蓄电池系列使用手册
阀控密封式铅酸蓄电池使用说明书
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WORD文档下载可编辑******************** 阀控密封式铅酸蓄电池(2V、12VUPS后备蓄电池)******************** 使用说明手册威海文隆电池有限公司WEIHAI WENLONG BATTERY CO,.LTD尊贵的用户:承蒙选购“有利”牌固定型阀控密封式铅酸蓄电池产品,本使用手册旨在为您提供如何安装、使用及维护蓄电池,确保产品在使用过程中获得最佳使用效果。
为正常、安全和有效的使用“有利”牌蓄电池产品,在安装使用运行前,请仔细阅读手册的各项内容,并妥善保管,以备参考。
为充分保障用户的利益和产品的使用质量,公司建立了ISO9001:2008标准的产品质量管理体系,随同附有《产品质量反馈表》一份,请认真填写并寄我公司服务部,即可进入公司用户服务网络,得到最优质完善的售后服务。
服务热线电话:0631-8842368传真:0631-8842068-0联系部门:售后服务部“有利”是威海文隆电池有限公司的注册商标,本手册由威海文隆电池有限公司于2011年1月编印,版权所有,翻印必究。
同时公司遵从可持续发展策略,因此公司保留对本手册所描述的任何蓄电池及相关产品进行改进而不预先通知的权利。
目录安全警示一、概述························································二、规格、型号、标准············································三、结构特性····················································四、基本工作原理················································五、技术特性····················································六、安装························································七、使用与维护·················································八、售后服务····················································九、附《通信用48V蓄电池组参数设置表》··························十、附《产品质量反馈表》·········································安全警示为正确、安全和有效地使用产品,安装使用前,请仔细阅读手册的各项内容,本手册提供了非常重要的安装和使用指南,可保证您的设备达到最佳性能,并延长使用寿命。
蓄电池使用手册
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蓄电池使用手册
第一章:蓄电池简介
1.1 蓄电池的定义和作用
蓄电池,又称为蓄电池或电瓶,是一种能够储存电能的装置。
它通过将化学能转化为电能,稍后再将其放出,以满足电力设备供
电的需求。
蓄电池在众多领域中都有广泛的应用,包括汽车、太阳
能光伏系统、船只等。
1.2 蓄电池的分类
蓄电池可以根据其化学成分、外形结构和用途进行分类。
其中,最常见的蓄电池类型有铅酸蓄电池、锂离子电池和镍氢电池等。
第二章:蓄电池的使用与保养
2.1 蓄电池的储存和搬运
2.1.1 储存前的准备
在长时间不使用蓄电池之前,应该将其充满电,并存放在干燥、通风良好的环境中。
此外,还应定期检查蓄电池的接线,确保其正
常工作。
2.1.2 蓄电池的搬运
在搬运蓄电池时,应遵循以下注意事项:
- 使用合适的工具和装备,以确保安全搬运。
- 避免将蓄电池摔落或碰撞,以防损坏。
- 尽量避免磁性物品和金属物品接触蓄电池。
2.2 蓄电池的安装和连接
2.2.1 安装前的准备
在安装蓄电池之前,应确保以下几点:
- 确定蓄电池的安装位置和方向,以便于接线和维护。
- 清洁和检查安装位置,确保无积尘和腐蚀物。
2.2.2 连接蓄电池
在连接蓄电池时,应按照以下步骤进行操作:。
VARTA蓄电池使用手册
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1、安全操作1.1电能∙当蓄电池正、负电极两端极柱被金属导体(如:金属工具、金属导线、金属配件等)意外短接时,即发生蓄电池外部短路,会产生电弧造成极柱熔化,并引起熔化的铅合金飞溅,严重时产生大量热量引起燃烧。
∙预防:蓄电池装配使用金属工具或进行故障诊断使用金属导线时,避免蓄电池正负极柱直接短路。
∙防护:佩带防护眼镜和手套。
∙紧急处理:燃烧时,使用活扳手或其他工具,立即断开蓄电池的外部短路金属导体,不要赤手接触,并使用灭火材料进行灭火。
1.2硫酸∙蓄电池跌落或蓄电池过充电,造成壳体破裂,硫酸可能从破裂处的流出或溅出。
∙预防:小心搬运;垂直向上放置;按照补充电程序进行补充电。
∙防护:佩带防护眼镜和防酸衣服。
∙紧急处理:当皮肤接触到硫酸时,立即用大量的清水冲洗皮肤表面,并脱去受污染的衣服;当眼睛接触到硫酸时,立即用干净的水至少冲洗10分钟;当因不慎将硫酸溅入口腔内,可饮用大量的水或牛奶。
必要时可找医生处理。
1.3排放的气体蓄电池在充电、测试过程中,氧气和氢气的混合物会从排气孔中排出。
如果环境中氢气的浓度超过4%,遇到明火、火花或高热就会发生爆炸。
∙预防:充电处保持通风。
禁止吸烟,防止产生火花和明火。
蓄电池线束连接的顺序:先连接正极线,后连接负极线;断开蓄电池线束的顺序:先断开蓄电池负极线,再断开蓄电池正极线。
∙防护:佩带防护眼镜和防酸衣服。
∙紧急处理:蓄电池发生爆裂时,硫酸大量溅出,操作人员应立即用水冲洗硫酸溅落处;必要时,将被硫酸烧蚀的人员立即送医院处理。
2、蓄电池的保养要求:2.1蓄电池入库管理®检查来货是否有损坏。
蓄电池外壳表面或与正负极性结合处无酸液溢出,无裂纹,无磕碰伤,无污物(蓄电池上的残存酸液将引起装配线上的抱怨)。
若残存酸液,则可能因蓄电池损坏或充电后未将酸液清洗干净。
®检查蓄电池状态指示器(电眼),电量显示:绿色:蓄电池电量充足,可以正常启动汽车。
黑色:蓄电池电量不足,蓄电池需补充电。
蓄电池使用手册
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湖北骆驼蓄电池股份有限公司蓄电池使用手册第一章基本知识安全防护防护:操作安装蓄电池需佩戴防护眼睛。
防短路:避免金属工具和导线同时接触正负极,以防止短路。
防爆:蓄电池在充电、搬运或震动过程中会产生易爆气体,并从排气孔中排出。
环境中氢气浓度超过4%. 遇明火即会发生爆炸。
故需保持环境通风,严禁明火。
蓄电池在充电时严禁在未断开电源的情况下搬动或挪动电池;刚充电完毕的电池禁止附近有明火和撞击及摔置。
防酸:蓄电池内的液体为稀硫酸,需小心搬运,垂直放置,防止硫酸溢出。
如皮肤接触硫酸,需立即脱去受污染衣物,并立即用大量清水冲洗;如眼睛接触硫酸,需立即用干净的清水冲洗至少2分钟后立即就医;如意外吞食硫酸,立即饮用大量的清水和牛奶,必要时就医。
两极断开及连接顺序断开:先负后正连接:先正后负心法诀窍:任何情况下避免负极单独连接蓄电池!蓄电池的运输运输过程中避免过度颠簸、避免撞击运输环境避免高温(不超过45℃)。
蓄电池不可以倒置或斜置。
搬运时蓄电池避免倾斜超过40度角,以防止酸液从排气孔中流出蓄电池存储叠放:蓄电池叠放层次不超过6层,层与层之间要求增加软质绝缘隔离板,严禁挤压,以防蓄电池外壳变形破裂。
环境:高温(≥45℃)会导致蓄电池自放电和电解液中散发加快。
避免在高温环境中存放蓄电池,并保持通风。
库存:对蓄电池的库存管理,需坚持先进先出的原则。
以防止蓄电池因存储时间过长而失效,产生不必要的损失。
补充电:请定期检测蓄电池,如电压小于12.4V或电眼变黑,必须进行一次完全补充电。
故障名称的解释硫化:电池6个单格中正极板表面呈黄色或黄白色(正常为棕褐色),板栅酥脆,解剖电池见正负极板活性物质坚硬结实,一折就断,电压明显低于标准,且不能检出其它故障。
电解液污染:加入杂质(铜、铁、氯、锰等)不符合要求的电解液或杂质超标的补加液(如以塘水.河水.井水.溪水.田水.自来水.饮用矿泉水等作为电池的补加液)。
会出现极板、隔板出现异常颜色,有时会有异味产生。
蓄电池使用手册
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蓄电池使用手册蓄电池是一种能够将化学能转化为电能并随后存储起来的装置。
它们广泛应用于各种领域,包括汽车、无线电设备和太阳能电池等。
本手册将为您提供有关蓄电池的基本知识以及如何正确使用和维护蓄电池的指导。
第一部分:蓄电池的基础知识1. 蓄电池的工作原理:蓄电池由一个或多个电池单元组成,每个电池单元包含正极、负极和电解质。
当电池连接到电路时,化学反应会在电池内部发生,生成电流供应给外部设备。
2. 蓄电池的分类:蓄电池按照化学物质不同可分为铅酸蓄电池、镍镉蓄电池、锂离子蓄电池等。
每种类型的蓄电池在容量、充电速度、使用寿命和环境友好等方面具有不同特点。
3. 蓄电池的标识和规格:蓄电池通常有一个标识牌上标明了电压、容量、制造商和其他必要信息。
在购买蓄电池时,您应该了解这些规格以确保选择适合您需求的蓄电池。
第二部分:蓄电池的使用指南1. 蓄电池的安全使用:在使用蓄电池时应遵循安全操作规程。
确保正确连接电极,避免短路和过度放电。
使用防护手套和眼镜以防止受伤,尽量避免热源和火花附近使用蓄电池。
2. 充电和使用蓄电池:在使用之前,确保蓄电池已经充分充电。
使用电池时需定期检查电压和容量,以确保电池正常工作。
避免将电池长时间放置在高温或极寒的环境中。
3. 蓄电池的维护:定期清洁电池外壳,避免蓄电池接触水分或腐蚀物。
防止电池过度放电或过度充电,使用专门的充电设备和充电器。
遵守制造商的建议,定期检查和更换蓄电池。
第三部分:常见问题解答1. 蓄电池的寿命是多久?蓄电池的寿命取决于制造商的规格和使用环境。
通常情况下,蓄电池的使用寿命为2到5年。
2. 如何处理蓄电池的废物?蓄电池属于特殊垃圾,不能随意丢弃。
请咨询当地的废物管理机构,了解如何正确处理蓄电池并参与电池回收计划。
3. 为什么充电时间很长?充电时间取决于电池的容量和充电器的功率。
较大容量的电池和较低功率的充电器需要更长时间来充电。
总结:蓄电池是现代生活不可或缺的能源存储装置之一。
铅酸蓄电池使用说明书
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一、使用须知1、蓄电池内电解液属酸性对金属、棉制品、石材、土壤等有较强的腐蚀作用,请注意正确使用。
2、蓄电池在使用、充电过程中会产生氢气,如遇明火时会爆炸。
3、搬运过程中注意安全,以免砸伤。
4、蓄电池应在通风良好的环境下维护、使用,严禁吸烟及明火。
二、使用方法1、揭去蓄电池注液孔上的密封不干胶(此密封不干胶下为排气栓透气孔),将余边清理干净并检查透气孔是否畅通。
栓上或栓下有密封纸时,将密封纸撕去,并检查透气孔畅通情况。
透气不畅会造成蓄电池的产生爆炸的危险!2、将配套的电解液注入各单格极板室内,加注液位按加至最高液面线(Max)和最低液面线(Min)之间为准。
当无标注液面线时,按加至高出隔板顶部16—20mm为准。
且各3、将蓄电池排气栓拧紧,并用清水将电池表面电解液清洗干净。
并用干净的碎布拭干。
4、将电池串联(并联)己获得所需要的电池组电压(注意电池的正负极)。
5、完成上述工作后,静置30分钟后用快速电池充电器对蓄电池进行深度充电,充电时间约为5小时,深度充电完毕后可用浮充电源(即慢充)再对蓄电池充电(见维护保养)。
6、将蓄电池组“+”“—”极端用随机配置的电池连接线与柴油发电机组连接。
连接之前,先将控制箱内的电池保险断开,然后先接电池“+”极,后接电池组“—”极,并采取必要措施以防止电池组的“+”“—”被意外短路发生,连接完成后,合上机组控制箱内电池保险丝,将机组恢复原来状态。
拆下电池组时则反之(折之前也需断开电池保险)。
注:蓄电池联接头要清理干净,联接螺栓要拧紧,否则会因接触电阻过大而造成局部发三、维护保养1、柴油发电机组长期不使用时,应接入市电(常用电)经浮充器对蓄电池充电。
2、初次使用的蓄电池应首先进行深度充电(使用快速充电器)。
3、深度充电后再使用浮充器充电24小时,以使其性能最优越。
4、当柴油发电机组为备用使用时,应将市电浮充器长期接入工作,并应至少应使机组每月启动空载运行2次以上。
5、蓄电池在使用中注意不要过放电,蓄电池放电后应及时充电。
铅酸蓄电池使用手册
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操作安装蓄电池需佩戴防护眼睛。
避免金属工具和导线同时接触正负极,以防止短路。
蓄电池在充电、搬运或震动过程中会产生易爆气体,故需保持环境通风,严禁明火。
蓄电池在充电时严禁在未断开电源的情况下搬动或挪动电池。
蓄电池内的液体为稀硫酸,需小心搬运,垂直放置,防止硫酸溢出。
蓄电池叠放层次不超过6层,层与层之间要求增加软质绝缘隔离板,严禁挤压,以防蓄电池外壳变形破裂。
高温(≥45℃)会导致蓄电池自放电和电解液中散发加快。
对蓄电池的库存管理,需坚持先进先出的原则。
请定期检测蓄电池,如电压小于12.4V或电眼变黑,必须进行一次完全补充电。
加入杂质会出现极板、隔板出现异常颜色,有时会有异味产生。
安装过程中,防止蓄电池正负极意外短路。
电池厂家泰科源第三章汽车厂家相关部分第一部分适用于汽车厂家下线后及售中库存(售前、售中)第二部分:售后车辆电池检查及分析流程按本手册第四章售后电池检测流程及判断和第六章售后车辆电池检查分析。
第四章售后电池检测流程及判断(适用于电池经销商,汽车制造厂家的售后车辆)二检测方法负载检测;在室温下,用放电叉以1/2起动电流(BIC,参考电池顶盖标签)放电15秒。
漏电测试:关闭发电机和车辆上所有用电器。
在保证回路无断点的条件下,将一只带有毫安刻度的电流计(可使用万用表测量)串联入电路,接在蓄电池的负极上,将量程调为最大。
观察表盘,调整量程直到获得精确的数值为止。
搭桥起动:1、用一跟搭桥连线连接两蓄电池的正极。
2、用另一跟搭桥连线连接良好蓄电池的负极和起动困难车辆的发电机上远离蓄电池和化油器的适当部位。
3、确认搭桥连线不会影响车辆风扇/皮带和其他零件的运动。
4、发动车辆后按照上述相反的顺序撤除搭桥连线。
第五章蓄电池充电注意事项1请在蓄电池充电前严格按照第六式退回蓄电池检测流程对蓄电池作出判断,符合充电条件后再开始以下充电程序。
2不可对外壳破裂/电眼呈白色或电解液已凝固的蓄电池充电。
3蓄电池的充电必须在通风良好的环境中进行。
铅酸蓄电池使用手册
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铅酸蓄电池使用手册引言铅酸蓄电池是一种常见的储能设备,广泛应用于汽车、UPS电源、太阳能发电系统等领域。
本手册旨在向用户提供一份全面且易于理解的关于铅酸蓄电池使用和维护的指南。
通过遵循本手册的操作指导,用户可以更好地了解铅酸蓄电池的特性,正确使用和保养蓄电池,以延长其寿命并确保安全使用。
第一章:铅酸蓄电池基础知识1.1 蓄电池的基本原理铅酸蓄电池是一种化学电池,通过化学反应将化学能转化为电能。
蓄电池由一个正极、一个负极和介质电解液组成,其中正极为正极活动物质(PbO2),负极为负极活动物质(Pb),电解液为稀硫酸溶液。
1.2 铅酸蓄电池分类根据用途和结构不同,铅酸蓄电池可以分为起动电池、动力电池和太阳能电池等。
起动电池用于汽车起动,动力电池用于电动车或升降机,太阳能电池用于储存太阳能。
1.3 蓄电池的主要特性了解蓄电池的主要特性对正确使用和维护至关重要。
蓄电池的主要特性包括额定容量、电压、内阻、循环寿命、自放电率等。
第二章:蓄电池的安全使用2.1 充电前的准备在充电之前,务必检查蓄电池的外观是否有明显损坏,并确保充电设备的安全性能和充电参数与蓄电池匹配。
2.2 充电方法和注意事项根据蓄电池的充电类型(常流充电或浮充充电),选择合适的充电方式。
在充电过程中,注意避免过度充电和过度放电,以免损害蓄电池性能。
2.3 蓄电池的正确连接和断开正确连接蓄电池可以避免电火花和其他意外事故的发生。
在连接和断开蓄电池时,先断开负极,再断开正极,并加上绝缘套管以保护连接部位。
第三章:蓄电池的日常维护3.1 充电状态的监测定期检测蓄电池的充电状态,避免过度放电和过度充电,以延长蓄电池的使用寿命。
3.2 温度和通风控制蓄电池在运行过程中会产生一定的热量,应确保蓄电池的工作温度在适当范围内。
并保持通风良好,防止蓄电池过热。
3.3 清洁和防护措施定期清洁蓄电池的端子和外壳,防止积灰和腐蚀。
使用绝缘套管和防护罩来避免蓄电池的短路和外力损坏。
sbsbattery sst系列低维护管状蓄电池 55 - 330ah(6 和 12 伏块)使用手册
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1STT Series Low Maintenance Tubular Flooded Batteries55 – 330Ah (6 & 12 Volt Blocks)SBS has been selling tubular lead-selenium vented batteries for nearly 20 years. SBS was the first company to actively push this technology to the US market. The combination of the tubular positive plates and the lead selenium/low antimony alloy provides the best possible combination in lead-acid plate technology.The battery world favors tubular positive plates for flooded, Gel & AGM applications. STT batteries are manufactured in accordance with OPzS DIN40736 standards.Lead Selenium/Low-AntimonyBy utilizing a small amount of selenium in the grid alloy, a dense fine grain structure is produced. This alloy is extremely corrosion-resistant and virtually eliminates inter-granular corrosion which is one of the most common causes of cell failure. A lead selenium cell combines the advantages of both lead calcium and lead antimony cells while exhibiting none of the disadvantages.Tubular Positive PlatesDue to increased positive plate surface area, tubular plates have more electrical capacity than flat plates of comparable size and weight.With positive plate shedding eliminated, tubular batteries also provide up to a 30% longer service life than flat plate batteries.Perhaps most importantly to stationary applications, the tubular positive grid does not require horizontal bars, which virtually eliminates positive plate growth and therefore post seal leaks and jarcracking. As a result, in applications which require a long service life, tubular plate batteries provide the best and most reliable power.F L O O D E D B A T T E R I E S22Pos. PlatesShown with and without removeable protective capsWithout cap, 1.1" of exposed post for testingFLOODED BATTERIES。
日立80d23l蓄电池说明书
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日立80d23l蓄电池说明书
日立80D23L蓄电池是一款日立经典的蓄电池产品,具有高效率、可
靠性、经济性、长寿命等优点。
以下是该产品的说明书,对用户使用该产
品有所帮助。
一、基本参数
日立80D23L蓄电池采用特殊的整体式设计,体积小,重量轻,型号
为80D23L,全放电容量为230Ah,标准放电容量为220Ah,最大放电容量
为270Ah。
电压为12V,每个蓄电池重量约为24Kg,外形尺寸为
260mm×186mm×218mm。
二、环境要求
1.工作温度:-18℃~+60℃
2.贮存温度:-20℃~+45℃
3.环境空气相对湿度:最大不超过85%
三、使用说明
1、本产品应用于以程控交流发电机作为能源的各种电力系统中,可
以有效的缓冲停电瞬时可能出现的电压和频率波动,保证电源的可靠性。
2、本产品在使用前应充满电量,充电电压为2.4V/单位,最高充电
电压不能超过2.45V/单位,否则会对蓄电池元件造成损害。
3、本产品具有高效率的特点,在负载情况下可大大延长其使用寿命。
四、安全指定
1、用户在操作本产品之前,请先对该产品安装,并充满电量,以免损伤元件及对人身造成危害。
2、尽量不要将蓄电池接触强碱溶液,由于蓄电池中的液体溶液无论是具有还是液态,都容易引起腐蚀性化学反应。
免维护蓄电池使用说明书
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免维护蓄电池使用说明书使用方法:全密封免维护:1、将电池置于电池架上固定牢靠,正确连接正负极端子,应先将蓄电池正极和汽车发动机正极连接,再将蓄电池负极与发动机负极相连,防止松动和短路,保持电池、端子及接线清洁,在正负极端子上涂上凡士林以免腐蚀。
2、电池的充电电压应严格限定在13.8V—14.2V范围内。
超过此范围,可能引起不良后果。
充电电压过高会导致电解液损耗,长期过充电会导致电解液干枯和电池温度升高并可能发生爆炸,充电电压过低会导致充电不足。
干荷免维护:1、撕去电池排气孔的胶带,注入电池标准液(20℃时比重为1.28硫酸)至高水位线(max)、旋紧排气孔,用电压表检查电池正负极电压是否正确,静止20分钟即可使用(如气温低于15℃,则应适当延长)。
2、保持电池表面清洁和干净,防止电池短路,排气孔应畅通。
3、单个电池用于汽车时,汽车充电电机输出电压因为13.8V—14.4V,低于13.8V时电池会亏电,高于14.4V时,电池水分急剧分解,可能导致爆裂电池,用于应急电源,单个电池浮充电压为13.8V。
注意事项:1、电池应放在5—25℃干燥、清洁和通风良好的环境中,无阳光直射,离热源至少2m以上。
2、每个6个月应检查显示器,如电量不足,应补充电。
3、电池安装和库存保管时,倾斜度不得超出45度,以免侧面排气孔漏出液体,不得受任何机械冲击和重压。
4、安装电池时,请不要用锤子等敲打端子。
附录:1、充电存储器:干荷电池储存期为一年,带液电池储存期三个月,超过期限使用时应补充电。
充电方法如下:恒流充电:充电电流为0.1C20(C20:20小时率容端),端电压达到14.4V后,在充电5小时左右。
恒压充电:充电电压14.4±0.1V,允许最大电流0.5C20,充电16小时。
2、电解液的配置方法①电解液应由符合GB/T625-2007标准的蓄电池硫酸与蒸馏水(纯水)配置而成。
②配置电解液时应将浓硫酸缓缓倒入蒸馏水中,严禁将蒸馏水倒入浓硫酸中,以免飞溅烫伤。
蓄电池使用说明书
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Sealed lead batteries consist of cells that do not need to be filled up with water for their entire working lives. Pressure relief valves function as plugs, and any at -tempt to open them will cause damage.1. Before ServiceBefore being brought into service, all banks should be checked: for mechanical damage; that the pola -rity is correct; and that the connectors are firmly at -tached. The following torque settings apply to screw connectors.2. OperationRefer to EN IEC 62485-2 for operating and installa -tion guidelines for these batteries. The battery should be installed to avoid temperature shifts of > 3K.2.1 DischargeDo not discharge the battery below its cutoff voltage for its designated discharge current. Unless the ma -nufacturer specifies otherwise, do not draw more than the nominal capacity. After discharge – even partial discharge – the battery must be charged immediately (it may be necessary to lift the pole covers). Before charging the battery, make sure the charger is turned off, polarity is correct (positive pole connected to the positive connector) and separate loads are connec -ted to a direct current power source. Turn the charger on and begin charge as follows in point 2.2.2.2 ChargingAll charging procedures where the maximum and minimum values correspond to DIN 41773-1 (IU Kennlinie) may be used. Depending on the make of the charger used and its charging curve, alternating currents superposed to the direct current may flow through the battery (< 0.1 C(A) ripple factor). The su -perposed alternating currents and the contrary action of loads can cause the battery to heat up abnormal -ly and put additional strain on the electrodes – and cause possible damage (see point 2.5). Depending on the battery set-up, the following charging methods can be used (corresponding to VDE 0510-485-2). Batteries are not allowed to be charged upside down!a) Continuous parallel supply and buffer supply. In this case, the loads, direct current source and battery are continuously connected in parallel. At the same time the charging voltage is equal to the batte -ry’s operating voltage and installation voltage. In con -tinuous supply, the direct current source can always supply the maximum load current plus the battery charging current. The battery only supplies electricity if the direct current source fails. The correct charging voltage is 2.275 V ± 0.005 V (25°C) x the number of cells connected in series, measured at the battery’sterminal posts. In the case of buffer charging, the di -rect current source is not able to supply the total load current at any time. There are times when the load current exceeds the nominal current of the direct cur -rent source. During these times, the battery supplies power. It is not always fully-charged, though the float voltage of 2.275 V/cell (25°C) x the number of cells is sufficient to ensure recharge in a series connec -tion. A load-and-cell-quantity-dependent calibration should be provided, in any specific instance, by the manufacturer.b) On-off operationWhilst being charged, the battery is disconnected from its load. T o decrease recharging time, the batte -ry can be charged at 2.35-2.40 V during its first char -ging phase before the charging current is reduced to 0.07 C(A) (t1). The first charging phase lasts until this value is reached. In the second charging phase, a voltage of 2.355-2.40 V/cell is used. The charging duration of this phase should be 50% of the first (t2=0.5T1). If the value of t > t1 + 0.5t1 is exceeded, the charging voltage is reduced to 2.275 V/cell (± 0.005 V) at 25°C.c) Battery operation (charging / discharging cycle) The load is only charged from the battery. The correct charging procedure depends on the user and should be clarified with the manufacturer.2.3 Maintaining full charge (float charging)Appliances fitting the criteria set out in DIN 41773-1 should be used. They should be set up so that the average cell voltage is 2.275 V ± 0.005 V.2.4 Top-up or equalisation chargingT o prolong battery life, it is advisable to do a top-up charge before running the batteries, providing the batteries have been stored for more than 6 months – but not longer than 9 months – with reference to the date of manufacture. The batteries should also have a terminal voltage of less than 2.1 V/cell. The top-up charge should be carried out using the values speci -fied. For batteries retrofitted to form a replacement battery bank for standard float charging, no equalisa -tion charging is needed to bring the terminal voltage in line with the other batteries.2.5 Superposed alternating currentsIn the case of the operating scenarios outlined in point 2.2, the effective value of the alternating current can temporarily rise to 0.1 C(A) whilst being rechar -ged at up to 2.4 V/cell. After recharging and ongoing charging (float charging) in a continuous battery pow -er supply or float battery supply, the effective value of the alternating current should not exceed a nominal capacity of 2 A / 100 AH.2.6 Charging currentsIn continuous battery supplies and float battery sup -plies, there is no charging current limit if there is no recharging stage. The charging current should be 10 to 20 A for every 100 AH of nominal capacity (Bench -mark).2.7 TemperatureThe recommended operating temperature range for lead batteries is 10°C to 30°C. The ideal temperature range is 20°C ±5 (according to EUROBAT). Higher• Nominal voltage U N : 2 V Cells 6 V Blocks 12 V Blocks • Nominal capacity C2020 hr discharge • Nominal temperature T N :25°C• Reduction factors:as per EN IEC 62485-2• Nominal discharge: I N = I 20C N /20hBattery manufacturer: SUN Battery Type: SUNAssembled by:on:Installation by:on:Safety markings by:on:Nominal values M5M6M8M102-3 Nm4-5,5 Nm5-6 Nm14-22 Nm●●Refer to the instruction manual and keep it in a visible place near to the batteries!Only carry out works to a battery under supervision from qualified staff!●Smoking prohibited! To avoid the risk of fire and explosions, keep naked flames, sparks and burning/glowing materials away from the battery!●●When working on batteries, wear safety goggles and protective clothing!Take note of the accident prevention regulations, such as EN IEC 62485-2!●If acid sprays onto the eye or skin, rinse it off with plenty of clean water. Then contact a doctor immediately. Wash any clothing that has come into contact with acid in water!●Risk of fire and explosions! Avoid short circuits! Attention! A battery’s metal parts are subject to constant voltage, so do not put foreign objects or tools on the battery!●Electrolyte is highly corrosive! In normal operating conditions, there is almost no risk of coming into contact with the electrolyte. If you do come into contact with the electrolyte, contact a doctor immediately!●Battery blocks / cells are heavy, even when empty! Make sure they are solidly installed!●●Only use suitable means of transport.The guarantee is void if the instruction manual is not observed, if non-original parts are used for repair, or if you undertake invasive repairs yourself.●Returns to the manufacturer!Used batteries bearing this sign are a recyclable item and must be recycled. Used bat -teries that are not recycled must be disposed of as hazardous waste in full accordance with the regulations.Storage duration in relation to the date of manufacture.Charging voltage per cell at 25°C Charging time Less than 9 months 2,28 V/cell Longer than 72 hours Up to a year 2,35 V/cell 48 to 144 hours 1 to 2 years2,35 V/cell72 to 144 hoursMaintenance-free lead acid batteries in valve regulated lead acid.temperatures decrease battery life. The technical specifications apply to a nominal temperature of 25°C. Lower temperatures decrease available capa-city. Exceeding the maximum allowable temperature from 50°C is prohibited. Persistent operating tempe-ratures above 40°C should be avoided.2.8 Temperature-based float charging voltage and rapid dischargeThe float charging voltage of 2.275 V/cell ± 0.005 V/ cell applies to a temperature of 25°C. A temperatu-re-based recalibration of the float charging voltage is required to avoid over-charging at higher temperatu-res and under-charging at lower temperatures. The recommended recalibration factor is -3 mV/cell/V°C in a float charging situation. T o avoid a “thermal ru-naway”, for temperatures above 40°C the float char-ging voltage must be recalibrated to the temperature.A power-charging procedure can then be used if a rapid recharge is needed. In this case, the charging current should not exceed 0.01 C(A) and constantly decreases until it’s below 0.01 C(A). Once a level of ±0.1 V/cell has been reached, it should be switched to float voltage charging.2.9 ElectrolyteThe electrolyte is diluted sulphuric acid suspended in mats.3. Battery care and inspectionThe battery must always be kept in a clean and dry condition to avoid leakage currents.The battery should be cleaned according to the ZVEI information leaflet “Cleaning of Batteries”. The batte-ry’s plastic parts should only be cleaned using water without additives; using organic cleaning products is not recommended. The following should be checked and recorded at least every 6 months:- Battery voltage- Voltage of some individual cells/battery blocks- Surface temperature of some cells- Battery room temperatureIf the cell voltage differs from the average float char-ging voltage by ±0.1 V/cell, or if the surface tempe-rature of different cells/blocks differ from each other by more than 5 K, please contact customer services. The following must be measured and recorded yearly: - Voltage of all cells/battery blocks- Surface temperature of all cells- Battery room temperature- Leakage resistance according to EN 60896-21Annual visual inspection:- Screw connections. Unfixed screw connections should be checked that they are firmly attached.- The battery rack / storage area- Ventilation (both aeration and extraction) according to EN IEC 62485-24. InspectionsInspections should be carried out according to EN 60896-21. Please also refer to additional guidelines e.g. EN 50172 and VDE 0100-710. Refer to the afo-rementioned EN. In order to ensure a reliable power supply, the whole battery should be replaced once its expected service life – given its operating conditions and temperature – has expired.5. ProblemsIf you identify errors with the battery or the charging set-up, contact customer services without delay. The measurement specifications in point 3 enable easier fault-checking and troubleshooting. A maintenance contract helps with the timely identification of problems.6. Storage and decommissioningIf cells/batteries are put in storage or taken out ofservice for a significant amount of time, they shouldbe kept in a dry, frost-free room. T o avoid damage,maintenance charging should be carried out as spe-cified in point 2.4.7. TransportSun batteries are not hazardous materials as long asthey are secured against short circuits, slipping, fallingover and damage (Hazardous Material Act, GGVS, vo-lume No. 2801a). This applies to transport by road, rail,sea and air, and to IATA rules (Rule A67), ADR (Rule598), IMDG (Rule 238.2), and UN 2800 special provisi-ons. The transported goods should not carry any dan-gerous traces of acid. All sealed lead batteries and cellswhose containers are no longer leak-proof or damagedare subject to the corresponding special provisions.Temperature(°C)ChargingVoltage(V/Z)Float chargingvoltage(V/Z)- 102,532,36 02,482,33 102,452,30 202,402,28 302,372,24 402,342,218. Technical specificationsCapacities (Cn) at various discharge times (tn) until the relevant cutoff voltage (US) at a temperature of 25°C.Description20hr10hr5hr3hr1hrType SUN1,80 V/Z1,80 V/Z1,75 V/Z1,75 V/Z1,60 V/ZSB6-1,21,2 Ah 1,12 Ah 1,01 Ah 0,882 Ah0,728 AhSB6-1212 Ah11,2 Ah10,2 Ah9,2 Ah 7,54 AhMB12-0,80,8 Ah 0,74 Ah 0,67 Ah 0,588 Ah0,486 AhSB12-1,21,2 Ah 1,12 Ah 1,01 Ah 0,882 Ah0,728 AhSB12-2,12,3 Ah 2,14 Ah 1,93 Ah 1,69 Ah 1,40 AhSB12-3,43,4 Ah3,16 Ah 2,89 Ah2,60 Ah2,14 AhSB12-7,27,2 Ah 6,7 Ah 6,12 Ah 5,37 Ah 4,49 AhSB12-7,2L7,2 Ah 6,70 Ah 6,12 Ah 5,37 Ah 4,49 AhSB12-12L12,7 Ah12,0 Ah 10,4 Ah9,48 Ah7,38 AhSB12-1818 Ah16,7 Ah 15,3 Ah 13,4 Ah 11,2 AhSB12-2424 Ah 22,3 Ah 20,4 Ah 18,4 Ah 15,1 AhSB12-2626 Ah 24,2 Ah 22,1 Ah 19,9 Ah 16,3 AhSB12-3838 Ah 36,1 Ah 31,1 Ah 28,2 Ah 22 AhSB12-4545 Ah 42 Ah 36,6 Ah 32,7 Ah 26 AhSB12-6569,6 Ah 65 Ah 56,5 Ah 50,7 Ah 40,3 AhSB12-65S 65.0 Ah61.0 Ah51,5 Ah 46.8 Ah36.6 AhSB12-7578 Ah 75 Ah 64,5 Ah 58,5 Ah 45,8 AhSB12-100100 Ah 93,5 Ah 81,5 Ah 72,9 Ah 57,9 AhSB12-150160,5 Ah 150 Ah 130,5 Ah 117 Ah 93,0 AhSB12-200214 Ah 200 Ah 174,0 Ah156 Ah 124,0 AhHC12-9 T28,8 Ah8,2 Ah7,7 Ah6,6 Ah5,80 AhHC12-13 T212,56 Ah12,3 Ah10,65 Ah9,93 Ah9,17 AhHC12-22 M521,8 Ah21,8 Ah18,7 Ah16,47 Ah13,2 AhHC12-36 M635,0 Ah34,9 Ah31,55 Ah28,05 Ah24,2 AhHC12-50 M649,2 Ah46,7 Ah42,85 Ah36,9 Ah30,9 AhHC12-75 M675,0 Ah74,1 Ah67,0 Ah61,2 Ah49,5 AhHC12-80 M683,8 Ah80,0 Ah70,5 Ah63,0 Ah50,8 AhHC12-100 M8107,0 Ah106,0 Ah87,5 Ah75,0 Ah65,7 AhMB12-5HR6,1 Ah 5 Ah 4,47 Ah 4,05 Ah 3,74 AhMB12-7HR7,8 Ah 7,23 Ah 6,45 Ah 5,67 Ah 5,41 AhSB12-110A FT106 Ah 100 Ah 95,2 Ah 87 Ah 63,7 AhSB12-150A FT158,8 Ah 150 Ah 142,4 Ah 130,5 Ah 95,9 Ah Technical changes reserved.Updated 03/2021Battery-KutterBattery-Kutter GmbH & Co. KGRobert-Koch-Straße 19a · 22851 NorderstedtTelefon: +49 40 - 611 631 0 · Fax: +49 40 - 611 631 79E-Mail:**********************www.battery-kutter.de。
蓄电池说明书
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D440KT蓄电池使用说明书江苏快乐集团1、用途及工作条件1.1本防爆特殊型铅酸蓄电池(以下简称电池),可供各型矿用防爆特殊型蓄电池式电机车作直流电源之用。
1.2工作条件1.2.1海拔不超过1000米。
1.2.2环境温度为-20-45℃电池放电工作温度不超过48℃。
1.2.3相对湿度不大于97%(25℃时)。
2基本技术参数(见表一)2.2放电性能(见表二)2.3充电性能(见表三)D440KT蓄电池使用说明书3、结构特征3.1本产品为矿用防爆特殊型,其结构性能符合GB10978-89标准的要求,并经煤炭部上海煤炭科学研究所防爆检验站鉴定合格。
3.2本产品主要由玻璃丝管式正极板,涂膏式负极板,微孔橡胶或塑料隔板,乙丙共聚物塑料电池槽,电池盖及硫酸电解液组成,电池槽和电池盖采用本体热熔密封。
3.3单体电池组合成电池组时,采用专用导线焊拉连接,减小接触电阻,防止火花产生,保证特殊情况下其使用安全及电磁组线路通畅。
3.4为避免电池组短路,凡导电体裸露部位,全部用塑料绝缘护套盖严。
3.5连接导线铸接界面涂密封胶,以防止硫酸腐蚀,保证安全使用。
3.6电池采用耐酸特殊工作栓,并经过憎水处理以保证电池的透气性能良好,降低电解液水份消耗。
4、蓄电池组的使用4.1使用前的准备工作4.1.1本电池成群体组合使用,使用前必须对各电池逐只进行全面检查,若有问题,必须在初充电前处理好。
4.1.2电解液准备,应在耐酸,耐热不含铁质的容器内将符合HG/T2692-95《蓄电池用硫酸》的蓄电池硫酸与不含(除铅以外)有害金属的蒸馏水配制成比重为1.265±0.005g/cm3(25℃)的硫酸水溶液,静置并使电解液温度下降至35℃以下,方可灌入蓄电池内。
配制稀硫酸时,必须先将蒸馏水置于耐酸容器内,然后将硫酸(水与浓硫酸的体积比为3.4:1)缓缓地加入,并不断搅拌,使其均匀,搅拌用耐酸胶棒或玻璃棒,严禁金属(铅除外)与酸接触。
ENERSYS 2V 200Ah AGM 蓄电池 使用手册说明书
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Operation Guidefor Renewable Energy ApplicationsVisit us at 2ImportantPlease read this manual immediately on receipt of the battery before unpacking and installing. Failure to comply with these instructions will render any warranties null and void.Care for your safetyNo smoking, no naked flames, no sparksReadinstructionsDangerRecycle scrap batteries.Contains lead.Clean all acid splash in eyes or on skin with plenty of clean water. Then seek medical help. Acid on clothing is to be washed with water.Warning: Risk of fire, explosion, or burns. Do notdisassemble, heat above 60°C (140°F), or incinerate. Metallic parts under voltage are present on the battery, avoid short circuit. Do not place tools or items on top of the battery.1. Specific AttributesThe specific attributes of this type of battery, for renewable energy applications, are as follows:• High cycling (one “cycle” consists of a discharge, of any depth, followed by a recharge)• Fast recharge capability • Deep discharge recovery • Low rate of self-discharge• No addition of water required during service lifeSuperSafe ® SBS ® XC are designed for renewable energyapplications where the battery must undergo repeated cycling with daily depths of discharge of up to 35% of capacity C 120 (such as rural settlements, communications systems and lighting systems).2. Monobloc/Cell DesignThe SuperSafe SBS XC monoblocs and cells consist of: • Positive plates - Thin Plate Pure Lead (TPPL) grid technology for long cycle life and efficient recharging• Negative plates - provide a perfect balance with the positive plates to ensure optimum recombination efficiency• Separators – low resistance microporous glass fibre mat separator with high absorption and stability• Containers and lids - in UL94 V-0 rated flame-retardant PC/ABS material, highly resistant to shock and vibration• Electrolyte - high grade dilute sulphuric acid fully absorbed into separator material to prevent spillage in case of accidental damage• Dual-seal terminal design to prevent leakage over the product life• Self-regulating pressure relief valves - prevent ingress of atmospheric oxygen• Flame Arrestors – built into each bloc/cell for operational safety3. Features & Benefits• Excellent deep discharge recovery and cyclability• Up to 6,000 cycles at 20% depth of discharge and 1,500 cycles to 60% Depth of Discharge (DoD)• Vertical or horizontal installation (see SuperSafe SBS XC Installation, Operation and Maintenance Manual for further information)• No topping-up required4. General Operation Instructions4.1 CapacityCapacity is the number of ampere hours (Ah) a battery can supply for a specific current and an end of discharge voltage. Capacity varies with the discharge time, discharge rate and temperature.The nominal capacity of SuperSafe SBS XC monoblocs and cells for renewable energy applications is given as follows: Capacity (Ah)Current (A)Discharge Period (Hours)End Voltage(Vpc)C 120l 1201201.85V4.2 Discharge Rate:This is the ratio of discharge current divided by battery capacity.4.3 Depth of Discharge (DoD):This is the capacity removed from the battery compared to total capacity. It is expressed as a percentage. The battery will be sized for solar applications with a DoD < 80% for the autonomy required.34.4 Daily CycleThe battery is normally used with a daily cycle - charge during the day hours and discharge during night hours. Typically, the daily discharge usage is between 2 and 20% DoD.4.5 Effect of Temperature on CapacityIf the ambient temperature deviates from 25°C, a correction factor must be applied to the published rating in order to optimise the service life (see Figure 1 below).Figure 14.6 Operating Temperature RangeThe recommended operating temperature range for optimum life and performance is between 20°C to 25°C. SuperSafe ® SBS ® XC monoblocs/cells can be operated in the temperature range -40°C to +50°C. In order to maintain mechanicalintegrity of the plastic components, the battery temperature in operation should not exceed +50°C. Note, operation ofbatteries at higher temperatures will reduce life expectancy. All technical data relates to the rated temperature of +25°C.4.7 StorageMonoblocs and cells lose capacity when standing on open-circuit because of parasitic chemical reactions. The high purity of the materials used in the construction of SuperSafe SBS XC batteries results in a very low rate of self-discharge, delivering up to 2 years shelf life at 20°C before a refresh charge is required.The self-discharge rate of SuperSafe XC monoblocs and cells is a function of the temperature. See below for the rate of self-discharge at various temperatures:Monthly self-dischargerate1.25%1.76%2.5%5%Batteries should be stored in a cool, dry area. Note that high temperature increases the rate of self-discharge and reduces storage life. The following table gives the maximum storagetime before a refresh charge is required and the recommended OCV audit intervals, at the given average storage ambienttemperature:+15 / +593412+20 / +682412+25 / +77176+30 / +96126+35 / +958.53+40 / +104634.8 Refreshing ChargeBlocs and cells must be given a refreshing charge: 4.8.1 when the OCV approaches 2.10Vpc, or4.8.2 when the maximum storage time is reached, whichever occurs first.Charge the monoblocs or cells at a constant voltage equivalent to 2.40Vpc with minimum 0.1C10 Amps current for a period of 24 hours.4.9 Installation and VentilationThe electrical protective measures and the accommodation and ventilation of the battery installation must be carried out in accordance with IEC 62485-2, and applicable “local/national” standards, rules and regulations.The battery should be installed in a clean, dry area.Whatever your application, SuperSafe SBS XC batteries can be mounted in any orientation except inverted. For the installation of cells in the horizontal position, the instructions below must be complied with.• Do not use terminal posts to lift or handle cells.• Ensure that the stand runners are located under the container rather than the lid and/or lid/container seal.• Always ensure that the arrow on the lid of each unit is pointing in vertical orientation.Effect of Temperature on the 20 hour Discharge PerformanceShown as a Percentage of Normal Capacity @ 25ºCTemperature (ºC)% P e r f o r m a n c e @ 25ºC140120100806040200-40 -30 -20 -10 0 10 20 30 40 50Avoid placing the battery in a hot place or in front of a window (no direct sunlight). Battery racks are recommended for proper installation.The positive terminal is identified by a “+” symbol on each monobloc/cell. Install the batteries in accordance with the instructions and/or layout drawing, taking care to ensure correct terminal location and polarity.Check that all contact surfaces are clean. Tighten terminal fasteners, taking care to use the correct torque loading. Thefastener torque value is indicated on the product label. Fit thecovers supplied for protection against short circuit.Follow the polarity to avoid short circuiting of monoblocs/cells.A loose connector can cause erratic battery performance andpossible damage to the battery and/or personal injury.4.10 Commissioning ChargeThe initial charge is extremely important as it will condition thebattery service life. So, the battery must be fully recharged toensure that it is in an optimum state of charge.Case 1: Using a constant voltage charger. Cells here will needto be recharged at a constant voltage of between 2.35 and2.40 Vpc (maximum) at 25°C for a minimum of 24 hours with acurrent limited to 0.01C10Amps. Temperature compensation forcharge voltage should be applied at the rates shown below:+10 / +50 2.44+20 / +68 2.40+25 / +77 2.38+30 / +96 2.36+40 / +104 2.32Case 2: With no external source available for recharging.Connect the battery to the solar panel regulator and leave atrest for 1 to 2 weeks. For this charge, set the regulator to thevalues outlined in the charging section.4.11 End-of-Charge ReadingThe table hereafter gives an indication of the state of charge ofblocs and cells from a reading of open circuit voltage.90 2.1580 2.1270 2.105. Cyclic Operation5.1 Cyclic PerformanceThe graph below shows cycling capability of SuperSafe SBSFigure 25.2 DischargingDo not over-discharge the battery. This can be avoided byincluding a Low Voltage Disconnect (LVD) switch in the circuitor by disconnecting the battery from the load when the enddischarge voltage is reached. As a rule, installations will beequipped with a regulator whose voltage threshold values willprotect against deep discharge:Alarm 1.96Vpc 1.96Vpc 1.99VpcDisconnectVoltage (LVD) 1.93Vpc 1.93Vpc 1.96Vpc5.3 ChargingThe high charge acceptance of the TPPL technology used inSuperSafe® SBS® XC is suited for applications which requirea fast time to repeat duty. In such applications the voltageregulator should be set at 2.35Vpc to 2.40Vpc at 25°C.Once fully charged the voltage can revert to float voltage withtemperature compensation as required. There are a numberof methods that can be utilised to control the recharge anddetermine, when using fast charge, that full state of charge isobtained such as Current Absorption and Ah Counting.Based on current absorption, the recharge can be stoppedwhen current being absorbed by the battery reaches0.01C10Amps. At this point a timer can be set/activated todeliver an additional 1 hour of charge.10002000300040005000600070008000900010000110001200013000140004050NumberofCyclesDepth of Discharge (%)Depth of Discharge (%)NumberofCycles4Ah counting can be used to control the recharge (i.e.103%of discharged Ah is returned/115% in terms of Wh returned) using a device with accuracy ±1% of the expected current range. However, inaccuracies associated with equipment calibration and/ or controller algorithm accuracy can lead to drift in determining the true state of charge (SoC), meaning that periodic equalisation charge and recalibration of SoC is required.Where Current Absorption Rate or Ah counting is used to control the recharge, the battery voltage can be maintained at a constant of 2.35Vpc to 2.40Vpc provided that the battery temperature is controlled at or below +50°C.Where the voltage cannot be adjusted to values >2.40Vpc to compensate for temperatures below 20°C, the time to full state of charge will increase.The voltage/temperature compensation is +3mV/°C/Cell for a temperature lower than 20°C (77°F) (the reference temperature being 20°C) and -3mV/°C/Cell for a temperature higher than 20°C.6. Service LifeUnder normal operating conditions, the battery lifetime largely depends on the temperature and depths of discharge. The service life in cycling applications is based on the number of years with a daily depth of discharge and can never exceed the design life of 12 years at 20°C.See Number. of Cycles vs DoD graph, Figure 2, and an example of a SuperSafe® SBS®XC battery at 25°C:7. MaintenanceSuperSafe SBS XC monoblocs and cells are VRLA batteries and do not have to be topped up with water.• Do not open the valve. Opening could cause lasting damage to the battery and is prohibited.• The containers and lids should be kept dry and free from dust. Cleaning must be undertaken with a damped cotton cloth without additives and without man-made fibres or addition of cleaning agents, never use abrasives or solvents.• Do NOT use any type of oil, solvent, detergent, petroleum based solvent or ammonia solution to clean the battery containers or lids.• Discharge any possible static electricity from clothes by touching an earth connected part.8. Data RecordingIt is recommended that, as a minimum, the following information is recorded by means of regular data logging, which the user must make available to EnerSys® to validate any warranty claim.1) R ecords of the commission charge.2) T he number of cycles performed and the depth of discharge (DoD) of each cycle.3) T he duration of each charge and discharge cycle, and the Ah in and Ah out, or Wh in and Wh out.4) F ull details of the recharge voltage/current profile for the last 50 cycles.5) A full history of the ambient and battery surface temperatures, recorded at regular intervals throughout battery operation and life.6) T he time and date of each event. An event is defined asthe start/stop of the battery discharge, the start/stop of the battery recharge, the start/stop of any input power source.9. DisposalSuperSafe SBS XC products are recyclable. End of life batteries must be packaged and transported according to prevailing transportation rules and regulations. End of life batteries must be disposed of in compliance with local and national laws by a licensed battery recycler.5-S B S X C -R E -1220。
6-GFM用户手册(中文)
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动力未来/ power the future第一章安全说明摘要本章介绍安全标志和安全注意事项。
在进行任何有关本产品的操作之前,需要仔细阅读本章内容,以确保安全。
安全符号安全符号用以提示在进行电池安装、操作和维护时所必须遵守的安全事项。
安全符号如表0-1所示。
表0-1 安全符号及含义安全事项在电池安装、操作和维护中,必须遵守所在地的安全规范和相关操作规程,否则可能会导致人身伤害或设备损坏。
手册中提到的安全注意事项只作为当地安全规范的补充。
双登集团不承担任何因违反通用安全操作要求或违反设计、生产和使用设备安全标准而造成的责任。
1.电池组电压较高,直接接触或通过潮湿物体间接接触导电电缆,存在电击危险。
电池组为储能设备,在操作维护过程中严禁以任何方式短路电池组。
2.操作时严禁佩带手表、手链、手镯、戒指等易导电物体。
3.本设备中存在化学物质,只有经过培训的专业人员才能进行安装、操作和维护。
4.必须使用专用工具。
在进行电缆连接操作时,必须使用专用工具,不得使用非专用工具。
同时,工具使用前需做好绝缘处理(如在金属裸露部分缠绕胶布),以防工具触碰到带电的物件,造成短路或伤害人身安全。
5.使用相同型号的蓄电池。
请使用同型号的蓄电池,随意使用不同型号的蓄电池会损坏设备。
6.火灾危险。
蓄电池安装时,应保证电缆连接牢固和电池输出端子所在面清洁,否则可能引起蓄电池正负端子温度升高而打火,并可能引起火灾。
7.注意操作规范。
进行电池作业之前,必须仔细阅读电池搬运的安全注意事项以及电池的正确连接方法。
电池的不规范操作会造成危险。
操作中必须严防电池短路或壳体破裂。
壳体破裂后电解液的流出会对设备构成潜在的威胁,会腐蚀金属物体及电路板,造成设备损坏及电路板短路。
8.电池使用环境。
电池应远离火源、有机溶剂,避免阳光直晒、同组电池使用环境温度一致。
第二章 概述摘要本章介绍6-GFM 蓄电池的型号、产品选型、产品搬运及使用环境要求、产品规格和主要参数。
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德国Sonnenschein(阳光)胶体阀控式铅酸蓄电池Dryfit A400系列使用维护手册目录第一节前言---------------------------------------------------------------------------------------------------2 第二节安全守则---------------------------------------------------------------------------------------------2 第三节产品验货---------------------------------------------------------------------------------------------3 第四节蓄电池的储存---------------------------------------------------------------------------------------3 第五节蓄电池额定数据------------------------------------------------------------------------------------4 第六节蓄电池安装------------------------------------------------------------------------------------------4 第七节蓄电池充电方式------------------------------------------------------------------------------------5 第八节蓄电池初始充放电---------------------------------------------------------------------------------6 第九节蓄电池使用后的充电方式------------------------------------------------------------------------6 第十节蓄电池使用后的容量测试------------------------------------------------------------------------7 第十一节蓄电池的维护与检查---------------------------------------------------------------------------7 第十二节数据记录------------------------------------------------------------------------------------------7 第十三节技术数据------------------------------------------------------------------------------------------8 第十四节蓄电池极柱漏液确认方法---------------------------------------------------------------------9 第十五节关于电池塑性形变的说明---------------------------------------------------------------------9一前言在正常使用时,Sonnenschein(阳光)Dryfit A400系列胶体阀控式固定型铅酸免维护蓄电池(为方便起见,在以下叙述中,若无特殊说明均简称“蓄电池”)不会释放酸雾或泄漏电解液。
这是因为Dryfit A400系列蓄电池采用密封式胶体技术设计的结果,使它能以低维护量进行工作,比普通的铅酸蓄电池更安全。
但是,在不正常的工作条件下,或由于物理损坏、错误使用,则有可能出现危险的状况,产生酸雾和电解液泄漏。
因此,在使用Dryfit A400系列蓄电池时,请仔细阅读和严格遵守本手册内的建议及守则。
二安全守则2.1 多单元电池系统可产生高电压,因此在安装蓄电池系统时必须非常小心,以避免严重的烧伤和触电。
◆在安装蓄电池时,应断开交流和直流电路。
◆电解液是固定在胶体之中的稀硫酸,有很强的腐蚀性。
要确保有必要的操作设备,包括绝缘的工具、橡皮手套、橡胶围裙、安全护目镜和面部保护措施2.2 应将能够引起火灾的物品远离蓄电池。
所有的安装工具均应恰当地用乙烯树脂电工胶带绝缘,以最大限度降低连接点间短路的可能。
不要把工具或其它金属物品放在电池上,否则有可能会造成短路、产生火花甚至造成人身伤害。
2.3固定型密封式免维护铅酸蓄电池采用了单向限压阀密封,打开将导致损坏。
2.4未能遵循说明书要求、用其它的非原产件进行维修、或未经授权擅自修理(比如打开安全阀)都将导致保证期限责任无效。
三产品验货用户在收货时应立即检查蓄电池是否在运输过程中造成损坏。
如果发现电池单元或装置有损坏,在签收货物时要在收货单据上注明损坏情况,并要求运输公司确认,同时准备一份损坏报告的文件。
在收到货物5日内应检查所有的蓄电池是否有损坏。
如果发现有损坏,应立即准备一份损坏报告给Sonnenschein(阳光)的代理商,拖延通知Sonnenschein(阳光)代理商会失去要求赔偿损坏的权利。
Sonnenschein(阳光)Dryfit A400系列蓄电池为了保持良好的使用状态及延长正常的使用寿命,在制造过程中采用先进的专利工艺技术,选用高开阀压的安全阀,外壳选用性能良好的聚丙烯。
电池内部气体再化合所需的工作压力可能会导致电池的轻微鼓胀;电池因自放电会造成一定的负压,导致外壳“内吸”而出现外槽壁凹进。
此现象通过正常的初始充∕放电可基本消除。
四蓄电池的储存所有蓄电池因内部的电化学反应会造成自放电,要将蓄电池储存或退出运行较长时间,蓄电池应首先进行完全充电,储存在20℃干燥、清洁、通风的室内。
如果储存时间超过12个月,应在每个储存间隔时间(12个月)都应进行补充充电。
在较高的存储温度环境中蓄电池会加速自放电,如果平均温度高于25℃,再次补充充电的间隔时间应减少一半。
对蓄电池未能作适当充电将会影响蓄电池的性能及使用寿命。
五额定数据●额定电压U N=2.0V ×单体蓄电池只数●额定容量C N=C10:10小时率放电(见本说明书的技术数据)●额定放电电流I N=I10:C N∕10●放电终止电压 U S:见本说明书的技术数据●额定温度 T N:20℃●通风系数:F1=0.5;F2=0.5六蓄电池安装固定型蓄电池组的安装,必须遵守《安全手则》的规定。
6.1在接触蓄电池时,应穿好橡胶围裙、戴上橡皮手套、安全护目镜或其它保护眼睛的器具。
6.2检查所有蓄电池有无硬性破损,确保极性准确无误,摆放好连接条。
6.3当所有的电池连接条安装上以后,对所有连接处使用绝缘力矩扳手以下述扭矩拧紧:在与外线路连接之前,应在连接条的两端压入所提供的塑胶盖片(极柱盖片)。
检查绝缘电阻:新电池: >1MΩ旧电池: >100Ω∕V将蓄电池组按正确的极性与充电器连接。
在此过程中充电器须呈断开状态,不得连接负荷。
6.4 再次作目视检查,确认蓄电池组内所有的正(+)负(-)极均正确地连接。
还应测量端电压。
端电压应为各单元电压的总和。
如果不符说明蓄电池有反极连接现象。
七蓄电池充电方式蓄电池的充电过程分为均衡充电、浮充充电和补充充电。
凡符合恒压方式带有限度值的充电程序均可采用。
7.1 均衡充电因为均衡充电有可能会超出负荷所允许的电压,必须有人监控,并应采取相应措施,比如关断负荷。
深度放电之后或充电不当时,需要进行均衡充电。
方式如下:以最高电压2.40V∕单体最长充48小时(建议均充时间不少于20小时)。
充电电流不能大于10A∕100Ah额定容量。
在充电过程中如果温度超过了45℃,必须采取措施或转换成浮充状态,或停止充电,以便令温度降下来。
7.2 浮充充电(保持完全荷电状态)蓄电池组工作在浮充状态时,充电电压值应调定在2.27V∕单体±1%。
浮充电压对蓄电池的容量及使用寿命有直接影响。
高于推荐极限的浮充电压会降低蓄电池使用寿命及容量。
低于推荐值的浮充电压会导致蓄电池容量不足。
在浮充运行方式下,充电电流允许值为80mA∕100Ah额定容量。
铅酸蓄电池的额定运行温度范围是10℃~30℃(最佳运行温度是20℃±5℃)。
温度的绝对上限是55℃,在使用中不能超过45℃。
所有技术数据都是在额定温度20℃条件下测出的。
过高的温度将严重缩短蓄电池使用寿命。
过低的温度会降低蓄电池可用容量。
在15℃~25℃范围内,充电电压不必随温度的变化进行调整。
如果运行温度持续不在此范围内,充电电压应按下表调整。
7.3 补充充电在事故放电或深度放电后应进行与第7.1节方式相同的均充充电。
7.4 交流由于充电设备的规范和特征,在充电过程中将会有部分交流成分叠加在直流上通过蓄电池。
这种交流成分以及负荷反馈的作用将会导致蓄电池的额外温升和极板的应力变形,这可能导致极板的损坏。
当以第7.1节的方式运行最高充电电压达2.40V∕单体时,交流成份的实际值瞬时可允许达到20A∕100AH 额定容量。
当以7.2节方式运行达到完全荷电状态时,交流成份的实际值不得超过5A∕100AH额定容量。
八初始充∕放电在运输过程和安装前这段时间内,蓄电池的容量由于自放电会有不同程度的损失。
为使新安装蓄电池的性能充分发挥,并使蓄电池能够运行在最佳状态,蓄电池安装后应尽快进行活化充∕放电(初始充∕放电)。
活化过程分为充电—开路静置—放电。
8.1 充电充电过程分为均衡充电—→浮充充电。
均衡充电(第一次均充时间为10 到12小时)请遵照7.1节进行。
均衡充电结束时转为浮充充电,充电时间48小时,充电方式请遵照7.2节进行。
8.2 开路静置开路静置简称静置,是指将蓄电池组与充电设备及负荷完全断开放置。
静置时间8小时(建议静置时间不少于4小时)。
静置结束后开始放电。
8.3 放电蓄电池组放电的环境温度应尽量达到20~25℃。
放电以10小时放电率放电,放电结束的条件为:蓄电池组放电达到10小时或出现蓄电池电压降到1.80V∕单体。
放电开始前,应记录蓄电池组、单只蓄电池的初始电压及环境温度;放电过程中,每隔1小时,记录1次单只蓄电池电压、蓄电池组电压及放电电流。
放电结束后将蓄电池组静止2~4小时。
8.4 使用蓄电池组放电结束,初次循环,其实际容量≥90%C10,若未达到厂家放电标准,请重复7.1节~7.3节;三次循环后,其实际容量≥95%C10。