车刀选择及应用

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16 U
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Insert Shape 刀片形状
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4
Bar Length 刀杆长
Insert Insert Size I.C.内切圆直径 Clearance 刀片后角
Boring Bar and Head ID System 镗刀杆和镗刀头定义系统
Metric公制
Bar Diameter 刀杆直径 Bar or Head Type 刀杆和刀头类型
Top Notch Profiling Clamp Assembly
Top Notch 仿形加工夹紧组件
Screw On Insert Clamp Assembly Screw On刀片夹紧组件
Insert刀片
Screw螺钉
OD Tooling Matrix外圆刀具
Kenclamp Toolholders 刀杆 KL (M Series) Toolholders 刀杆 Kendex Toolholders 刀杆 Screw-On Toolholders 刀杆 TNT Toolholders 刀杆 Top Notch Profiling Toolholders 仿形刀杆
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1 6
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Insert Shape 刀片形状
Hand of Tool刀杆方向
Qualified Shank Surface and 合适的表面和长度 SizeLength 柄部尺寸
Toolholder Identification System 刀杆定义系统
Metric
Insert Shape 刀片形状
Kenloc Inserts
x
x
Kendex Inserts
x
x
x
Screw-On Inserts
TNT Inserts
x x
Top Notch Profiling Inserts
Hardware Index零件索引
•Make sure you refer to the index in the back of the catalog when replacing hardware. •当取代零件时，参考产品目录后面的索引 •The index defines the correct hardware for a specific insert IC and thickness. •索引详细说明适合刀片内切圆半径和厚度的正确元件 •Exploded assembly views are defined in the index. •The index defines the correct chip breaker part number for a specific IC insert and thickness •索引详细说明适合刀片内切圆半径和厚度正确断屑器零件号码 •The index also defines hardware specifications •索引详细说明零件使用
MCLNR
M
CLNR 164D 刀杆柄部尺寸
164D Holder Shank Size
MCLNR 164D Inscribed Circle Size MCLNR 164D 内切圆尺寸
SNMP-K TNMG
CNMG
WNMG
MCLNR 164D Holder Shank Size MCLNR 164D 刀杆尺寸
Insert Clearance
Toolholder length 刀杆长度
刀片后角
he Mechanical ethod of Insert on刀片机械夹紧方式
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C
L
Holder Style 刀杆形状
N
R
Hand of Tool 刀杆方向
25 25
Shank Size 柄部尺寸
M
12
Insert Edge Length 刀片切削刃长
Workpiece Configuration Requirements 工件形状要求 Profiling Operation轮廓加工
Boring Bar Selection镗刀杆选择
ID Tooling Matrix外圆刀杆
KL (M Series) Boring Bars Bolt on Heads Kendex Boring Bars Screw-On Boring Bars TNT Boring Bars Cartridges Top Notch Profiling Boring Bars
.100 .010 0ºLead Angle
.100 .009 15ºLead Angle
Decreased Chip 5ºLead Angle Thickness 减小切削厚度
Increased Radial Force 增大径向力
.100
.007 45ºLead Angle
30ºLead Angle Higher More Feed Deflection Capability 易塑性变形 具有高速加工能力
Kendex Clamp Assembly Kendex夹紧组件
Top Notch Turning Clamp Assembly Top Notch 车削夹紧组件
•Top Notch style clamping – the same stable clamping geometry that makes Top Notch threading and grooving system so popular Top Notch 夹紧类型--稳定的夹紧形状使Top Notch 用于螺纹和切槽加工 Simple lock and unlock - easy one screw clamping system简单的夹紧松开，单螺钉锁紧系统 •Application – ideally suited for high-speed roughing to finishing of cast iron parts.应用--适于高速粗加工 到精加工铸铁零件 •The clamping system provides the ultimate in stability and strength, especially in turn and face combinations machining •夹紧系统提供最大的稳定性和强度，特别在 •Insert stability leads to longer more predictable tool life and consistent part tolerances •刀片稳定性导致更长的可预测的刀具寿命和稳定的 零件尺寸公差
60ºLead Angle
Lead Angle Selection Criteria 主偏角选择标准
• • • •
Machine rigidity机床刚性 Set-up rigidity Workpiece configuration工件形状 Availability of tool positions in turret车床上刀具 的位置 • Economics - one tool for several operations • 经济性-一把刀具多用途
Kenloc Inserts
Qualified Length适当的长度
Toolholder Identification System刀杆定义系统
Inch英制
Insert Clearance 刀片后角
Insert Size I.C. 内切圆直径
Holder Style 刀杆形状
e Mechanical thod of Insert on刀片机械夹紧方式
Positive and Negative Rakes 正前角和负前角
Back Rake径向前 角
Side Rake侧前角
Increasing Lead Angle增大的主偏角
Reduced Entry Shock 减少金属去除量 Less Depth of Cut Notch 减小切深 Fewer Problems with Interrupted Cuts 断续切削较好
Selecting a Tool Holder刀杆选择
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What do we need to consider when selecting a tool holder? • 当选择刀杆时，你需要考虑什么？
Selecting a Tool Holder刀杆选择
• • • • • •
Machine & Turret Type机床类型 Shank Size刀柄尺寸 Insert Geometry (Pocket Shape) 刀片形状 Positive or Negative正或负前角 Lead Angle主偏角 Workpiece Configuration Requirements工件形状要 求 • Strength of Pocket and Holding Mechanism夹紧机 构的刚性
M
CLNR 164D Insert Shape MCLNR 164D 刀片形状
MC
LNR 164D Lead Angle MCLNR 164D 主偏角
MCL
NR 164D Clearance Angle MCLNR 164D 侧隙角
MCLN
M
CLNR 164D 手动刀杆
R 164D Hand of Tool
Insert Holding Assemblies 刀片夹紧组件
Top Clamping
New D-KC Kenclamp
KL Pin Top and Hole Clamping
Screw Clamping
Kenclamp Assembly组件
Quick release clamping system reduces machine downtime 快速松开夹紧系统减少，加工时间 1.5 Turns to release Insert 1.5转松开刀片 Robust clamping design reduces chatter improves tool life 刚性夹紧设计减少振动，延长刀具寿命 The Kenclamp design ensures insert repeatability and seating Kenclamp设计确保刀片重复和定位精度 Fewer moving part than competitive systems 比竞争者系统更少的拆卸零件 Torx Plus hardware increases clamping forces and hardware life One wrench fits both the shim screw and clamp screw 一把扳手适合刀垫螺钉和夹紧螺钉
KL Series Clamp Assemblies KL系列夹紧组件
•The KL system provides rigid clamping KL系统提供刚性夹紧 •Tools may be used with or without clamp •Optional hardware is available for use with thicker inserts
Boring Bar and Head ID System 镗刀杆和镗刀头定义系统
Inch英制
Bar Diameter 刀杆直径 Bar or Head Type 刀杆和刀头类型
Method of Holding Insert刀片夹紧方式 Bar Style 刀杆形式
Hand of Bar 刀杆方向
Tool Holder & Boring Bar Identification 刀杆与镗刀杆定义
MCLNR 164D Insert
Holding Method夹紧方式
Top Clamping夹紧
New D-KC Kenclamp
KL Pin Top and Hole Clamping
Screw Clamping螺纹夹紧
Method of Holding Insert 刀片夹紧方式 Bar Style 刀杆形式
Hand of Bar 刀杆方向
A
25 R
M
S
Insert Shape 刀片形式
K
N
R
12
Bar length 刀杆长
Insert Insert Clearance Edge length 刀片后角 刀片切削刃长.