端子压接检测标准
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Failure picture catalogue Scope: 31
Prepared by: Amanda Wang
Decisions:
☺ Acceptable Parts correspond completely to the technical specifications.
接受产品完全符合技术要求。
Acceptable Parts with optical deviations which are however not critical for the functionality of the parts.
Parts correspond completely to the technical specifications.
接受产品有些不影响功能的----缺点，但完全符合技术要求。
☹Not acceptable Parts with deviations which do not correspond to the technical specifications.
不可接受产品缺陷不符合技术要求。
Failure Characteristic 失效特征
Failure
Code
失效代码
Reference Picture
参考照片
Explanation
解释说明
Failure Effect
影响
Decision
判定结论
NA 良品NA
无
conductor (1) and
insulation (2) are
visible in relief (3)
导线1和绝缘2 在3
区域可见
NA
无☺
NA 良品NA
无
Mark B may be
executed with a bell
mouth!
Mark A must be
executed with a bell
mouth (detail R)!
(this is necessary
to prevent notches
or cut offs of single
wires)
B和A处要有钟形口(详
见R 处(为了防止切槽
或切断线)
NA
无☺
Single wire not
crimped 部分线未压接45/118
contact, terminal /
single wires not
crimped
部分线未压接
High
contact
resistance
连接电阻过
高
☹
Crimp wrong
position 压接位置错误45/133
contact, terminal
wrong position
(insulation (1) is
crimped in wire
crimp (3))
端子位置错误(绝缘皮
1被压入3）
No electrical
conduction
不能导电
☹
Failure picture catalogue Scope: 31
Failure Characteristic 失效特征
Failure
Code
失效代码
Reference Picture
参考照片
Explanation
解释说明
Failure Effect
影响
Decision
判定结论
Crimp wrong position 压接位置错误45/133 contact, terminal /
wrong position
(insulation (1) is not
completely
included at the
whole length of the
insulation crimp)
端子位置错误(绝缘皮
1位完全被压入）
Flexural
strength
decreased
强度降低
☹
Contact/terminal
crimp wrong
position
(harness wire
crimped too short)
铰接长度不合格
（过短）
High
contact
resistance
连接电阻过
高
Contact/terminal
crimp wrong
position
(harness wire
crimped too long)
铰接长度太长
Pull off
strength not
sufficient
拉伸力不足
Insulation
damaged 绝缘皮受损31/66
harness wire
Insulation damaged
绝缘皮破损
Short circuit
短路☹
Harness wire
insulation damaged
绝缘皮破损
crimp missing
漏打端子45/01 contact, terminal /
missing
漏打端子
Further
process is
not possible
下一步工序无
法进行
☹
Crimping bent
压接后倾斜45/139 contact, terminal /
bent
端子倾斜
Not r
contactor
housing
无法与
housing 装
配
☹