I. hydraulic oil for military aircraft, since hydraulic control systems may be exposed to temperatures ranging from below –65°F at high altitudes to over 100°F on the ground. For the proper operation of the hydraulic control system, the hydraulic fluid must have a sufficiently high V.I. to perform its functions at the extremes of the expected temperature range.Liquids with a high viscosity have a greater resistance to heat than low viscosity liquids which have been derived from the same source. The average hydraulic liquid has a relatively low viscosity. Fortunately, there is a wide choice of liquids available for use in the viscosity range required of hydraulic liquids.The V.I. of an oil may be determined if its viscosity at any two temperatures is known. Tables, based on a large number of tests, are issued by the American Society for Testing and Materials (ASTM). These tables permit calculation of the V.I. from known viscosities.LUBRICATING POWERIf motion takes place between surfaces in contact, friction tends to oppose the motion. When pressure forces the liquid of a hydraulic system between the surfaces of moving parts, the liquid spreads out into a thin film which enables the parts to move more freely. Different liquids, including oils, vary greatly not only in their lubricating ability but also in film strength. Film strength is the capability of a liquid to resist being wiped or squeezed out from between the surfaces when spread out in an extremely thin layer. A liquid will no longer lubricate if the film breaks down, since the motion of part against part wipes the metal clean of liquid.Lubricating power varies with temperature changes; therefore, the climatic and working conditions must enter into the determination of the lubricating qualities of a liquid. Unlike viscosity, which is a physical property, the lubricating power and film strength of a liquid isdirectly related to its chemical nature. Lubricating qualities and film strength can be improved by the addition of certain chemical agents.CHEMICAL STABILITYChemical stability is another property which is exceedingly important in the selection of a hydraulic liquid. It is defined as the liquids ability to resist oxidation and deterioration for long periods. All liquids tend to undergo unfavorable changes under severe operating conditions. This is the case, for example, when a system operates for a considerable period of time at high temperatures.Excessive temperatures, especially extremely high temperatures, have a great effect on the life of a liquid. The temperature of the liquid in the reservoir of an operating hydraulic system does not always indicate the operating conditions throughout the system. Localized hot spots occur on bearings, gear teeth, or at other points where the liquid under pressure is forced through small orifices. Continuous passage of the liquid through these points may produce local temperatures high enough to carbonize the liquid or turn it into sludge, yet the liquid in the reservoir may not indicate an excessively high temperature.Liquids may break down if exposed to air, water, salt, or other impurities, especially if they are in constant motion or subjected to heat. Some metals, such as zinc, lead, brass, and copper, have undesirable chemical reactions with certain liquids.These chemical reactions result in the formation of sludge, gums, carbon, or other deposits which clog openings, cause valves and pistons to stick or leak, and give poor lubrication to moving parts. Once a small amount of sludge or other deposits is formed, the rate of formation generally increases more rapidly. As these deposits are formed, certain changes in the physical and chemical properties of the liquid take place. The liquid usually becomes darker, the viscosity increases and damaging acids are formed.The extent to which changes occur in different liquids depends on the type of liquid, type of refining, and whether it has been treated to provide further resistance to oxidation. The stability of liquids can be improved by the addition of oxidation inhibitors. Inhibitors selected to improve stability must be compatible with the other required properties of the liquid.FREEDOM FROM ACIDITYAn ideal hydraulic liquid should be free from acids which cause corrosion of the metals in the system. Most liquids cannot be expected to remain completely no corrosive under severe operating conditions. The degree of acidity of a liquid, when new, may be satisfactory; but after use, the liquid may tend to become corrosive as it begins to deteriorate.Many systems are idle for long periods after operating at high temperatures. This permits moisture to condense in the system, resulting in rust formation.Certain corrosion- and rust-preventive additives are added to hydraulic liquids. Some of these additives are effective only for a limited period. Therefore, the best procedure is to use the liquid specified for the system for the time specified by the system manufacturer and to protect the liquid and the system as much as possible from contamination by foreign matter, from abnormal temperatures, and from misuse.FLASHPOINTFlashpoint is the temperature at which a liquid gives off vapor in sufficient quantity to ignite momentarily or flash when a flame is applied. A high flashpoint is desirable for hydraulic liquids because it provides good resistance to combustion and a low degree of evaporation at normal temperatures. Required flashpoint minimums vary from 300°F for the lightest oils to 510°F for the heaviest oils.FIRE POINTFire point is the temperature at which a substance gives off vapor in sufficient quantity to ignite and continue to burn when exposed to a spark or flame. Like flashpoint, a high fire point is required of desirable hydraulic liquids.MINIMUM TOXICITYToxicity is defined as the quality, state, or degree of being toxic or poisonous. Some liquids contain chemicals that are a serious toxic hazard. These toxic or poisonous chemicals may enter the body through inhalation, by absorption through the skin, or through the eyes or the mouth. The result is sickness and, in some cases, death. Manufacturers of hydraulic liquids strive to produce suitable liquids that contain no toxic chemicals and, as a result, most hydraulic liquids are free of harmful chemicals. Some fire-resistant liquids are toxic, and suitable protection and care in handling must be provided.DENSITY AND COMPRESSIBILITYA fluid with a specific gravity of less than 1.0 is desired when weight is critical, although with proper system design, a fluid with a specific gravity greater than one can be tolerated. Where avoidance of detection by military units is desired, a fluid which sinks rather than rises to the surface of the water is desirable. Fluids having a specific gravity greater than 1.0 are desired, as leaking fluid will sink, allowing the vessel with the leak to remain undetected.Recall from chapter 2 that under extreme pressure a fluid may be compressed up to 7 percent of its original volume. Highly compressible fluids produce sluggish system operation. This does not present a serious problem in small, low-speed operations, but it must be considered in the operating instructions.FOAMING TENDENCIESFoam is an emulsion of gas bubbles in the fluid. Foam in a hydraulic system results fromcompressed gases in the hydraulic fluid. A fluid under high pressure can contain a large volume of air bubbles. When this fluid is depressurized, as when it reaches the reservoir, the gas bubbles in the fluid expand and produce foam. Any amount of foaming may cause pump cavitations and produce poor system response and spongy control. Therefore, defaming agents are often added to fluids to prevent foaming. Minimizing air in fluid systems is discussed later in this chapter.CLEANLINESSCleanliness in hydraulic systems has received considerable attention recently. Some hydraulic systems, such as aerospace hydraulic systems, are extremely sensitive to contamination. Fluid cleanliness is of primary importance because contaminants can cause component malfunction, prevent proper valve seating, cause wear in components, and may increase the response time of servo valves. Fluid contaminants are discussed later in this chapter.The inside of a hydraulic system can only be kept as clean as the fluid added to it. Initial fluid cleanliness can be achieved by observing stringent cleanliness requirements (discussed later in this chapter) or by filtering all fluid added to the system.TYPES OF HYDRAULIC FLUIDSThere have been many liquids tested for use in hydraulic systems. Currently, liquids being used include mineral oil, water, phosphate ester, water-based ethylene glycol compounds, and silicone fluids. The three most common types of hydraulic liquids are petroleum-based, synthetic fire-resistant, and water-based fire-resistant.PETROLEUM-BASED FLUIDSThe most common hydraulic fluids used in shipboard systems are the petroleum-based oils. These fluids contain additives to protect the fluid from oxidation (antioxidant), to protect system metals from corrosion (anticorrosion), to reduce tendency of the fluid to foam (foam suppressant), and to improve viscosity.Petroleum-based fluids are used in surface ships,electro hydraulic steering and deck machinery systems, submarines,hydraulic systems, and aircraft automatic pilots, shock absorbers, brakes, control mechanisms, and other hydraulic systems using seal materials compatible with petroleum-based fluids.SYNTHETIC FIRE-RESISTANT FLUIDS Petroleum-based oils contain most of the desired properties of a hydraulic liquid. However, they are flammable under normal conditions and can become explosive when subjected to high pressures and a source of flame or high temperatures. Nonflammable synthetic liquids have been developed for use in hydraulic systems where fire hazards exist.Phosphate Ester Fire-Resistant FluidPhosphate ester fire-resistant fluid for shipboard use is covered by specification MIL- H-19457. There are certain trade names closely associated with these fluids. However, the only acceptable fluids conforming to MIL-H-19457 are the ones listed on the current Qualified Products List (QPL) 19457. These fluids will be delivered in containers marked MIL-H-19457C or a later specification revision. Phosphate ester in containers marked by a brand name without specification identification must not be used in shipboard systems, as they may contain toxic chemicals.These fluids will burn if sufficient heat and flame are applied, but they do not support combustion. Drawbacks of phosphate ester fluids are that they will attack and loosen commonly used paints and adhesives, deteriorate many types of insulations used in electrical cables, and deteriorate many gasket and seal materials. Therefore, gaskets and seals for systems in which phosphate ester fluids are used are manufactured of specific materials. Naval Ships,Technical Manual, chapter 262, specifies paints to be used on exterior surfaces of hydraulic systems and components in which phosphate ester fluid is used and on ship structure and decks in the immediate vicinity of this equipment. Naval Ships,Technical Manual, chapter 078, specifies gasket and seal materials used. NA V AIR 01-1A-17 also contains a list of materials resistant to phosphate ester fluids.Trade names for phosphate ester fluids, which do not conform to MIL-H-19457 include Pydraul、Skydrol、and Fire Safe.PHOSPHATE ESTER FLUID SAFETY.—as a maintenance person, operator, supervisor, or crew member of a ship, squadron, or naval shore installation, you must understand the hazards associated with hydraulic fluids to which you may be exposed.Phosphate ester fluid conforming to specification MIL-H-19457 is used in aircraft elevators, ballast valve operating systems, and replenishment-at-sea systems. This type of fluid contains a controlled amount of neurotoxic material. Because of the neurotoxic effects that can result from ingestion, skin absorption, or inhalation of these fluids, be sure to use the following precautions:1. Avoid contact with the fluids by wearing protective clothing.2. Use chemical goggles or face shields to protect your eyes.3. If you are expected to work in an atmosphere containing a fine mist or spray, wear a continuous-flow airline respirator.4. Thoroughly clean skin areas contaminated by this fluid with soap and water.5. If you get any fluid in your eyes, flush them with running water for at least 15 minutes and seek medical attention.If you come in contact with MIL-H-19457 fluid, report the contact when you seek medical aid and whenever you have a routine medical examination.Naval Ships,Technical Manual, chapter 262, contains a list of protective clothing, along with national stock numbers(NSN),for use with fluids conforming to MIL-H-19457.It also contains procedures for repair work and for low-level leakage and massive spills cleanup.PHOSPHATE ESTER FLUID DISPOSAL.—Waste MIL-H-19457 fluids and refuse (rags and other materials) must not be dumped at sea. Fluid should be placed in bung-type drums. Rags and other materials should be placed in open top drums for shore disposal. These drums should be marked with a warning label stating their content, safety precautions, and disposal instructions. Detailed instructions for phosphate ester fluids disposal can be found in Naval Ships, Technical Manual, chapter 262, and OPNA VINST 5090.1.Silicone Synthetic Fire-Resistant FluidsSilicone synthetic fire-resistant fluids are frequently used for hydraulic systems which require fire resistance, but which have only marginal requirements for other chemical or physical properties common to hydraulic fluids. Silicone fluids do not have the detrimental characteristics of phosphate ester fluids, nor do they provide the corrosion protection and lubrication of phosphate ester fluids, but they are excellent for fire protection. Silicone fluid conforming to MIL-S-81087 is used in the missile hold-down and lockout system aboard submarines.Lightweight Synthetic Fire-Resistant Fluids In applications where weight is critical, lightweight synthetic fluid is used in hydraulic systems. MIL-H-83282 is a synthetic, fire-resistant hydraulic fluid used in military aircraft and hydrofoils where the requirement to minimize weight dictates the use of a low-viscosity fluid. It is also the most commonly used fluid in aviation support equipment. NA V AIR 01-1A-17 contains additional information on fluids conforming to specification MIL-H-83282.WATER-BASED FIRE-RESISTANT FLUIDS The most widely used water-based hydraulic fluids may be classified as water-glycol mixtures and water-synthetic base mixtures. The water-glycol mixture contains additives to protect it from oxidation, corrosion, and biological growth and to enhance its load-carrying capacity.Fire resistance of the water mixture fluids depends on the vaporization and smothering effect of steam generated from the water. The water in water-based fluids is constantly being driven off while the system is operating. There- fore, frequent checks to maintain the correct ratio of water are important.The water-based fluid used in catapult retracting engines, jet blast deflectors, and weapons elevators and handling systems conforms to MIL-H-22072.The safety precautions outlined for phosphate ester fluid and the disposal of phosphate ester fluid also apply to water-based fluid conforming to MIL-H-22072.CONTAMINATIONHydraulic fluid contamination may be described as any foreign material or substance whose presence in the fluid is capable of adversely affecting system performance or reliability. It may assume many different forms, including liquids, gases, and solid matter of various compositions, sizes, and shapes. Solid matter is the type most often found in hydraulic systems and is generally referred to as particulate contamination. Con- termination is always present to some degree, even in new, unused fluid, but must be kept below a level that will adversely affect system operation. Hydraulic contamination control consists of requirements, techniques, and practices necessary to minimize and control fluid contamination.CLASSIFICATIONThere are many types of contaminants which are harmful to hydraulic systems and liquids. These contaminants may be divided into two different classes—particulate and fluid.Particulate ContaminationThis class of contaminants includes organic, metallic solid and inorganic solid contaminants. These contaminants are discussed in the following paragraphs.ORGANIC CONTAMINATION.—Organic solids or semisolids found in hydraulic systems are produced by wear, oxidation, or polymerization. Minute particles of O-rings, seals, gaskets, and hoses are present, due to wear or chemical reactions. Synthetic products, such as neoprene, silicones, and hypalon, though resistant to chemical reaction with hydraulic fluids, produce small wear particles. Oxidation of hydraulic fluids increases with pressure and temperature, although antioxidants are blended into hydraulic fluids to minimize such oxidation.The ability of a hydraulic fluid to resist oxidation or polymerization in service is defined as its oxidation stability. Oxidation products appear as organicacids,asphaltics,gums,and varnishes. These products combine with particles in the hydraulic fluid to form sludge. Some oxidation products are oil soluble and cause the hydraulic fluid to increase in viscosity; other oxidation products are not oil soluble and form sediment.METALLIC SOLID CONTAMINATION.—Metallic contaminants are almost always present in a hydraulic system and will range in size from microscopic particles to particles readily visible to the naked eye. These particles are the result of wearing and scoring of bare metal parts and plating materials, such as silver and chromium. Although practically all metals commonly used for parts fabrication and plating may be found in hydraulic fluids, themajor metallic materials found are ferrous, aluminum, and chromium particles. Because of their continuous high-speed internal movement, hydraulic pumps usually contribute most of the metallic particulate contamination present in hydraulic systems. Metal particles are also produced by other hydraulic system components, such as valves and actuators, due to body wear and the chipping and wearing away of small pieces of metal plating materials.INORGANIC SOLID CONTAMINATION.—This contaminant group includes dust, paint particles, dirt, and silicates. Glass particles from glass bead penning and blasting may also be found as contaminants. Glass particles are very undesirable contaminants due to their abrasive effect on synthetic rubber seals and the very fine surfaces of critical moving parts. Atmospheric dust, dirt, paint particles, and other materials are often drawn into hydraulic systems from external sources. For example, the wet piston shaft of a hydraulic actuator may draw some of these foreign materials into the cylinder past the wiper and dynamic seals, and the contaminant materials are then dispersed in the hydraulic fluid. Contaminants may also enter the hydraulic fluid during maintenance when tubing, hoses, fittings, and components are disconnected or replaced. It is therefore important that all exposed fluid ports be sealed with approved protective closures to minimize such contamination.Fluid ContaminationAir, water, solvent,and other foreign fluids are in the class of fluid contaminants.AIR CONTAMINATION.—Hydraulic fluids are adversely affected by dissolved, entrained, or free air. Air may be introduced through improper maintenance or as a result of system design. Any maintenance operation that involves breaking into the hydraulic system, such as disconnecting or removing a line or component will invariably result in some air being introduced into the system. This source of air can and must be minimized by prebilling replacement components with new filtered fluid prior to their installation. Failing to prefill a filter element bowl with fluid is a good example of how air can be introduced into the system. Although prebilling will minimize introduction of air, it is still important to vent the system where venting is possible.Most hydraulic systems have built-in sources of air. Leaky seals in gas-pressurized accumulators and reservoirs can feed gas into a system faster than it can be removed, even with the best of maintenance. Another lesser known but major source of air is air that is sucked into the system past actuator piston rod seals. This usually occurs when the piston rod is stroked by some external means while the actuator itself is not pressurized.WATER CONTAMINATION.—Water is a serious contaminant of hydraulic systems. Hydraulic fluids are adversely affected by dissolved, emulsified, or free water. Water contamination may result in the formation of ice, which impedes the operation of valves,actuators, and other moving parts. Water can also cause the formation of oxidation products and corrosion of metallic surfaces.SOLVENT CONTAMINATION.—Solvent contamination is a special form of foreign fluid contamination in which the original contaminating substance is a chlorinated solvent. Chlorinated solvents or their residues may, when introduced into a hydraulic system, react with any water present to form highly corrosive acids.Chlorinated solvents, when allowed to combine with minute amounts of water often found in operating hydraulic systems, change chemically into hydrochloric acids. These acids then attack internal metallic surfaces in the system, particularly those that are ferrous, and produce a severe rust-like corrosion. NA V AIR 01-1A-17 and NSTM, chapter 556, contain tables of solvents for use in hydraulic maintenance.FOREIGN-FLUIDS CONTAMINATION.—Hydraulic systems can be seriously contaminated by foreign fluids other than water and chlorinated solvents. This type of contamination is generally a result of lube oil, engine fuel, or incorrect hydraulic fluid being introduced inadvertently into the system during servicing. The effects of such contamination depend on the contaminant, the amount in the system, and how long it has been present.NOTE: It is extremely important that the different types of hydraulic fluids are not mixed in one system. If different type hydraulic fluids are mixed, the characteristics of the fluid required for a specific purpose are lost. Mixing the different types of fluids usually will result in a heavy, gummy deposit that will clog passages and require a major cleaning. In addition, seals and packing installed for use with one fluid usually are not compatible with other fluids and damage to the seals will result.ORIGIN OF CONTAMINATIONRecall that contaminants are produced from wear and chemical reactions, introduced by improper maintenance, and inadvertently introduced during servicing. These methods of contaminant introduction fall into one of the four major areas of contaminant origin.1. Particles originally contained in the system. These particles originate during the fabrication and storage of system components. Weld spatter and slag may remain in welded system components, especially in reservoirs and pipe assemblies. The presence is minimized by proper design. For example, seam-welded overlapping joints are preferred, and arc welding of open sections is usually avoided. Hidden passages in valve bodies, inaccessible to sand blasting or other methods of cleaning, are the main source of introduction of core sand. Even the most carefully designed and cleaned castings will almost invariably free some sand particles under the action of hydraulic pressure. Rubber hose assemblies always contain some loose particles. Most of these particles can be removed by flushing the hose before installation;。
汽车起重机液压系统中英文对照外文翻译文献
汽车起重机液压系统中英文对照外文翻译文献(文档含英文原文和中文翻译)翻译:汽车式起重机液压系统—技术现状与发展趋势一、行业背景(一)国外工程汽车起重机的发展趋势近20年世界工程起重机行业发生了很大变化。
RT(越野轮胎起重机)和AT(全地面起重机)产品的迅速发展,打破了原有产品与市场格局,在经济发展及市场激烈竞争冲击下,导致世界市场进一步趋向一体化。
为与RT和AT产品抗衡,汽车起重机新技术、新产品也在不断发展。
近年来汽车起重机在英、美等国市场的复兴,使人们对汽车起重机产生新的认识。
几年前某些工业界人士曾预测,RT 和AT产品的兴起将导致汽车起重机的衰退。
日本汽车起重机在世界各地日益流行,以及最近格鲁夫、特雷克斯、林克.贝尔特、德马泰克等公司汽车起重机的产品进展,已向上述观念提出挑战。
随着工程起重机各机种间技术的相互渗透与竞争,汽车起重机会在世界市场中继续占有一席之地。
国外工程起重机从整体情况分析,领先国内10~20年(不同类型产品有所不同)。
随着国外经济发展速度趋于平稳,工程起重机向智能、高性能、灵活、适应性强、多功能方向发展。
25t以下基本上不生产,产品向高附加值、大吨位发展,住友建机、多田野和加藤公司曾于1989年相继推出360t汽车起重机。
住友建机在90年代开发出80t~250t共4种AT产品。
多田野也在90年代相继推出100t~550t共6种特大型AT产品。
加藤公司则研制成NK5000型500t汽车起重机。
行业配套也与国内有所不同:1、下车主要是300kW以上柴油大功率发动机,与之配套的液力变矩器和自动换档变速箱、12吨级驱动转向桥及越野轮胎。
2、上车:高强度材料、大扭矩的起升机构、回转机构、回转支承。
3、液压系统:变量泵、变量马达、电磁换向先导阀及主阀、平衡阀、悬挂系统阀、液压锁、液压缸及管路标准配套件。
4、智能控制系统:力限器显示控制、记忆通讯及单缸顺序伸缩自动控制。
(二)国内工程汽车起重机的发展趋势国内工程机械产品近十年来随着技术的引进、消化、吸收,有了长足的进步,产品性能、可靠性、外观都有较大幅度的提高,但同国外工程机械比较来看,还存在较大差距。
外文翻译__液压系统
教学单位宝鸡文理学院学生学号201294014251编号JX2016JZ4251本科毕业外文翻译题目50T液压压力机机械设计学生王豪专业名称机械设计制造及其自动化指导教师王伟年月日外文翻译液压系统液压传动和气压传动称为流体传动,是根据17世纪帕斯卡提出的液体静压力传动原理而发展起来的一门新兴技术,1795年英国约瑟夫•布拉曼(Joseph Braman,1749-1814),在伦敦用水作为工作介质,以水压机的形式将其应用于工业上,诞生了世界上第一台水压机。
1905年将工作介质水改为油,又进一步得到改善。
第一次世界大战(1914-1918)后液压传动广泛应用,特别是1920年以后,发展更为迅速。
液压元件大约在 19 世纪末 20 世纪初的20年间,才开始进入正规的工业生产阶段。
1925 年维克斯(F.Vikers)发明了压力平衡式叶片泵,为近代液压元件工业或液压传动的逐步建立奠定了基础。
20 世纪初康斯坦丁•尼斯克(G •Constantimsco)对能量波动传递所进行的理论及实际研究;1910年对液力传动(液力联轴节、液力变矩器等)方面的贡献,使这两方面领域得到了发展。
第二次世界大战(1941-1945)期间,在美国机床中有30%应用了液压传动。
应该指出,日本液压传动的发展较欧美等国家晚了近 20 多年。
在 1955 年前后 , 日本迅速发展液压传动,1956 年成立了“液压工业会”。
近20~30 年间,日本液压传动发展之快,居世界领先地位。
液压传动有许多突出的优点,因此它的应用非常广泛,如一般工业用的塑料加工机械、压力机械、机床等;行走机械中的工程机械、建筑机械、农业机械、汽车等;钢铁工业用的冶金机械、提升装置、轧辊调整装置等;土木水利工程用的防洪闸门及堤坝装置、河床升降装置、桥梁操纵机构等;发电厂涡轮机调速装置、核发电厂等等;船舶用的甲板起重机械(绞车)、船头门、舱壁阀、船尾推进器等;特殊技术用的巨型天线控制装置、测量浮标、升降旋转舞台等;军事工业用的火炮操纵装置、船舶减摇装置、飞行器仿真、飞机起落架的收放装置和方向舵控制装置等。
【机械专业文献翻译】液压系统
附录英文原文:HYDRAULIC SYSTEMHydraulic systems are power-transmitting assemblies employing pressurized liquid to transmit energy from an energy-generating source to an energy-use area. All hydraulic systems depend on Pascal’s law, named after Blaise Pascal, who discovered the law. This law states that pressurized fluid within a closed container-such as cylinder or pipe-exerts equal force on all of the surfaces of the container.In actual hydraulic systems, Pascal’s law defines the basis of the results which are obtained from the system. Thus, a pump moves the liquid in the system. The intake of the pumps connected to a liquid source, usually called the tank or reservoir. Atmospheric pressure, pressing on the liquid in the reservoir, forces the liquid into the pump. When the pump operates, it forces liquid from the tank into the discharge pipe at a suitable pressure.The flow of the pressurized liquid discharged by the pump is controlled by valves. Three control functions are used in most hydraulic systems: (1) control of the liquid pressure, (2) control of the liquid flow rate, and (3) control of the direction of flow of the liquid.The liquid discharged by the pump in a fluid-power system is directed by valves to a hydraulic motor. A hydraulic motor develops rotary force and motion, using the pressurized liquid as its energy source. Many hydraulic motors are similar to pumps, except that the motor operates in a reverse manner from a pump.Where linear instead of rotary motion is desired, a cylindrical tube fitted with a movable piston, called a hydraulic cylinder, is often used. When the piston is moved by the pressurized fluid, the piston rod imparts a force or moves an object through a desired distance.Restricting the movement of the piston in a hydraulic cylinder, as when the piston carries a load, creates a specific pressure relationship within the cylinder. The surface area of the piston face is said to contain a specific number of square inches. The pressure of the pressurized liquid, multiplied by the piton area, produces an output force, measured in pound, at the end of the piston rod.The speed of movement of the piston rod depends on how fast the pressurized fluid enters the cylinder. Flow into the cylinder can be directed to either end, producing either a pushing or pulling force at the piston rod end. A seal around the rod where it passes through the cylinder end prevents leakage of the liquid.Directional control of the piston depends on which end of cylinder the liquid enters. As pressurized liquid enters one end of the cylinder, liquid must be drained from the other end. The drained liquid is led back to the reservoir. In a pneumatic system using air, the air in the exhausting end of the cylinder is vented to the atmosphere.Directional-control valves, also called two-way, three-way, four-way, etc. , are named in accordance with their basic function. Pressure-control and simple restrictor valves are usually two-way valves. They provide ON or OFF service. A three-way valves may perform severalfunctions, all associated with the three-ports in the valve. For example, the power or pressurized liquid from a pump in a tractor may be sent to the hydraulic system serving the tractor’s front-end loader. Or the three-way valve may send the pressurized liquid to a hydraulic motor driving a feed conveyor while the front-end loader is not being used.Three-way valves may also be used to direct pressurized fluid to a single-acting hydraulic cylinder. As the three-way valve is actuated (operated) it can stop the pressurized flow to the cylinder. Further, the same valve can divert liquid from the cylinder to the reservoir, so the cylinder can retract by gravity or return springs and assume its original position.A four-way valve has four ports or openings. The pressure port directs fluid flow to an area where pressurized liquid is desired. One of the other ports can simultaneously drain liquid from a pressurized area. The dram liquid can be directed to the reservoir.In a fluid-power system, the movement of pressurized fluid resembles the action of electric current in an electrical system. In such a system, electrical energy is continually moving when work is being done. The same is true of a fluid-power system.In a direct-current electrical system, the speed of a device is varied by changing the flow of current to the device. Alternating-current system, use phase shifting to attain similar speed control. Hydraulic system can obtain infinite speed variations by several methods of control, Pneumatic systems, because of the springiness of the gas, have relatively crude speed control.In fluid-power systems, the pump can be designed so the discharge flow of the pressurized liquid can be varied by manipulating the pump mechanism, giving varying speeds of the hydraulic motor or other output device. A restriction un the pump outlet can limit the fluid in a manner similar to that used in a direct-current electrical system. Where desired, hydraulic systems can be designed to use valves which divert flow to different flow channels to give the desired speed control.The compressibility of hydraulic fluid is slight. But, if desired, this slight compressibility can be used to absorb small, erratic machine movements which cause pressure variations in a fluid-power system. Pneumatic systems have this capability inherently because of the springiness of the air or gas used in the system. Hydraulic systems may use one or more accumulators-devices which contain pressurized gas which can accommodate rapid pressure changes in the fluid portion of the system.Gravity, springs and compressed gases provide potential energy I many hydraulic systems. Thus, gravity assist is often used to return a part to its original position without the use of power from the hydraulic system. This type of assistance also simplifies the parts in the hydraulic system.Pumps Mechanical seal Measures.At present the mechanical seal in pumps in a kind of product the application extremely widespread, but and will save the energy along with the product technical level enhancement the request, the mechanical seal application prospect is more widespread. The mechanical seal seal effect directly will affect the entire machine movement, in particular in petroleum chemical industry domain, because will exist flammable, explosive, is easy to volatilize, to be violently poisonous and so on the medium.The mechanical seal appears will divulge, seriously will affect the production normally to carry on, is serious also appears the significant security accident. People when analysis quality breakdown reason, often is familiar with in the mechanical seal own aspect searches the reason, for example: Mechanical seal shaping whether appropriate, choice of material whether correct, thepacking surface compared to presses whether correctly, rubs the vice- choice is whether reasonable and so on. But is short very much in the mechanical seal external condition aspect searches the reason, for example: Pumps for the mechanical seal creation condition whether appropriate, the servosystem disposition is whether appropriate, but these aspects reasons often are count for much.This article author from pumped has analyzed the reasonable measure with the mechanical seal external condition angle which the influence seal effect several kind of factors and should adopt.1 Principle and request that machinery seals off:The mechanical seal is depends on a pair of relative motion link end surface A (fixed, another revolves together with axis) the mutual fitting forms the small axial play plays the seal role, this kind of equipment is called the mechanical seal. The mechanical seal usually by moves the link, the static link, contracts the part and the seal part is composed. Moves the link and the static link end surface composes a pair to rub, moves the link to depend on in the sealed chamber the liquid pressure to cause its shoulder up on the static link end surface, and produces on two links end surfaces suitable compared to presses and maintains an extremely thin liquid membrane to achieve the seal the goal. Contracts the part pressurize, may cause to pump under the operating condition, also maintains the end surface fitting, guaranteed the seal medium nothing more than leaks, and prevented the impurity enters seals the end surface. Seals the part to play the seal to move the link and axis gap B, the static link and the gland gap C role, simultaneously to the vibration which pumps, attacks the cushioning effect. The mechanical seal in the actual movement is not an isolated part, it is with other spare parts which pumps combines the movement together, simultaneously may see through its basic principle, the mechanical seal normal operation has the condition, for instance: Otherwise fleeing measures a pump spindle's being not able to very big, friction subsidiary end face can not form the ratio pressure demanding regularly; The pump spindle that machinery hermetic sealing gets along can not have boundary very big deflection , end face waits a minute otherwise than pressure will be uneven. Besides only when satisfying similar such external condition, fine machinery seals off oneself function, ability reaches ideal hermetic sealing effect.2 Analysis of causes that external condition affects:Pump spindle axial to fleeing is measured big: The hermetic sealing that machinery seals off needs to have certain ratio pressure face to face, such ability plays arrive at hermetic sealing role, be requiring that spring that machinery seals off needs to have certain compression amounts right now, give a propulsive force sealing off end face, rotating makes hermetic sealing produce the pressure sealing off the what be demanded ratio face to face. For ensuring that this one is compared to pressure, the amounts machinery is sealed off requiring that the pump spindle can not have very big fleeing, need to ensure that within 0.5 mm in general. Design but middle in reality, unreasonable because of design, that sometimes, very big fleeing of pump spindle creation measure , seal off to machinery sigmatism is very disadvantageous. This phenomenon sometimes appears in multi-level centrifugal pump, Especially in the process of pump starting, flee amounts are comparatively big.The automation changes the b balancing a set and balancing the axial gap between the ring when balance plate works , changes the difference balancing the pressure checking front and back two flanks thereby , produces one and comes to balance the axial force axial contrary force direction acting force. The inertia effect moving since the rotator flees and transient pump working condition fluctuation, the rotator moving round will not be motionless in some one axial balancelocation.Balance the state fleeing all the time in retinue to move. But the amounts balancing axial to fleeing in checking in regular job only have 0105 ~ 011 mm , satisfy permission axial to fleeing that machinery seals off measuring 015 mm requests, allowable machinery hermetic sealing axial to fleeing balancing axial to fleeing to measure possibility getting it in gear, when stopping machine , working condition great change in pump making rings round expects that.After pumps passes through the long time movement, the friction balancing a set and balancing a ring wears away , gap b enhances subsequently, the amounts sealing off axial to fleeing increase machinery unceasingly. Effect because of axial force, hermetic sealing compacting soft and floury sucking oblique tones in increases by strenuously , hermetic sealing wears the effect aggravating , sealing up completely until hermetic sealing damages , loses face to face away face to face.The machinery spitting out oblique tones is sealed off , is wear away with balancing plate's, rotator component axial to fleeing measures the amounts sealing off axial to fleeing demanding greater than , the force sealing off compacting soft and floury is diminished , cannot reach the effect sealing off a request , making the machinery hermetic sealing on both side of the pump all ultimately losing hermetic sealing.The axial force is prejudiced big: Machinery hermetic sealing can bear the axial force's in the process of usage, if the effect that existence seals off axial the force , to machinery is grave. Since pump axial the aspect cause such as rational and making , assembling , being put into use that dynamic balance organization designs, brings about the axial force be not balanced away sometimes.Machinery hermetic sealing bears a axial force , the seal gland temperature will be partial to height when moving round, to the medium that polypropylene is similar to, before the high temperature be able to be molten down, the pump starts the queen therefore losing hermetic sealing effect very quickly right away , discontinuous gushing sealing off end face then appearing leaves out phenomenon when the pump is motionless.pump spindles deflections are slanting big: That machinery hermetic sealing calls end face hermetic sealing, is that one kind of axis of rotation to contact-type moves hermetic sealing , it is under fluid medium and elasticity component effect , two perpendicularities reach hermetic sealing effect thereby in stick the small side door , relative rapid and intense axle centre line hermetic sealing end face revolution, demands to need to accept a force homogeneously between two hermetic sealing therefore.The machinery spitting out oblique tones is sealed off , is wear away with balancing plate's, rotator component axial to fleeing measures the amounts sealing off axial to fleeing demanding greater than , the force sealing off compacting soft and floury is diminished , cannot reach the effect sealing off a request , making the machinery hermetic sealing on both side of the pump all ultimately losing hermetic sealing.not assisting irrigation system or assists irrigation system to interpose block of wood reasonableness: That assisting that machinery seals off washes system is very important , it can protect effects such as sealing off face , getting to the cooling , lubrication , washing away varia effectively. Design that allocation assists irrigation system, to be unable to reach hermetic sealing effect not rationally sometimes;Have foreign substance sometimes although designing that the personnel has designed auxiliary system, since in washing liquid, rate of flow , pressure washing liquid are insufficient , wash mouth location designing that wait for cause unreasonable , also same being unable to reach hermetic sealing effect.vibration is slanting big: Machinery seals off vibration insisting to lead to big , ultimate losing hermetic sealing effect. That machinery seals off big slanting vibration cause sometimes isnot that machinery seals off self cause but , other pump component and part is to produce the origin vibrating , waits for cause if the pump spindle designs that cause , axle bearing accuracy unreasonable , processing are insufficient , shaft coupling degree difference , radial force of equal rank are big.Cause that the pump vapor erodes: The function is not good , the pump rotation rate is partial to height since device system operation is unreasonable and the pump entrance vapor erodes, that the vapor erodes , the vapor erodes the entry occurrence part in the pump the day afer tomorrow happened , is able to have air bubble in the water, that it may pound machinery on one hand seals off the outside surface soft and floury , makes it's surface damage appear on; That another aspect may make fitting that astiring sound is encircled by also contain air bubble in flow soft and floury film, can not form the stable flow film , brings about the trunk friction that fitting that astiring sound is encircled by face , makes machinery seal damage.Machine work accuracy is insufficient: Machine work accuracy is insufficient , cause has many, the treating accuracy having plenty of machinery sealing self off is insufficient , this aspect cause finds also easy to pay attention to easy to arouse people. But the sometimes is a pump other component treating accuracy lack , this aspect cause, do not pay attention to easy to arouse people. For instance: Cause such as pump spindle , axle sleeve , the pump body , the accuracy lack sealing off enlarging of the cavity body. The hermetic sealing effect that these cause existence seals off to machinery is very disadvantageous.responds to the measure adopting:Remove a pump spindle fleeing to measure big measure:Amounts designing that axial force balance is equipped with , removes axial to fleeing rationally. For satisfying this one request,have two to the multi-level centrifugal pump , the comparatively ideal design plan: One is that balance plate adds axial to stopping push axle bearing , balance the axial force from balance plate , carry out axial on the pump spindle from axial to stopping pushing axle bearing position-limit; Another is that the balance drum adds axial to stopping push axle bearing, axial force balancing away major part from the balance drum, axial surplus force bears from stopping pushing axle bearing , axial to stopping pushing axle bearing carries out axial on the pump spindle at the same time position-limit. Second kinds schemes key is to design the balance drum rationally, makes that be able to balance away the most axial force really. Wait for a product to opening a pump in other single stage pump,within amounts range sealing off range demanded by in machinery designing fleeing adopting a few measure guarantee pump spindles now and then.Remove big axial strenuously prejudiced measure:The organization designing axial dynamic balance rationally, makes that be able to balance away the axial force really sufficiently , being sealed up completely by machinery creates a favorable condition. Must achieve testing detecting and discovering problem and solve a problem before the product , unfinished products leave the factory to importance that fields such as a little electric power plant , petrochemical industry, applies. Some important pumps can design a axial to measuring the force ring on the rotator , monitor at any time to being on the march toward the force size scroll, discover a problem in time solve.Remove big prejudiced pump spindle deflection measure:Existence is in this phenomenon mostly in multi-level centrifugal pump of horizontal type, adopting the following measure time design:(1) cuts down both ends distance between axle bearing. The pump impeller progression is not very more than , under the general pump lift request is comparatively good situation, try one's best to improve every level impeller lift, cuts down progression;(2) increases the pump spindle diameter. During the period of the diameter designing a pump spindle, consider the size transferring power simplely only, do not but want the inertia factors such as load , radial force thinking that machinery seals off ,the axis deflection, starts method and being connected with. Much one point designing that not sufficient cognition arrives at this;(3) improves pump spindle material grade;(4) pump spindles are designed after being completed, the deflection to the pump spindle asks the checkout carrying out the core of school to secretly scheme against. Increases by assisting irrigation system:Under the situation that condition allows, system designing auxiliary irrigation to the full. Wash pressure general requirements overtoping 0107 ~ 011 MPa sealing off cavity pressure, if transportation medium belongs to easy vaporization, respond to 01175 ~ 012 MPa higher than vaporization pressure then. The pressure sealing off a cavity is going to secretly scheme against according to every kind of pump structure during the past factors such as pattern , system pressure.Or when shaft seal accent pressure is very high when pressure uses almost approximation should seal up completely the maximal limit, fever of also may make shaft seal liquid be on the move from the area sealing off a cavity attracting liquid till low pressure, to take away friction. If the irrigation amounts being recommended by administering medicine to bring out the cold be what 1 shows.According to each kind of pump operation condition,deploy the pipeline and accessories rationally. If the chiller , pore plate , filter , valve , rate of flow indicator , piezometer , the temperature wait. Reliability and life-span sealing up completely in fact, depend on the allocation sealing off auxiliary system's to a great extent. Remove the measure that the pump entrance vapor erodes: (1) The vapor eclipse function raising a pump is horizontal , the vapor satisfying the scene device erodes the function request;(2) Scene tester request needs and the pump vapor erodes function level matching;(3) That scene installation and working condition adjustment need to give a pump creates advantageous condition.3.6 Remove the measure that the pump shakes:(1) The product is hit by a pump in designing process , is is going to analyse the source vibrating sufficiently, to eliminate shaking a source. ;(2) Pump product fabrication assembles process middle , directive rules goes and carrying out , eliminates shaking a source strictly according to the standard and operation;(3) Pump , electric motor , assist equipment to be going to guard the pass , eliminate strictly to shake a source during the period of scene installation such as base , scene pipeline,;(4) Guard the pass , eliminate when producing , handling , keeping a scene in repair , adjusting, strictly to shake a source. Execute to the letter design criterion:The design sealing off a product's asks pump product design and machinery to carry out the pertinent home and abroad standard , design that should carry out a standard carefully in the process of the product design,among deep every strip content concrete significance understanding a standard , the process the standard content request implementation is designed to the product.By now, actual import having many standards designing that not understand that , go and carrying out the new standard, not but being to copy the experience designing according to the set of old drawing sheet and old people blind strictly. That this resorts to magic arts to improving our country product engineering level and entering international market is very disadvantageous. Improve the standardizing cognition , be that machinery industry designs that need the problemsolving urgently at present.Pumps when the design with the mechanical seal, not only must consider the mechanical seal itself influence factor, moreover must consider exterior the mechanical seal each kind of influence factor. Must pay attention to following several questions in the practical work:(1) in pumps the product in the design process to have fully to consider pumps other spare parts as well as the scene other equipment to the mechanical seal use effect influence, creates a good external condition for the mechanical seal;(2) increases to the mechanical seal servosystem vital role understanding, provides the consummation as far as possible the mechanical seal servosystem, enhances the seal effect;(3) to importantly pumps the product the mechanical seal, must increase the protective measures, improves the seal quality, reduces the seal quality accident;(4) analyzes the mechanical seal the quality accident reason, must fully consider pumps other spare parts to the mechanical seal movement influence, take the measure unceasingly to enhance the mechanical seal the effect.The bolt pump has because of the person but variable transportation , self attract ability characteristics such as strong , may become worse , being able to transport the liquid containing a solid particle, in sewage treatment factory, be put into use broadly cover in the field of the drug-dip transporting water , wet sludge and flocculant. The bolt pump selects and uses should abide by economy , rational , reliable principle. If doing not think out in the field of the type designing selections, be able to give hereafter sigmatism, to management , be maintained bring about inconvenient , need according to producing reality therefore selecting and using one, now that the rational reliable bolt pump being able to swear to give birth to a child proceeding as planned and without a hitch, reduce mending cost.中文译文:液压系统液压系统是利用液体为介质把能量从动力源传递到消耗位置的动力传递系统。
200t液压机液压系统设计英文文献
HydraulicHydraulic systemA complete hydraulic system consists of five parts, namely, power components, the implementation of components, control components, auxiliary parts and hydraulic oil.The role of dynamic components of the original motive fluid into mechanical energy to the pressure that the hydraulic system of pumps, it is to power the entire hydraulic system. The structure of the form of hydraulic pump gears are generally pump, vane pump and piston pump.Implementation of components (such as hydraulic cylinders and hydraulic motors) which is the pressure of the liquid can be converted to mechanical energy to drive the load for a straight line reciprocating movement or rotational movement.Control components (that is,the various hydraulic valves) in the hydraulic system to control and regulate the pressure of liquid,flow rate and direction. According to the different control functions, hydraulic valves can be divided into the village of force control valve, flow control valves and directional control valve. Pressure control valves are divided into benefits flow valve (safety valve), pressure relief valve, sequence valve, pressure relays, etc.; flow control valves including throttle, adjusting the valves, flow diversion valve sets, etc.; directional control valve includes a one-way valve, one-way fluid control valve, shuttle valve, valve and so on. Under the control of different ways, can be divided into the hydraulic valve control switch valve, control valve and set the value of the ratio control valve.Auxiliary components, including fuel tanks, oil filters, tubing and pipe joints, seals, pressure gauge, oil level, such as oil dollars.Hydraulic oil in the hydraulic system is the work of the energy transfer medium, there are a variety of mineral oil, emulsion oil hydraulic molding Hop categories.Hydraulic principleIt consists of two cylinders of different sizes and composition of fluid in the fluid full of water or oil. Water is called"hydraulic press"; the said oil-filled"hydraulic machine."Each of the two liquid a sliding piston, if the increase in the small piston on the pressure of a certain value, according to Pascal's law, small piston to the pressure of the pressure through the liquid passed to the large piston, piston top will go a long way to go. Based cross-sectional area of the small piston is S1, plus a small piston in the downward pressure on the F1. Thus, a small piston on the liquid pressure to P=F1/SI, Can be the same size in all directions to the transmission of liquid." By the large piston is also equivalent to the inevitable pressure the large piston is the cross-sectional area S2, the pressure P on the piston in the upward pressure generated F2=P×S2 Cross-sectional area is a small multiple of the piston cross-sectional area. From the type known to add in a small piston of a smaller force, the piston will be in great force, for which the hydraulic machine used to suppress plywood, oil, extract heavy objects, such as forging steel.History of the development of hydraulicHydraulic and air pressure drive hydraulic fluid as the transmission is made according to the 17th century, Pascal's principle of hydrostatic pressure to drive the development of an emerging technology, the United Kingdom in 1795 Joseph (Joseph Braman,1749-1814), in London wateras a medium to form hydraulic press used in industry, the birth of the world's first hydraulic press. Media work in 1905 will be replaced by oil-water and further improved.World War I (1914-1918) after the extensive application of hydraulic transmission, especially after 1920, more rapid development. Hydraulic components in the late 19th century about the early 20th century, 20 years, only started to enter the formal phase of industrial production. 1925 Vickers (F·Vikers) the invention of the pressure balanced vane pump, hydraulic components for the modern industrial or hydraulic transmission of the gradual establishment of the foundation. The early 20th century Constantine (G·Constantimsco) fluctuations of the energy carried out by passing theoretical and practical research;in 1910 on the hydraulic transmission (hydraulic coupling, hydraulic torque converter, etc.) contributions, so that these two areas of development.The Second World War (1941-1945) period, in the United States 30% of machine tool applications in the hydraulic transmission. It should be noted that the development of hydraulic transmission in Japan than Europe and the United States and other countries for nearly 20 years later. Before and after in 1955, the rapid development of Japan's hydraulic drive, set up in 1956, "Hydraulic Industry." Nearly 20 to 30 years, the development of Japan's fast hydraulic transmission, a world leader.Hydraulic transmission applicationThere are many outstanding advantages, it is widely used, such as general workers. Plastic processing industry, machinery, pressure machinery, machine tools, etc.; operating machinery engineering machinery, construction machinery, agricultural machinery, automobiles, etc.; iron and steel industry metallurgical machinery, lifting equipment,such as roller adjustment device; civil water projects with flood control the dam gates and devices, bed lifts installations, bridges and other manipulation of institutions; speed turbine power plant installations, nuclear power plants, etc.; ship deck crane (winch), the bow doors, bulkhead valves, such as the stern thruster; special antenna technology giant with control devices, measurement buoys, movements such as rotating stage; military-industrial control devices used in artillery, ship anti-rolling devices, aircraft simulation, aircraft retractable landing gear and rudder control devices and other devices.液压液压系统一个完整的液压系统由五个部分组成,即动力元件、执行元件、控制元件、辅助元件和液压油。
液压系统外文文献翻译、中英文翻译、外文翻译
本科生毕业设计 (论文)外文翻译原文标题液压系统译文标题HYDRAULIC SYSTEMS作者所在系别作者所在专业作者所在班级作者姓名作者学号指导教师姓名指导教师职称完成时间2017 年 4 月15教务处制控制阀控制阀是操作者可访问的阀,用于引导系统内的流体流动以操作机器或其附件。
通过巧妙地使用控制阀,操作员可以调节液压缸的速度和运行。
注意:液压控制应平稳运行,以消除引起机器机械部件快速磨损和破坏的冲击运动。
执行机构(a)旋转叶片液压致动器,(b)线性液压致动器。
通过输入控制信号改变控制阀的位置,允许通过通道流动以操作致动器。
当致动器移动时,其运动沿反馈路径传递,从而抵消控制阀的原始运动。
因此,致动器的输出运动与输入控制运动成比例。
带反馈的旋转风门执行机构线性执行器(RAM)带反馈SPOOL阀门关闭和方向控制阀芯阀直接流到系统的各个部件,并可通过手柄,先导压力信号,电磁螺线管,电动马达和机械凸轮来操作。
用于滑动滑阀方向阀的典型应用是将流体控制到双作用液压缸,其在一个方向上移动时需要在活塞的一侧上的压力下的流体,而另一侧连接到排出管线。
在上述滑阀中,三位置阀芯通过反馈连杆保持在其位置。
在中央位置,所有部件都被锁定。
因此,显而易见的是,当阀芯保持中心时,气缸不能被轻便。
相对于各种端口移动阀芯的位置控制缺陷的方向,如果阀芯向左移动,高压油将通过阀门流到执行器的左侧。
同时,线性执行器的右侧将连接到排气口。
从而将线性致动器向右移动。
一旦致动器已经移动与控制运动成正比的一定量,线轴将自动地通过反馈链路移动到中心。
累积器描述液压蓄能器并解释其目的。
压力蓄能器用于需要储存压力能量以满足需求浪涌的液压系统中,它们还用于吸收液压冲击载荷,并在泵停止时保持压力时补偿小的内部泄漏。
最常见的蓄能器形式包括含有充气和加压柔性气囊的钢壳。
通过特殊阀将气囊预充到所需压力,然后密封以防止气体泄漏。
压力下的液压油进入蓄能器,压缩气囊,直到达到平衡。
液压系统和气压系统外文文献翻译、中英文翻译
液压系统和气压系统外文文献翻译、中英文翻译Hydraulic system and Peumatic SystemHui-xiong wan1,Jun Fan2Abstract:Hydraulic system is widely used in industry, such as stamping, grinding of steel type work and general processing industries, agriculture, mining, space technology, deep sea exploration, transportation, marine technology, offshore gas and oil exploration industries, in short, Few people in their daily lives do not get certain benefits from the hydraulic technology. Successful and widely used in the hydraulic system's secret lies in its versatility and ease of maneuverability. Hydraulic power transmission mechanical systems as being not like the machine geometry constraints, In addition, the hydraulic system does not like the electrical system, as constrained by the physical properties of materials, it passed almost no amount of power constraints.Keywords: Hydraulic system,Pressure system,FluidThe history of hydraulic power is a long one, dating from man’s prehistoric efforts to harness the energy in the world around him. The only source readily available were the water and the wind—two free and moving streams.The watermill, the first hydraulic motor, was an early invention. One is pictured on a mosatic at the Great Palace in Byzantium, dating from the early fifth century. The mill had been built by the Romans. But the first record of a watermill goes back even further, to around 100BC, and the origins may indeed have been much earlier. The domestication of grain began some 5000 years before and some enterprising farmer is bound to have become tired of pounding or grinding the grain by hand. Perhaps,in fact, the inventor were some farmer’s wives. Since the often drew the heavy jobs.Fluid is a substance which may flow; that is, its constituent particles may continuously change their positions relative to one another. Moreover, it offers no lasting resistance to the displacement, however great, of one layer over another. This means that, if the fluid is at rest, no shear force (that is a force tangential to the surface on which it acts) can exist in it.Fluid may be classified as Newtonian or non--Newtonian. In Newtonian fluid there is a linear relation between the magnitude of applied shear stresses and the resulting rate of angular deformation. In non—Newtonian fluid there is a nonlinear relation between the magnitude of applied shear stress and the rate of angulardeformation.The flow of fluids may be classified in many ways, such as steady or non steady, rotational or irrotational, compressible or incompressible, and viscous or no viscous.All hydraulic systems depend on Pascal’s law, such as steady or pipeexerts equal force on all of the surfaces of the container.In actual hydraulic systems, Pas cal’s law defines the basis of results which are obtained from the system. Thus, a pump moves the liquid in the system. The intake of the pump is connected to a liquid source, usually called the tank or reservoir. Atmospheric pressure, pressing on the liquid in the reservoir, forces the liquid into the pump. When the pump operates, it forces liquid from the tank into the discharge pipe at a suitable pressure.The flow of the pressurized liquid discharged by the pump is controlled by valves. Three control functions are used in most hydraulic systems: (1) control of the liquid pressure, (2)controlof the liquid flow rate, and (3) control of the direction of flow of the liquid.Hydraulic drives are used in preference to mechanical systems when(1) powers is to be transmitted between point too far apart for chains or belts; (2) high torque at low speed in required; (3) a very compact unit is needed; (4) a smooth transmission, free of vibration, is required;(5) easy control of speed and direction is necessary; and (6) output speed is varied steplessly.Fig. 1 gives a diagrammatic presentation of the components of a hydraulic installation. Electrically driven oil pressure pumps establish an oil flow for energy transmission, which is fed to hydraulic motors or hydraulic cylinders, converting it into mechanical energy. The control of the oil flow is by means of valves. The pressurized oil flow produces linear or rotary mechanical motion. The kinetic energy of the oil flow is comparatively low, and therefore the term hydrostatic driver is sometimes used. There is little constructional difference between hydraulic motors and pumps. Any pump may be used as a motor. The quantity of oil flowing at any given time may be varied by means of regulating valves( as shown in Fig.7.1) or the use of variable-delivery pumps.The application of hydraulic power to the operation of machine tools is by no means new, though its adoption on such a wide scale as exists at present is comparatively recent. It was in fact in development of the modern self-contained pump unit that stimulated the growth of this form of machine tool operation.Hydraulic machine tool drive offers a great many advantages. One of them is that it can give infinitely-variable speed control over wide ranges. In addition, they can change the direction ofdrive as easily as they can vary the speed. As in many other types of machine, many complex mechanical linkages can be simplified or even wholly eliminated by the use of hydraulics.The flexibility and resilience of hydraulic power is another great virtue of this form of drive. Apart from the smoothness of operation thus obtained, a great improvement is usually found in the surface finish on the work and the tool can make heavier cuts without detriment and will last considerably longer without regrinding.Hydraulic and pneumatic systemThere are only three basic methods of transmitting power:electrical,mechanical,and fluid power.Most applications actually use a combination of the three methods to obtain the most efficient overall system. To properly determine which principle method to use,it is important to know the salient features of each type. For example, fluid systems can transmit power more economically over greater distances than can mechanical types. However, fluid systems are restricted to shorter distances than are electrical systems.Hydraulic power transmission system are concerned with the generation, modelation, and control of pressure and flow,and in general such systems include:1.Pumps which convert available power from the prime mover to hydraulic power at the actuator.2.Valves which control the direction of pump-flow, the level of power produced, and the amount of fluid-flow to the actuators. The power level is determined by controlling both the flow and pressure level.3.Actcators which convert hydtaulic power to usable mechanical power output at the point required.4.The medium, which is a liquid, provides rigid transmission and control as well as lubrication of componts, sealing in valves, and cooling of the system.5.Conncetots which link the various system components, provide power conductors for the fluid under pressure, and fluid flow return to tank(reservoir).6.Fluid storage and conditioning equipment which ensure sufficient quality and quantity as well as cooling of the fluid.Hydraulic systems are used in industrial applications such as stamping presses, steel mills, and general manufacturing, agricultural machines, mining industry,aviation, space technology, deep-sea exploration, transportion, marine technology, and offshore gas and petroleum exploration. In short, very few people get through a day of their lives without somehow benefiting from the technology of hydraulicks.The secret of hydraulic system’s success and widespread use is its versatility and manageability. Fluid power is not hindered by the geometry of the machine as is the case in mechanical systems. Also, power can be transmitted in almost limitless quantities because fluid systems are not so limited by the physical limitations of materials as are the electrical systems. For example, the performance of an electromangnet is limited by the saturation limit of steel. On the other hand, the power limit of fluid systems is limited only by the strength capacity of the material.Industry is going to depend more and more on automation in order to increase productivity. This includes remote and direct control of production operations, manufacturing processes, and materials handling. Fluid power is the muscle of automationbecause of advantages in the following four major categories.1.Ease and accuracy of control. By the use of simple levers and push buttons, the operator of a fluid power system can readily start, stop, speed up or slow down, and position forces which provide any desired horsepower with tolerances as precise as one ten-thousandth of an inch.2.Multiplication of force. A fluid power system(without using cumbersome gears, pulleys, and levers) can multiply forces simply and efficiently from a fraction of an ounce to several hundred tons of output.3.Constant force or torque. Only fluid power systems are capable of providing contant force or torque regardless of speed changes. This is accomplished whether the work output moves a few inches per hour, several hundred inches per minute, a few revolutions per hour, or thousands of revolutions per minute.4.Simplicity, safely, economy. In general, fluid power systems use fewer moving parts than comparable mechanical or electrical systems. Thus, they are simpler to maintain and operate. This, in turn, maximizes safety, companctness, and reliability. For example, a new power steering control designed has made all other kinds of power systems obsolete on many off-highway vehicles. The steering unit consists of a manually operated directional control valve and meter in a single body. Because the steering unit is fully fluid-linked, mechanical linkages, universal joints, bearings, reduction gears, etc, are eliminated. This provides a simple, compact system. In addition, very little input torque is required to produce the control needed for the toughest applications. This is important where limitations of control space require a small steering wheel and it becomes necessary to reduce operatot\r fatique.Additonal benefits of fluid power systems include instantly reversible motion, automatic protection against overloads, and infinitely variable speed control. Fluid power systems also have the highest horsepower per weight ratio of any known power source. In spite of all these highly desirable features of fluid power, it is not a panacea for all power transmission problems. Hydraulic systems also have some drawbacks. Hydraulic oils are messy, and leakage is impossible to completely eliminate. Also, most hydraulic oils can cause fires if an oils occurs in an area of hot equipment.Peumatic SystemPneumatic systems use pressurized gases to tansmit and control power. A s the name implies, pneumatic systems typically use air(rather than some other gas) as the fluid medium because air is a safe, low-cost, and readily available fluid. It is particularly safe in environments where an electrical spark could ignite leaks from system components.In pneumatic systems ,compressors are used to compress and supply the necessary quantities of air. Compressors are typically of the piston, vane or screw type. Basically a compressor increases the pressure of a gas by reducing its volume as described by the perfect gas laws.Pneumatic systems normally use a large centralized air compressor which is considered to be an infinite air source similar to an electrical system where you merely plug into an electrical outlut for electricity. In this way, pressurized air can be piped from one source to various locations throughout an entire industrial plant. The air then flows through a pressue regulator which redeces the pressure to the desired level for the particular circuit application. Because air is not a good lubircant(contains about 20% oxygen), pneumaticssystems required a lubricator to inject a very fine mist of oil into the air discharging from the pressure regulator. This prevents wear of the closely fitting moving parts of pneumatic components.Free air from the atmosphere contains varying amounts of moisure. This moisure can be harmful in that it can wash away lubricants and thus cause excessive wear and corrosion. Hence ,in some applications ,air driers are needed to remove this undesirable moisture. Since pneumatics systems exhaust directly into the atmosphere, they are capable of generating excessive noise. Therefore, mufflers are mounted on exhaust ports of air valves and actuators to reduce noise and prevent operating personnel from injury resulting not only from exposure to noise but also from high-speed airborne particles.There are several reasons for considering the use of pneumatic systems instead of hydraulic systems. Liquids exhibit greater inertia than do gases. Therefore, in hydraulic systems the weight of oil is a potential problem when accelerating and decelerating actuators and when suddenly opening and closing valves. Due to Newton’s law of motion(force equals mass multiplied by acceleration), the force required to accelerate oil is many times greater than that required to accelerate an equal volume of air. Liquids also exhibit greater viscosity than do gases. This results in larger frictional pressure and power losses. Also ,since hydraulic systems use a fluid foreign to the atmosphere, they require special reservoirs and noleak system designs. Pneumatic system use air which is exhausted directly back into the surrounding environment. Generally speaking, pneumatic systems are less expensive than hydraulic systems.However, because of the compressibility of air, it isimpossible to obtain precise controlled actuator velocities with pneumatic systems. Also, precise positioning control is not obtainable. While pneumatics pressures are quite low due to compressor design limitations(less than 250 psi), hydraulic pressures can be as high as 10000 psi. Thus, hydraulics can be high-power systems, whereas pneumatics are confined to low-power applications. Industrial applications of pneumatics systems are growing at a rapid pace. Typical examples include stamping, drilling, hoist, punching, clamping, assembling, riveting, materials handling, and logic controlling operations.液压系统和气压系统万辉雄1,范军2摘要:液压系统在工业中应用广泛,例如冲压、钢类工件的磨削及一般加工业、农业、矿业、航天技术、深海勘探、运输、海洋技术,近海天然气和石油勘探等行业,简而言之,在日常生活中很少有人不从液压技术得到某些益处。
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Hydraulic system and Peumatic SystemHui-xiong wan1,Jun Fan2Abstract:Hydraulic system is widely used in industry, such as stamping, grinding of steel type work and general processing industries, agriculture, mining, space technology, deep sea exploration, transportation, marine technology, offshore gas and oil exploration industries, in short, Few people in their daily lives do not get certain benefits from the hydraulic technology. Successful and widely used in the hydraulic system's secret lies in its versatility and ease of maneuverability. Hydraulic power transmission mechanical systems as being not like the machine geometry constraints, In addition, the hydraulic system does not like the electrical system, as constrained by the physical properties of materials, it passed almost no amount of power constraints.Keywords: Hydraulic system,Pressure system,FluidThe history of hydraulic power is a long one, dating from man’s prehistoric efforts to harness the energy in the world around him. The only source readily available were the water and the wind—two free and moving streams.The watermill, the first hydraulic motor, was an early invention. One is pictured on a mosatic at the Great Palace in Byzantium, dating from the early fifth century. The mill had been built by the Romans. But the first record of a watermill goes back even further, to around 100BC, and the origins may indeed have been much earlier. The domestication of grain began some 5000 years before and some enterprising farmer is bound to have become tired of pounding or grinding the grain by hand. Perhaps, in fact, the inventor were some farmer’s wives. Since the often drew the heavy jobs.Fluid is a substance which may flow; that is, its constituent particles may continuously change their positions relative to one another. Moreover, it offers no lasting resistance to the displacement, however great, of one layer over another. This means that, if the fluid is at rest, no shear force (that is a force tangential to the surface on which it acts) can exist in it.Fluid may be classified as Newtonian or non--Newtonian. In Newtonian fluid there is a linear relation between the magnitude of applied shear stresses and the resulting rate of angular deformation. In non—Newtonian fluid there is a nonlinear relation between the magnitude of applied shear stress and the rate of angulardeformation.The flow of fluids may be classified in many ways, such as steady or non steady, rotational or irrotational, compressible or incompressible, and viscous or no viscous.All hydraulic systems depend on Pascal’s law, such as steady or pipeexerts equal force on all of the surfaces of the container.In actual hydraulic systems, Pascal’s law defines the basis of results which are obtained from the system. Thus, a pump moves the liquid in the system. The intake of the pump is connected to a liquid source, usually called the tank or reservoir. Atmospheric pressure, pressing on the liquid in the reservoir, forces the liquid into the pump. When the pump operates, it forces liquid from the tank into the discharge pipe at a suitable pressure.The flow of the pressurized liquid discharged by the pump is controlled by valves. Three control functions are used in most hydraulic systems: (1) control of the liquid pressure, (2)control of the liquid flow rate, and (3) control of the direction of flow of the liquid.Hydraulic drives are used in preference to mechanical systems when(1) powers is to be transmitted between point too far apart for chains or belts; (2) high torque at low speed in required; (3) a very compact unit is needed; (4) a smooth transmission, free of vibration, is required;(5) easy control of speed and direction is necessary; and (6) output speed is varied steplessly.Fig. 1 gives a diagrammatic presentation of the components of a hydraulic installation. Electrically driven oil pressure pumps establish an oil flow for energy transmission, which is fed to hydraulic motors or hydraulic cylinders, converting it into mechanical energy. The control of the oil flow is by means of valves. The pressurized oil flow produces linear or rotary mechanical motion. The kinetic energy of the oil flow is comparatively low, and therefore the term hydrostatic driver is sometimes used. There is little constructional difference between hydraulic motors and pumps. Any pump may be used as a motor. The quantity of oil flowing at any given time may be varied by means of regulating valves( as shown in Fig.7.1) or the use of variable-delivery pumps.The application of hydraulic power to the operation of machine tools is by no means new, though its adoption on such a wide scale as exists at present is comparatively recent. It was in fact in development of the modern self-contained pump unit that stimulated the growth of this form of machine tool operation.Hydraulic machine tool drive offers a great many advantages. One of them is that it can give infinitely-variable speed control over wide ranges. In addition, they can change the direction of drive as easily as they can vary the speed. As in many other types of machine, many complex mechanical linkages can be simplified or even wholly eliminated by the use of hydraulics.The flexibility and resilience of hydraulic power is another great virtue of this form of drive. Apart from the smoothness of operation thus obtained, a great improvement is usually found in the surface finish on the work and the tool can make heavier cuts without detriment and will last considerably longer without regrinding.Hydraulic and pneumatic systemThere are only three basic methods of transmitting power:electrical,mechanical,and fluid power.Most applications actually use a combination of the three methods to obtain the most efficient overall system. To properly determine which principle method to use,it is important to know the salient features of each type. For example, fluid systems can transmit power more economically over greater distances than can mechanical types. However, fluid systems are restricted to shorter distances than are electrical systems.Hydraulic power transmission system are concerned with the generation, modelation, and control of pressure and flow,and in general such systems include:1.Pumps which convert available power from the prime mover to hydraulic power at the actuator.2.Valves which control the direction of pump-flow, the level of power produced, and the amount of fluid-flow to the actuators. The power level is determined by controlling both the flow and pressure level.3.Actcators which convert hydtaulic power to usable mechanical power output at the point required.4.The medium, which is a liquid, provides rigid transmission and control as well as lubrication of componts, sealing in valves, and cooling of the system.5.Conncetots which link the various system components, provide power conductors for the fluid under pressure, and fluid flow return to tank(reservoir).6.Fluid storage and conditioning equipment which ensure sufficient quality and quantity as well as cooling of the fluid.Hydraulic systems are used in industrial applications such as stamping presses, steel mills, and general manufacturing, agricultural machines, mining industry,aviation, space technology, deep-sea exploration, transportion, marine technology, and offshore gas and petroleum exploration. In short, very few people get through a day of their lives without somehow benefiting from the technology of hydraulicks.The secret of hydraulic system’s success and widespread use is its versatility and manageability. Fluid power is not hindered by the geometry of the machine as is the case in mechanical systems. Also, power can be transmitted in almost limitless quantities because fluid systems are not so limited by the physical limitations of materials as are the electrical systems. For example, the performance of an electromangnet is limited by the saturation limit of steel. On the other hand, the power limit of fluid systems is limited only by the strength capacity of the material.Industry is going to depend more and more on automation in order to increase productivity. This includes remote and direct control of production operations, manufacturing processes, and materials handling. Fluid power is the muscle of automation because of advantages in the following four major categories.1.Ease and accuracy of control. By the use of simple levers and push buttons, the operator of a fluid power system can readily start, stop, speed up or slow down, and position forces which provide any desired horsepower with tolerances as precise as one ten-thousandth of an inch.2.Multiplication of force. A fluid power system(without using cumbersome gears, pulleys, and levers) can multiply forces simply and efficiently from a fraction of an ounce to several hundred tons of output.3.Constant force or torque. Only fluid power systems are capable of providing contant force or torque regardless of speed changes. This is accomplished whether the work output moves a few inches per hour, several hundred inches per minute, a few revolutions per hour, or thousands of revolutions per minute.4.Simplicity, safely, economy. In general, fluid power systems use fewer moving parts than comparable mechanical or electrical systems. Thus, they are simpler to maintain and operate. This, in turn, maximizes safety, companctness, and reliability. For example, a new power steering control designed has made all other kinds of power systems obsolete on many off-highway vehicles. The steering unit consists of a manually operated directional control valve and meter in a single body. Because the steering unit is fully fluid-linked, mechanical linkages, universal joints, bearings, reduction gears, etc, are eliminated. This provides a simple, compact system. In addition, very little input torque is required to produce the control needed for thetoughest applications. This is important where limitations of control space require a small steering wheel and it becomes necessary to reduce operatot\r fatique.Additonal benefits of fluid power systems include instantly reversible motion, automatic protection against overloads, and infinitely variable speed control. Fluid power systems also have the highest horsepower per weight ratio of any known power source. In spite of all these highly desirable features of fluid power, it is not a panacea for all power transmission problems. Hydraulic systems also have some drawbacks. Hydraulic oils are messy, and leakage is impossible to completely eliminate. Also, most hydraulic oils can cause fires if an oils occurs in an area of hot equipment.Peumatic SystemPneumatic systems use pressurized gases to tansmit and control power. A s the name implies, pneumatic systems typically use air(rather than some other gas) as the fluid medium because air is a safe, low-cost, and readily available fluid. It is particularly safe in environments where an electrical spark could ignite leaks from system components.In pneumatic systems ,compressors are used to compress and supply the necessary quantities of air. Compressors are typically of the piston, vane or screw type. Basically a compressor increases the pressure of a gas by reducing its volume as described by the perfect gas laws.Pneumatic systems normally use a large centralized air compressor which is considered to be an infinite air source similar to an electrical system where you merely plug into an electrical outlut for electricity. In this way, pressurized air can be piped from one source to various locations throughout an entire industrial plant. The air then flows through a pressue regulator which redeces the pressure to the desired level for the particular circuit application. Because air is not a good lubircant(contains about 20% oxygen), pneumatics systems required a lubricator to inject a very fine mist of oil into the air discharging from the pressure regulator. This prevents wear of the closely fitting moving parts of pneumatic components.Free air from the atmosphere contains varying amounts of moisure. This moisure can be harmful in that it can wash away lubricants and thus cause excessive wear and corrosion. Hence ,in some applications ,air driers are needed to remove this undesirable moisture. Since pneumatics systems exhaust directly into the atmosphere, they are capable of generating excessive noise. Therefore, mufflers are mounted on exhaust ports of air valves and actuators to reduce noise and prevent operatingpersonnel from injury resulting not only from exposure to noise but also from high-speed airborne particles.There are several reasons for considering the use of pneumatic systems instead of hydraulic systems. Liquids exhibit greater inertia than do gases. Therefore, in hydraulic systems the weight of oil is a potential problem when accelerating and decelerating actuators and when suddenly opening and closing valves. Due to Newton’s law of motion(force equals mass multiplied by acceleration), the force required to accelerate oil is many times greater than that required to accelerate an equal volume of air. Liquids also exhibit greater viscosity than do gases. This results in larger frictional pressure and power losses. Also ,since hydraulic systems use a fluid foreign to the atmosphere, they require special reservoirs and noleak system designs. Pneumatic system use air which is exhausted directly back into the surrounding environment. Generally speaking, pneumatic systems are less expensive than hydraulic systems.However, because of the compressibility of air, it is impossible to obtain precise controlled actuator velocities with pneumatic systems. Also, precise positioning control is not obtainable. While pneumatics pressures are quite low due to compressor design limitations(less than 250 psi), hydraulic pressures can be as high as 10000 psi. Thus, hydraulics can be high-power systems, whereas pneumatics are confined to low-power applications. Industrial applications of pneumatics systems are growing at a rapid pace. Typical examples include stamping, drilling, hoist, punching, clamping, assembling, riveting, materials handling, and logic controlling operations.液压系统和气压系统万辉雄1,范军2摘要:液压系统在工业中应用广泛,例如冲压、钢类工件的磨削及一般加工业、农业、矿业、航天技术、深海勘探、运输、海洋技术,近海天然气和石油勘探等行业,简而言之,在日常生活中很少有人不从液压技术得到某些益处。