控制计划英文样本
控制计划Control Plan
制订日期：共6页第1页SPEC特殊CHAR特性PRODUCT/PROCESS产品、进程EVALUATION/评估与PRODUCT PROCESS CLASS等级SPECIFICATION规范MEASUREMENT测量SIZE FREQ CONTROL控制产品过程TOLERANCE公差TECHNIQUE技术数量批量METHODS方法供应商材质成份报告及质保书1份进料检验记录铝锭外观整洁，不允许有油污等外观不良现象每托上层+四周进料检验记录10.2色标铝合金用蓝色标标识目视100%每托先进先出看帐物卡物控部主管叉车10.3位置摆放在ADC12专用位置(先进先出)目视100%每托先进先出看帐物卡物控部主管20.1Composition ofmelt成份relative material component 相关材质成份Spectral analysis光谱分析1次/everytime24H化学成分报告Inspector 检验员20.2回料配比▲新旧料回料比例（按照A级标准）新料100%使用电子称100%每扎Eachfirm20.3熔炼温度670℃±15℃数显温控仪1次/everytime4H除气机20.5除气除气（气体为氮气、除气时间为10分钟）目测1次4H 压铸车间熔炼工日报表熔炼工Customer Name/Part Name客户名称及产品名称：核心小组成员：客户工程批准/日期（如需要）：Part Number/the drawing change产品编号及图纸版本：工厂批准/日期：（ Plant Approve/Date：）客户质量部门批准/日期（如需要）Customer Quality Approved/Date（if necessary）：控制计划 CONTROL PLAN文件编号：XX-QR/4-PD-075(A/0)Control Plan Number控制计划编号：联系人： Contact person：修改日期：UpdatedDate：Latest Change Level编制版本：A1Completed By编制:Supplier/Plant:Ningbojialilai Machinery Co.,Ltdxxx 机械有限公司Supplier code供应商代码:其它批准/日期：（Other Approval/Date: ）其它批准/日期（如需要）： OtherApproved/Date（if necessary）：PART/ PROC No工序PROCESSNAME/OPERATIONDESCRIPTION过程名称/操MACHINE机器 DEVICE装置 MOULD模具 CLAMP夹具CHARACTERISTICS特征METHODS 方法NO 序号SAMPLE抽样Resp责任人REATION反应PLAN计划10材料采购、检验、贮存Spectrometer光谱仪10.1ADC12(清远市顺博铝合金有限公司)20熔炼Dissolutionand retentionfurnace溶炼炉(宁波湘恒机械设备有限公司)1.Stop production (1)停止生产，反馈生产经理；压铸车间熔炼工日报表熔炼工▲见《进料检验指导书》或符合JIS H5302 2006材料标准。
控制计划-中英文
控制方法 Control Method
反应计划/Reaction Plan
QA-7.3-F-04A
Page 1 of 1
Issued:02/14/06
控 制 计 划
Control Plan
样件/Prototype ( ) 试生产/Pre-launch ( ) 生产/Production ( ) 主要联系人/电话Key Contact/ Phone 原订日期Date (Orig.) 修订日期/Date (Rev.) 控制计划编号/Control Plan Number 零件编号/最新更改等级/Part Number/ Latest Change Level Rev. 零件名称/描述/Part Name/ Description 供方/工厂批准/日期Supplier/ Plant Approval/ Date 顾客质量批准/日期（如需要）Customer Quality Approval/ Date (If Req'd) 核心小组/Core Team 顾客工程批准/日期（如需要）Customer Engineering Approval/ Date (If Req'd)
供应商/工厂Supplier/ Plant
供方代码Supplier Code:
其他批准/日期（如需要）Other Approval/ Date (If Req'd)
其他批准/日期（如需要）Other Approval/ Date (If Req'd)
特性/Characteristics
零件/过程 编号
称/ 操作描述
Process Name /Operation Description
控制计划范例Control plan
≦0.5mm
目测 visual inspection
1次 one
每件 per piece
流转卡 sign off sheet
返工或拒收 rework or reject
1h 2
筒体与样板的间距 Space between shell and templet ≦1.5mm
内圆模板 sample templet
返工或拒收 rework or reject
1次 one
每件 per piece
流转卡 sign off sheet
返工或拒收 rework or reject
2a
加工中心 管板加工 Machine tube sheet machining Center
管板加工后厚度 sheet thickness
管孔直径 Tube hole diameter
1a
领料 raw material
pick
领料正确 raw material being used
目测 visual inspection
1次 one
每件 per piece
流转卡 sign off sheet
拒收 reject
板厚 plate thickness 等离子切割（冷凝器壳 体，蒸发器壳体，经济 器壳体） plasma cutting(cond shell,evap shell ,econ shell)
板材清洁度 shell cleanness
材料追溯号标记移植 Material trace number stamp 焊接坡口加工 welding groove 坡口机 machining(cond, evap, groove econ) machine 纵缝坡口角度 Longitudinal welding line groove angle 纵缝坡口钝边高度 Longitudinal welding line groove root face height 环缝坡口角度 Twe end welding line groove angle
控制计划(英文)
and quality dep. 生产部
风量测试装置wind capacity test equipment 3 噪音测试noise test DC-10879-5.2.4 10件 噪音分析仪noise analyzing machine 批 测试报告test report
manufacture dep.
Suppiler/Plant Approval/Date Customer Quality Approval(If Req'd)
风扇总成/A07风扇
Supplier/Plant: Suppiler Code 62258 Characteristics Machine,Device,Ji g,ToolsFor Mfg, NO. Product Process Special Char Ckass Product/Process Specification/Tolerance Methods Evaluation/Measurement Technique Sample Size
0-060
型式试验Testing
1
风量wind capacity
DC-10879-5.2.1
风量测试装置
10件
group
测试报告test report
通知技术部，品质部
notify technology
wind capacity test equipment 2 启动试验startup test DC-10879-5.2.2 启动试验台startup test 1件 半年 测试报告test report
Freq.
Other Approval/Date(If Req'd)
Other Approval/Date(If Req'd)
控制计划 第一版英文版
控制计划第一版英文版Here's a draft of a control plan in English, following the given requirements:Alright, let's get started with the first draft of our control plan. First things first, we need to identify the key areas we want to focus on. That means breaking down the entire process into manageable chunks.For starters, we gotta set clear goals. Not just vague ones, but specific, measurable targets that we can track progress against. Remember, goals without metrics are just wishes.Communication is crucial, too. We need to ensure everyone is on the same page and knows their roles and responsibilities. Regular check-ins and team meetings will help keep everyone updated.Risk management is another biggie. We can't predicteverything, but we can certainly identify potential issues and have contingency plans ready. It's all about being proactive, not reactive.Now, let's talk about resources. We need to allocate the right people, tools, and time to make this plan successful. Don't forget to consider external factors like budget and availability.Monitoring and evaluation are also essential. We need to keep an eye on things and adjust as we go. Remember,this is a fluid plan – it's not set in stone. Flexibility is key.Lastly, let's not forget about the end goal. What are we ultimately aiming for? Clarity on that will help us stay focused and make sure we're moving in the right direction.So there you have it – a high-level overview of our control plan. Remember, this is just the first draft, so feel free to suggest changes or add your own ideas. We're all in this together!。
PPAP中英文报告模板-11.控制计划
Control Plan Category 控制计划类别: A:样品 ISIR B:生产件批准样件 PPAP C:量产 Serial production 责任人 Responsible Person 客户工程确认Customer Engineering Approval (If Required) 日期 Date 填表人 Preparer 日期 Date 修订日期 Revision Date 页数 Page
过程编号 Process Number 10 20 30 40 50 60 70 80 90 100
过程描述 Process Operation Description
生产工具/设备 Tool and Equipment for Manufacturing
版本号 Revision Level
其它确认(如果有需要)Other Approval (If Required)
日期 Date
供应商 Supplier/Plant
供应商代码 Supplier Codeபைடு நூலகம்
工程变更号 Decision / Engineering Change Number
核心小组成员 Core Team Members 特征 Characteristics 工艺序号 No. 产品 Product 加工工艺 Process 关键特征 Key Characteristic 质量指标/ 公差 Specification / Tolerance 测量技术 Measurement Technique 方法 Methods 抽检数量 Sample Size 抽检频次 Sample Frequency 响应措施 控制手段 Reaction Plan Control Method
(完整版)控制计划中英文版
Sample 样件Trial Run试生产Production生产7.Turning OutsideDiameter车外圆Turning tool 车刀4Outside diameter 外径Rev 转速2500rad/min Φ14.03Projector 投影仪(490127)3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Inspection report (PIR A01-Close off / Rework隔离 / 返工Chamfer 倒角F进刀量=0.03mm/r 1.4±0.015Projector 投影仪(490127)3pcs/ Machine start up orChange tool 3只/开机和换刀3pcs/3H AQL1.0 C=01.Inspection report (PIR A01-002)2.SPC control1.检验报告(报告编号：A01-002)2.SPC控制Close off / Rework隔离 / 返工5Outside diameter 外径Φ12.6±0.03Projector 投影仪(490127)3pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工1Outside diameter 外径Φ16.18 0/-0.04Micrometer 千分尺(0~25mm)451384833pcs/ Machine start up orChange tool 3只/开机和换刀3pcs/3H AQL1.0 C=01.Inspection report (PIR A01-002)2.SPC control1.检验报告(报告编号：A01-002)2.SPC控制Close off / Rework隔离 / 返工25Angle 角度45.6°±5°Projector 投影仪(490127)3pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工8.Cutting Groove 割槽Cutting tool 切断刀2Outside diameter 外径Rev 转速2500rad/minФ 14+0.05Micrometer 千分尺(0~25mm)451384833pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework /Sort隔离 / 返工/全检38Roughness 粗糙度F进刀量=0.03mm/r Ra1.6Roughness Tester 粗糙度仪DTS03A3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工11Width宽度 2.2 +0.2/0Height Tester0~30mm(01194)高度规3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工8Length 长度11.8±0.2Projector 投影仪(490127)3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工41Angle 角度3°±1°Projector 投影仪(490127)3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工26Radius圆弧R0.1 +0.1(2X)Projector 投影仪(490127)3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工9.Cutting off 切断Cutting tool 切断刀17Length 长度Rev 转速2500rad/minF进刀量=0.03mm/r23.4±0.1Height Tester0~30mm(01194)高度规3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工10.Drilling hole 钻孔Drilling tool 钻头22Inside diameter 外径Rev 转速2500rad/minΦ6+0.1Ping gauge 塞规(UGZ-***-0001/UGZ-***-0001)3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工36Concentricity 同轴度Φ0.02Concentricity Gage同轴度仪(19753-A-10P)3pcs/ Machine start up orChange tool3pcs/3H AQL1.0 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工40Roughness 粗糙度F进刀量=0.03mm/r Ra6.3Roughness Tester 粗糙度仪DTS03A3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工14Length 长度9±0.25Projector 投影仪(490127)3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工33Angle 角度118°±3°Contracer轮廓仪(DD-0009)3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工31Chamfer 倒角0.2 +0.2/0.1*45Projector 投影仪(490127)3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工11.Drilling hole 钻孔Drilling tool 钻头Hole diameter 孔径Rev 转速2500rad/minF进刀量=0.03mm/rΦ10Process technice size过程工艺尺寸Reset-up重新调整12.Boring Hole镗孔Boring tool 镗刀23Inside diameter 外径Rev 转速3000rad/minF进刀量=0.02mm/rΦ8.8±0.1Ping gauge 塞规(UGZ-***-0001/UGZ-***-0001)3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工30Chamfer 倒角0.1*45°Projector 投影仪(490127)3pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工13highness 高度 2.5+0.2Height Tester0~30mm(01194)高度规3pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工12highness 高度 1.2±0.025Height Tester0~30mm(01194)高度规3pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工35parallel平行度0.02Dial indicator千分表3pcs/ Machine start up orChange tool 3pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工24Inside diameter 外径Φ13 +0.04Ping gauge 塞规(UGZ-***-0001/UGZ-***-0001)3pcs/ Machine start up orChange tool3pcs/3H AQL1.0 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework / Scrap隔离 / 返工 / 报废Turning tool 车刀6Outside diameter 外径Rev 转速2500rad/minΦ14.6+0.1Micrometer 千分尺(0~25mm)451384833pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工39Roughness 粗糙度F进刀量=0.03mm/r Ra1.6Roughness Tester 粗糙度仪DTS03A3pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工28Chamfer 倒角0.2±0.05*45°Projector 投影仪(490127)3pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工9highness 高度 3.8+0.1Height Tester0~30mm(01194)高度规3pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工29Chamfer 倒角0.2±0.1*45°Projector 投影仪(490127)3pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工7highness 高度19.6+0.05/0Height Tester0~30mm(01194)高度规3pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工13.Turning Outside Diameter车外圆。
CONTROL PLAN-控制计划样本
中国3000万经理人首选培训网站控制计划CONTROL PLAN☐样件Prototype ☐试生产Pre-launch ☑生产Production 控制计划编号Control Plan Number：PM47 主要联系人/电话Key Contact/Phone编制日期Date(Orig.)Apr./22/01修订日期Date(Rev.)July/20/01零件号/最新更改水平Part Number/Latest Change Level 603754-CAT1REV:2, VERSION:0 核心小组Core Team 顾客工程批准(如需要)Customer Engineering Approval/Date(If Req’d.)零件名称/描述Part Name/Description SA BRUSH BOX 供方/工厂批准/日期Supplier/Plant Approval/Date 顾客质量批准/日期Customer Quality Approval/Date(If Req’d.)供方/工厂Supplier/Plant 供方代码Supplier Code 其它批准/日期(如需要)Other Approval/Date(If Req’d)其它批准/日期(如需要)Other Approval/Date(If Req’d.)零件/过程编号Part/ Process Number过程名称/操作描述ProcessName/OperationDescription生产设备Machine,Device,Jig, ToolsFor Mfg.特性Characteristics 特殊特性分类SpecialChar.Class.方法Methods 反应计划ReactionPlan 编号No.产品Product过程Process产品/过程规范/公差Product/ProcessSpecification/Tolerance评价/测量技术Evaluation/MeasurementTechnique样本Sample控制方法ControlMethod容量Size频率Freq.01-1 铜套进料检验BrassIncomingInspection603115-CAT1外观Appearance表面平整，无毛刺，无明显色差Smooth Surface, NoBurr, Same Color目测VisualAQL=0.065 每批EachLot检验报告Check Sheet隔离/拒收Quarantine/Reject尺寸DimensionQC 3.18 0.10工具显微镜MicroscopeAQL=6.5尺寸Dimension4.82+/-0.08 游标卡尺Vernier AQL=6.5尺寸Dimension 3.50+/-0.10游标卡尺VernierAQL=6.5尺寸Dimension(5.95)/(7.10) Go/No Go AQL=0.65尺寸Dimension 6.77+/-0.10游标卡尺VernierAQL=6.5尺寸Dimension 4.60+/-0.10游标卡尺VernierAQL=6.5尺寸Dimension 2.00+/-0.30游标卡尺VernierAQL=6.501-2 塑料件进料检验PlasticIncomingInspection385109-CAT1外观Appearance无毛刺，无缩斑No Burr, No Flash目测VisualAQL=0.065每批EachLot检验报告Check Sheet隔离/拒收Quarantine/Reject尺寸DimensionQC 1.00±0.05工具显微镜Microscope5件/模5pcs/Cav.尺寸DimensionQC 2.85±0.10工具显微镜Microscope5件/模5pcs/Cav.尺寸DimensionQC 16.60±0.10工具显微镜Microscope5件/模5pcs/Cav.尺寸Dimension4.5+/-0.3工具显微镜Microscope1件/模1pc/Cav.尺寸Dimension4.5+/-0.3工具显微镜Microscope1件/模1pc/Cav.尺寸Dimension4.10+/-0.1工具显微镜Microscope1件/模1pc/Cav.尺寸Dimension 3.70+/-0.1工具显微镜Microscope1件/模1pc/Cav.尺寸Dimension 7.8+/-0.1工具显微镜Microscope1件/模1pc/Cav.尺寸Dimension 2*7.58+/-0.10工具显微镜Microscope1件/模1pc/Cav.塑料件装配试验Plastic Push无裂痕No Crack手动Manual5 件/模5pcs/Cav.01-3 弹簧进料检验SpringIncomingInspection385958-CAT1外观Appearance无毛刺，色泽均匀No Burr, Same Color目测VisualAQL=0.065每批EachLot检验报告Check Sheet隔离/拒收Quarantine/Reject弹簧力Spring LoadForceQCA=3.7N MaxB=2.0N Min测力计Spring Force GageAQL=0.65尺寸Dimension0.254+/-0.013(Thickness)千分尺MicrometerAQL=6.5尺寸Dimension2.80+/-0.10(Width)游标卡尺VernierAQL=6.5尺寸DimensionGo/No Go AQL=0.6501-4 原料进货检验PowderIncomingInspection材料牌号MaterialGradeCM8127检查质保书See Certification每批EachLot检验报告Check Sheet隔离/拒收Quarantine/Reject0.201-5 导线进料检验FlexIncomingInspection导线结构FlexInstruction16*23*0.05+56*0.05目测Visual千分尺Micrometer1每批EachLot检验报告Check Sheet隔离/拒收Quarantine/Reject02混匀Mix thePowder双锥混合机MixMachine电阻率Resistivity3.81-8.89μΩm电阻测试仪Resistance tester5pcs每批EachLot检验报告Check Sheet隔离/拒收Quarantine/Reject抗折强度Flexuralstrength25-35Kgf LDS-1/1% 5pcs每批EachLot检验报告Check Sheet隔离/拒收Quarantine/Reject体积密度Bulk Density3.1-3.25g/cm3SD202/10mg 5pcs每批EachLot检验报告Check Sheet隔离/拒收Quarantine/Reject03压型Pressing K-15体积密度Bulk DensitySD202/10mg 5pcs 1hr X-R Chart隔离/拒收Quarantine/Reject04烧结Heat Treat EXO烧结温度HeatTemperature控温仪TemperatureController每批Each Lot温度记录TemperatureRecord Paper隔离/拒收Quarantine/Reject05检验Inspection电阻率Resistivity3.81-8.89μΩm电阻测试仪Resistance tester5pcs每批EachLot检验报告Check Sheet隔离/拒收Quarantine/Reject抗折强度Flexuralstrength25-35Kgf LDS-1/1% 5pcs每批EachLot检验报告Check Sheet隔离/拒收Quarantine/Reject体积密度Bulk Density 3.1-3.25g/cm3SD202/10mg 5pcs每批EachLot检验报告Check Sheet隔离/拒收Quarantine/Reject06磨厚度Grind Thick尺寸DimensionQC 5.78±0.05千分尺Micrometer 5pcs 1hr X-R Chart隔离/挑选Quarantine/Sorting07倒角Chamfer倒角Chamfer 4*0.30*45︒游标卡尺Vernier5pcs 2hrs检验报告Check Sheet隔离/挑选Quarantine/Sorting08磨长度Grind Width尺寸DimensionQC 6.98±0.05千分尺Micrometer5pcs 1hr X-R Chart隔离/挑选Quarantine/Sorting09 磨圆弧GrindRadius尺寸Dimension14.7R7.00游标卡尺VernierR规Radius Comparator5pcs 2hrs检验报告Check Sheet隔离/挑选Quarantine/Sorting10 磨顶头槽Grind TopSlot尺寸Dimension1.00±0.102.200.67游标卡尺Vernier 5pcs 2hrs检验报告Check Sheet隔离/挑选Quarantine/Sorting11 导线预焊Pre-weldflex外观Appearance目测Visual Inspection5pcs 2hrs检验报告Check Sheet隔离/挑选Quarantine/Sorting尺寸Dimension4.5 Min游标卡尺Vernier5pcs 2hrs检验报告Check Sheet隔离/挑选Quarantine/Sorting12 电刷和刷架焊接Weld Flex toBrass外观Appearance目测Visual Inspection 5pcs 2hrs检验报告Check Sheet隔离/挑选Quarantine/Sorting焊接位置Weld Region1.03.20.5游标卡尺Vernier5pcs 2hrs检验报告Check Sheet隔离/挑选Quarantine/Sorting拉离力Pull-OffForce80.0N Min拉力计Force Gage5pcs 1hr X-R隔离/挑选Quarantine/Sorting剥离力Peel-OffForce22.0N Min拉力计Force Gage5pcs 1hr X-R隔离/挑选Quarantine/Sorting13 刷架与塑料座装配Crimp Brassto Plastic外观Appearance装配不得松动，小插片不斜Assemble Firmly,Terminal Not beHarmed目测Visual5pcs 2hrs检验报告Check Sheet隔离/拒收Quarantine/Reject14 止通规检测Go – No Go Go – No Go Go – No Go Gage 100%隔离/拒收Quarantine/Reject15 电刷装入刷架Insert Brush to Brass16装配弹簧,检测弹簧行程MountSpring,Check For尺寸Dimension(7.10)(5.95)止通规Go/No Go100%隔离/拒收Quarantine/RejectFull Brush Travel Distance17 弹簧100%测力(Pos.A&B)100%Spring-loadCheck(Pos.A&B)外观Appearance弹簧脚位置Spring Leg Position导线位置Flex Position目测Visual Inspection100%隔离/拒收Quarantine/Reject弹簧弹力Spring ForceQCA=2.9N MaxB=1.1N Min弹簧测力计Force Gage100%隔离/拒收Quarantine/Reject18 包装Pack19包装检验Dock Audit外观Appearance包装检验清单Dock Audit CheckList目测Visual每批EachLot包装检验清单Dock AuditCheck List隔离/返工Quarantine/Rework。
中英文版控制计划
Date (Rev.) 日期（修订） N/A Customer Engineering Approval/Date 客户工程批准/日期
Customer Quality Approval/Date (If Req'd.) 客户质量批准/日期（如果需要） Other Approval/Date (If Req'd.) 其他批准/日期(如果需要)
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1
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2
Control Plan Number 文件编号 CP19031201 Part Number/Latest Change Level 零件号/最新更改等级 04000640 Part Name/Description 零件名称/描述 BOLT,SHOULDER,ARMREST,ADJUSTABLE Organization/Plant Organization Code 组织/工厂 组织代码
Prototype
Pre-Launch
Production
CONTROL PLAN
Key Contact/Phone 关键联系人/电话 Core Team 核心小组 Organization/Plant Approval/Date 组织/工厂批准/日期 11-Mar-19 Other Approval/Date (If Req'd) 其他批准/日期(如果需要) N/A METHODS方法 SAMPLE PRODUCT/PROCESS SPECIFICATION/ TOLERANCE 产品/过程/标准范围 EVALUATION/ MEASUREMENT TECHNIQUE 评估测量技术 Micrometer 千分尺 visual 目测 Material proof Certificate 材质证明 visual 目测 SIZE 抽样大 小 Each batch Each batch Each batch FREQ. 抽样频次 Date (Orig.) 日期（原件）
（完整版）控制计划中英文版
（完整版）控制计划中英文版Sample 样件Trial Run试生产Production生产7.Turning OutsideDiameter车外圆Turning tool 车刀4Outside diameter 外径Rev 转速2500rad/min Φ14.03Projector 投影仪(490127)3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Inspection report (PIR A01-Close off / Rework隔离 / 返工Chamfer 倒角F进刀量=0.03mm/r 1.4±0.015Projector 投影仪(490127)3pcs/ Machine start up orChange tool 3只/开机和换刀3pcs/3H AQL1.0 C=01.Inspection report (PIR A01-002)2.SPC control1.检验报告(报告编号：A01-002)2.SPC控制Close off / Rework隔离 / 返工5Outside diameter 外径Φ12.6±0.03Projector 投影仪(490127)3pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工1Outside diameter 外径Φ16.18 0/-0.04Micrometer 千分尺(0~25mm)451384833pcs/ Machine start up orChange tool 3只/开机和换刀3pcs/3H AQL1.0 C=01.Inspection report (PIR A01-002)2.SPC control1.检验报告(报告编号：A01-002)2.SPC控制Close off / Rework隔离 / 返工25Angle 角度45.6°±5°Projector 投影仪(490127)3pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工8.Cutting Groove 割槽Cutting tool 切断刀2Outside diameter 外径Rev 转速2500rad/minФ 14+0.05Micrometer 千分尺(0~25mm)451384833pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework /Sort隔离 / 返工/全检38Roughness 粗糙度F进刀量=0.03mm/r Ra1.6Roughness Tester 粗糙度仪DTS03A3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工11Width宽度 2.2 +0.2/0Height Tester0~30mm(01194)高度规3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工8Length 长度11.8±0.2Projector 投影仪(490127)3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工41Angle 角度3°±1°Projector 投影仪(490127)3pcs/ Machine start up or1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工26Radius圆弧R0.1 +0.1(2X)Projector 投影仪(490127)3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工9.Cutting off 切断Cutting tool 切断刀17Length 长度Rev 转速2500rad/minF进刀量=0.03mm/r23.4±0.1Height Tester0~30mm(01194)高度规3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工10.Drilling hole 钻孔Drilling tool 钻头22Inside diameter 外径Rev 转速2500rad/minΦ6+0.1Ping gauge 塞规(UGZ-***-0001/UGZ-***-0001)3pcs/ Machine start up or1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工36Concentricity 同轴度Φ0.02Concentricity Gage同轴度仪(19753-A-10P)3pcs/ Machine start up orChange tool3pcs/3H AQL1.0 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工40Roughness 粗糙度F进刀量=0.03mm/r Ra6.3Roughness Tester 粗糙度仪DTS03A3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工14Length 长度9±0.25Projector 投影仪(490127)3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工33Angle 角度118°±3°Contracer轮廓仪(DD-0009)3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工31Chamfer 倒角0.2 +0.2/0.1*45Projector 投影仪(490127)3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工11.Drilling hole 钻孔Drilling tool 钻头Hole diameter 孔径Rev 转速2500rad/minF进刀量=0.03mm/rΦ10Process technice size过程工艺尺寸Reset-up重新调整12.Boring Hole镗孔Boring tool 镗刀23Inside diameter 外径Rev 转速3000rad/minF进刀量=0.02mm/rΦ8.8±0.1Ping gauge 塞规(UGZ-***-0001/UGZ-***-0001)3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工30Chamfer 倒角0.1*45°Projector 投影仪(490127)3pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工13highness 高度 2.5+0.2Height Tester0~30mm(01194)高度规3pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工12highness 高度1.2±0.025Height Tester0~30mm(01194)高度规3pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工35parallel平行度0.02Dial indicator千分表3pcs/ Machine start up orChange tool 3pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工24Inside diameter 外径Φ13 +0.04Ping gauge 塞规(UGZ-***-0001/UGZ-***-0001)3pcs/ Machine start up orChange tool3pcs/3H AQL1.0 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework / Scrap隔离 / 返工 / 报废Turning tool 车刀6Outside diameter 外径Rev 转速2500rad/minΦ14.6+0.1Micrometer 千分尺(0~25mm)451384833pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工39Roughness 粗糙度F进刀量=0.03mm/r Ra1.6Roughness Tester 粗糙度仪DTS03A3pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工28Chamfer 倒角0.2±0.05*45°Projector 投影仪(490127)3pcs/Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工9highness 高度3.8+0.1Height Tester0~30mm(01194)高度规3pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工29Chamfer 倒角0.2±0.1*45°Projector 投影仪(490127)3pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工7highness 高度19.6+0.05/0Height Tester0~30mm(01194)高度规3pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工13.Turning Outside Diameter车外圆。
Control Plan控制计划模板3
010
入厂检验
内孔倒角角
7
度
8
长度
9
长度
10
长度
11
长度
12
长度
13
长度
14
直径
15
直径
16
直径
17
直径
18
直径
19
长度
内孔倒角角
20
度
21
长度
22
长度
23
长度
24
金相组织
25
材料
1
齿根圆直径
2
跨棒距
3
粗糙度
【3】
60° 18.5（+0.2/0）
4±0.1 121.93±0.3
30±0.1 77.8±0.3
气动量仪
1/20 每批
自检
标识、隔离、评审、返工
2
跳动
0.01
偏摆仪
1/20 每批
自检
标识、隔离、评审、返工
120
精车内孔1
台中精机
3
粗糙度
4
外观
5
长度
Ra 0.8
表面无碰伤、黑皮等缺陷 。
61±0.2
粗糙度仪 目测
外径千分尺
1/20 100% 1/100
每批 每批 每批
自检 自检 自检
评审、隔离、返修 评审、隔离、返修 评审、隔离、返修
包装
打包机
1
零件数量
入库
零件数量
1.特殊特性符号的定义：【1】 【2】【3】【4】； 2.特殊特性符号标准见北京汽车研究总院有限公司企业标准 BA/STD 3494-6
Ra 0.8
表面无碰伤、黑皮等缺陷 。
常用英文—控制计划
控制计划（Control plan）Prototype 样本 Pre-Launch 试生产 Production 生产Latest change level 最新更改水平part name/description 零件名称/描述supplier/ plant 供方/工厂supplier code 供方代码key contact/phone 主要联系人/电话core team 核心小组supplier/plant approval/ date 供方/工厂批准/日期other approval/ date(if Req’d)其它批准/日期(如需要) date(orig.) 日期(编制)customer engineering approval/date (if Req’d)顾客工程批准/日期(如需要) customer quality approval/date (if Req’d)顾客质量批准/日期(如需要) other approval /date(if Req’d)其它批准/日期(如需要) date (Rev.) 日期(修订)part /process number 零件/过程编号process name/operation description 过程名称/操作描述machine, device, jig, tools for Mfg. 生产设备Characteristics 特性Special Char. Class 特殊特性分类product/process specification /tolerance 产品/过程规范/公差method 方法evaluation / measurement technique 评价/测量技术sample 样本Freq=frequency 次数reaction plan 反应计划Approve 批准Operation Description 操作描述Specification/Tolerance 规范/公差01) Receiving inspection 进货检查02) 过程控制 Process ControlOperation Description操作描述Assemble 装配Blower 风机Heater coil 加热芯体Water Hose 热水胶管Evaporator coil 蒸发芯体water valve 水阀wire harness 线束cover plate 盖板Metal cover 金属盖子Plastic cover 塑胶盖子Sponge 海绵plastic parts 塑料件Washer 垫圈Screw 螺丝Bolt 螺栓nut 螺母front plate 前板rear plate 后板resistance 电阻beacon 警示灯coolant 冷却液self tapping screw 自攻螺丝to tight a bolt 拧紧螺栓to loosen a bolt 拧松螺栓punched hole 冲孔add lubricant oil 加润滑油argon welding 氩焊to move, to carry, to handle搬运be put in storage 入库packing 包装barcode 条形码fuse together 熔合processing, to process加工delivery, to deliver 交货easily damaged parts 易损件standard parts 标准件to lubricate 润滑spring 弹簧Machine, device, jig, tools for Mfg. (机器，装置，夹具，工装)生产设备fixture 夹具(治具)Torque Wrench 扭矩扳手Device 装置ATE：Automatic Test Equipment 自动测试设备Driver 螺丝起子Ammeter, galvanometer 电流表Voltmeters 电压表Solder iron 电烙铁Caliper 游标卡尺Oven 烤箱Rivet machine 拉钉机Rivet gun 拉钉枪Screw driver 起子Electric screw driver 电动起子Hydraulic machine 液压机Pneumatic screw driver 气动起子automatic screwdriver 电动启子barcode scanner 条形码扫描仪fuse machine/heat stake 热熔机calculagraph 计时器air gun 气枪Tap 丝锥pressure gauge 压力表tape measure 卷尺Multimeter 万用表Product/Process Characteristics 产品/过程特性Appearance 外观Performance 功能Orientation 方向Thickness 厚度Width 宽度Performance 功能Position 位置Type 型号Sealing 密封性DIM:Dimension 尺寸Specification 规格Type 型号Wind fliud 风向Vibration 振动Abnormal sound 异音Current 电流On-off Control 通断控制Torque 扭矩Pressure 压力Specification/Tolerance 规范/公差cosmetic inspection 外观检查inner parts inspection 内部检查exposed metal/bare metal 金属裸露cosmetic defect 外观不良lack of painting 烤漆不到位slipped screw head/slippery slipped thread滑丝missing part 漏件wrong part 错件oxidation 氧化defective threading 抽芽不良poor staking 铆合不良blister 气泡angular offset 角度偏差dent 压痕slug mark 压痕scratch 刮伤deformation 变形filings 铁削defective label 不良标签abrasion 磨损Breaking. (be)broken,(be)cracked 断裂nick 缺口speck 瑕疪shine 亮班splay 银纹gas mark 焦痕delaminating 起鳞speckle 斑点mildewed =moldy = mouldy 发霉burr(金属)flash(塑件) 毛边excessive gap 间隙过大grease/oil stains 油污inclusion 杂质shrinking/shrinkage 缩水mixed color 杂色fold of packaging belt 打包带折皱painting make-up 补漆discoloration 羿色water spots 水渍impurity 杂质Inclusion 杂质Mismatch 错位failure, trouble 故障rust 生锈peel 脱漆Contamination 脏污Gap 间隙label error 标签错误Missing label 漏贴rejection criteria 拒收标准Suspected rejects 可疑庇abrasion 损伤、磨损Texture surface 印花纹表面Streak 条纹stains 污点Blotch 斑点discoloration 脱色dirt grime 灰尘blush 毛边薄膜sink 下凹Hickey 漏漆labels and logos 贴纸与商标Configuration labels 组合贴纸corrugated container 瓦摆纸箱Delaminating 脱层splattering 散点Gouge 锉孔puckering 折痕Damage 损伤Scratch 刮伤Loosing 松动Leakage 泄漏fasten 锁紧(螺丝)fit together 组装在一起Evaluation / measurement technique 评价/测量技术Visual （check）目测Touch manually 手感Listen 耳听Sample 样本Each batch 每批Once a day 每天一次Continuous 连续Once every operation 每次开机Each shift 每班Control Method 控制方法FAI first article inspection 首件检查Sample/spot inspection 抽检（点检）100%/full inspection 全检Operator inspection(check) 自检Patrol inspection 巡检Last article inspection 末检SPC control SPC控制Reaction plan 反应计划Review 评审Reword 返工Repair 返修to return delivery to. to send delivery back to return of goods退货scraped 报废Separate 隔离final-inspection 终检（成品监查）。
冲压控制计划范例(中英文)
容量Size频率Freq.入库move to storage材料规格、数量Material Specificationquantity送货单Bills of dilivery 1每批per lot 到货计划Material plan A-1◇C≤0.15、Si≤0.05、Mn≤0.60、S≤0.035、P≤0.035化学成分分析Chemical elementanalysis 1每批per lot A-2◇抗拉强度Tensile strength ≥305Mpa、屈服强度Yield strength ≥175Mpa、断后伸长率Elongation≥29力学性能分析Mechanical propertiesanalysis 1每批per lot 2.5±0.20-25mm(0.001)外径千分尺outside micrometer3每批per lot 1250(+10，0)2600(+40，0)0-3m(1)卷尺Tape measure3每批per lot存放Storage275±10-300mm(0.02)游标卡尺Calipers无毛刺No Burr目视Visual设备间隙Shears gap0.2(+0.05，0)目测设备间隙参数设定Visual equipment gap parameter settings 1每班Every shift调整设备、上报Adjustment equipment ,reportingφ265±0.50-300mm(0.02)游标卡尺Calipers无毛刺No Burr目视Visualφ141.5(+1.0,0)0-150mm(0.02)游标卡尺Calipers 50.5(+1.5，-1.0)0-300mm(0.02)高度尺Height Gages冲压落料Punch剪板机下料Shears CuttingQC12Y-12*2500/液压剪板机Hydraulic shears冲压拉深成形Punch反应计划Reaction Plan标识、隔离、退货Identification ,Separate ,Reject标识、隔离、调整设备Identification ,Separate,Adjustment device标识、隔离、检查模具Identification ,Separate ,Checkthe die标识、隔离、检查模具Identification ,Separate ,Checkthe die控制方法Control Method原材料检验报告Raw materials inspection report原材料检验记录Raw material inspection records检验记录Inspection record检验记录Inspection record检验记录Inspection record首末检1次、巡检每4小时、自检每1小时first and end inspection 1,inspection every 4hrs,self-inspectionevery hrs首末检1次、巡检每4小时、自检每1小时first and end inspection 1,inspection every 4hrs,self-inspectionevery hrs 首末检1次、巡检每4小时、自检每1小时first and end inspection 1,inspection every 4hrs,self-inspectionevery hrs首末检1件、巡检3件、自检3件first and end inspection 1pcs,inspection 3pcs,self-inspection 3pcs首末检1件、巡检3件、自检3件first and end inspection 1pcs,inspection 3pcs,self-inspection 3pcs 首末检1件、巡检3件、自检3件first and end inspection 1pcs,inspection 3pcs,self-inspection 3pcs编号NO.过程Process特殊特性分类SpecialChar.Class原材料入厂检验Receiving Raw material and Inspection产品Product过程名称/操作描述Process Name/OperationDescription生产设备Machine.Device Jig.Tools For Mfg.零件/过程编号Part/Process Number10203040HD130-H002/拉深模Drawing Die高度HeightJA21-160/160T冲床Presses直径Diameter HD110-H009/落料模Blanking die 外观Appearance JY32-315/315T油压机Hydraulic Press 直径Diameter 产品标识和防护控制程序 HD/PF02-SP09Product identification and protection control program条料宽度尺寸Material width dimension外观Appearance力学性能Mechanical properties 原材料厚度尺寸thickness dimension 原材料长/宽尺寸Length/width dimensions特性Characteristics 方法Methods样本Sample化学成分chemical element 产品/过程/规范/公差Product/ProcessSpecification/Tolerance评价/测量技术Evaluation Measurement Technique零件名称/描述Part Name/Description 端盖HP HUB CAP,GREASE NON-VENTED供方/工厂批准/日期Supplier/Plant Approval/Date 用户质量批准/日期（如需要）User Quality Approval/Date (If Req'd)供方代号Supplier Code其它批准/日期（如需要）Other Approval/Date (If Req'd)供方/工厂Supplier/Plant:其它批准/日期（如需要）Other Approval/Date(If Req'd)零件号/最新更改水平Part Number/Latest Change Level E32629-1、E32629-3用户工程批准/日期（如需要）User Engineering Approval/Date (If Req'd)核心小组Core Team:容量Size频率Freq.反应计划Reaction Plan控制方法Control Method编号NO.过程Process特殊特性分类SpecialChar.Class产品Product过程名称/操作描述Process Name/OperationDescription生产设备Machine.Device Jig.Tools For Mfg.零件/过程编号Part/Process Number特性Characteristics 方法Methods样本Sample产品/过程/规范/公差Product/ProcessSpecification/Tolerance评价/测量技术Evaluation Measurement Technique零件名称/描述Part Name/Description 端盖HP HUB CAP,GREASE NON-VENTED供方/工厂批准/日期Supplier/Plant Approval/Date 用户质量批准/日期（如需要）User Quality Approval/Date (If Req'd)供方代号Supplier Code其它批准/日期（如需要）Other Approval/Date (If Req'd)供方/工厂Supplier/Plant:其它批准/日期（如需要）Other Approval/Date(If Req'd)零件号/最新更改水平Part Number/Latest Change Level E32629-1、E32629-3用户工程批准/日期（如需要）User Engineering Approval/Date (If Req'd)核心小组Core Team:47±10-300mm(0.02)深度尺Depth Gages首末检1件、巡检5件、自检5件first and end inspection 1pcs,inspection 5pcs,self-inspection 5pcs首末检1次、巡检每2小时、自检每1小时first and end inspection 1,inspection every 2hrs,self-inspectionevery hrs标识、隔离、检查模具Identification ,Separate ,Checkthe die B-1压力Pressure◇上缸Cylinder 15(+1,0)Mpa下缸Undercylinder9(+1,0)Mpa目视Visual1每班Every shift调整设备、上报Adjustment equipment ,reportingφ142.5(+0.2,-0.3)0-150mm(0.02)游标卡尺Calipers 50.5(+1.5，-2.0)0-300mm(0.02)高度尺Height GagesA-3◇47±10-300mm(0.02)深度尺Depth Gages首末检1件、巡检5件、自检5件first and end inspection 1pcs,inspection 5pcs,self-inspection 5pcs首末检1次、巡检每2小时、自检每1小时first and end inspection 1,inspection every 2hrs,self-inspectionevery hrs标识、隔离、检查模具Identification ,Separate ,Checkthe die B-1压力Pressure◇上缸Cylinder 15(+1,0)Mpa下缸Undercylinder9(+1,0)Mpa目视Visual1每班Every shift调整设备、上报Adjustment equipment ,reportingφ214±0.50-300mm(0.02)游标卡尺Calipers6×φ8.7±0.250-150mm(0.02)游标卡尺Calipers A-4◇HDJ-H0001检具Gage首末检1件、巡检5件、自检5件first and end inspection 1pcs,inspection 5pcs,self-inspection 5pcs末检1次、巡检每2小时、自检每1小时first and end inspection 1,inspection every 2hrs,self-inspectionevery hrsφ205±0.750-300mm(0.02)游标卡尺Calipers 冲压拉深成形Punch冲压切边冲孔Trimming and PunchingJA21-160/160T冲床Presses整形ShapingJB21-160B-SM/160T冲床标识、隔离、检查模具Identification ,Separate ,Checkthe die标识、隔离、检查模具Identification ,Separate ,Checkthe die检验记录Inspection record检验记录Inspection record检验记录Inspection record检验记录Inspection record首末检1次、巡检每4小时、自检每1小时first and end inspection 1,inspection every 4hrs,self-inspectionevery hrs 首末检1次、巡检每4小时、自检每1小时first and end inspection 1,inspection every 4hrs,self-inspectionevery hrs 首末检1次、巡检每4小时、自检每1小时first and end inspection首末检1件、巡检3件、自检3件first and end inspection 1pcs,inspection 3pcs,self-inspection 3pcs 首末检1件、巡检3件、自检3件first and end inspection 1pcs,inspection3pcs,self-inspection 3pcs首末检1件、巡检3件、自检3件first and endinspection405060直径Diameter直径Diameter 孔径diameter I.D.HD146-H011/切边冲孔模Trimming and Punching die位置度Location degreeJY32-315/315T油压机Hydraulic Press 直径Diameter HD134-H014/整形模Shaping Die高度Height深度Depth深度Depth容量Size频率Freq.反应计划Reaction Plan控制方法Control Method编号NO.过程Process特殊特性分类SpecialChar.Class产品Product过程名称/操作描述Process Name/OperationDescription生产设备Machine.Device Jig.Tools For Mfg.零件/过程编号Part/Process Number特性Characteristics 方法Methods样本Sample产品/过程/规范/公差Product/ProcessSpecification/Tolerance评价/测量技术Evaluation Measurement Technique零件名称/描述Part Name/Description 端盖HP HUB CAP,GREASE NON-VENTED供方/工厂批准/日期Supplier/Plant Approval/Date 用户质量批准/日期（如需要）User Quality Approval/Date (If Req'd)供方代号Supplier Code其它批准/日期（如需要）Other Approval/Date (If Req'd)供方/工厂Supplier/Plant:其它批准/日期（如需要）Other Approval/Date(If Req'd)零件号/最新更改水平Part Number/Latest Change Level E32629-1、E32629-3用户工程批准/日期（如需要）User Engineering Approval/Date (If Req'd)核心小组Core Team:10(+2，0)0-300mm(0.02)高度尺Height Gages85°±0.5°0-360°(2′)万能角度尺Universal angle rulerA-5◇首末检、巡检0-10mm(0.01)百分表/自检 0-1mm塞尺First and endinspection 0-10mm(0.01) Dialindicator/Self-inspection 0-1mmFeeler首末检1件、巡检5件(X-R图)、自检5件first and end inspection 1pcs,inspectio n 5pcs(X-R chart),self-inspection 5pcs末检1次、巡检每2小时、自检每1小时first and endinspection1,inspection every2hrs,self-inspection everyhrsφ4(+2，-1)0-150mm(0.02)游标卡尺Calipers 1±0.250-300mm(0.02)高度尺Height Gages90无油污No dirt 目测Visual全检Full inspection每批per lot检验记录Inspection record 标识、隔离、退货Identification ,Separate ,Reject喷塑气压Spray pressure0.4-0.5MPa喷塑电压Spray voltage 50-60KV烘烤温度Bakingtemperature 180-200℃烘烤时间Baking time30-40min 无漏喷No leakage jet目测Visual产线喷塑SprayXNG-36-1B/粉末喷涂生产线Powder coating production lines冲压压字Pressure logo冲压翻边成形FlangingJB21-160B-SM/160T冲床Presses标识、隔离、检查模具Identification ,Separate ,Checkthe die标识、隔离、检查模具Identification ,Separate ,Checkthe die调整设备、上报Adjustment equipment ,reporting检验记录Inspection record检验记录Inspection record检验记录Inspection record检验记录Inspection recordper lot全检Full inspection时、自检每1小时first and end inspection 1,inspection every 4hrs,self-inspectionevery hrs首末检1次、巡检每4小时、自检每1小时first and end inspection 1,inspection every 4hrs,self-inspectionevery hrs每班Every shift目测Visual件、自检3件first and end inspection 1pcs,inspection 3pcs,self-inspection 3pcs首末检1件、巡检3件、自检3件first and end inspection 1pcs,inspection 3pcs,self-inspection 3pcs17080100外观AppearanceHD150-H005/压字模Pressure logo die(E32629-1)高度HeightHD150-H006/压字模Pressure logo die(E32629-3)外协镀锌Outsourcing galvanized外观Appearance高度Height 角度AngleHD124-H008/翻边模Flanging die平面度FlatnessJA21-160/160T冲床Presses孔径diameter I.D.容量Size频率Freq.反应计划Reaction Plan 控制方法ControlMethod编号NO.过程Process特殊特性分类SpecialChar.Class 产品Product过程名称/操作描述Process Name/OperationDescription 生产设备Machine.DeviceJig.ToolsFor Mfg.零件/过程编号Part/ Process Number特性Characteristics方法Methods样本Sample产品/过程/规范/公差Product/ProcessSpecification/Tolerance评价/测量技术EvaluationMeasurementTechnique零件名称/描述Part Name/Description 端盖HP HUB CAP,GREASE NON-VENTED供方/工厂批准/日期Supplier/Plant Approval/Date用户质量批准/日期（如需要）User Quality Approval/Date (If Req'd)供方代号Supplier Code其它批准/日期（如需要）Other Approval/Date (If Req'd)供方/工厂Supplier/Plant:其它批准/日期（如需要）Other Approval/Date(If Req'd)零件号/最新更改水平Part Number/Latest Change Level E32629-1、E32629-3用户工程批准/日期（如需要）User Engineering Approval/Date (If Req'd)核心小组Core Team:A-5◇0.15mm塞尺(端盖平放在大理石台面，上面压5kg物体)/0.15mmfeeler ( cover flat on themarble countertops, pressure5kg objects above )盐雾试验≥1000小时/Salt spray test≥1000hrs盐雾腐蚀试验机/Salt spray corrosiontest machine3每季度Each quarter盐雾试验报告Salt spray testreport110丝印完整Full screen目测Visual全检Fullinspection每批per lot检验记录Inspectionrecord标识、隔离、退货Identification ,Separate ,RejectA-3◇47±10-300mm(0.02)深度尺Depth Gages10A-4◇HDJ-H0001检具Gage10A-5◇0.15mm塞尺(端盖平放在大理石台面，上面压5kg物体)/0.15mm feeler (cover flat on themarble countertops,pressure 5kg objectsabove )10包装规范PackagingSpecifications点数Counting2箱2 box标识、隔离、返工Identification ,Separate ,Rework清晰Clear目测Visual包装规范PackagingSpecifications目测Visual物资发货单Material Invoice点数Counting喷塑SprayXNG-36-1B/粉末喷涂生产线Powder coatingproduction lines标识、隔离、返工Identification ,Separate ,Rework 入库&出货Warehousing & shipping抽检并包装Sampling inspection and packaging标识、隔离、返工Identification ,Separate ,Rework标识、隔离、处理Identification ,Separate ,Dealwith检验记录Inspectionrecord检验记录Inspectionrecord物资发货单Material Invoice每批per lot每批per lot每批per lot全检Fullinspection全检Fullinspection100120 130平面度Flatness数量Quantity标识Label包装Package数量Quantity防腐蚀性能Corrosion外协丝印Outsourcing Screen外观Appearance深度Depth位置度Location degree平面度Flatness。
控制计划（中英文标准模板）
控制计划（中英⽂标准模板）Techniquece47±10-300mm(0.02)深度尺Depth Gages⾸末检1件、巡检5件、⾃检5件first and end inspection 1pcs,inspection 5pcs,self-inspection 5pcs⾸末检1次、巡检每2⼩时、⾃检每1⼩时first and end inspection 1,inspection every 2hrs,self-inspection every hrs标识、隔离、检查模具Identification ,Separate ,Checkthe die B-1压⼒Pressure◇上缸Cylinder 15(+1,0)Mpa下缸Undercylinder9(+1,0)Mpa⽬视Visual1每班Every shift调整设备、上报Adjustment equipment ,reportingφ142.5(+0.2,-0.3)0-150mm(0.02)游标卡尺A-3◇47±10-300mm(0.02)深度尺Depth Gages⾸末检1件、巡检5件、⾃检5件first and end inspection 1pcs,inspection 5pcs,self-inspection 5pcs⾸末检1次、巡检每2⼩时、⾃检每1⼩时first and end inspection 1,inspection every 2hrs,self-inspectionevery hrs标识、隔离、检查模具Identification ,Separate ,Checkthe die B-1压⼒Pressure◇上缸Cylinder 15(+1,0)Mpa下缸Undercylinder9(+1,0)Mpa⽬视Visual1每班Every shift调整设备、上报Adjustment equipment ,reportingφ214±0.50-300mm(0.02)游标卡尺Calipers6×φ8.7±0.250-150mm(0.02)游标卡尺Calipers A-4◇HDJ-H0001检具Gage⾸末检1件、巡检5件、⾃检5件first and end inspection 1pcs,inspection 5pcs,self-inspection 5pcs末检1次、巡检每2⼩时、⾃检每1⼩时first and end inspection 1,inspection every 2hrs,self-inspectionevery hrsφ205±0.750-300mm(0.02)游标卡尺Calipers 深度Depth检验记录Inspection record50整形ShapingJY32-315/315T油压机Hydraulic Press 直径Diameter ⾸末检1件、巡检3件、⾃检3件first and end inspection 1pcs,inspection 3pcs,self-inspection 3pcs ⾸末检1次、巡检每4⼩时、⾃检每1⼩时first and end inspection 1,inspection every 4hrs,self-inspectionevery hrs 检验记录Inspection recordHD134-H014/整形模Shaping Die⾼度Height检验记录Inspection record标识、隔离、检查模具Identification ,Separate ,CheckHD146-H011/切边冲孔模Trimming and Punching die位置度Location degreeJA21-160/160T冲床Presses深度Depth直径Diameter 检验记录Inspection record标识、隔离、检查模具Identification ,Separate ,Checkthe die40冲压拉深成形Punch冲压切边冲孔Trimming and PunchingJB21-160B-SM/160T冲床直径Diameter⾸末检1件、巡检3件、⾃检3件first and endinspection⾸末检1次、巡检每4⼩时、⾃检每1⼩时first and end inspection60⾸末检1件、巡检3件、⾃检3件first and end inspection 1pcs,inspection3pcs,self-inspection 3pcs⾸末检1次、巡检每4⼩时、⾃检每1⼩时first and end inspection 1,inspection every 4hrs,self-inspection every hrsTechnique ce10(+2，0)0-300mm(0.02)⾼度尺Height Gages85°±0.5°0-360°(2′)万能⾓度尺Universal angle rulerA-5◇⾸末检、巡检0-10mm(0.01)百分表/⾃检 0-1mm塞尺First and endinspection 0-10mm(0.01) Dialindicator/Self-inspection 0-1mmFeeler⾸末检1件、巡检5件(X-R图)、⾃检5件first and endinspection1pcs,inspection 5pcs(X-R末检1次、巡检每2⼩时、⾃检每1⼩时first and end inspection1,inspection every2hrs,self-inspection everyhrsφ4(+2，-1)0-150mm(0.02)游标卡尺Calipers1±0.250-300mm(0.02)⾼度尺Height Gages90⽆油污No dirt⽬测Visual全检Fullinspection每批per lot检验记录Inspectionrecord标识、隔离、退货Identification , Separate ,Reject 喷塑⽓压Spraypressure0.4-0.5MPa喷塑电压Spray voltage50-60KV烘烤温度Bakingtemperature180-200℃烘烤时间Baking time30-40min⽆漏喷No leakage jet⽬测equipment ,reporting100喷塑SprayXNG-36-1B/粉末喷涂⽣产线Powder coatingproduction lines⽬测Visual1产线外观Appearance全检Fullinspectionper lot70冲压翻边成形FlangingJB21-160B-SM/160T冲床Presses件、⾃检3件first and endinspection1pcs,inspection3pcs,self-inspection 3pcs时、⾃检每1⼩时first and endinspection1,inspection every4hrs,self-inspectionevery hrs80冲压压字Pressure logoJA21-160/160T冲床Presses孔径diameter I.D.⾸末检1件、巡检3件、⾃检3件first and endinspection1pcs,inspection3pcs,self-Separate ,Checkthe die⾓度AngleHD124-H008/翻边模Flanging die平⾯度Flatness⾼度Height标识、隔离、检查模具Identification , Separate ,Checkthe die HD150-H006/压字模Pressure logodie(E32629-3)HD150-H005/压字模Pressure logodie(E32629-1)⾼度Height检验记录Inspectionrecord⾸末检1次、巡检每4⼩时、⾃检每1⼩时first and endinspection1,inspection every4hrs,self-inspectionevery hrs检验记录Inspectionrecord外观Appearance外协镀锌Outsourcing galvanized检验记录Inspectionrecord每班Every shift检验记录Inspectionrecord台⾯，上⾯压5kg物体)/0.15mm feeler ( cover flat on the marble countertops, pressure 5kg objects above )盐雾试验≥1000⼩时/Salt spray test≥1000hrs盐雾腐蚀试验机/Salt spray corrosiontest machine3每季度Each quarter盐雾试验报告Salt spray testreport110丝印完整Full screen⽬测Visual全检Fullinspection每批per lot检验记录Inspectionrecord标识、隔离、退货Identification ,Separate ,Reject A-3◇47±10-300mm(0.02)深度尺Depth Gages10A-4◇HDJ-H0001检具Gage10A-5◇0.15mm塞尺(端盖平放在⼤理⽯台⾯，上⾯压5kg物体)/0.15mm feeler (cover flat on themarble countertops, pressure 5kg objectsPackaging Specifications点数Counting2箱2 box标识、隔离、返⼯Identification , Separate ,Rework清晰Clear⽬测Visual包装规范Packaging Specifications⽬测Visual物资发货单Material Invoice点数Counting标识、隔离、返⼯Identification , Separate ,Rework 平⾯度Flatness防腐蚀性能Corrosion100喷塑SprayXNG-36-1B/粉末喷涂⽣产线Powder coating production lines全检Fullinspection每批per lot外协丝印Outsourcing Screen外观Appearance检验记录InspectionrecordSampling inspection and packaging 标识、隔离、处理Identification ,Separate ,Dealwith位置度Location degree平⾯度Flatness数量Quantity每批per lot检验记录Inspectionrecord标识Label标识、隔离、返⼯Identification ,Separate ,Rework包装Package数量Quantity130⼊库&出货Warehousing & shipping全检Fullinspection每批per lot物资发货单Material Invoice。
Control Plan 控制计划样本
300 A
◐ ◐ ◐
R4.2±0.20
R规 轮廓仪
自检记录 巡检记录 专检记录 首检记录 专检记录 自检记录
4
圆度、 直 线度
0.0064
ADCOLE 量仪 带 表 卡 规
0.001 5 直线度
巡检记录 首检记录 专检记录 首检记录 自检记录 巡检记录 X-R 图 首检记录 自检记录 巡检记录 定检记录 首检记录 自检记录
4
圆度
0.0064
带 表 卡 规 0.001 ADCOLE 量仪
调整中心架/ 标识隔离 调整中心架/ 标识隔离 调整补偿值/ 标识隔离 调整中心架/ 做标识挂标签
5
直线度
0.0064 φ 98±0.013 热状态测量按 (φ 98＋０．０３５) ＋０．０１５ φ 0.1
6
主轴轴颈 尺寸
带 表 卡 规 0.001 平台/V 型铁 / 百 分 表
工序 号
Product 产品
Proc 过程
特殊特 性分类
Freq 频率
生产设备
9 精磨主轴 颈及去毛 刺
轴向尺 寸
◐ ◐
137±0.25 274±0.25 411±0.25
轴向尺寸在 线测台 0.01 ADCOLE 量仪
首检记录 自检记录 巡检记录 首检记录 专检记录 自检记录 巡检记录 首检不记录 自检不记录
Proc No.
控制计划
Date(Orig.) 编制日期 ：2004.07.30 Date(rev.) 修改日期 ： Reaction Control Method 控制方法 Plan 反应 计划 Dep. Resp. 责任部 门
Part Name/Description 零件名称：康明斯 C 曲轴 Part No./Rev. 零件编号/最新更改级别：3917320-09
中英文控制计划模板及紧固件热处理实例
控制计划 Control Plan
联系人/电话：XXX/XXX-XXXXXX Contact/Tel: 核心小组 Core Team
业务部/XXX /XXX XXX 一车间/XXX 一车间/XXX 二车间/XXX 品质部/XXX XXX 工程部
控制计划编号：CP-EPXXX-XXX 零件号PN(part number)/版本versions:XXXXXXX/A0 零件名/描述：XXXX自攻螺钉 Part name/Description: 供应商: XXXX Supplier/ Essence 零件/过 程编号 Part/ process No. 过程名称/ 操作描述 Process name/operate description 供应商编号： Supplier No.: XXXXXX 机器、装置夹具 、工装 Product 编号 equipment No.
方法 Method 产品/过程 规范/公差 Product/Process criterion/Tolerance 7-9HZ 20-70℃ 3%-5% 一区：XXX 三区：XXX 二区：XXX 四区：XXX 评价/测量技术 Appraise measure technic 变频器 温度计 pH计 自动温控仪 碳控仪 变频器 自动温控仪 自动温控仪 pH计 自动温控仪 变频器 取样 容量 Capacity 1次 1次 1次 1次 1次 1次 1次 1次 1次 1次 1次 Sample 频率 Frequency 每批 周三、周六 周三、周六 每批 每批 热处理生产日报表 XXHZ 40-90℃ 20-70℃ 3%-5% 一区：XXX 二区：XXX 三区：XXX XXHZ 每批 每批 周三、周六 周三、周六 每批 热处理生产日报表 每批 清洗液温度浓度 确认表 清洗液浓度确 认作业指导书 返工指令单/ 不合格品评审 返工指令单/ 不合格品评审 控制方法 Control method 一号线加料记录 反应计划 Reaction plan
control plan 英文模板
control plan 英文模板Control Plan for [Product/Process Name]1. IntroductionThis control plan outlines the methods, procedures, and acceptance criteria used to control the [product/process name] to ensure its quality, safety, and regulatory compliance.2. Scope and ObjectiveThe scope of this control plan includes all processes and activities related to[product/process name] from raw material procurement to final product release.The objective is to ensure that all processes are carried out in accordance with established procedures, specifications, and quality standards.3. Control Procedures3.1 Raw Materials Control•Perform incoming inspection of raw materials to ensure they meet the required quality, safety, and regulatory standards.•Retain raw material inspection records for traceability and verification purposes.3.2 Process Control•Implement standard operating procedures (SOPs) for each process step.•Conduct in-process inspections to verify that processes are carried out according to the SOPs.•Record and analyze process data to identify any potential deviations and take corrective actions.3.3 Final Product Inspection and Testing•Conduct final product inspection and testing to ensure conformance to specifications and quality standards.•Retain inspection and test records for traceability and certification purposes.4. Acceptance Criteria•Raw materials must meet all quality, safety, and regulatory standards.•Processes must be carried out according to the SOPs.•Final products must pass all inspection and testing criteria.5. Quality Assurance Measures•Regularly review and update the control plan based on internal audits, customer feedback, and process improvements.•Conduct internal audits to ensure that the control plan is being followed and that any non-conformances are promptly addressed.•Train personnel on the control plan and provide ongoing education and training to maintain a high level of knowledge and skill.。
控制计划(中英文标准模板)
容量Size 频率Freq.入库move to storage材料规格、数量Material Specificationquantity送货单Bills of dilivery1每批per lot到货计划Material planA-1◇C≤0.15、Si≤0.05、Mn≤0.60、S≤0.035、P≤0.035化学成分分析Chemical elementanalysis1每批per lotA-2◇抗拉强度Tensile strength ≥305Mpa、屈服强度Yield strength≥175Mpa、断后伸长率Elongation≥29力学性能分析Mechanical propertiesanalysis1每批per lot2.5±0.20-25mm(0.001)外径千分尺outside micrometer3每批per lot1250(+10，0)2600(+40，0)0-3m(1)卷尺Tape measure3每批per lot存放Storage275±10-300mm(0.02)游标卡尺Calipers无毛刺No Burr目视Visual设备间隙Shears gap0.2(+0.05，0)目测设备间隙参数设定Visual equipment gapparameter settings1每班Every shift调整设备、上报Adjustment equipment ,reporting φ265±0.50-300mm(0.02)游标卡尺Calipers无毛刺No Burr目视Visualφ141.5(+1.0,0)0-150mm(0.02)游标卡尺Calipers50.5(+1.5，-1.0)0-300mm(0.02)高度尺Height Gages高度Height 首末检1件、巡检3件、自检3件first and endinspection1pcs,inspection3pcs,self-inspection 3pcs首末检1次、巡检每4小时、自检每1小时first and endinspection1,inspection every4hrs,self-inspectionevery hrs检验记录Inspectionrecord标识、隔离、检查模具Identification ,Separate ,Checkthe die供方/工厂Supplier/Plant:山东慧达汽车部件有限公司Shandong HuiDa Automotive Parts Co., Ltd.其它批准/日期（如需要）Other Approval/Date(If Req'd)标识、隔离、调整设备Identification ,Separate,Adjustment device 生产设备Machine.DeviceJig.ToolsFor Mfg.特性Characteristics零件名称/描述Part Name/Description 端盖HP HUB CAP,GREASE NON-VENTEDJY32-315/315T油压机Hydraulic Press直径Diameter40冲压拉深成形Punch供方/工厂批准/日期Supplier/Plant Approval/Date过程名称/操作描述Process Name/OperationDescriptionHD130-H002/拉深模Drawing Die条料宽度尺寸Material widthdimension其它批准/日期（如需要）Other Approval/Date (If Req'd)检验记录Inspectionrecord用户工程批准/日期（如需要）User Engineering Approval/Date (If Req'd)用户质量批准/日期（如需要）User Quality Approval/Date (If Req'd)聂建钦，彭亮，李庆平，刘客，张守东，张栋，苗秀宝、王树龙供方代号Supplier Code零件号/最新更改水平Part Number/Latest Change LevelE32629-1、E32629-3零件/过程编号Part/ Process Number评价/测量技术EvaluationMeasurementTechnique样本Sample控制方法ControlMethod特殊特性分类SpecialChar.Class方法Methods标识、隔离、退货Identification ,Separate ,Reject产品标识和防护控制程序 HD/PF02-SP09Product identification and protection control program反应计划Reaction Plan 编号NO.产品Product过程Process产品/过程/规范/公差Product/ProcessSpecification/Tolerance10原材料入厂检验Receiving Raw material and Inspection力学性能Mechanicalproperties原材料检验报告Raw materialsinspectionreport原材料长/宽尺寸Length/widthdimensions原材料检验记录Raw materialinspectionrecords化学成分chemical element原材料厚度尺寸thicknessdimension20剪板机下料Shears CuttingQC12Y-12*2500/液压剪板机Hydraulic shears外观Appearance首末检1件、巡检3件、自检3件first and endinspection1pcs,inspection3pcs,self-inspection 3pcs首末检1次、巡检每4小时、自检每1小时first and endinspection1,inspection every4hrs,self-inspectionevery hrs30冲压落料Punch首末检1件、巡检3件、自检3件first and endinspection1pcs,inspection3pcs,self-inspection 3pcs首末检1次、巡检每4小时、自检每1小时first and endinspection1,inspection every4hrs,self-inspectionevery hrs检验记录Inspectionrecord标识、隔离、检查模具Identification ,Separate ,Checkthe die外观AppearanceJA21-160/160T冲床PressesHD110-H009/落料模Blanking die直径Diameter容量Size频率Freq.供方/工厂Supplier/Plant:山东慧达汽车部件有限公司Shandong HuiDa Automotive Parts Co., Ltd.其它批准/日期（如需要）Other Approval/Date(If Req'd)生产设备Machine.Device Jig.Tools For Mfg.特性Characteristics 零件名称/描述Part Name/Description端盖HP HUB CAP,GREASE NON-VENTED供方/工厂批准/日期Supplier/Plant Approval/Date 过程名称/操作描述Process Name/OperationDescription其它批准/日期（如需要）Other Approval/Date (If Req'd)用户工程批准/日期（如需要）User Engineering Approval/Date (If Req'd)用户质量批准/日期（如需要）User Quality Approval/Date (If Req'd)聂建钦，彭亮，李庆平，刘客，张守东，张栋，苗秀宝、王树龙供方代号Supplier Code零件号/最新更改水平Part Number/Latest Change Level E32629-1、E32629-3零件/过程编号Part/Process Number评价/测量技术Evaluation Measurement Technique样本Sample控制方法Control Method特殊特性分类SpecialChar.Class方法Methods反应计划Reaction Plan编号NO.产品Product过程Process产品/过程/规范/公差Product/ProcessSpecification/Tolerance47±10-300mm(0.02)深度尺Depth Gages首末检1件、巡检5件、自检5件first and end inspection 1pcs,inspection 5pcs,self-inspection 5pcs首末检1次、巡检每2小时、自检每1小时first and end inspection 1,inspection every 2hrs,self-inspectionevery hrs标识、隔离、检查模具Identification ,Separate ,Checkthe die B-1压力Pressure◇上缸Cylinder 15(+1,0)Mpa下缸Undercylinder9(+1,0)Mpa目视Visual1每班Every shift调整设备、上报Adjustment equipment ,reportingφ142.5(+0.2,-0.3)0-150mm(0.02)游标卡尺Calipers 50.5(+1.5，-2.0)0-300mm(0.02)高度尺Height GagesA-3◇47±10-300mm(0.02)深度尺Depth Gages首末检1件、巡检5件、自检5件first and end inspection 1pcs,inspection 5pcs,self-inspection 5pcs首末检1次、巡检每2小时、自检每1小时first and end inspection 1,inspection every 2hrs,self-inspectionevery hrs标识、隔离、检查模具Identification ,Separate ,Checkthe die B-1压力Pressure◇上缸Cylinder 15(+1,0)Mpa下缸Undercylinder9(+1,0)Mpa目视Visual1每班Every shift调整设备、上报Adjustment equipment ,reportingφ214±0.50-300mm(0.02)游标卡尺Calipers6×φ8.7±0.250-150mm(0.02)游标卡尺Calipers A-4◇HDJ-H0001检具Gage首末检1件、巡检5件、自检5件first and end inspection 1pcs,inspection 5pcs,self-inspection 5pcs末检1次、巡检每2小时、自检每1小时first and end inspection 1,inspection every 2hrs,self-inspectionevery hrsφ205±0.750-300mm(0.02)游标卡尺Calipers 深度Depth检验记录Inspection record50整形ShapingJY32-315/315T油压机Hydraulic Press 直径Diameter 首末检1件、巡检3件、自检3件first and end inspection 1pcs,inspection 3pcs,self-inspection 3pcs 首末检1次、巡检每4小时、自检每1小时first and end inspection 1,inspection every 4hrs,self-inspectionevery hrs 检验记录Inspection recordHD134-H014/整形模Shaping Die高度Height检验记录Inspection record标识、隔离、检查模具Identification ,Separate ,Checkthe die孔径diameter I.D.HD146-H011/切边冲孔模Trimming and Punching die位置度Location degreeJA21-160/160T冲床Presses深度Depth直径Diameter 检验记录Inspection record标识、隔离、检查模具Identification ,Separate ,Checkthe die40冲压拉深成形Punch冲压切边冲孔Trimming and PunchingJB21-160B-SM/160T冲床直径Diameter首末检1件、巡检3件、自检3件first and endinspection首末检1次、巡检每4小时、自检每1小时first and end inspection60首末检1件、巡检3件、自检3件first and end inspection 1pcs,inspection3pcs,self-inspection 3pcs首末检1次、巡检每4小时、自检每1小时first and end inspection 1,inspection every 4hrs,self-inspectionevery hrs容量Size频率Freq.供方/工厂Supplier/Plant:山东慧达汽车部件有限公司Shandong HuiDa Automotive Parts Co., Ltd.其它批准/日期（如需要）Other Approval/Date(If Req'd)生产设备Machine.Device Jig.Tools For Mfg.特性Characteristics 零件名称/描述Part Name/Description端盖HP HUB CAP,GREASE NON-VENTED供方/工厂批准/日期Supplier/Plant Approval/Date 过程名称/操作描述Process Name/OperationDescription其它批准/日期（如需要）Other Approval/Date (If Req'd)用户工程批准/日期（如需要）User Engineering Approval/Date (If Req'd)用户质量批准/日期（如需要）User Quality Approval/Date (If Req'd)聂建钦，彭亮，李庆平，刘客，张守东，张栋，苗秀宝、王树龙供方代号Supplier Code零件号/最新更改水平Part Number/Latest Change Level E32629-1、E32629-3零件/过程编号Part/Process Number评价/测量技术Evaluation Measurement Technique样本Sample控制方法Control Method特殊特性分类SpecialChar.Class方法Methods反应计划Reaction Plan编号NO.产品Product过程Process产品/过程/规范/公差Product/ProcessSpecification/Tolerance10(+2，0)0-300mm(0.02)高度尺Height Gages85°±0.5°0-360°(2′)万能角度尺Universal angle rulerA-5◇首末检、巡检0-10mm(0.01)百分表/自检 0-1mm塞尺First and endinspection 0-10mm(0.01) Dialindicator/Self-inspection 0-1mmFeeler首末检1件、巡检5件(X-R图)、自检5件first and end inspection 1pcs,inspectio n 5pcs(X-R chart),self-inspection 5pcs末检1次、巡检每2小时、自检每1小时first and endinspection1,inspection every2hrs,self-inspection everyhrsφ4(+2，-1)0-150mm(0.02)游标卡尺Calipers 1±0.250-300mm(0.02)高度尺Height Gages90无油污No dirt 目测Visual全检Full inspection每批per lot检验记录Inspection record 标识、隔离、退货Identification ,Separate ,Reject喷塑气压Spray pressure0.4-0.5MPa喷塑电压Spray voltage 50-60KV烘烤温度Bakingtemperature 180-200℃烘烤时间Baking time30-40min 无漏喷No leakage jet目测Visual调整设备、上报Adjustment equipment ,reporting100喷塑SprayXNG-36-1B/粉末喷涂生产线Powder coating production lines目测Visual1产线外观Appearance全检Full inspectionper lot70冲压翻边成形FlangingJB21-160B-SM/160T冲床Presses件、自检3件first and end inspection 1pcs,inspection 3pcs,self-inspection 3pcs时、自检每1小时first and end inspection 1,inspection every 4hrs,self-inspectionevery hrs80冲压压字Pressure logoJA21-160/160T冲床Presses孔径diameter I.D.首末检1件、巡检3件、自检3件first and end inspection 1pcs,inspection 3pcs,self-inspection 3pcs标识、隔离、检查模具Identification ,Separate ,Checkthe die角度AngleHD124-H008/翻边模Flanging die平面度Flatness高度Height 标识、隔离、检查模具Identification ,Separate ,Checkthe dieHD150-H006/压字模Pressure logo die(E32629-3)HD150-H005/压字模Pressure logo die(E32629-1)高度Height检验记录Inspection record首末检1次、巡检每4小时、自检每1小时first and end inspection 1,inspection every 4hrs,self-inspectionevery hrs检验记录Inspection record外观Appearance外协镀锌Outsourcing galvanized检验记录Inspection record每班Every shift检验记录Inspection record容量Size频率Freq.供方/工厂Supplier/Plant:山东慧达汽车部件有限公司Shandong HuiDa Automotive Parts Co., Ltd.其它批准/日期（如需要）Other Approval/Date(If Req'd)生产设备Machine.Device Jig.Tools For Mfg.特性Characteristics 零件名称/描述Part Name/Description端盖HP HUB CAP,GREASE NON-VENTED供方/工厂批准/日期Supplier/Plant Approval/Date 过程名称/操作描述Process Name/OperationDescription其它批准/日期（如需要）Other Approval/Date (If Req'd)用户工程批准/日期（如需要）User Engineering Approval/Date (If Req'd)用户质量批准/日期（如需要）User Quality Approval/Date (If Req'd)聂建钦，彭亮，李庆平，刘客，张守东，张栋，苗秀宝、王树龙供方代号Supplier Code零件号/最新更改水平Part Number/Latest Change Level E32629-1、E32629-3零件/过程编号Part/Process Number评价/测量技术Evaluation Measurement Technique样本Sample控制方法Control Method特殊特性分类SpecialChar.Class方法Methods反应计划Reaction Plan编号NO.产品Product过程Process产品/过程/规范/公差Product/ProcessSpecification/ToleranceA-5◇0.15mm塞尺(端盖平放在大理石台面，上面压5kg物体)/0.15mm feeler ( cover flat on the marble countertops, pressure5kg objects above )盐雾试验≥1000小时/Salt spray test≥1000hrs盐雾腐蚀试验机/Salt spray corrosiontest machine3每季度Each quarter 盐雾试验报告Salt spray testreport 110丝印完整Full screen目测Visual全检Full inspection每批per lot检验记录Inspection record标识、隔离、退货Identification ,Separate ,RejectA-3◇47±10-300mm(0.02)深度尺Depth Gages10A-4◇HDJ-H0001检具Gage 10A-5◇0.15mm塞尺(端盖平放在大理石台面，上面压5kg 物体)/0.15mm feeler (cover flat on the marble countertops,pressure 5kg objectsabove )10包装规范Packaging Specifications点数Counting 2箱2 box标识、隔离、返工Identification ,Separate ,Rework清晰Clear 目测Visual 包装规范Packaging Specifications 目测Visual 物资发货单Material Invoice点数Counting标识、隔离、返工Identification ,Separate ,Rework平面度Flatness防腐蚀性能Corrosion100喷塑SprayXNG-36-1B/粉末喷涂生产线Powder coating production lines全检Full inspection每批per lot外协丝印Outsourcing Screen外观Appearance 检验记录Inspection record深度Depth120抽检并包装Sampling inspection and packaging标识、隔离、处理Identification ,Separate ,Dealwith位置度Location degree平面度Flatness数量Quantity 每批per lot检验记录Inspection record标识Label标识、隔离、返工Identification ,Separate ,Rework包装Package 数量Quantity130入库&出货Warehousing & shipping全检Full inspection每批per lot 物资发货单Material Invoice。
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record
评估生产的产品 并根据不合格品 控制程序处理 Review previous product, dispose product as per control of no conformance product procedure
Prototype
Pre-Launch
Production
标识试棒并保 存Label test bars and reserver
重新压铸试棒 Die cast test bars again
压铸试棒机械 性能 Mechanical property for die cast test bars
屈服强度:
160minMPa,
抗拉强
度:325minMPa， 拉伸试验机
杂质/表面腐蚀 Impurity /appearance cauterization
压铸试棒 Die casting testing bars
来料检验记录/
供应商检验报 停止使用并根据
Si:7.5-9.5;
1个样块
告/保持试样 不合格品控制程
Fe:1.3max; Cu:3.0-
(检测3
Incoming
中国天津 Tianjin, China
Prototype
Pre-Launch
Production
零件过程 号PART/
过程名/操作描述
PROCES PROCESS NAME
S
/ OPERATION
DESCRIPTION NUMBER
特性CHARACTERISTICS
用于加工的机
器，装置， 检具，工装
零件过程 号PART/
过程名/操作描述
PROCES PROCESS NAME
S
/ OPERATION
DESCRIPTION NUMBER
特性CHARACTERISTICS
用于加工的机
器，装置， 检具，工装
号
MACHINE, NO.
DEVICE, JIG,T
OOLS, FOR
MFG.
产品 PRODUCT
序处理Hold on
4.0; Mn:0.50max; 光谱分析仪 点)Inspe 每炉
Inspection and dispose the
C Mg:0.10max; Ni:0.50max;
Spectrograp ct 1
h
sample
Each furnace
Record/compa material as per re supplier's control of no-
控制 计划
原型 预启动 生产Prototype
Pre-Launch
控制计划号Control Plan Number
PHP-99144274767 REV (A0) 零件号/最 新变化水 平 Part
PHP-1119967REV(B01)
Production
CONT ROL PLAN
关键联系人/电话 Keyformance
report
product
/Keeping test procedure
samples
压铸试棒作业指导书 Die cast test bar 目测Visual instruction
5根试棒 5 pieces test bars
每炉 Each furnace
目测Visual
来料检验记录/
比较供应商检 停止使用并根据
验报告/保持试 不合格品控制程
样Incoming 序处理Hold on
1次 once
每炉 Each furnace
Inspection and handle the Record/compa material as per re supplier's to no-
MEASUREMEN T TECHNIQUE
方法METHODS
抽样SAMPLE
尺寸 SIZE
频次 FREQ.
控制方法 CONTROL METHOD
反应计划 REACTION PLAN
来料检验 OP-01 In-coming
inspection
铝锭A380 Aluminium ingot A380
铝锭化学成分 Aluminium ingot chemical composition
核心小组 Core Term
零件名称/描述
Part Name/Description
泵壳 PUMP 供应商/工厂
Supplier/Plant
供应商/工厂批准/日期
Supplier/Plant Approval/Date
供应商代码
Supplier Code
其他批准/日期（如要求）
Other Approval/Date (If Req'd.)
过程 PROCESS
特殊特性 分类 SPECIAL 产品/过程特性/公差 CHAR. PRODUCT/PROCESS CLASS SPECIFICATION/
号
MACHINE, NO.
DEVICE, JIG,T
OOLS, FOR
MFG.
产品 PRODUCT
过程 PROCESS
特殊特性 分类 SPECIAL 产品/过程特性/公差 CHAR. PRODUCT/PROCESS CLASS SPECIFICATION/
TOLERANCE
评估/测量技术 EVALUATION/
延伸率:3.5 %,
Tensile
Yield
machine
strength:160minMPa WDW 3200
, Tensile
strength:325minMPa
，Elongation:3.5%
3根试棒 3 test bars
来料检验记录
每炉
Incoming
Each furnace
material inspection
Zn:3.0max;
block(3p
inspection conformance
Sn:0.35max;
oints)
report
product
/Keeping test procedure
samples
断口检验 /外观检验 Broken section inspection/appearan ce inspection
原稿日期 Date (Orig.)
修改日期Date (Rev.)
2011／3／15
顾客工程批准/日期（如果要求）Customer Engineering
Approval/Date (If Req'd.)
顾客质量 批准/日 期（如要 求）
Customer
Quality
其他批准/日期（如要求）
Other Approval/Date (If Req'd.)