BWQ-160型泥浆泵说明书
美国标准双杆螺纹泥浆泵产品说明书
Spec U.S. Standard Type:duplex Minimum Piston Diameter:2½"Maximum Piston Diameter:5"Stroke length:10"Maximum Working Pressure:1,800 PSIRod/Piston Load:13100lb Gallons per Minute:234.0Barrels per Day:8023Brake Horse Power:119.1Gaso, 1740, Duplex, Piston Pump (Mud Pump)Pumps in this series1740174117421743SpecsPump CurvesHover over Power Curves to reveal RPM and GPMPerformance Data Table40 RPM 62.3 HP45 RPM 70.1 HP50 RPM 77.8 HP55 RPM 85.6 HP60 RPM 93.4 HP65 RPM 101.2 HP 70 RPM 109.0 HP 75 RPM 116.8 HP 80 RPM 124.5 HP 85 RPM 132.3 HP 90 RPM 140.1 HP 95 RPM147.9 HP501001502002503005" DIA. — 667 MAX. P.S.I.4¾" DIA. — 739 MAX. P.S.I.4½" DIA. — 824 MAX. P.S.I.4¼" DIA. — 923 MAX. P.S.I.4" DIA. — 1042 MAX. P.S.I.3¾" DIA. — 1186 MAX.P.S.I.3½" DIA. — 1362 MAX.P.S.I.3¼" DIA. — 1579 MAX.P.S.I.3" DIA. — 1800 MAX. P.S.I.2¾" DIA. — 1800 MAX.P.S.I.2½" DIA. — 1800 MAX.P.S.I.Phone:IEQ Industries Ltd PO Box 230097Grand Rapids, MI 49523800.544.9053 |616.452.6882Features/BenefitsGASO DUPLEX PISTON PUMPSRatings published here in are intended to be used only for preliminary planning purposes, and as such carried no warranties whatsoever. All applications for gas opines must be approved in writing. THE INFORMATION CONTAINED HERE IS TRANSCRIBED FROM A GASO TECHNICAL MANUAL FROM THE 1960’S - 70’S. IEQ INDUSTRIES OR THE CUSTODIANS OF THIS WEBSITE ARE NOT RESPONSIBLE FOR ITS CONTENT.Power End SpecificationsPower Frame. High-strength gray iron alloy casting with heavy wall sections, well ribbed to ensure rigid construction and design to fully enclose all working parts.Gears. Continuous to Sykes herringbone construction. Main gear is heat treated high-grade ductile iron. Pinion gear is cut from forged alloy steel and hardened.Crankshaft. Have a center section for mounting main gear. Large diameter crank pinsPinion Shaft. Alloy steel bar stock, machine and precision ground.Bearings. Heavy duty tapered roller bearings on crankshaft. Self-contained double roll bearings on pinion shaft to permit free floating of shaft for self centering of peers.Connecting Rods. Heavy cross section castings with renewable Babbitt lined steel shell bearings and crank and; bronze bushing in cross head end. Lubrication. All power and parts including gears, cross heads, connecting rod bearings, crankshaft bearings and pinion crank shaft bearings, are lubricated by splash system from lubricant in crankcase reservoir.Fluid End SpecificationsPower Frame. Alloys stocked are Molybdenum’s cast iron and cast steel. Fluid ounce can be trimmed out for pumping various liquids. Ductile iron can be furnished upon request.Cylinder Heads. Heavy section alloy casting to match material of pump fluid body.Valve Covers. Heavy section alloy casting to match material of pump fluid body.Liners. All pumps are available with interchangeable pipe liners. Standard materials available are Molybdenums alloyed iron, file hard steel and special corrosion resistant liners.Piston Rods. Various rod materials are available. These are: steel, bronze, stainless steel, file hard steel, and chrome plated steel.Pistons. Molly–iron and bronze bodies fitted with various types of rings or cups are available.slush service pistons can also be furnished.Valves. Valves and seats are available as follows: hardened and ground steel wing guided, bronze wing guided, steal or bronze insert type, direct blood valves for use on cast iron or bronze seats. McClatchie and mission can also be furnished.Stuffing Boxes. All duplex pumps are furnished with replaceable type stuffing boxes which are available in cast iron and bronze.Packing. Standard packing is a set of lip–type packing rings. Other packings can be furnished for special applications.Stuffing Box Lubrication. Furnished by use of regulated flow of oil from a force-feed lubricate or mounted on the pump, with a separate oil line to each stuffing box.Disclaimer IThis website is intended as a reference tool only. It has been constructed from published data that is based on manufacturer's sales and engineering documents that are either current, historical and obsolete. Much of the machinery data contained herein has been re-rated through the years with different engineering criteria which maybe in conflict with legacy data. Much of the content published here is calculated online with the use of dynamic data using formulas and extrapolations considered to be sound engineering formulas and are correct to the degree that the data used is accurate. We have done our best to be as precise as as possible in this posting but do not represent any of the calculations or performance data to be entirely accurate. The data published here is intended to be general information rather than actual and to serve as a reference rather than a technical absolute. The user of such data should confirm such information independently.Copyright and Disclaimers is your resource for Gaso pumps, Gaso pump parts and a supplier of ORIGINAL GASO PARTS and equipment, new used and remanufactured Wheatley, GASO andWheatley/GASO plunger and piston pumps and pump parts and is not affiliated with Wheatley/GASO Inc. or its parent company, National Oilwell Varco,p Copyright ©2017, IntelleQ Holdings, LLC. All rights reserved, *Used under license from IntelleQ Holdings, LLC.。
泥浆泵工艺说明书
摘要----------------------------------------------------------------------------------目录----------------------------------------------------------------------------第一章的总体概述-------------------------------------------------------第二章动机的选择--------------------------------------------------------- 第三章浆泵的一些零件的设计计算-----------------------------------第四章浆泵主要零件的额加工工艺-------------------------------------4. 1 偏心轮的加工---------------------------------------------------4. 1 . 1工工艺4. 1. 2 注意事项4. 2 泵头体处理工艺----------------------------------------------4. 2. 1 泵头提到额失效过程4. 2 .2 影响泵头体服役寿命的主要因素4. 2. 3 冶金因素4. 2 .4 平面强化4. 2. 5 机加工4. 3 缸套磨损机理研究材料选择及结构设计-------------------4. 3. 1 磨损原因分析4. 4 泵轴热处理要解决的问题---------------------------------------4. 4. 1 感应器的设计4. 4. 2 保护水套的设计4.4 . 3 工艺过程的设计4. 4. 4 工艺调试4. 5 泥浆泵轴表面热处理的方法----------------------------------4. 5. 1 表面热处理方式选择4. 5. 2 火焰表面淬火工艺4. 5. 3 火焰表面淬火工艺制定4. 5. 4 注意事项4. 5 . 5 缸套磨损机理研究、结构设计及表面处理技术的应用4. 5. 6 效果分析4. 6 齿轮---------------------------------------------------------------4. 7 活塞密封圈的选择------------------------------------------------ 第五章泵的使用与维护----------------------------------------------5. 1 安装5. 2 维护5. 3正确使用与维护5. 4 泵的润滑5. 5常见故障及排除第六章柱塞泥浆泵的经济可行性分析-------------------------------第七章结论---------------------------------------------------------------参考文献----------------------------------------------------------------附录一专题------------------------------------------------------------附录二外文翻译----------------------------------------------------- 英文翻译中文翻译第一章泥浆泵泵的总体概述柱塞泥浆泵的工作原理：图1.1由图1.1解释。
国家石油公司Varco的12-P-160三栓泥浆泵说明书
***********©National Oilwell Varco - All rights reserved - RigDoc 100522317 Rev. 1National Oilwell Varco's 12-P-160 Mud Pump provides smooth performance. It's construction is robust and durable for use in most environments. The 12-P-160 is rated @ 1,600 input horsepower (1,193 kW) at 120 strokes per minute with a 12 inch (304 mm) stroke. Multiple liner sizes allow pressure and volume to handle circulation in deep drilling applications.The mud pumps advanced fluid end design gives exceptionally smooth triplex performance. In addition, this unique design facilitates fast inspection and easy servicing. Compact engineering provides higher it easily adaptable to varied rig configurations. This provides flexibility as drilling requirements and consditions change.Power End• Fabricated steel frame construction •• Adaptability to a variety of drive arrangements on either sides or on both sides •• Pressurized lubrication system Optional Accessories • HydrA-LIGN™ piston rod • Blak-JAK™ liner retention system• Blak-JAK™ Torque master quick change valve cover retention system • Pneumatic pump rotation toolBelt Drive• Belt life in excess oflowest cost of ownership in the industry• No requirement for lube oil filter, cables, cable trays, MCC cubicles, starters •• Naturally balanced for smooth running • No casting • No weldingWarranties• The standard module carries a three-year, 100% warranty against cracking• The premium module has a four-year, 100% warranty against cracking•L.H. Side of pumppump model to select the fluid end module that exactly matches the drilling requirements. The 12-P-160 can be equipped with either the standard or premium forged, two-piece interchangeable fluid modules. • Cold worked for longer life - The internal bores of the standard modules are shot peened. The premium modules have auto-frettage bores. The benefits of these processes are increased module fattigue life and greater resistance to stress corrosion cracking • High pressure modulesFluid End key features• Two-piece modular cylinder design is completely interchangeable between modules • Fast Change™ screw-type valve covers, which facilitate quick removal and installation are currently standard• Suction manifold can be equipped with front or side inlet connections • Discharge piping connects from either side• Piston and liner chambers are easily accessible and fully open • Two-piece piston rod construction allows removal of piston without disturbing liner • Easy-to-operate clamps give positive locking for liners and piston rod assemblies • Spray system cools and lubricates piston and liner surfacesFluid End ModulesPlan view of pumpQuiet Blower• 3000 scfm Quiet Blower emits approximately 82 dbaCondition Monitoring• Local display graphs the pump power end vibrations and temperatures • Trending of pump data to identify and predict maintenance needs • Can also be used to record pumping data (strokes pressure), which canbe exported via flash card to rig computerPerformance 12-P-160297 367 529 621 720 772Gallons Per Minute (GPM)P r e s s u r e (p s i )Liner size*Both 5,000 psi or 7,500 psi are available† Rated maximum input horsepower and speedPage 38。
泥浆泵使用说明书
目录前言 (2)第一章安装、使用、保养 (3)RS-F1600/1300钻井泵外形图 (4)1 技术规范及性能参数 (5)2 结构特点 (7)3 新泵的安装 (8)4 泵的起动及操作 (11)5 润滑 (13)6 喷淋泵装置 (14)7 保养 (15)8贮藏 (17)9日常维护保养一览表 (18)第二章维护手册 (20)1动力端的维护 (21)2 动力端零件的装配 (22)3液力端维护 (29)4液力端零件的装配 (30)5可能发生的故障和排除方法 (35)第三章零件目录 (36)1 零件目录图纸清单 (37)2 随机工具 (53)3 随机备用件 (55)前言本说明书为了帮助用户对钻井泵有所了解和给钻井泵的操作者和修理工提供指导，就RS-F1300/1600钻井泵的技术规范、结构特点、安装、使用、维护和拆卸等方面分别作较详细的介绍，正确使用本说明书将有助于保证泵的正常运行，但由于篇幅的局限，不可能把每一个一般性的技术问题都一一说明得十分清楚。
安全警示为了防止人身伤害，所有的维修及检查都应在停泵后再进行。
应将泵的发动机上的停机开关关上、安全手柄处于正确的位置再对泵进行检修。
应使用正确的方法对泵进行维修、调节、检查等操作。
在泵运行过程中，所有的安全装置如安全阀、管汇等，必须调整好并处于良好的工作状态。
第一章安装、使用、保养安装、使用、保养1 技术规范及性能参数1.1 技术规范1.2 性能参数(取机械效率η=90%，充满系数α=100%，容积效率100%)2 结构特点2.1动力端泵机架为钢板焊接结构，传动轴和曲轴轴承座系铸钢件，粗加工后与机壳组焊，在曲轴轴承座处采用筋板加强结构，焊后退火以消除内应力，钢性好强度高。
2.1.1曲轴为合金钢铸件。
曲轴上分别装有大齿圈、连杆、轴承等。
大齿圈齿形为整体人字齿，大齿圈内孔与曲轴为过盈配合，并用螺栓、防松螺母紧固。
连杆大端通过单列短圆柱滚子轴承分别安装在曲轴的三个偏心拐上，小端通过双列长圆柱滚子轴承安装在十字头销上。
BW-150型泥浆泵主要性能参数
BW-150型泥浆泵
产品介绍 产品特点
适用范围 主要性能参数
BW-150型泥浆泵是一种卧式 三缸往复单作用活塞泵，可以 换八种不同压力和流量，用于 地质岩心钻探山东神华工程中 向钻孔输送冲洗液（泥浆、清 水、皂化液），适合1500米内 小口径金刚石钻探配套，也可 以用于中低压力、水泥浆灌注， 本泵多档变速变量、节省能源、 结构紧凑、体重轻、效率高、 经久耐用、操作安全方、维修
方便、维持费用低。
该泵类主要用于地质钻 探、地质工程施工配套
及地基处理。
BW-150型泥浆泵主要用于地质勘探、地 质工程施工配套及地基处理低、中压注浆 泵等。
国内已在地质、煤炭建筑冶金化工水利石 油等行业广泛应用。
01
1、动力与变速箱之间采用 外置干式摩擦离合器，操 作安全、简单，磨损后极 易调整，维修也很方便， 大大降低了维修费用； 2、有电动机直接驱动和柴 油机直接驱动等多种形式， 用户可根据需要订货或定 制；
02
3、可变换八种不 同压力和ቤተ መጻሕፍቲ ባይዱ量，适 用范围非常广泛； 4、结构紧凑，造 型美观，经久耐 用；；
03
5、流量均匀，压 力波动小 6、效率高，节约 能源。
最大流量 320L/min 最大压力
100kg/cm2
驱动功率 30kw 吸水管直径 75mm
排水管直径 50mm 钻进孔深(m)金刚石
钻进<1sh08800 外形尺寸(mm) 1280*855*750
泥浆泵教材(6.3基本结构和附件)
图 9 F －1300/1600液力端总成
(1)耐磨盘密封 (2)耐磨盘 (3)缸套法兰 (4)缸套密封圈 (5)缸套压盖
(6)缸套 (7)缸套锁紧环 (8)活塞杆 (9)活塞 (10)活塞密封 (11)螺母
(12)定传盘 (13)阀杆导向器 (14)插板 (15)缸盖密封圈 (16)缸盖堵头
(17)缸盖 (18)阀盖密封圈 (19)档泥板 (20)阀盖
注： 把螺纹起点装在5点钟的位置是使缸套压盖螺纹更易啮合。
把缸套密封圈④装到耐磨盘②的沉孔内。
用润滑脂薄涂在缸套压盖⑤的内表面，然后从后部套到缸套⑥上，将两半缸套锁紧环⑦装在缸套槽内，用“O ”型圈把两半缸套锁紧环箍住。
用吊具从缸套上部吊住缸套。
在缸套压盖螺纹上涂抹润
678109111812
132015
14
16
17
1
234519。
泥浆泵使用维护手册讲解
使用维护说明书及零件目录型号：F-1300/1600三缸泵本说明书是根据指导用户进行安装、修理、维护或调整等方面提供了必要的资料。
制定这些资料的基本观点是为了给予用户准确而简明的数据，这是进行小调试及大修理所必须的。
本说明书仅供全面熟悉钻井泵的操作者和现场服务人员使用。
它不打算也不可能在这有限的篇幅内将每个可能遇到的情况都提到，但可使用户往往从中获得良好而满意的机械操作方法和安全的预防措施。
所有规范都是根据工程设计编制的，应在各项修理作业时严格遵守。
有关其它制造厂家生产的设备在使用和维修时，则以制造厂家的资料为准。
本说明书如有不完善之处，恳请读者提出宝贵意见和建议。
编者二00三年^一月早节12345目录表（F-1300/1600 三缸泵）内容三缸泵使用维护说明书F-1300/1600三缸泵零件目录KB-75空气包零件目录JA-3剪销安全零件目录F-1300/1600三缸泵性能参数第1章操作与维护手册公制泵总体尺寸（mm）技术规范十分小心，以保证最长的寿命和最小的由于传动故障造成的停机。
当安装传动皮带轮或链轮时，务必使配合孔和轴头上的防锈剂或油脂清除干净。
清除键、键槽、轴头上的毛刺、凸起物，使键适用于轴和传动元件上的键槽，然后再把键装到轴上的键槽内。
用轻质润滑油或防粘合油涂小齿轮轴头，并将皮带轮毂或链轮毂装上，按下述要求旋紧螺栓：当使用扳手或加长杆来上紧螺栓可能导致扭矩过大，因此，我们坚持要按下面给定的扭矩值来上紧螺栓。
这种坚持是很重要的，因为在安装轮毂时紧固螺栓的力由于挤入锥形面的作用将增大数倍，这个作用力采用滑动配合迫使轮毂装在轴上。
当紧固螺栓的力很大时，就产生了很大的胀开力，弓I起轮毂和皮带轮破裂，因此，上紧轮毂螺栓时要交替和逐步地进行。
注: 1N = O.IKg1•三角皮带传动(1)检查皮带轮槽状态在安装前，检查皮带轮槽是否磨损变圆，因为这样将会使三角带很快坏。
槽壁必须平直，槽内无污物，或挤出凸起。
兰石3NB系列泥浆泵说明书
兰石总厂机械制造公司
使用说明
编号：107.11-15.00.SM
3NB500C.3NB1000C.3NB1300C.3NB1600C 共 32 页
第5页
参数
泵型号
额定输入功率
额定冲次
冲程
齿轮传动比
传动轴额定转速
最高工作压力
阀尺寸
最大缸套直径
最大缸套排量
最大缸套泵压
吸入管直径
排出管直径
外型尺寸
80 309.6 420.8 278.4 379.2 20.8 17.6 15.6 13.52 11.52 9.68
85
328.95 447.1 295.8 402.9
22.1
18.7
16.575
14.36 5
12.24
10.28 5
90 348.3 473.4 313.2 426.2 23.4 19.8 17.55 15.21 12.96 10.89
φ150 160 15.68
φ140 182 17.84
排量
φ130 211 20.68
φ120 248 24.3
升/秒
φ110 295 28.91
3.48 4.47 0.26 0.22 0.195 0.169 0.144 0.121
50 193.5 263 174 237 13 11 9.75 8.45 7.2 6.05
兰石总厂机械制造公司
使用说明
编号：107.11-15.00.SM
3NB500C. 3NB1000C. 3NB1300C. 3NB1600C 共 32 页 第 3 页
前言
本说明书为了帮助用户对泵有所了解和给泥浆 泵的操作者和修理 工提供指导，就 3NB1600.3NB1300C.3NB1000C.3NB500C 泥浆泵的技术规 范，结构特点，安装使用，维护和拆卸等方面分别作较详细的介绍。正 确使用本说明书将有助于保证泵的正常运行，但由于篇幅的局限，不可 能把每一个一般性的技术问题都一一说明的十分清楚。
泥浆泵教材(6.7 12P160泥浆泵介绍)
12-P-160泥浆泵的介绍从工作原理和结构方面来讲，12－P-160泥浆泵和F-1600泥浆泵基本相同，下面对12－P-160泥浆泵做简要的介绍:一、缸套尺寸与压力、排量关系表：注:●以上数据基于泥浆泵发挥90％的机械效率和100％的容积效率●泵速和输入功率为额定值，输出功率为额定功率的90％●表中蓝色数据为我平台现用缸套尺寸、压力及排量关系值二、常用螺栓尺寸与扭矩表：补充说明：1.凡尔压盖上紧后，再用16磅的大锤猛击3－4下即可2.楔块调整螺栓采用5-1/2″长的专用扳手，1个人上紧即可3.1英尺•磅 = 1.356牛•米三、常用密封件一览表：补充说明：以上密封件为单泵所需数量四、常用润滑油、润滑脂一览表五、常用易损件使用更换标准六、保养规程1、日保养●在泵静止时检查动力端的齿轮油位和油质情况。
●在泵运转时检查链条箱油位和油质情况。
●检查泵体各部位的泄漏情况●给中心拉杆盘根加注黄油，每台泵3点，每点注黄油1－3下。
●检查活塞缸套冷却液的容量是否合乎要求。
●给缸套冷却润滑泵的盘根注黄油1－3下。
●检查并疏通缸套冷却喷嘴，每台泵3个喷雾器。
●检查拉杆和缸套的卡子是否上紧。
●检查凡尔盖中心锁紧螺栓是否上紧。
●检查吸入缓冲器的胶囊，使其压力保持在10psi左右。
●检查排出空气包压力是否在500－700psi之间（或泵工作压力的1/3）。
●用黄油枪向灌注泵的盘根处加注2＃工业锂基脂。
●检查灌注泵的盘根密封，根据情况调整盘根或更换盘根。
●检查链条润滑油泵的工作情况，必要时疏通油道。
●检查缸套和活塞的工作情况,极少量的泥浆漏失是正常的,并不说明活塞和缸套的磨损.2、周保养和检查：●检查弹簧式压力安全阀。
通过按钮和复位手柄，检查活塞是否灵活，并给各黄油嘴加注2号工业锂基脂各2－3下。
3、3个月保养和检查●检查各润滑系统是否堵塞，漏失和其它不正常情况。
必要时修复。
●检查液力端的所有连接双头螺栓，包括阀盖、冷缸和泵体、缸套导向补心的双头螺栓，以及吸入和排出管的连接螺栓，螺母是否松动，若松动按要求上紧。
泵操作手册(F1600泥浆泵)
BOMCO F-1300/1600钻井泵操作手册AH13010100CZAH16010100CZ2005年12月前言感谢您购买和使用宝鸡石油机械有限责任公司生产的F系列钻井泵。
F-1300与 F-1600两种规格的钻井泵外形尺寸、机架和液力端相同，只是动力端的轴承和齿轮副不同。
为方便用户，本操作手册同时介绍这两种泵。
F-1300/1600钻井泵操作手册是提供给用户的一套完整资料。
书中提供了准确而简明的数据及操作要领，供钻井泵的操作人员、现场维修人员和技术服务人员查阅。
由于篇幅限制，不可能面面俱到。
但只要严格执行F-1300/1600钻井泵操作手册提供的操作规范，相信可以保证钻井泵有效的工作时间，延长设备的使用寿命。
所有规范和数据都是根据工程设计编制的，应在各项维护和修理作业时严格遵守。
有关F系列泵配套厂家生产的设备，在使用和维修时则以制造厂家的资料为准。
本操作手册如有不完善之处，恳请用户提出宝贵意见和建议。
1 安全准则以下列出了与F-1300/1600钻井泵绞车密切相关的一般安全预防措施。
这些安全预防措施与一些特殊的过程毫不相关并且在操作手册以后的章节中不再出现。
在操作该设备的过程中，操作者必须掌握和运用这些推荐的预防措施。
具体的特殊的预防措施都包含在说明书的警示中。
1.1 合格的人员只有被授权的合格人员才能操作该设备。
1.2 防护设备操作人员都必须穿戴防护服、防护帽、防护鞋及其它的防护设备等。
在钻井作业中，如遇有毒有害气体逸出，操作人员在作业时还必须配戴防毒设备。
1.3 安全习惯安装、操作、拆卸和维护该设备时，好的全面的安全习惯必须随时遵守。
该设备的拥有者/操作者的职责就是建立好的安全习惯、人员的培训和安全习惯的强制遵守。
1.4 设备的操作操作者只有通读该设备的操作手册并且完全熟悉所有操作控制、功能后才可进行操作。
1.5 未被授权人员当操作、维护或运行该设备时，未被授权的人员应当远离。
1.6 可见度当可见度不高时，不允许操作该设备。
bw-250型注浆泵操作规程(4篇范文)
bw－250型注浆泵操作规程（4篇范文）第1篇 bw－250型注浆泵操作规程第一章开泵前的准备工作1、检查进水管和滤水器活阀,如有堵塞或锈死,应及时处理。
2、检查各部件连接是否紧固及完好情况3、检查进排水阀活塞是否松动。
4、检查曲轴箱内的油位是否正常。
5、检查离合器及变挡机构情况是否良好。
6、用手转动皮带轮数次,观察转动是否灵活,有无卡死现象。
7、检查三角皮带的松紧程度,有无破损、并调整到松紧适当。
8、检查各部分密封部件的密封情况,如发现漏气,要立即更换密封件,保证不泄漏。
第二章泥浆泵的开动与停泵1、将离合器的操纵手柄向上,使皮带轮处在空转位置。
2、点动泵,观察皮带轮运行方向,应保证泵的大皮带轮按防护罩指示箭头所指明的方向旋转,即面对离合操纵手柄为逆时针方向旋转。
3、需要变速时,必须使皮带轮处于空转状况下进行,切不可在运转中变速,否则损坏机件4、将三通阀门转到回水位置使泵卸荷,然后再停泵。
第三章泥浆泵的维护保养1、检查各运动另部件的润滑情况,泵体内及时加油和定期换油。
冬季:20号齿轮油(hl—20)夏季:30号齿轮油(hl—30),轴承和手柄外壳内用3号钙基润滑脂及3号钠基润滑脂。
2、注浆泵工作压力正常工作时,不得超过额定压力的80%。
在最高压力工作时连续时间不得超过1小时。
3、注意压力表和安全阀等工作是否正常。
4、经常保持泥浆泵的清洁,防止冲洗液落入泵体及其它运动件上。
5、注意,切勿将油和冲洗液落入离合器的磨擦盘内,在结合时磨擦片与压盘之间不应有滑动,脱开时不得有磨擦情况,始终保持磨擦离合器的正常工作状况。
第2篇注浆泵施工安全技术操作规程1、注浆泵应安装在稳固的基础架或地基上,不得松动。
2、启动前,检查项目应符合下列要求:2.1各部位连接牢固;2.2电动机旋转方向正确;2.3离合器灵活可靠;2.4管路连接牢固,密封可靠,底阀灵活有效。
3、启动前,吸水管、底阀及泵体内应注满水,压力表缓冲器上端应注满油。
12-p-160泥浆泵参数介绍
REVISION HISTORY02 01.03.2005 Updated to new template PG KKRev Date(dd.mm.yyyy)Reason for issue Prepared Checked Approved CHANGE DESCRIPTION DescriptionRevision Change02 Updated to new template; content review and updateTABLE OF CONTENTS1PERFORMANCE DATA (4)2TECHNICAL SPECIFICATION (5)2.1General Dimensions (5)2.2Specifications for the 12-P-160 (6)1 PERFORMANCEDATALiner size, inches (mm)7 ¼”(184.2)7”(177.8)6 ¾”(171.5)6 ½”(165.1)6 ¼”(158.8)6”(152.4)5 ¾”(146.1)5 ½”(139.7)5”(127)4 ½”(114.3)Max. Discharge Pressure, psi (kg/cm2) with high pressure Fluid End† 3200(225)3430(241.1)3690(259.4)3980(279.8)4305(302.7)4670(328.3)5085(357.5)5555(390.5)6720(472.4)7500(527.2)Pump Speed spm Input HP,HP (kW)Hyd.** HP,HP (kW)GPM**(LPM**)GPM**(LPM**)GPM**(LPM**)GPM**(LPM**)GPM**(LPM**)GPM**(LPM**)GPM**(LPM**)GPM**(LPM**)GPM**(LPM**)GPM**(LPM**)120*1600*(1193*)1440(1074)*** ***669(2533)621(2349)574(2172)529(2002)486(1840)444(1682)367(1389)297(1124)100 1333(994)1200(895)643(2435)600(2270)558(2111)517(1958)478(1810)441(1668)405(1533)370(1401)306(1158)248(938)80 1067(796)960(716)515(1948)480(1816)446(1689)414(1566)383(1448)353(1334)324(1226)296(1121)245(927)198(750)60800(597)720(537)388(1461)360(1362)335(1267)310(1175)287(1086)264(1001)243(920)222(841)184(697)149(564)40533(397)480(358)257(974)240(908)223(844)207(783)191(724)176(667)162(613.1)148(561)122(462)99(375)Volume/Stroke, gal. (Liters)6.433(24.35)5.997(22.70)5.576(21.11)5.171(19.58)4.781(18.10)4.406(16.68)4.046(15.32)3.702(14.02)3.060(11.58)2.478(9.38)*Rated maximum input horsepower and speed**Based on 90% mechanical efficiency and 100% volumetric efficiency ***Operation over 675 gpm could result in reduced valve life†5,000 PSI Fluid End configuration available2 TECHNICALSPECIFICATIONDimensions2.1 General ArrayNOTE: Center of Gravity is for complete pump less sprocket2.2 Specifications for the 12-P-160DimensionsHeight, floor to center of front inlet suction, inches (mm) 16 ½ (419)Height, floor to center of discharge, inches (mm) 45 ¼ (1149)Overall length over skids, inches (mm) 209 (5309)Width over frame, inches (mm) 78 5⁄8 (1997)Width over pinion shaft, inches (mm) 113 ¾ (2889)Height, floor to top of gear case, inches (mm) 75 (1905)Height over fluid cylinders, inches (mm) 62 15⁄16 (1599)Weight-complete, less sheave, lbs. (kg) 54,700 (24,810)Fluid ConnectionsSuction connection 10” ASA-150 lb. R.J. flangeDischarge connection, cross 6” API-5000 lb. R.J. flangeCapacity DataMaximum liner bore, inches (mm) 7 ¼ (184.2)Stroke, inches (mm) 12 (304.9)Maximum input horsepower (kW) 1600 (1193)Rated pump speed, spm 120Pinion speed, rpm 413(791)Hydrostatic test pressure of fluid cylinders, psi (kg/cm2) 11,250Mechanical DataFluid cylinder Steel, 2 piece interchangeable modular designValves, API number MOD. 7Valve seats Bottom shouldering, modified for high pressurePiston rod-piston connection Piloted and shouldered, National CB-4Piston rod-intermediate rod connection Piloted and shouldered, metal-to-metal lockType of gears Relieved herringboneGear ratio 3.439:1Gear and pinion Through hardened alloyType of crosshead pin TaperedNumber and type of pinion shaft bearing 2 self aligning rollerNumber and type of main bearing 2 double row tapered rollerNumber and type of crosshead bearing 3 double row needleNumber and type of crankshaft-connecting rod bearing 3 cylindrical rollerDouble extension on pinion shaft, inches (mm) 9 ¼ Dia. x 18 ½ Long (234.95 x 469.9)Sprocket with QD Hub Type S-Dual Electric Motor DriveTwo- 75T 1½” pitch quint.(Drive sprocket 1200 RPM max.)Ind. or rig drive-drive sprocket 1000 rpm max. 75T 1½” pitch octupleInd. or rig drive-drive sprocket 1100 rpm max. 75T 1½” pitch tenwideSheave, QD Hub Type S 53” OD 24-8V Section belts。
9.NJ—160A型水泥净浆搅拌机
作业指导书
编：JGSY-CZ-009
第1版第0次修改
标题：NJ-160A型水泥净浆搅拌机操作规程
共1页第1页
1、 打开电源开关，红灯亮表示接通电源。
2、 把两个钮子开关分不置于“自动”和“停”位置。
3、 搅拌锅和搅拌叶片用湿布擦过，先将水倒入搅拌锅内，然后在5-10秒 内把500克水泥加入水中，将搅拌锅放在搅拌机的锅座上，升至搅拌位置， 按下程控器启动按钮既完成低速120秒一一停15秒（将叶片和锅壁上的水 泥浆刮入锅中间）一快速120秒一停机。
4、 拨动手柄使搅拌锅下移，逆时针转搅拌锅至松开位置，取下搅拌锅。
5、 每次使用后赶忙完全清除搅拌叶与搅拌锅内外残余的水泥浆。
250泥浆泵说明书
BW-250型注浆泵（与原件说明书1页～17页同步）注浆泵的用途及说明注浆泵是地质勘探主要配套设备之一。
主要作用是在岩心钻探过程中向钻孔内供给冲洗液（泥浆或清水），使之在钻孔中循环，以达到携带岩屑返回地表面，保持孔底干净、并冷却与润滑钻头及钻具、保护孔壁防止垮塌、以及帮助钻进等目的。
故注浆液俗称钻探的“血液”，说明作用重大，因而注浆泵性能的优劣直接影响整个钻进效率的高低。
BW-250型注浆泵为卧式三缸往复单作用活塞泵，（见附图1）。
该泵具有两种缸径和四挡速度。
大缸径（φ80mm）可作1000米大孔径钻机配套设备，小缸径（φ65mm）可作1500米小孔径钻机配套设备，两种缸径都具有四档排量，可供不同孔径孔深使用，（由于流量挡数有限，仍须保留三通作流量调节机构）。
这样即可在满足钻孔内冲洗液量的基础上减少三通回水量，因而减少冲洗液对三通的磨损和动力消耗。
因为采用在泵体内四挡变速的结构，因而外形尺寸和重量不大且分解性好，便于在山地搬运，不但能排送清水，也能排送相当浓的泥浆，所以适合地质勘探使用。
BW-250型注浆泵和BW-200型注浆泵可作为地基处理工程中的水泥浆灌注泵，输送水泥浆的水灰比可达1：1。
BW-200型注浆泵是为冲击迥转钻进配套而设计的一种新型泥浆泵，它是BW-250型注浆泵的一种变形产品，绝大部分另部件均可通用。
故泵的构造、使用操作、拆卸与装配、润滑、故障原因及消除方BW预防性检查，滚动轴承规格、总装图及各部件的部装图等均可参考BW一250型注浆泵使用说明书。
易损件除缸套（200-01-06）、活塞座(200-01-07)、活塞(200-0108)、连杆下瓦（200-0402-05）、连杆上瓦（200-0402-06）和弹簧(200-03-22)等六项外，其余均与BW、250泵相同。
故本说明书以BW-250泥浆泵为主要说明对象。
本泵所用冲洗液不应含有对泵金属及橡胶件起腐蚀作用的化学杂质。
使用泥浆时推荐比重1.03～1.10，粘度为18-25秒，含砂量不大于4%，PH值7-8。
BWZ250使用说明书
BWZ-250/50型泡沫水泵增压装置使用说明书一．概述 (1)二．用途与特点 (1)三．工作原理 (2)四．技术性能指标 (3)五．增压缸结构及管线连接 (4)六．使用与维护 (5)七．密封件明细 (8)八．配套装置 (8)九．说明 (9)一.概述泡沫钻进作为一种先进的钻探技术方法已为全世界钻探同行所公认，但实施该项技术需采用高压泡沫输送设备。
目前西方国家均采用高压空压机和泡沫计量泵的匹配方式组成钻进时的泡沫供送体系，但这种方式高压空压机技术要求高，价格昂贵，一次投资大，功率消耗多，故成为我国目前推广泡沫钻进技术的主要障碍之一。
1990年吉林大学（原长春地质学院）开始研究，在已有往复式泥浆泵上安装一套增压装置，用低压空压机供气，形成一套泡沫输送设备，并取得成功。
现已开发出BWZ-250型、BWZ-320型、BWZ-600型、BWZ-850型、BWZ-1100型及BWZ-1200型等系列泡沫水泵增压装置，经宁夏、北京、河北、甘肃、新疆和福建等地应用取得显著效果。
该成果已获得国家专利，并于1996年和2003年分别对BWZ-250/50和BWZ-1100/50型增压装置进行了国土资源部组织的专家鉴定，鉴定意见是：泡沫装置性能可靠，先进适用，经济效益显著，提供了一套新的钻进工艺和技术装备，填补了国内泡沫增压装置的空白，此项技术处于国际领先水平。
二.用途及特点（一）用途：1.文水井钻探：如西部地区水文水井钻孔较深，施工地表缺水，地层破碎漏失，故采用泡沫水泵增压装置进行深孔泡沫钻进为首选方法。
可供选择的水泵增压装置型号有BWZ-600型、BWZ-850型、BWZ-1100型和BWZ-1200型等。
2.固体矿床钻探：在缺水地区，常规钻探需使用大量水，并且有的地层又漏失，常规用水钻探方法无法施工，只能使用泡沫钻进。
可供选择的水泵增压装置型号有BWZ-250型、BWZ-320型等。
3.地热井和煤层气井钻探：地热井和煤层气井钻探中，钻到目的层使用泥浆进行堵漏钻进，常易堵塞目的层，导致洗井困难，以及影响热水井出水量和煤层气产量，使用本成果提供的方法，可彻底解决上述问题。
Wastecorp Mud-Sucker 泥浆泵说明书
PUMPS DESIGNED FOR ONE APPLICATION.YOURS. MUNICIPAL | INDUSTRIAL | COMMERCIAL | MARINE | RECREATIONALM U D -S U C K E R D I A P H R A G M P U M P S1From waste clean-ups to sewage disposal, theMud-Sucker can pump over 10,000 gallons per hour of heavy waste or debris laden water. Wastecorp Mud-Sucker’s are available in trailer mounted dolly style, stationary or cart style models with multipleThese pumps incorporate a check ball or a check flapper valve and are available in heavy duty single or double diaphragmmodels.MunicipalBelt filter press Centrifuge feed Lagoon dredging Portable clean-up Scum transfer Septage transfer Thickened sludgeIndustrialBilge pumpingBiodiesel producers Clay slurriesCommercial marine ConstructionCruise ship waste transferExplosive jelly Ferric chloride Fiberboard filler Golf course lagoons Leisure marine Lime slurryLocomotive tankers & rest room waste.Metal slurry transfer Mining waste Paint transferPassified chemical sludgePharmaceutical Polymer transfer Pulp and paper Raw latexShip bilge transfer Waste oil sludgeFood ProcessingBeefColostrumFruit & vegetable Pork Poultry SeafoodSugar refining TanneryVegetable oilY our Pumping Application and Wastecorp’s Mud-Sucker.®T H E P U M P W I T H A T T I T U D E.2CONTENTS2FA SERIES5-61 ½”- 2” connection sizes. Pump up to 50 GPM.3FA SERIES7-83“ aluminum Pump up to 1 ½”- 2”connection sizes. Pump up to 80 GPM.B SERIES PROFESSIONAL9-103“ or 4” ball valve style pumps designed for heavy solids handling. Pump up to 110 GPM.DD-SERIES11-121 ½” - 4” connection sizes. Double diaphragm pumps designed for multiple fluid transfer tasks with one pump. Pump up to 280 GPM.BW SERIES133” or 4” walking beam style pumps designed for food processing waste and refinery sludge.BW-DD SERIES144” double diaphragm walking beam style pumps engineered for mining waste transfer and municipal sewage.SPECIALTY SERIES15Hydraulic pumps, air operated, grout pumps andSludge-Sucker Hand Pumps.HONEY WAGON 16SANITATION SYSTEMSFeaturing Mud-Sucker diaphragm pumps up to2” sizes. Honey wagons are designed for commercial and leisure marina’s, harbours and shipping ports Tanks available from 50 gallons to over 1000 gallons.GENUINE 17-18MUD-SUCKER ACCESSORIES.Check out our revolutionary pump tools that can increase productivity and reduce mess.™™™™™™®®DischargeDischarge(Shown in open position)Discharge flapper valve.(Shown in open position)Flapper Valve or Ball Valve,Which Mud-Sucker Style Is Right For You?T H E P U M P W I T H A T T I T U D E.4Progress Through Innovation.Pump Series Connection Size (Inches)Capacity(US GPM)Vertical (ft)Horiz.(ft)Vertical (ft)Horiz.(ft)LIGHT-MEDIUM DUTY1 F-H 1 -SUCTION DISCHARGE"182010050100Over 80 years have passed since the first walking beam style diaphragm pump roled out from the factory. This pump design with its guided valve chamber system has stood the test of time and is still used in today’s modern plunger and diaphragm pumps to prevent clogging.Today, Wastecorp Pump uses the latest technology to empower your pumping application, with quality components and unmatched customer service.Mud-Sucker Diaphragm Pumps are OEM designed and manufactured by Wastecorp Pumps in North America.M U D -S U C K E R D I A P H R A G M P U M P S5THE NEW 2FA SERIESPUMP LIKE A PRO WITH MUD-SUCKER 2FA SERIES PUMPS.Designed for Marine, and multipurpose applications available in single and double diaphragm models. You choose from electric or engine drives.The Mud-Sucker 2FA Series is designed for marine and multi-purpose applications. You choose between a 1½” or a 2” connection and electric, gas or diesel models.The 2FA features a heavy duty 7” diaphragm with a marine grade aluminum contoured velocity channel. This design improves the flow of fluids, providing a virtually clog free design.The Mud-Sucker 2FA Series is Wastecorp’s most compact self-priming design, withmost models weighing under 80 Lbs. The 2FA is designed to pump debris laden liquid or slurries such as cruise ship or pleasure boat septic tank waste and vegetable oil. The 1½ & 2FA™ can be customized with your choice of fittings and adapters to suit your specific needs. The Standard model features a single phase 1 HP; 1800 RPM, 60 Hz, 110-220V with helical parallel gear reducer.ABCA . Heavy duty shaft and crank armdesigned for heavy use applications and long life cycles.B . Marine grade aluminum pump bodyenhances fluid transfer.C . Quick connect fittings designed to fitsecurely with hoses and attachments.™™Premium ComponentsWastecorp rubber/fabric-reinforced and thermoplastic (TPE) pump diaphragm offer a combination of performance and economic benefits.These products have superior flex fatigue resistance,excellent abrasion resistance, and good temperature resistance. Increased flex life results in less downtime, lower maintenance costs and lower replacement costs for the pump user.Did You Know?The Mud-Sucker 2F Series is a popular pump to transfer vegetable oil in the production of biofuels.Mud-Sucker® 2FA-EC™• Standard single phase 1 HP; 1800 RPM, 60 Hz, 110-220V with helical parallel gear reducerT H E P U M P W I T H A T T I T U D E.6E L E N G I N E E L E C T R I C I TMud-Sucker® 2FA-M™• Featuring a Honda GX 100 3 HP engine • Available with wheel kit • Solids handling up to 1¼”* See page 11 for the double diaphragm configuration.Guard removed for clarityCONNECTION. ELECTRIC, ENGINE AND EXPLOSION PROOFDRIVE UNITS AVAILABLE.The Mud-Sucker FA™ Series heavy dutydiaphragm pump is available with amarine grade aluminum pump body,thermoplastic elastomer (TPE) diaphragmand various drive options. WastecorpPumps offers the FA™ series in twoconfigurations: stationary or wheelmounted for easy mobility and portabilityaround the job site.The FA can transfer solids up to 2¼”making it an ideal pump for heavy dutymunicipal and industrial applications.Each unit is equipped with fabricreinforced neoprene flapper valves onboth the suction and discharge, withsteel weights designed to enhance fluidtransfer of any kind.Mud-Sucker® 3FA-M Series™• Standard 5 hp gas or dieselengine• Pump up to 80 GPM• Solids handling up to 2¼”3FA SERIES ALTERNATE CONFIGURATIONSENGINE WHEEL KIT EXPLOSION PROOFMud-Sucker® 3FA-EC Series™• Standard 3 hp gas or dieselengine• Pump up to 80 GPM• Solids handling up to 2¼”Guard removed for clarity3FA Front ViewT H E P U M P W I T H A T T I T U D E.8THE SECRET IS IN A SIMPLE DESIGN.1. Long lasting neoprene diaphragm2. Cross section improves flow of liquid and sludge.3. Quick connections available to get your job done quickly.4. Heavy duty flappers are low cost and easy to replace.1234B SERIESSEVERE DUTY PUMPING POWER. CRUSH DEBRIS LADEN WASTE WITH EASE.Designed for mining, food processing, agricultural, construction,refinery sludge, petrochemicals and much more. Available in 3”and 4” connection sizes with pumping capabilities up to 110 GPM.The heavy duty Mud-Sucker B Series Professional isdesigned for the toughest sludge and slurry basedliquids known for publicworks and industrial applications.The simple and proven design is equipped with anadjustable stroke eccentric, allowing the operator toalter the flow rater and any time .Access to the pump interior is as simple asremoving the valve chamber cover. With the BSeries Professional, maintenance is easy andcost effective.The Mud-Sucker B Series has one lubricationpoint to reduce maintenance.Plus, theMud-Sucker is designed to work non stop andself primes up to. 25 ft.For Minimal Maintenance And A Long Life cycle,There is Simply No Other Pump Like a Mud-Sucker.BA. Ball valve design breaksapart up to 2 ¼”solids easily andtransfers heavy sludge.B. Heavy duty cast iron designenables you to pump the toughestsludge and slurry without highmaintenance costs.AT H E PU M P W I T H A T T I T U D E.10Mud-Sucker®3B-EC | 3B-M Series™• Capacity up to 80 GPM• 5 HP; 1750 RPM 3PH; 60 HZ460V TEFC helical parallel gear motor • 5 HP engine driven models• 13” OD TPE diaphragm• Heavy duty cast iron pump bodyMud-Sucker® 4B-M | 4B-EC Series™• Capacity up to 110 GPM • 5 HP; 1750 RPM 3PH; 60 HZ460V TEFC helical parallel gear motor • Up to 8 HP 3600 RPM engines • 14 ¾ OD TPE diaphragm• Heavy duty 5-1/8” urethane ball valve system3”4”B SERIES CUSTOM VARIATIONSI N -L I N E D O L LY T R A I L E RY our choice of gas,electric or diesel drives.A stronger sealsur r ounds the pu mp body and diaphragm.Select f r om s ev eral diaphragm styles to suit the type of fluid you are pumping.™M U D -S U C K E R D I A P H R A G M P U M P S11The 2”, 3“ and 4” Mud-Sucker doublediaphragm pump series incorporates the same design characteristics as the FA™ Series, but its double diaphragm configuration increases the operating capacity (US GPM) two-fold. This enables you to perform multiple fluid transfer tasks simultaneously.Versatile and powerful, you can mount the Mud-Sucker DD Series almost anywhere while pumping up to 280 GPM.The Mud-Sucker double diaphragm series is offered with your choice of fabric reinforced flapper valve design or heavy duty ball valve design. From clean water or debris laden liquids to thick slurries, the Mud-Sucker F-DD™ is engineered for years of trouble-free pumping with minimal replacement parts costs.CBAA. Contoured Velocity Channel Aids in handling tough slurries and debrisB. Several Sizes for The Toughest Jobs Choose from 2”, 3” and 4” connection sizes and pump up to 280 GPM.C. Powerful Drive SystemsChoose from gas, diesel or electric models up to 13 HP.Mud-Sucker® 2FDD™Wastecorp’s 2” double pump out models feature 2” suction/discharge ports and are ideal for marine, locomotive and multi-purpose pumping.• Lightweight aluminum pump casing• Choice of gas, diesel and electric• Solids handling up to 1¼”• Pump up to 50 GPMT H E P U M P W I T H A T T I T U D E.12Mud-Sucker ® B-DD ™ (Ball Valve)For high solids applications including mining, food processing petrochemicals and more. The B-DD Series is tested and proven for superior performance and wear resistance. • 3 and 4” models available • U p to 10 hp electric (single or three phase) • 10 hp gas or diesel engine • P ump up to 220 GPM • D ischarge head to 50 ft • S olids handling up to 2 ¼”Mud-Sucker® FM-DD™ (Gas or Diesel)The Mud-Sucker FM-DD Series features an ultra low maintenance design. Withfew moving parts, the DD Series is designed to outlast in the most punishing conditions. • Select from 2-4” gas models • Pump up to 280 GPM • Solids handling up to 2 ¼Mud-Sucker® FEC-DD™The heavy duty FA-DD Series features aredesigned pump body to improve performance with a wider selection of piping configurations.• Pump up to 280 GPM • Solids handling up to 2½”• Choice of electric, gas or diesel engines up to 13 HPConvenient Electric Start Feature Engine driven models start quickly to get your job done quickly.E L E C T R I C E N G I N E T R A I L E RE N C L O S U R ETHE PROVEN PERFORMER FOR OVER 80 YEARS.MUD-SUCKER WALKING BEAM DIAPHRAGM PUMPS IN 3”OR 4” MODELS. PUMP UP TO 2 ¼” SOLIDS UP TO 110 GPM.The Mud-Sucker 3BW™ and 4BW™heavy duty walking-beam Series aredesigned to transfer the toughest foodprocessing, pulp and paper, chemicaland mining wastes.Each pump is manufactured of castiron components and use a singlethermoplastic elastomer diaphragm,urethane ball valves with steel core andyour choice of urethane, cast iron,bronze or stainless steel valve seats.Heavy viscous slurry materials anddebris laden liquids pass throughthese pumps with ease.The 3” unit can pump up to 80 GPM,without adjustment or speedvariations. The 4” unit can pump upto 110 GPM, without adjustment orspeed variations.Optional fully enclosed pumpbody.A.M U D -S U C K E R D I A P H R A G M P U M P S15HYDRAULIC PUMPS• Up to 3” x 3” sizes available • Pump up to 80 GPM• Discharge head to 50 TDH • Hydraulic motor requirements: 8.5-12 GPM at 1600 PSIAIR DRIVEN PNEUMATIC PUMPS• Air consumption – up to 35 ACFM at 56 cycles/min - 85 PSI • 1 ½”-3” models available • Pump up to 80 GPM• Discharge head up to 50 TDHSLUDGE SUCKER ® GROUT PUMPS• 18 – 25 GPM at 12 PSI pressure • Dimensions: 23” x 12” x 20” • Large hopper/funnel• Contoured lever action handle • Ideal for heavy duty public works applicationsSLUDGE SUCKER ® HAND PUMPS• Size: 1” or 1 ½” inlet / outlet • Reinforced buna flapper valve• Available in bronze or marine gradealuminum with standard stainless steel fittingsKeep Your Mud-Sucker ® Operating Like New With genuine maintenance kits.CASE IN POINT...CASE IN POINT...Wastecorp’s Sludge Sucker® Hand Pump Series pump out trenches, manholes and telephone land line infrastructure projects for cable operators, telephone and wireless operators and public utilities worldwide.Wastecorp offers FLEET PRICING for 50 or more units. Call us to find out more.THEP U M P W I T H A T T I T U D E.16Honey WagonFEATURING WASTECORP MUD-SUCKER PUMPS. FROM 50 GALLON - 1000 GALLON AND BEYOND. FOR MORE INFORMATION VISIT /mudsucker/marine.htmlSingle Axle• Select from 150-300 gallon sizes• Features a Mud-Sucker ® gas or electric 2FA Series pump• Convenient rear discharge valve • Heavy duty tank reduces odorsRinse Tank Sanitation System• Features a separate 55 gallon rinse tank to sanitize hoses and attachments• 150 gallon primary waste holding tank • Choose from 1½” -2” Mud-Sucker Pumps • Heavy duty axle and hose systemsDual Axle - Severe Duty• Select from 500, 800 and 1000 gallon sizes• Heavy duty flapper check valve keeps waste moving quickly• Engineered for high sewage and slurry content• Ideal for high volume marine or rec- reational applications-S UC K E RD I A P H R A G M P U M P S17STRAINERS & COUPLINGSHOSES & HOSE PACKAGESHose AssemblyEverything You Need To Get Your JobDone.• Select from 25’ or 50’ packages• Superior abrasion & crush resistance• Premium hose resists kinking• Premium suction tool and fittings• Improved double helix design allowsfor added flexibility & durability evenin sub-zero temperaturesGet a precision fit for collapsible and crush proof hoses.Components designed to improve your pump flow.Pump StrainersPump strainers improve flow bypreventing debris from enteringyour pump. Choose from a varietyof solids strainers, skimmers, pipeand more.Foot ValveWastecorp foot valves featurea built-in strainer to help youtransfer sewage and slurry• Sizes available from 2”- 6”Couplings and Quick Connect FittingsWastecorp offers a wide variety ofcouplings and fittings that providea secure fit to your hose and pump.Severe Duty Discharge Hose• Sizes available up to 300 ft• Temperature range from 5°f - 170°f• Designed for agricultural, marineconstruction, industrial, miningirrigation applications and more• Ultraviolet inhibitors reduce aging and weather checking• Made with factory-installed poly weld cuffsM U DWastecorp Universal RV Adapter Allows for quick removal of holding tank wastewater (brown and black) from any recreational vehicle.The Universal RV adapter now features acheck valve to prevent back flow, giving you the most sanitary pump out ever.Ball Valve Lifting TongsNever Touch a Check Ball Again!This heavy duty ball lifter is designed to last a lifetime. Made of heat treated steel with largegrip handles, lifting tongs are a valuable tool forany pump operator needing to remove ballvalves from Mud-Sucker® B Series™ and DDSeries™ (ball valve style) pumps.The extended handle and finely ground pointsfirmly grip the ball to ensure easy and precise removal or adjustment.A WA S T E C OR P I N N O V A T I O NSUCTION TOOLSThe Pump Mover.Maneuver any Mud-Sucker®trailer mounted pumpwithout the help of a vehicle.Always Thirstyfor Debris Laden Liquids.The Gulper is a sanitary way to remove water,wastewater and debris for industrial facilitiesfishing vessels, recreational boats, marinas,hotel and resort properties and much more.Connects to any 1½"-3" hoses and mostpump makes.Simple to UseOnce completed, simply pushback on the handle to releasethe seal.New! Check ValveThe heavy duty check valve preventsback-flow and improves suction forquick and sanitary fluid transfer.OUR BEST SELLING ACCESSORIESOUR BEST SELLING ACCESSORIESSAVE 10% WITH YOUR NEW MUD-SUCKER PUMP ORDER.MAKE YOUR JOB EASIER.T H E P U M P W I T H A T T I T U D E.18E-mail:******************PUMPS DESIGNED FOR ONE APPLICATION.YOURS.WastecorpPumpsat1.888.829.2783orbyE-mail:******************。
F1600泥浆泵组使用说明书
表3泵驱动装置（二）零部件明细表
序号
图号或标准号
名称
数量
备注
1
3H114.03.12.00
垫片组
1
2
3H114.08.06.00
小底座
1
3
YJ31电机（左进风右接线）720kW
1
外购
4
3H114.08.05.02
定位块
6
5
GB/T5782-2000
螺栓M36×150
8
标准件
6
GB/T6170-2000
3.2
将3NB1600钻井泵安装在大底座上时，需要对皮带轮进行调整。调整方法是用两根细钢丝沿两个皮带轮的一个平面张紧。一根在中心线之上，一根在中心线之下，然后移动大皮带轮直至两根钢丝和皮带轮四个点接触时，（不同面误差应小于2.5mm）时，可以确定两个皮带轮已对中，再将各部定位牢靠。
第4章
4.1
对设备的正常维护、精心保养是确保设备正常运转、提高设备使用寿命的重要环节。用户在使用泵装置前应仔细阅读说明书和随机所带的相应资料。
图4 3NB1600泵装置传动系统图
第3章
井场地面应平整坚实，推荐使用水泥硬化地面。将3NB1600泵装置按井场平面布置就位，连接好泵组与泥浆罐之间的吸入管线。将驱动装置就位，用螺栓将泵组大底座和驱动装置连接在一起。安装好调节装置，调整大小皮带轮共面，调整皮带的张紧。安装好皮带护罩。检查电动机、驱动装置轴承座，3NB1600钻井泵腔内是否按规定加注了足量的润滑油品。
额定功率720kW
额定转速1000r/min
最高恒功率转速1180r/min
3)皮带传动
带泵皮带2×（2×4ZV25J-8000+5ZV25J-8000）
WT泥浆泵使用中文说明书(新)
WT 系列泥浆泵操作手册 零件清单KOSIKA亲爱的顾客:衷心感谢您购买 水泵机组。
我们衷心希望您能安全使用这种水泵机组取得最佳效果。
本说明书详尽地介绍了如何使用该水泵,请仔细阅读。
这本用户使用说明书叙述了日本大新水泵的操作和维修，此版本的所有内容是按最新产品内容印刷的。
公司保留在任何时间修改内容的权力而不另行通知并不承担任何责任。
除非书面许可，此版本任何部分不得翻印。
本手册应视为机组的重要部分，即使机器转手也应附上。
安全标识您和他人的安全都是至关重要的，我们已经将要注意的地方在书中或机身上做了标注，在使用前，请认真阅读。
这些词的意思是：如果没有按照指示操作，将会有死亡或是重伤的可能。
.如果没有按照指示操作，将会有死亡或是重伤的可能。
如果没有按照指示操作，将会有受伤的可能。
每个标识都会告诉您存在着某种危险，如何操作才能避免或减少危险发生。
预防危害的标示您也将会看到其他重要的提示标识： 注意。
这个词的意思是:如果您没有按指示进行操作，您的机组或其他财产可能有损坏 这些信息是帮助防止您的机组、或者其他财产或环境可能遭到损害。
ＫＯＳＩＫＡＫＯＳＩＫＡ目录1.安全标识的位置 (3)2.安全须知 (4)3.部件 (5)4.控制器 (6)5.开机前准备 (7)6.发动机起动 (11)7. 操作 (13)8.停机 (14)9.维修保养 (15)10.运输和储存 (20)11.故障诊断 (22)12.性能参数 (24)13.零件分解图 (25)1. 安全标识的位置这些标示警告您潜在的危害及可造成的严重伤害。
仔细阅读。
如果标识破损无法阅读，请联络大新的经销商更换。
高温部件，请勿触碰HOT! CHAUD!提醒：使用前请仔细阅读本产品使用说明书！小心：1． 使用前请务必向水泵体内加入足够的水 2． 拧紧进水管和出水管的接口处。
2.安全须知您和他人的安全是非常重要的，我们在机组的机身及手册中已标注了安全标识，请仔细阅读。
双缸泥浆泵操作规程(3篇)
第1篇一、概述双缸泥浆泵是一种广泛应用于工程钻探、矿山开采、基础施工等领域的机械设备，其主要功能是输送泥浆、清水等介质。
为确保操作安全、提高工作效率，特制定本操作规程。
二、操作前的准备1. 确认设备完好，检查各部件是否齐全、紧固，尤其是泵体、泵盖、轴承等关键部件。
2. 检查电机、电缆、控制箱等电气设备，确保绝缘良好，无破损。
3. 检查油箱油位，确保有足够的润滑油。
4. 确认泵进出口管道、阀门、接头等连接部位无泄漏。
5. 熟悉操作面板各按钮、开关、仪表的功能。
三、操作步骤1. 启动前，将泵体、泵盖、轴承等关键部件涂上润滑油。
2. 检查油箱油位，确保有足够的润滑油。
3. 将启动开关置于“关”位置，按下启动按钮，启动电机。
4. 观察电机运转是否正常，如有异常，立即停机检查。
5. 检查泵进出口管道、阀门、接头等连接部位，确保无泄漏。
6. 将启动开关置于“开”位置，开始泵送作业。
7. 逐步调整泵送压力，确保泵送压力稳定。
8. 观察泵送介质流量、压力、温度等参数，确保在正常范围内。
9. 定期检查油位、润滑油质量，及时补充或更换润滑油。
10. 在泵送过程中，注意观察泵体、泵盖、轴承等关键部件的温度，如有异常，立即停机检查。
11. 泵送作业结束后，将启动开关置于“关”位置，关闭电机。
12. 检查泵进出口管道、阀门、接头等连接部位，确保无泄漏。
13. 清洁设备，将润滑油涂在关键部件上。
四、注意事项1. 操作人员应熟悉设备性能、操作规程，确保操作安全。
2. 操作过程中，注意观察设备运行状态，发现异常立即停机检查。
3. 操作过程中，严禁将手、脚等部位伸入泵体、泵盖等部位。
4. 泵送介质温度过高或过低时，应采取相应措施，确保设备正常运行。
5. 操作过程中，严禁在设备运行状态下进行维护、检修。
6. 严禁超负荷运行，避免设备损坏。
7. 严格遵守安全操作规程，确保操作安全。
五、维护保养1. 定期检查设备，确保各部件无损坏、磨损。