锅炉炉膛安全监控系统(FSSS)调试方案
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BALCO EXPANSION PROJECT4×300MW T HERMAL
POWER P LANT
FURNACE SAFEGUARD SUPERVISORY SYSTEM
印度BALCO扩建4×300MW
燃煤电站工程
锅炉炉膛安全监控系统调试方案
Spe.2009
2009年9月
Complied by:
编写：
Checked by:
初审：
Revised by:
审核：
Approved by:
批准：
目录
C ontents
1.编制目的Compile Purpose
2.调试范围Scope of commissioning
3.调试前必须具备的条件Conditions before commissioning
4.调试步骤Process of commissioning
5.使用工具Tools used for test
6.注意事项Precautions
1.编制目的Compile Purpose
为了指导和规范系统及设备的调试工作，检验系统的性能，发现并消除可能存在的缺陷，检查热工联锁、保护和信号装置，确保其动作可靠。使系统及设备能够安全正常投入运行，制定本方案。
This commissioning procedure is compiled to guide and standardize the practice of testing and adjusting to facilitate proofing of system performance,finding and repairing of possible defects,thus ensuring that the equipment and system can be brought into operation safely and smoothly.
2.调试范围Scope of commissioning
2.1油泄漏试验
Oil leakage test
油母管泄漏试验准备就绪条件
Conditions of oil-line leakage test
油母管泄漏试验过程
Procedure of oil-line leakage test
相关显示及报警
Displays and alarms
2.2炉膛吹扫
Furnace purge
炉膛吹扫条件
Conditions of furnace purge
吹扫过程
Procedure of furnace purge
相关显示及报警
Displays and alarms
2.3炉膛安全管理系统
Furnace safeguard management system
2.3.1主燃料跳闸
Master fuel trip（MFT）
MFT跳闸条件
Condition of master fuel trip
MFT复位条件
Condition of MFT reset
MFT条件发生后的跳闸过程
MFT initiate d tripping sequence
保护首出显示及报警
Display and alarm at the very inception of MFT 2.3.2油燃料跳闸
Oil fuel trip（OFT）
OFT跳闸条件
Conditions of oil fuel trip
OFT复位条件
Conditions of OFT reset
OFT条件发生后的跳闸过程
OFT initiate d tripping sequence
保护首出显示及报警
Display and alarm at the inception of OFT
2.4油燃烧器管理系统
Oil burner management system
2.4.1油预点火的允许条件
Conditions of oil ignition
2.4.2油燃烧器的控制
Oil burner control
油燃烧器角控制程序(包括启动/停止)
Corner sequence control of oil burner
油燃烧器层控制程序(包括启动/停止)
Floor sequence control of oil burner
2.4.3油角其他相关控制
Other controls of oil burner
2.5制粉系统
Pulverized coal system
2.5.1煤粉燃烧器的管理
Pulverized coal burner management
2.5.2制粉系统的管理
Management of pulverized coal system
制粉系统的顺序启动步序
Start-up sequence of pulverized coal system
制粉系统的顺序停止步序
Shutdown sequence of pulverized coal system
制粉系统启动条件
Condition of pulverized coal system start-up
制粉系统跳闸条件
Condition of pulverized coal system trip
复位磨跳闸条件
Condition of mill trip reset
制粉系统其他相关控制
Other controls
相关显示及报警
Displays and alarms
2.6FSSS控制器中的其他控制
Other controls in FSSS
3.调试前必须具备的条件Conditions before commissioning
3.1该系统受电工作已经进行完毕并检验合格，软件恢复工作已经结束并检验合格。
System energizing and software recovery should be completed and meet the requirements.
3.2该系统硬件检查和I/O通道精确度检查工作已经结束并检验合格。
System hardware and I/O channel precision should be checked and meet the requirements.
4.调试步骤Process of commissioning
4.1单体联动试验
Individual equipment linkage test
4.1.1检查控制系统与现场控制设备的接线是否完整、正确。
Check the connections between control system and local control units are complete and correct.
4.1.2检查I/O端子板供电是否正常，相应的I/O卡件是否插入槽内，卡件地址是否正确、卡件状态指示是否正常。
Check the power supply for I/O terminal boards are normal,relevant I/O modules inserted with correct address,and the module-condition indication normal.
4.1.3受控设备的就地调试工作应已经结束并检验合格。
Controlled plant should be tested and adjusted up to the requirements.
4.1.4检查计算机控制命令与现场设备所要求的是否匹配，检查反馈状态信号是否与计算机内软件组态是否一致。
Check that control command from the computer match the local control unit,check the feedback signals meet the computer software’s requirements.