汽车弹簧液压弯管机的设计

汽车弹簧液压弯管机设计

摘要

在汽车弹簧生产工艺中，卷耳包耳工序是关键。单工位弯耳机是对汽车钢板弹簧主板进行切头弯耳一次成型的液压设备。首先，文中提出了几种钢板切头弯耳的可行性方案以及工艺措施，并进行了分析、比较、论证，选出最佳方案。其次，确定出单工位液压弯耳设备主要需要的机构及运动，并选定出各自具体的运动结构方案。再通过以上分析、考虑，综合确定出设备的总体运动结构方案。利用所给有关数据，对设备的各个机构进行动力、运动设计计算，确定各机构的尺寸。绘制总体装配图及部件图，确定本设备的布局尺寸，设计出达到要求的汽车钢板弹簧的单工位液压弯耳。而且在最后对整个设计工作进行总结、归纳，对部分设计问题进行分析说明。

关键词：液压设备弯耳机单工位弯耳机

Abstract

Bending is the key in the plate spring production.This description is a general design and elucidation relevant to automobile steel plate bending machine what is used as cutting-out the head of the plate spring and bending the plate spring. Designed in the description is a single working hydraulic plate bending equipments.

First, in this description, it raised several executable programmers and posed several technological specifications to product the automobile plate spring. And then we proceeded to compare and argued the programmers. Be virtue of the argument, we selected the best project. Then make sure the main requirements of the machines and sport construction of the single working hydraulic plate bending equipments, and definitude the specific structures. Then we were virtue of these researches, and combined various opinions, we made selection out concretely the project again. Sum up the above analysis and consider again, synthesize to make sure the total sport construction of the equipments and the project. Then we can be virtue of the parameter and refer to the reference book, make use of an each organization for count, we proceed to design and calculate of the motive power and sport movement of the equipment, and make sure the size of each organization.

Then we drafted the general assembly diagram and parts assembly diagram of this equipment, certain this equipments attain the requests that we needed to product the spring. At finally proceeds to whole design work, and we can get the equipment of the simplex working bending machine of the automobile spring.

Key word: Hydraulic equipment Bending equipment A single working bending equipment

目录

第一章总体方案论证 (6)

1.1 液压式双工位弯椭圆耳型设备介绍 (6)

1.1.1 生产布置 (6)

1.1.2 工艺措施 (6)

1.2机械式多工位卷耳设备介绍 (6)

1.2.1 生产布置 (7)

1.2.2 工艺措施 (7)

1.3 液压式单工位弯耳设备介绍 (7)

1.3.1 生产布置 (7)

1.3.2 工艺措施 (8)

1.4方案分析比较 (8)

第二章具体运动结构方案设计 (10)

2.1 抽芯机构运动结构方案的选定 (10)

2.2切头机构运动结构方案选定 (11)

2.3 定位机构运动结构方案选定 (13)

2.4 抓紧机构运动结构方案选定 (13)

2.5压紧机构运动结构方案选定 (13)

2.6 转位弯耳机构运动结构方案选定 (14)

2.7工作台升降机构运动结构方案选定 (15)

第三章总体方案的选定 (16)

3.1 设备工作程序如下： (17)

第四章设计参数 (18)

第五章计算 (19)

5.1 动力设计计算 (19)

5.1.1 压紧缸载荷分析并选定压紧缸缸径 (19)

5.1.2计算切头缸载荷并选定切头缸缸径。 (19)

5.1.3计算抓紧缸载荷并选定抓紧缸缸径 (20)

5.1.4分析摆动缸载荷并选定摆动缸缸径 (22)

5.1.5计算转动缸载荷并选定转动缸缸径 (22)

5.1.6 分析移位缸载荷并选定移动缸缸径 (23)

5.2 运动设计计算 (24)

5.2.1 确定切头刀具工作角度： (24)

5.2.2 确定齿轮齿条模数及齿轮齿数 (25)

5.2.3计算抓紧机构转位角度 (25)

5.2.4计算转位缸行程并选定标准行程 (26)

5.2.5计算切头缸工作行程并选定标准行程 (26)

5.2.6分析压紧缸工作行程并选定压紧缸标准行程 (26)

5.2.7选定抓紧缸标准行程 (27)

5.2.8选定切头机构移动缸标准行程 (27)

5.2.9计算切头机构摆动缸并选定标准行程 (27)

5.2.10选定抽芯缸标准行程 (28)