基本的加工工序—切削,镗削和铣削外文文献翻译、中英文翻译、外文翻译
加工工序中英文对照
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分類序號加工程序工類代號
英文中文
一1 MATERIAL PREPARTATION 備料P 料
2 SHAPER MACHINING 鉋削SP 鉋
3 TURNING 車削T 車
4 BRAZING & WELDING 焊接WI 焊
5 MILLING A.B.C. 銑削M1,M2,M3 銑
6 MACHINE CENTER NC銑削中心NC 銑削中心
7 SLOT DRILLING 深孔鑽SD 深孔鑽
8 REAMING 鉸孔R 鉸孔
二9 HEAT TREATMENT 熱處理HT 熱處理
10 HIGH TEMPER 高溫回火HP 高回
11 LOW TEMPER 低溫回火LT 低回
12 SUBCOOL 深冷處理SU 深冷
13 超深冷處理SSU 超深冷
14 ANODIZING 陽極處理AZ 陽極
15 HARD ANODIZING 硬質陽極處理HA 硬陽HAZ
16 BLACK OXIDIXING 染黑處理BZ 染黑
三17 SURFACE GRINDING A.B.C. 研磨G1,G2,G3 平磨
18 ELECTRIC DISCHARGE MACHINING E.D.M. 放電加工E1,E2,E3 放電
19 WIRE CUTTING 線切割WE 線切
20 CENTERLESS GRINGING 無心磨CG 心磨
21 INTERNAL GRINDING 內心磨IG 內磨
22 JIG BORING 治具搪孔JB 搪孔
23 JIG GRINDING 治具研磨JG 治磨
24 PROFILE GRINDER 光學投影研磨PG 光學研磨
25 LAPPING 研光LP 研光。
最新机加工专业英语大全
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实用机加工专业英语对照【大全】机械加工专用术语中英文对照,金属加工专业词中英对照,机械加工英语怎么说、英语单词怎么写、例句等信息。
1.1切削加工概述切削cutting;加工machining;金属切削metal cutting (metal removal);金属切削工艺metal-removal process;金属工艺学technology of metals;机器制造machine-building;机械加工machining;冷加工cold machining;热加工hot working;工件workpiece;切屑chip;常见的加工方法universal machining method;钻削drilling;镗削boring;车削turning;磨削grinding;铣削milling;刨削planning;插削slotting锉filing划线lineation;錾切carving;锯sawing;刮削facing;钻孔boring;攻丝tap1.2零件表面构成及成形方法变形力deforming force变形deformation;几何形状geometrical;尺寸dimension精度precision;表面光洁度surface finish;共轭曲线conjugate curve;范成法generation method;轴shaft1.3机床的切削运动及切削要素主运动main movement;主运动方向direction of main movement;进给方向direction of feed;进给运动feed movement;合成进给运动resultant movement of feed;合成切削运动resultant movement of cutting;合成切削运动方向direction of resultant movement of cutting 切削速度cutting speed;传动drive/transmission;切削用量cutting parameters;切削速度cutting speed;切削深度depth of cut;进给速度feed force;切削功率cutting power1.4金属切削刀具合金工具钢alloy tool steel;高速钢high-speed steel;硬质合金hard alloy;易加工ease of manufacturing切削刀具cutting tool刀具cutter;车刀lathe tool;主切削刃main cutting edge;副切削刃assistant cutting edge;刀体tool body刀柄tool shank;前刀面rake face;主后刀面major flank;刀尖nose of tool;主剖面系tool orthogonal plane system;切削平面tool cutting edge plane;主剖面tool orthogonal plane;切削宽度width of the uncut chip;进给平面系assumed working plane system;加工表面transient surface;前角rake angle;后角clearance angle;主偏角tool cutting edge angle;刀尖角nose angle1.5刀具切削过程及磨削机理塑性变形plastic distortion;微观组织,显微结构microstructure切削力cutting force;切削温度cutting temperature;积屑瘤built-up edge;刀尖磨损nose wear;月牙洼crater;残留应力residual stress;应力stress;硬度rigidity机加工设备英语CNC bending presses 电脑数控弯折机CNC boring machines 电脑数控镗床CNC drilling machines 电脑数控钻床CNC EDM wire-cutting machines 电脑数控电火花线切削机CNC electric discharge machines 电脑数控电火花机CNC engraving machines 电脑数控雕刻机CNC grinding machines 电脑数控磨床CNC lathes 电脑数控车床CNC machine tool fittings 电脑数控机床配件CNC milling machines 电脑数控铣床CNC shearing machines 电脑数控剪切机CNC toolings CNC刀杆CNC wire-cutting machines 电脑数控线切削机Conveying chains 输送链Coolers 冷却机Coupling 联轴器Crimping tools 卷边工具Cutters 刀具Cutting-off machines 切断机Diamond cutters 钻石刀具Dicing saws 晶圆切割机Die casting dies 压铸冲模Die casting machines 压铸机Dies-progressive 连续冲模Disposable toolholder bits 舍弃式刀头Drawing machines 拔丝机Drilling machines 钻床Drilling machines bench 钻床工作台Drilling machines,high-speed 高速钻床Drilling machines,multi-spindle 多轴钻床Drilling machines,radial 摇臂钻床Drilling machines,vertical 立式钻床drills 钻头Electric discharge machines(EDM) 电火花机Electric power tools 电动刀具Engraving machines 雕刻机Engraving machines,laser 激光雕刻机Etching machines 蚀刻机Finishing machines 修整机Fixture 夹具Forging dies 锻模Forging,aluminium 锻铝Forging,cold 冷锻Forging,copper 铜锻Forging,other 其他锻造Forging,steel 钢锻Foundry equipment 铸造设备Gear cutting machines 齿轮切削机Gears 齿轮Gravity casting machines 重力铸造机Grinder bench 磨床工作台Grinders,thread 螺纹磨床Grinders,tools & cutters 工具磨床Grinders,ultrasonic 超声波打磨机Grinding machines 磨床Grinding machines,centerless 无心磨床Grinding machines,cylindrical 外圆磨床Grinding machines,universal 万能磨床Grinding tools 磨削工具Grinding wheels 磨轮Hand tools 手工具Hard/soft and free expansion sheet making plant 硬(软)板(片)材及自由发泡板机组Heat preserving furnaces 保温炉Heating treatment funaces 熔热处理炉Honing machines 搪磨机Hydraulic components 液压元件Hydraulic power tools 液压工具Hydraulic power units 液压动力元件Hydraulic rotary cylinders 液压回转缸Jigs 钻模Lapping machines 精研机Lapping machines,centerless 无心精研机Laser cutting 激光切割Laser cutting for SMT stensil 激光钢板切割机Lathe bench 车床工作台Lathes,automatic 自动车床Lathes,heavy-duty 重型车床Lathes,high-speed 高速车床Lathes,turret 六角车床Lathes,vertical 立式车床Lubricants 润滑液Lubrication Systems 润滑系统Lubricators 注油机Machining centers,general 通用加工中心Machining centers,horizontal 卧式加工中心Machining centers,horizontal & vertical 卧式及立式加工中心Machining centers,vertical 立式加工中心Machining centers,vertical double-column type 立式双柱加工中心Magnetic tools 磁性工具Manifolds 集合管Milling heads 铣头Milling machines 铣床Milling machines,bed type 床身式铣床Milling machines,duplicating 仿形铣床Milling machines,horizontal 卧式铣床Milling machines,turret vertical 六角立式铣床Milling machines,universal 万能铣床Milling machines,vertical 立式铣床Milling machines,vertical & horizontal 立式及卧式铣床Mold & die components 模具单元Mold changing systems 换模系统Mold core 模芯Mold heaters/chillers 模具加热器/冷却器Mold polishing/texturing 模具打磨/磨纹Mold repair 模具维修Molds 模具Nail making machines 造钉机Oil coolers 油冷却器Overflow cutting machines for aluminium wheels 铝轮冒口切断机P type PVC waterproof rolled sheet making plant P型PVC高分子防水PCB fine piecing systems 印刷电器板油压冲孔脱料系统Pipe & tube making machines 管筒制造机Planing machines 刨床Planing machines vertical 立式刨床Pneumatic hydraulic clamps 气油压虎钳Pneumatic power tools 气动工具Powder metallurgic forming machines 粉末冶金成型机Presses,cold forging 冷锻冲压机presses,crank 曲柄压力机Presses,eccentric 离心压力机Presses,forging 锻压机Presses,hydraulic 液压冲床Presses,knuckle joint 肘杆式压力机Presses,pneumatic 气动冲床Presses,servo 伺服冲床Presses,transfer 自动压力机Pressing dies 压模Punch formers 冲子研磨器Quick die change systems 速换模系统Quick mold change systems 快速换模系统Reverberatory furnaces 反射炉Rollers 滚筒Rolling machines 辗压机Rotary tables 转台Sawing machines 锯床Sawing machines,band 带锯床Saws,band 带锯Saws,hack 弓锯Saws,horizontal band 卧式带锯Saws,vertical band 立式带锯shafts 轴Shapers 牛头刨床Shearing machines 剪切机Sheet metal forming machines 金属板成型机Sheet metal working machines 金属板加工机Slotting machines 插床spindles 主轴Stamping parts 冲压机Straightening machines 矫直机Switches & buttons 开关及按钮Tapping machines 攻螺丝机Transmitted chains 传动链Tube bending machines 弯管机Vertical hydraulic broaching machine 立式油压拉床Vises 虎钳Vises,tool-maker 精密平口钳Wheel dressers 砂轮修整器Woven-Cutting machines 织麦激光切割机内容来源网络,由深圳机械展收集整理!更多相关内容,就在深圳机械展!。
MILLING铣削-中英文对照
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MILLING(铣削)——中英文对照MILLINGMilling is a basic machining process in which the surface is generated by the progressive formation and removal of chips of material from the workpiece as it is fed to a rotatin旋转g cutter in a direction perpendicular to the axis of the cutter. In some cases the workpiece is stationary 固定 and the cutter is fed to the work. In most instances a multiple-tooth 多齿cutter is used so that the metal removal rate is high, and frequently the desired surface is obtained in a single pass of the work.The tool used in milling is known as a milling cutter. It usually consists of a cylindrical body which rotates on its axis and contains equally spaced peripheral teeth that intermittently engage and cut the workpiece. 1 In some cases the teeth extend part way across one or both Ends of the cylinder.铣削是机械加工的一个基础方法。
机械制造专业外文翻译--切削,钻削
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外文原文:.SawingSawing is the parting of material by using metal disks, blades, bands, or abrasive disks as the cutting tools. Sawing a piece from stock for further machining is called cutoff sawing, while shaping of forming a piece is referred to as contour sawing.Machine sawing of metal is performed by five types of saws or processes: hacksawing, babd sawing, cold sawing, friction sawing, and abrasive sawing.Hacksaws are used principally as cutoff tools. The toothed blade, held in tension,is reciprocated across the workpiece. A vise holds the stock in position. The blade is fed into the work by gravity or spring. Sometimes a mechanical or hydraulic feed is used. Automatic machines, handling bar-length stock, are used for continuous production.Band saws cut rapidly and are suited for either cutoff or contour sawing. The plane in which the blade operates classifies the machine as being either vertical or horizontal. Band saws are basically a flexible endless band of steel running overpulleys or wheels. The band has teeth on one side and is operated under tension. Guides keep it running true. The frame of the horizontal type is pivoted to allow positioningof the workpiece in the vise. Horizontal machines are used for either straight or angular cuts. A table that supports the workpiece and the wide throat between theupright portions of the blade makes the vertical band saw ideal for contour work. Band saws operating at high speed are frequently used as friction saws.Cold sawing is principally a cutoff operation. The blade is a circular disk with cutting teeth on its periphery. Blades range in size from a few inches to several feetin diameter. The cutting teeth may be cut into the periphery of the disk or they may be inserts of a harder material. The blade moves into the stock with a positive feed. Stock is positioned manually in some cold-sawing machines, while other models are equipped for automatic cycle sawing.Friction sawing is a rapid process used to cut steel as well as certain plastics. This process is not satisfactory for cast iron and nonferrous metals. Cutting is done as the high-speed blade wipes the metal from the kerf after softening it with frictional heat. Circular alloy-steel blades perform cutoff work, thile frictional band saws doboth cutoff and contour sawing. Circular blades are frequently cooled by water or air. Circular blades are adcanced into the work, thile thick work-pieces require power-table feed then friction-cut on a band saw.Abrasive sawing is a cutoff process using thin rubber or bakelite bonded abrasive disks. In addition to steel, other materials such as nonferrous metals, ceramics, glass, certain plastics, and hard rubber are cut by this method. Cutting is done by the abrasive action of the grit in the disk.Abrasive disks are operated either wet or dry. For heavy cutting a cooling agent is generally used. The workpiece is firmly held while the wheel traverses through it. Machines are made in manually operated and automatic models.DrillingHoles are one of the most common features in products manufactured today. There-fore, drilling and other related processes and tools are extremely important. Holes as small as 0.005in.may be drilled using special techniques. On the other hand , holes larger than 2 to 221in. in diameter are seldom drilled, because other processes and techniques are less expensive.The twist drill (shown in Fig.12-3) is the most common type of drill. The shank of the drill is held by the machine tool, which in turn imparts an rotary motion. This shank of the drill is held by the machine tool. Which in turn imparts a rotary motion. This shank may be straight or tapered. The body of the drill is typically made up of two spiral grooves known as flutes, which are defined by a helix angle that is generally about 30ºbut can vary depending on the material properties of the workpiece. The point of the drill (see Fig.12-3) generally form a 118ºangle and includes a 10 clearance angle and chisel edge. The chisel edge is flat with a web thickness of approximately 0.015 * drill diameter. This edge can cause problems in hole location owing to its ability to “walk ” on a surface before engaging the workpiece. In the case of brittle materials,drill point angles of less than 118º are used, while ductile materials use larger points angles and smaller clearance angles.Complex hole configurations may often be called for; these include multiple diameters, chamfers, countersinks, and combinations of these, as illustrated in Fig.12-4. In each of these cases in is possible to make special combination drills that can produce the configurations shown in a single operation. Although expensive, they can be economically justified for sufficient volume.The flat chisel edge, which can “walk” on the surface of the workpiece, and the long , slender shaft and body of the twist drill, which can deflect, make it difficultto machine holes to tight tolerances. A combination center drill and countersink can be used to accurately start a hole, owing to its small web thickness and its tendency to deflect only very small amounts (because of a relatively large diameter-to-lengthratio) . Truing of the hole to make it straight is accomplished by boring. Reaming the hole provides a better finish as well as more accurate sizing.The feed rate of a drill is normally proportional to its diameter, because it depends on the volume of chips the flutes can handle. However the feed is independent of thecutting speed, which is a function of the tool-work combination. A rule of thumb would give a feed rate as approximately d/65,so that a 3/4-in.-diameter drill would have afeed rate of about 0.012 in. /rev. Although the hole wall tends to support the drill when the hole depth exceeds three times the drill diameter, there is a tendency for buckling to occur and the feed rate should be reduced.Most drills are made from high –speed steel because of its relatively low cost and ease of manufacture. Some types of carbide drills are now available commercially. The demands of numerically controlled machine tools have led to the development of drills that will produce pore precise holes and that will originate a hole in line with the centerline of the drill-press spindle. Drills that have heavier webs, less stickout, double margins, and are ground with a spiral point help meet these new demands.ReamingReaming is a machining process for enlarging, smoothing and/ or accurately sizing existing holes by means of means of multiedge fluted cutting tools (reamers) . As thereamers and / or workpiece is rotated and advanced relative to each other, chips are produced to remove relatively small amounts of material from the hole wall. Reaming may be performed on the same type of machines used for drilling.Accuracy of the hole and quality of finish produced by reaming depends primarily upon the condition of the starting bole, rigidity of the machine and fixture, correct speeds and feeds, a suitable and properly applied cutting fluid, and precise resharpening of dull tools.Since stock removal is small and must be uniform in reaming , the starting holes (drilled or otherwise produced) must have relatively good roundness, straightness, and finish. Reamers tend to follow the existing centerline of the hole being reamed, and in limited instances it may be necessary to bore the holes prior to reaming to maintain required tolerances. With the proper conditions and operating parameters, reaming can produce close tolerances and smooth finishes.ReamersAreamer is a rotary cutting tool, generally of cylindrical or conical shape, intended for enlarging and finishing holes to accurate dimensions. It is usually equipped with two or more peripheral channels or flutes, either parallel to its axis or in a right– or left-hand helix as required. Those with helical flutes provide smooth shear cutting, are less subject to chatter, and produce a better finish. The flutes form cutting teeth and provide channels for removing the chips.Kinds of ReamersReamers are made in many different forms, including solid and inserted-blade types, adjustable and nonadjustable; they are available for either manual operation (hand reamers) or for machine use (chucking reamers). Materials from which cutting elements of most production reamers are made include high-speed steeland cemented carbides. of most production reamers are made include high-speed steel and cemented carbides.Carbide reamers These tools are being used increasingly because of their linger life, improved accuracy, and resistance.Bore reamers These tools combine boring and reaming in a single operation to minimize problems with respect to hole size, straightness, and finish. Single-point bore reamers, for use in applications for which guide bushings can be used, have a single-point cutting edge on the end of the tool, followed by a reaming section. Multipoint bore reamers are available for applications for applications for which bushings cannot be used.Coolant-fed reamers These tools, having means (usually internal passages) for directing coolant to the cutting edges, offer advantages for some applications, particularly when reaming blind holes. In such applications, reduced friction and temperatures at the reamer /workpiece interface decrease wear and lengthen tool life. Insome cases, feeds and speeds can be increased and improved accuracies and smoother finishes obtained. The initial cost of coolant-fed reamers is higher , but increased productivity and improved quality often make them economically desirable.Reamer Holders/ DriversReamers are commonly held and driven by three-jaw chucks, straight sleeves and setscrews, and, for taper shanks, sleeves or sockets. Reamers with adapters for quick-change chucks are used for production applications.When reamers must guide themselves into previously made holes, they require gloating holders to maintain alignment. There are several types of floating holders. Some permit angular float, others permit a parallel (axial) float, and still others permit both angular and parallel float.Floating holders have some limitations. If the reamer axis is vertical, floating reamer drives often do a good job of correcting for small amounts of misalignment. When the workpieces rotate, however, as is the case on screw machines, lathes, and some other machine tools, floating holders are sometimes inadequate. This is because relatively large amounts of misalignment are often found on these machines and because the weight of the reamer and holder tend to push the tool into an off-center position.Some full floating holders, which compensate for both angular and parallel misalignment, are equipped with springs or other components to counterbalance the mass of the holder. A floating holder cannot generally operate both vertically and horizontally and still correct for both angular and parallel misalignment. Application details (vertical or horizontal operation and rotating or stationary tool) should be specified when a floating holder is ordered.Workholding for ReamingJig design and the use of bushings for reaming are essentially the same as for drilling. Major functions of the jigs and bushings are accurate locating, supporting, and securing of the workpieces, and precise guiding of the tools. A difference for reaming is that closer tolerances are generally required on both the jigs and bushings.Operating Parameters for ReamingFactors that must be established for efficient and economical reaming include the proper cutting speed, feed rate, and cutting fluid to be used Other important considerations are resharpening the reamers and troubleshooting the operations.中文译文:锯削锯削是利用金属圆锯、锯条、带锯或砂轮作为切削工具将材料分开。
切削技术-加工基础外文文献翻译、中英文翻译
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外文资料CUTTING TECHNOLOGYIntroduction of MachiningMachining as a shape-producing method is the most universally used and the most important of all manufacturing processes. Machining is a shape-producing process in which a power-driven device causes material to be removed in chip form. Most machining is done with equipment that supports both the work piece and cutting tool although in some cases portable equipment is used with unsupported workpiece.Low setup cost for small Quantities. Machining has two applications in manufacturing. For casting, forging, and press working, each specific shape to be produced, even one part, nearly always has a high tooling cost. The shapes that may he produced by welding depend to a large degree on the shapes of raw material that are available. By making use of generally high cost equipment but without special tooling, it is possible, by machining; to start with nearly any form of raw material, so tong as the exterior dimensions are great enough, and produce any desired shape from any material. Therefore .machining is usually the preferred method for producing one or a few parts, even when the design of the part would logically lead to casting, forging or press working if a high quantity were to be produced.Close accuracies, good finishes. The second application for machining is based on the high accuracies and surface finishes possible. Many of the parts machined in low quantities would be produced with lower but acceptable tolerances if produced in high quantities by some other process. On the other hand, many parts are given their general shapes by some high quantity deformation process and machined only on selected surfaces where high accuracies are needed. Internal threads, for example, are seldom produced by any means other than machining and small holes in press worked parts may be machined following the press working operations.Primary Cutting ParametersThe basic tool-work relationship in cutting is adequately described by means of four factors: tool geometry, cutting speed, feed, and depth of cut.The cutting tool must be made of an appropriate material; it must be strong, tough, hard, and wear resistant. The tool s geometry characterized by planes and angles, must be correct for each cutting operation. Cutting speed is the rate at which the work surface passes by the cutting edge. It may be expressed in feet per minute.For efficient machining the cutting speed must be of a magnitude appropriate to the particular work-tool combination. In general, the harder the work material, the slower the speed.Feed is the rate at which the cutting tool advances into the workpiece. "Where the workpiece or the tool rotates, feed is measured in inches per revolution. When the tool or the work reciprocates, feed is measured in inches per stroke, Generally, feed varies inversely with cutting speed for otherwise similar conditions.The depth of cut, measured inches is the distance the tool is set into the work. It is the width of the chip in turning or the thickness of the chip in a rectilinear cut. In roughing operations, the depth of cut can be larger than for finishing operations.The Effect of Changes in Cutting Parameters on Cutting TemperaturesIn metal cutting operations heat is generated in the primary and secondary deformation zones and these results in a complex temperature distribution throughout the tool, workpiece and chip. A typical set of isotherms is shown in figure where it can be seen that, as could be expected, there is a very large temperature gradient throughout the width of the chip as the workpiece material is sheared in primary deformation and there is a further large temperature in the chip adjacent to the face as the chip is sheared in secondary deformation. This leads to a maximum cutting temperature a short distance up the face from the cutting edge and a small distance into the chip.Since virtually all the work done in metal cutting is converted into heat, it could be expected that factors which increase the power consumed per unit volume of metal removed will increase the cutting temperature. Thus an increase in the rake angle, all otherparameters remaining constant, will reduce the power per unit volume of metal removed and the cutting temperatures will reduce. When considering increase in unreformed chip thickness and cutting speed the situation is more complex. An increase in undeformed chip thickness tends to be a scale effect where the amounts of heat which pass to the workpiece, the tool and chip remain in fixed proportions and the changes in cutting temperature tend to be small. Increase in cutting speed; however, reduce the amount of heat which passes into the workpiece and this increase the temperature rise of the chip m primary deformation. Further, the secondary deformation zone tends to be smaller and this has the effect of increasing the temperatures in this zone. Other changes in cutting parameters have virtually no effect on the power consumed per unit volume of metal removed and consequently have virtually no effect on the cutting temperatures. Since it has been shown that even small changes in cutting temperature have a significant effect on tool wear rate it is appropriate to indicate how cutting temperatures can be assessed from cutting data.The most direct and accurate method for measuring temperatures in high -speed-steel cutting tools is that of Wright &. Trent which also yields detailed information on temperature distributions in high-speed-steel cutting tools. The technique is based on the metallographic examination of sectioned high-speed-steel tools which relates microstructure changes to thermal history.Trent has described measurements of cutting temperatures and temperature distributions for high-speed-steel tools when machining a wide range of workpiece materials. This technique has been further developed by using scanning electron microscopy to study fine-scale microstructure changes arising from over tempering of the tempered martens tic matrix of various high-speed-steels. This technique has also been used to study temperature distributions in both high-speed -steel single point turning tools and twist drills.Wears of Cutting ToolDiscounting brittle fracture and edge chipping, which have already been dealt with, tool wear is basically of three types. Flank wear, crater wear, and notch wear. Flank wear occurs on both the major and the minor cutting edges. On the major cutting edge, which is responsible for bulk metal removal, these results in increased cutting forces and highertemperatures which if left unchecked can lead to vibration of the tool and workpiece and a condition where efficient cutting can no longer take place. On the minor cutting edge, which determines workpiece size and surface finish, flank wear can result in an oversized product which has poor surface finish. Under most practical cutting conditions, the tool will fail due to major flank wear before the minor flank wear is sufficiently large to result in the manufacture of an unacceptable component.Because of the stress distribution on the tool face, the frictional stress in the region of sliding contact between the chip and the face is at a maximum at the start of the sliding contact region and is zero at the end. Thus abrasive wear takes place in this region with more wear taking place adjacent to the seizure region than adjacent to the point at which the chip loses contact with the face. This result in localized pitting of the tool face some distance up the face which is usually referred to as catering and which normally has a section in the form of a circular arc. In many respects and for practical cutting conditions, crater wear is a less severe form of wear than flank wear and consequently flank wear is a more common tool failure criterion. However, since various authors have shown that the temperature on the face increases more rapidly with increasing cutting speed than the temperature on the flank, and since the rate of wear of any type is significantly affected by changes in temperature, crater wear usually occurs at high cutting speeds.At the end of the major flank wear land where the tool is in contact with the uncut workpiece surface it is common for the flank wear to be more pronounced than along the rest of the wear land. This is because of localised effects such as a hardened layer on the uncut surface caused by work hardening introduced by a previous cut, an oxide scale, and localised high temperatures resulting from the edge effect. This localised wear is usually referred to as notch wear and occasionally is very severe. Although the presence of the notch will not significantly affect the cutting properties of the tool, the notch is often relatively deep and if cutting were to continue there would be a good chance that the tool would fracture.If any form of progressive wear allowed to continue, dramatically and the tool would fail catastrophically, i. e. the tool would be no longer capable of cutting and, at best, theworkpiece would be scrapped whilst, at worst, damage could be caused to the machine tool. For carbide cutting tools and for all types of wear, the tool is said to have reached the end of its useful life long before the onset of catastrophic failure. For high-speed-steel cutting tools, however, where the wear tends to be non-uniform it has been found that the most meaningful and reproducible results can be obtained when the wear is allowed to continue to the onset of catastrophic failure even though, of course, in practice a cutting time far less than that to failure would be used. The onset of catastrophic failure is characterized by one of several phenomena, the most common being a sudden increase in cutting force, the presence of burnished rings on the workpiece, and a significant increase in the noise level.Mechanism of Surface Finish ProductionThere are basically five mechanisms which contribute to the production of a surface which have been machined. These are:1、The basic geometry of the cutting process. In, for example, single point turning the tool will advance a constant distance axially per revolution of the workpiecc and the resultant surface will have on it, when viewed perpendicularly to the direction of tool feed motion, a series of cusps which will have a basic form which replicates the shape of the tool in cut.2、The efficiency of the cutting operation. It has already been mentioned that cutting with unstable built-up-edges will produce a surface which contains hard built-up-edge fragments which will result in a degradation of the surface finish. It can also be demonstrated that cutting under adverse conditions such as apply when using large feeds small rake angles and low cutting speeds, besides producing conditions which lead to unstable built-up-edge production, the cutting process itself can become unstable and instead of continuous shear occurring in the shear zone, tearing takes place, discontinuous chips of uneven thickness are produced, and the resultant surface is poor. This situation is particularly noticeable when machining very ductile materials such as copper and aluminum.3、The stability of the machine tool. Under some combinations of cutting conditions; workpiece size, method of clamping ,and cutting tool rigidity relative to the machine tool structure, instability can be set up in the tool which causes it to vibrate. Under someconditions this vibration will reach and maintain steady amplitude whilst under other conditions the vibration will built up and unless cutting is stopped considerable damage to both the cutting tool and workpiece may occur. This phenomenon is known as chatter and in axial turning is characterized by long pitch helical bands on the workpiece surface and short pitch undulations on the transient machined surface. M4、The effectiveness of removing swarf. In discontinuous chip production machining, such as milling or turning of brittle materials, it is expected that the chip (swarf) will leave the cutting zone either under gravity or with the assistance of a jet of cutting fluid and that they will not influence the cut surface in any way. However, when continuous chip production is evident, unless steps are taken to control the swarf it is likely that it will impinge on the cut surface and mark it. Inevitably, this marking besides looking5、The effective clearance angle on the cutting tool. For certain geometries of minor cutting edge relief and clearance angles it is possible to cut on the major cutting edge and burnish on the minor cutting edge. This can produce a good surface finish but, of course, it is strictly a combination of metal cutting and metal forming and is not to be recommended as a practical cutting method. However, due to cutting tool wear, these conditions occasionally arise and lead to a marked change in the surface characteristics.Limits and TolerancesMachine parts are manufactured so they are interchangeable. In other words, each part of a machine or mechanism is made to a certain size and shape so will fit into any other machine or mechanism of the same type. To make the part interchangeable, each individual part must be made to a size that will fit the mating part in the correct way. It is not only impossible, but also impractical to make many parts to an exact size. This is because machines are not perfect, and the tools become worn. A slight variation from the exact size is always allowed. The amount of this variation depends on the kind of part being manufactured. For examples part might be made 6 in. long with a variation allowed of 0.003 (three-thousandths) in. above and below this size. Therefore, the part could be 5.997 to 6.003 in. and still be the correct size. These are known as the limits. The difference between upper and lower limits is called the tolerance.A tolerance is the total permissible variation in the size of a part.The basic size is that size from which limits of size arc derived by the application of allowances and tolerances.Sometimes the limit is allowed in only one direction. This is known as unilateral tolerance.Unilateral tolerancing is a system of dimensioning where the tolerance (that is variation) is shown in only one direction from the nominal size. Unilateral tolerancing allow the changing of tolerance on a hole or shaft without seriously affecting the fit.When the tolerance is in both directions from the basic size it is known as a bilateral tolerance (plus and minus).Bilateral tolerancing is a system of dimensioning where the tolerance (that is variation) is split and is shown on either side of the nominal size. Limit dimensioning is a system of dimensioning where only the maximum and minimum dimensions arc shown. Thus, the tolerance is the difference between these two dimensions.Surface Finishing and Dimensional ControlProducts that have been completed to their proper shape and size frequently require some type of surface finishing to enable them to satisfactorily fulfill their function. In some cases, it is necessary to improve the physical properties of the surface material for resistance to penetration or abrasion. In many manufacturing processes, the product surface is left with dirt .chips, grease, or other harmful material upon it. Assemblies that are made of different materials, or from the same materials processed in different manners, may require some special surface treatment to provide uniformity of appearance.Surface finishing may sometimes become an intermediate step processing. For instance, cleaning and polishing are usually essential before any kind of plating process. Some of the cleaning procedures are also used for improving surface smoothness on mating parts and for removing burrs and sharp corners, which might be harmful in later use. Another important need for surface finishing is for corrosion protection in a variety of: environments. The type of protection procedure will depend largely upon the anticipated exposure, with dueconsideration to the material being protected and the economic factors involved.Satisfying the above objectives necessitates the use of main surface-finishing methods that involve chemical change of the surface mechanical work affecting surface properties, cleaning by a variety of methods, and the application of protective coatings, organic and metallic.In the early days of engineering, the mating of parts was achieved by machining one part as nearly as possible to the required size, machining the mating part nearly to size, and then completing its machining, continually offering the other part to it, until the desired relationship was obtained. If it was inconvenient to offer one part to the other part during machining, the final work was done at the bench by a fitter, who scraped the mating parts until the desired fit was obtained, the fitter therefore being a 'fitter' in the literal sense. J It is obvious that the two parts would have to remain together, and m the event of one having to be replaced, the fitting would have to be done all over again. In these days, we expect to be able to purchase a replacement for a broken part, and for it to function correctly without the need for scraping and other fitting operations.When one part can be used 'off the shelf' to replace another of the same dimension and material specification, the parts are said to be interchangeable. A system of interchangeability usually lowers the production costs as there is no need for an expensive, 'fiddling' operation, and it benefits the customer in the event of the need to replace worn parts.Automatic Fixture DesignTraditional synchronous grippers for assembly equipment move parts to the gripper centre-line,assuring that the parts will be in a known position after they arc picked from a conveyor or nest. However, in some applications, forcing the part to the centre-line may damage cither the part or equipment. When the part is delicate and a small collision can result in scrap, when its location is fixed by a machine spindle or mould, or when tolerances are tight, it is preferable to make a gripper comply with the position of the part, rather than the other way around. For these tasks, Zaytran Inc. Of Elyria, Ohio, has created the GPNseries of non- synchronous, compliant grippers. Because the force and synchronizations systems of the grippers are independent, the synchronization system can be replaced by a precision slide system without affecting gripper force. Gripper sizes range from 51b gripping force and 0.2 in. stroke to 40Glb gripping force and 6in stroke.GrippersProduction is characterized by batch-size becoming smaller and smaller and greater variety of products. Assembly, being the last production step, is particularly vulnerable to changes in schedules, batch-sizes, and product design. This situation is forcing many companies to put more effort into extensive rationalization and automation of assembly that was previously the case. Although the development of flexible fixtures fell quickly behind the development of flexible handling systems such as industrial robots, there are, nonetheless promising attempts to increase the flexibility of fixtures. The fact that fixtures are the essential product - specific investment of a production system intensifies the economic necessity to make the fixture system more flexible.Fixtures can be divided according to their flexibility into special fixtures, group fixtures, modular fixtures and highly flexible fixtures. Flexible fixtures are characterized by their high adaptability to different workpieces, and by low change-over time and expenditure.Flexible fixtures with form variability are equipped with variable form elements (e. g. needle - cheek, multileaf, and lamella - cheek), modular workpiece nonspecific holding or clamping - elements (e. g. , pneumatic modular holding - fixtures and fixtures kits with moveable elements), or with fictile and hardening media(e.g. ,panic late- fluidized - bed - fixtures and thermal clamping - fixtures).Independent of the flexibility of a fixture, there are several steps required to generate a fixture, in which a workpiece is fixed for a production task. The first step is to define the necessary position of the workpiece in the fixture, based on the unmachined or base pan, and the working features. Following this, a combination of stability planes must be selected. These stability planes constitute the fixture configuration in which the workpiece is fixed in the defined position, all the forces or torques are compensated, and the necessary access tothe working features is ensured. Finally, the necessary positions of moveable or modular fixture elements must be calculated- adjusted, or assembled, so that the workpiece is firmly fixed in the fixture. Through such a procedure the planning and documentation of the configuration and assembly of fixture can be automated.The configuration task is to generate a combination of stability planes, such that fixture forces in these planes will result in workpiece and fixture stability. This task can be accomplished conventionally, interactively or in a nearly fully automated manner. The advantages of an interactive or automated configuration determination are a systematic fixture design process, a reduction of necessary designers, a shortening of lead time and better match to the working conditions. In short, a significant enhancement of fixture productivity and economy can be achieved.With the full preparation of construction plans and a bill of materials, t time saving of up to 60% in achieving the first assembly can be realized. Hence, an aim of the fixture configuration process is the generation of appropriate documents.The following sections will describe a program procedure for automated fixture design and an application example.中文译文切削技术加工基础作为产生形状的一种方法,机械加工是所有制造过程中最普遍使用的而且是最重要的方法。
切削技术-加工基础外文文献翻译、中英文翻译
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外文资料CUTTING TECHNOLOGYIntroduction of MachiningMachining as a shape-producing method is the most universally used and the most important of all manufacturing processes. Machining is a shape-producing process in which a power-driven device causes material to be removed in chip form. Most machining is done with equipment that supports both the work piece and cutting tool although in some cases portable equipment is used with unsupported workpiece.Low setup cost for small Quantities. Machining has two applications in manufacturing. For casting, forging, and press working, each specific shape to be produced, even one part, nearly always has a high tooling cost. The shapes that may he produced by welding depend to a large degree on the shapes of raw material that are available. By making use of generally high cost equipment but without special tooling, it is possible, by machining; to start with nearly any form of raw material, so tong as the exterior dimensions are great enough, and produce any desired shape from any material. Therefore .machining is usually the preferred method for producing one or a few parts, even when the design of the part would logically lead to casting, forging or press working if a high quantity were to be produced.Close accuracies, good finishes. The second application for machining is based on the high accuracies and surface finishes possible. Many of the parts machined in low quantities would be produced with lower but acceptable tolerances if produced in high quantities by some other process. On the other hand, many parts are given their general shapes by some high quantity deformation process and machined only on selected surfaces where high accuracies are needed. Internal threads, for example, are seldom produced by any means other than machining and small holes in press worked parts may be machined following the press working operations.Primary Cutting ParametersThe basic tool-work relationship in cutting is adequately described by means of four factors: tool geometry, cutting speed, feed, and depth of cut.The cutting tool must be made of an appropriate material; it must be strong, tough, hard, and wear resistant. The tool s geometry characterized by planes and angles, must be correct for each cutting operation. Cutting speed is the rate at which the work surface passes by the cutting edge. It may be expressed in feet per minute.For efficient machining the cutting speed must be of a magnitude appropriate to the particular work-tool combination. In general, the harder the work material, the slower the speed.Feed is the rate at which the cutting tool advances into the workpiece. "Where the workpiece or the tool rotates, feed is measured in inches per revolution. When the tool or the work reciprocates, feed is measured in inches per stroke, Generally, feed varies inversely with cutting speed for otherwise similar conditions.The depth of cut, measured inches is the distance the tool is set into the work. It is the width of the chip in turning or the thickness of the chip in a rectilinear cut. In roughing operations, the depth of cut can be larger than for finishing operations.The Effect of Changes in Cutting Parameters on Cutting TemperaturesIn metal cutting operations heat is generated in the primary and secondary deformation zones and these results in a complex temperature distribution throughout the tool, workpiece and chip. A typical set of isotherms is shown in figure where it can be seen that, as could be expected, there is a very large temperature gradient throughout the width of the chip as the workpiece material is sheared in primary deformation and there is a further large temperature in the chip adjacent to the face as the chip is sheared in secondary deformation. This leads to a maximum cutting temperature a short distance up the face from the cutting edge and a small distance into the chip.Since virtually all the work done in metal cutting is converted into heat, it could be expected that factors which increase the power consumed per unit volume of metal removed will increase the cutting temperature. Thus an increase in the rake angle, all otherparameters remaining constant, will reduce the power per unit volume of metal removed and the cutting temperatures will reduce. When considering increase in unreformed chip thickness and cutting speed the situation is more complex. An increase in undeformed chip thickness tends to be a scale effect where the amounts of heat which pass to the workpiece, the tool and chip remain in fixed proportions and the changes in cutting temperature tend to be small. Increase in cutting speed; however, reduce the amount of heat which passes into the workpiece and this increase the temperature rise of the chip m primary deformation. Further, the secondary deformation zone tends to be smaller and this has the effect of increasing the temperatures in this zone. Other changes in cutting parameters have virtually no effect on the power consumed per unit volume of metal removed and consequently have virtually no effect on the cutting temperatures. Since it has been shown that even small changes in cutting temperature have a significant effect on tool wear rate it is appropriate to indicate how cutting temperatures can be assessed from cutting data.The most direct and accurate method for measuring temperatures in high -speed-steel cutting tools is that of Wright &. Trent which also yields detailed information on temperature distributions in high-speed-steel cutting tools. The technique is based on the metallographic examination of sectioned high-speed-steel tools which relates microstructure changes to thermal history.Trent has described measurements of cutting temperatures and temperature distributions for high-speed-steel tools when machining a wide range of workpiece materials. This technique has been further developed by using scanning electron microscopy to study fine-scale microstructure changes arising from over tempering of the tempered martens tic matrix of various high-speed-steels. This technique has also been used to study temperature distributions in both high-speed -steel single point turning tools and twist drills.Wears of Cutting ToolDiscounting brittle fracture and edge chipping, which have already been dealt with, tool wear is basically of three types. Flank wear, crater wear, and notch wear. Flank wear occurs on both the major and the minor cutting edges. On the major cutting edge, which is responsible for bulk metal removal, these results in increased cutting forces and highertemperatures which if left unchecked can lead to vibration of the tool and workpiece and a condition where efficient cutting can no longer take place. On the minor cutting edge, which determines workpiece size and surface finish, flank wear can result in an oversized product which has poor surface finish. Under most practical cutting conditions, the tool will fail due to major flank wear before the minor flank wear is sufficiently large to result in the manufacture of an unacceptable component.Because of the stress distribution on the tool face, the frictional stress in the region of sliding contact between the chip and the face is at a maximum at the start of the sliding contact region and is zero at the end. Thus abrasive wear takes place in this region with more wear taking place adjacent to the seizure region than adjacent to the point at which the chip loses contact with the face. This result in localized pitting of the tool face some distance up the face which is usually referred to as catering and which normally has a section in the form of a circular arc. In many respects and for practical cutting conditions, crater wear is a less severe form of wear than flank wear and consequently flank wear is a more common tool failure criterion. However, since various authors have shown that the temperature on the face increases more rapidly with increasing cutting speed than the temperature on the flank, and since the rate of wear of any type is significantly affected by changes in temperature, crater wear usually occurs at high cutting speeds.At the end of the major flank wear land where the tool is in contact with the uncut workpiece surface it is common for the flank wear to be more pronounced than along the rest of the wear land. This is because of localised effects such as a hardened layer on the uncut surface caused by work hardening introduced by a previous cut, an oxide scale, and localised high temperatures resulting from the edge effect. This localised wear is usually referred to as notch wear and occasionally is very severe. Although the presence of the notch will not significantly affect the cutting properties of the tool, the notch is often relatively deep and if cutting were to continue there would be a good chance that the tool would fracture.If any form of progressive wear allowed to continue, dramatically and the tool would fail catastrophically, i. e. the tool would be no longer capable of cutting and, at best, theworkpiece would be scrapped whilst, at worst, damage could be caused to the machine tool. For carbide cutting tools and for all types of wear, the tool is said to have reached the end of its useful life long before the onset of catastrophic failure. For high-speed-steel cutting tools, however, where the wear tends to be non-uniform it has been found that the most meaningful and reproducible results can be obtained when the wear is allowed to continue to the onset of catastrophic failure even though, of course, in practice a cutting time far less than that to failure would be used. The onset of catastrophic failure is characterized by one of several phenomena, the most common being a sudden increase in cutting force, the presence of burnished rings on the workpiece, and a significant increase in the noise level.Mechanism of Surface Finish ProductionThere are basically five mechanisms which contribute to the production of a surface which have been machined. These are:1、The basic geometry of the cutting process. In, for example, single point turning the tool will advance a constant distance axially per revolution of the workpiecc and the resultant surface will have on it, when viewed perpendicularly to the direction of tool feed motion, a series of cusps which will have a basic form which replicates the shape of the tool in cut.2、The efficiency of the cutting operation. It has already been mentioned that cutting with unstable built-up-edges will produce a surface which contains hard built-up-edge fragments which will result in a degradation of the surface finish. It can also be demonstrated that cutting under adverse conditions such as apply when using large feeds small rake angles and low cutting speeds, besides producing conditions which lead to unstable built-up-edge production, the cutting process itself can become unstable and instead of continuous shear occurring in the shear zone, tearing takes place, discontinuous chips of uneven thickness are produced, and the resultant surface is poor. This situation is particularly noticeable when machining very ductile materials such as copper and aluminum.3、The stability of the machine tool. Under some combinations of cutting conditions; workpiece size, method of clamping ,and cutting tool rigidity relative to the machine tool structure, instability can be set up in the tool which causes it to vibrate. Under someconditions this vibration will reach and maintain steady amplitude whilst under other conditions the vibration will built up and unless cutting is stopped considerable damage to both the cutting tool and workpiece may occur. This phenomenon is known as chatter and in axial turning is characterized by long pitch helical bands on the workpiece surface and short pitch undulations on the transient machined surface. M4、The effectiveness of removing swarf. In discontinuous chip production machining, such as milling or turning of brittle materials, it is expected that the chip (swarf) will leave the cutting zone either under gravity or with the assistance of a jet of cutting fluid and that they will not influence the cut surface in any way. However, when continuous chip production is evident, unless steps are taken to control the swarf it is likely that it will impinge on the cut surface and mark it. Inevitably, this marking besides looking5、The effective clearance angle on the cutting tool. For certain geometries of minor cutting edge relief and clearance angles it is possible to cut on the major cutting edge and burnish on the minor cutting edge. This can produce a good surface finish but, of course, it is strictly a combination of metal cutting and metal forming and is not to be recommended as a practical cutting method. However, due to cutting tool wear, these conditions occasionally arise and lead to a marked change in the surface characteristics.Limits and TolerancesMachine parts are manufactured so they are interchangeable. In other words, each part of a machine or mechanism is made to a certain size and shape so will fit into any other machine or mechanism of the same type. To make the part interchangeable, each individual part must be made to a size that will fit the mating part in the correct way. It is not only impossible, but also impractical to make many parts to an exact size. This is because machines are not perfect, and the tools become worn. A slight variation from the exact size is always allowed. The amount of this variation depends on the kind of part being manufactured. For examples part might be made 6 in. long with a variation allowed of 0.003 (three-thousandths) in. above and below this size. Therefore, the part could be 5.997 to 6.003 in. and still be the correct size. These are known as the limits. The difference between upper and lower limits is called the tolerance.A tolerance is the total permissible variation in the size of a part.The basic size is that size from which limits of size arc derived by the application of allowances and tolerances.Sometimes the limit is allowed in only one direction. This is known as unilateral tolerance.Unilateral tolerancing is a system of dimensioning where the tolerance (that is variation) is shown in only one direction from the nominal size. Unilateral tolerancing allow the changing of tolerance on a hole or shaft without seriously affecting the fit.When the tolerance is in both directions from the basic size it is known as a bilateral tolerance (plus and minus).Bilateral tolerancing is a system of dimensioning where the tolerance (that is variation) is split and is shown on either side of the nominal size. Limit dimensioning is a system of dimensioning where only the maximum and minimum dimensions arc shown. Thus, the tolerance is the difference between these two dimensions.Surface Finishing and Dimensional ControlProducts that have been completed to their proper shape and size frequently require some type of surface finishing to enable them to satisfactorily fulfill their function. In some cases, it is necessary to improve the physical properties of the surface material for resistance to penetration or abrasion. In many manufacturing processes, the product surface is left with dirt .chips, grease, or other harmful material upon it. Assemblies that are made of different materials, or from the same materials processed in different manners, may require some special surface treatment to provide uniformity of appearance.Surface finishing may sometimes become an intermediate step processing. For instance, cleaning and polishing are usually essential before any kind of plating process. Some of the cleaning procedures are also used for improving surface smoothness on mating parts and for removing burrs and sharp corners, which might be harmful in later use. Another important need for surface finishing is for corrosion protection in a variety of: environments. The type of protection procedure will depend largely upon the anticipated exposure, with dueconsideration to the material being protected and the economic factors involved.Satisfying the above objectives necessitates the use of main surface-finishing methods that involve chemical change of the surface mechanical work affecting surface properties, cleaning by a variety of methods, and the application of protective coatings, organic and metallic.In the early days of engineering, the mating of parts was achieved by machining one part as nearly as possible to the required size, machining the mating part nearly to size, and then completing its machining, continually offering the other part to it, until the desired relationship was obtained. If it was inconvenient to offer one part to the other part during machining, the final work was done at the bench by a fitter, who scraped the mating parts until the desired fit was obtained, the fitter therefore being a 'fitter' in the literal sense. J It is obvious that the two parts would have to remain together, and m the event of one having to be replaced, the fitting would have to be done all over again. In these days, we expect to be able to purchase a replacement for a broken part, and for it to function correctly without the need for scraping and other fitting operations.When one part can be used 'off the shelf' to replace another of the same dimension and material specification, the parts are said to be interchangeable. A system of interchangeability usually lowers the production costs as there is no need for an expensive, 'fiddling' operation, and it benefits the customer in the event of the need to replace worn parts.Automatic Fixture DesignTraditional synchronous grippers for assembly equipment move parts to the gripper centre-line,assuring that the parts will be in a known position after they arc picked from a conveyor or nest. However, in some applications, forcing the part to the centre-line may damage cither the part or equipment. When the part is delicate and a small collision can result in scrap, when its location is fixed by a machine spindle or mould, or when tolerances are tight, it is preferable to make a gripper comply with the position of the part, rather than the other way around. For these tasks, Zaytran Inc. Of Elyria, Ohio, has created the GPNseries of non- synchronous, compliant grippers. Because the force and synchronizations systems of the grippers are independent, the synchronization system can be replaced by a precision slide system without affecting gripper force. Gripper sizes range from 51b gripping force and 0.2 in. stroke to 40Glb gripping force and 6in stroke.GrippersProduction is characterized by batch-size becoming smaller and smaller and greater variety of products. Assembly, being the last production step, is particularly vulnerable to changes in schedules, batch-sizes, and product design. This situation is forcing many companies to put more effort into extensive rationalization and automation of assembly that was previously the case. Although the development of flexible fixtures fell quickly behind the development of flexible handling systems such as industrial robots, there are, nonetheless promising attempts to increase the flexibility of fixtures. The fact that fixtures are the essential product - specific investment of a production system intensifies the economic necessity to make the fixture system more flexible.Fixtures can be divided according to their flexibility into special fixtures, group fixtures, modular fixtures and highly flexible fixtures. Flexible fixtures are characterized by their high adaptability to different workpieces, and by low change-over time and expenditure.Flexible fixtures with form variability are equipped with variable form elements (e. g. needle - cheek, multileaf, and lamella - cheek), modular workpiece nonspecific holding or clamping - elements (e. g. , pneumatic modular holding - fixtures and fixtures kits with moveable elements), or with fictile and hardening media(e.g. ,panic late- fluidized - bed - fixtures and thermal clamping - fixtures).Independent of the flexibility of a fixture, there are several steps required to generate a fixture, in which a workpiece is fixed for a production task. The first step is to define the necessary position of the workpiece in the fixture, based on the unmachined or base pan, and the working features. Following this, a combination of stability planes must be selected. These stability planes constitute the fixture configuration in which the workpiece is fixed in the defined position, all the forces or torques are compensated, and the necessary access tothe working features is ensured. Finally, the necessary positions of moveable or modular fixture elements must be calculated- adjusted, or assembled, so that the workpiece is firmly fixed in the fixture. Through such a procedure the planning and documentation of the configuration and assembly of fixture can be automated.The configuration task is to generate a combination of stability planes, such that fixture forces in these planes will result in workpiece and fixture stability. This task can be accomplished conventionally, interactively or in a nearly fully automated manner. The advantages of an interactive or automated configuration determination are a systematic fixture design process, a reduction of necessary designers, a shortening of lead time and better match to the working conditions. In short, a significant enhancement of fixture productivity and economy can be achieved.With the full preparation of construction plans and a bill of materials, t time saving of up to 60% in achieving the first assembly can be realized. Hence, an aim of the fixture configuration process is the generation of appropriate documents.The following sections will describe a program procedure for automated fixture design and an application example.中文译文切削技术加工基础作为产生形状的一种方法,机械加工是所有制造过程中最普遍使用的而且是最重要的方法。
机械加工切削加工中英文对照外文翻译文献
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中英文资料翻译英文部分The new concept of cutting processingThe nowadays cutting tool company cannot only be again the manufacture and the sales cutting tool, in order to succeed, they must be consistent with the globalization manufacture tendency maintenance, through enhances the efficiency, cooperates with the customer reduces the cost. Approaches the instantaneous global competition after this after NAFTA, the WTO time, the world company is making quickly to the same feeling, is lighter, a cheaper response. In other words, they make the product and the components contain can in high speed under revolve, as a result of the cost pressure, best, is lighter moreover must make cheaply. Obtains these goals a best way is through develops and applies the new material, but these is new and the improvement material usually all with difficulty processes. In in this kind of commercial power and the technical difficulty combination is especially prominent in the automobile and the aviation industry, and has become has the experience the cutting tool company to research and develop the department the most important driving influence.For example, takes the modular cast iron to say that, it has become the engine part and other automobiles, the agriculture the material which see day by day with the equipment and in the machine tool industry components. This kind of alloy provides the low production cost and the good machine capability combination. They are cheaper than the steel products, but has a higher intensity and toughness compared to the cast iron. But at the same time the modular cast iron is extremely wear-resisting, has fast breaks by rubbing the cutting tool material the tendency. In this wear resistant very great degree bead luminous body content influence. Some known modular cast iron bead luminous body content higher, its resistance to wear better, moreover its machinability is worse. Moreover, the modular cast iron porosity causes off and on to cut, this even more reduces the life.May estimate that, the high degree of hardness and the high wear-resisting cutting material quality must consider the modular cast iron the high resistance to wear. And the material quality contains extremely hard TiC in fact (carbonized titanium) or TiCN (carbon titanium nitrides) thick coating when cutting speed each minute 300 meters processes the modular cast iron to prove usually is effective. But along with cutting speed increase, scrap/The cutting tool junctionplane temperature also is increasing. When has such situation, the TiC coating favors in has the chemical reaction with the iron and softens, more pressures function in anti- crescent moon hollow attrition coating. Under these conditions, hoped has one chemical stability better coating, like Al2O3 (although under low speed was inferior to TiC hard or is wear-resisting).The chemical stability becomes an important performance performance dividing line compared to the resistance to wear the factor, the speed and the temperature is decided in is processed the modular cast iron the crystal grain structure and the performance. But usually thick coating of TiCN and TiC or only ductile iron oxides in the soil coating is applied to, because the today majority of this kinds are processed the material the cutting speed in each minute 150 to 335 meters between. Is higher than each minute 300 meter applications regarding the speed, the people to this kind of material are satisfied.In order to cause this scope performance to be most superior, the mountain high researched and developed and has promoted in view of modular cast iron processing material quality TX150. This kind of material quality has hard also the anti- distortion substrate, is very ideal regarding the processing modular cast iron. Its coating the oxide compound coating which hollowly wears by thick very wear-resisting carbon titanium nitrides and a thin anti- crescent moon, the top is thin layer TiN. This kind of coating which needs the center warm chemistry gas phase deposition using the state of the art production resistance to wear and the anti- crescent moon hollow attrition which the CVD coating complete degree of hardness moreover the tough smoothness increases (MTCVD) the craft. Substrate/The coating combination performance gives the very high anti- plastic deformation and the cutting edge micro collapses the ability, causes it to become under the normal speed to process the modular cast iron the ideal material quality.The coating ceramics also display can effectively process the modular cast iron. In the past, the aluminum oxide ceramics application which not the coating tough good such as nitriding silicon and the silicon carbide textile fiber strengthened the work piece material chemistry paralysis limit. Today but could resist the scrap distortion process through the use to have the high thermal coating cutting tool life already remarkably to increase. But certain early this domains work piece processing use aluminum oxides spread the layer crystals to have to strengthen the ceramics, today most research concentrate in the TiN coating nitriding silicon. This kind of coating can remarkably open up the tough good ceramics the application scope.When machining, the work piece has processed the surface is depends upon the cutting tool and the work piece makes the relative motion to obtain.According to the surface method of formation, the machining may divide into the knife point path law, the formed cutting tool law, the generating process three kinds.The knife point path law is depends upon the knife point to be opposite in the work piecesurface path, obtains the superficial geometry shape which the work piece requests, like the turning outer annulus, the shaping plane, the grinding outer annulus, with the profile turning forming surface and so on, the knife point path are decided the cutting tool and the work piece relative motion which provides in the engine bed;The formed cutting tool law abbreviation forming, is with the formed cutting tool which matches with the work piece final superficial outline, or the formed grinding wheel and so on processes the formed surface, like formed turning, formed milling and form grinding and so on, because forms the cutting tool the manufacture quite to be difficult, therefore only uses in processing the short formed surface generally;The generating process name rolls cuts method, is when the processing the cutting tool and the work piece do unfold the movement relatively, the cutting tool and the work piece centrode make the pure trundle mutually, between both maintains the definite transmission ratio relations, obtains the processing surface is the knife edge in this kind of movement envelope, in the gear processing rolls the tooth, the gear shaping, the shaving, the top horizontal jade piece tooth and rubs the tooth and so on to be the generating process processing.Some machining has at the same time the knife point path law and the formed cutting tool method characteristic, like thread turning.The machining quality mainly is refers to the work piece the processing precision and the surface quality (including surface roughness, residual stress and superficial hardening).Along with the technical progress, the machining quality enhances unceasingly.The 18th century later periods, the machining precision counts by the millimeter; At the beginning of 20th century, machining precision Gao Yida 0.01 millimeter; To the 50's, the machining precision has reached a micron level; The 70's, the machining precision enhances to 0.1 micron.The influence machining quality primary factor has aspects and so on engine bed, cutting tool, jig, work piece semifinished materials, technique and processing environment.Must improve the machining quality, must take the suitable measure to the above various aspects, like reduces the engine bed work error, selects the cutting tool correctly, improves the semifinished materials quality, the reasonable arrangement craft, the improvement environmental condition and so on.Enhances the cutting specifications to enhance the material excision rate, is enhances the machining efficiency the essential way.The commonly used highly effective machining method has the high-speed cutting, the force cutting, the plasma arc heating cuts and vibrates the cutting and so on.The grinding speed is called the high-speed grinding in 45 meters/second above es the high-speed cutting (or grinding) both may enhance the efficiency, and mayreduce the surface roughness.The high-speed cutting (or grinding) requests the engine bed to have the high speed, the high rigidity, the high efficiency and the vibration-proof good craft system; Requests the cutting tool to have the reasonable geometry parameter and the convenience tight way, but also must consider the safe reliable chip breaking method.The force cutting refers to the roughing feed or cuts the deep machining greatly, uses in the turning and the grinding generally.The force turning main characteristic is the lathe tool besides the main cutting edge, but also some is parallel in the work piece has processed superficial the vice-cutting edge simultaneously to participate in the cutting, therefore may enhance to feed quantity compared to the general turning several times of even several pares with the high-speed cutting, the force cutting cutting temperature is low, the cutting tool life is long, the cutting efficiency is high; The shortcoming is processes the surface to be rough.When force cutting, the radial direction cutting force death of a parent is not suitable for to process the tall and slender work piece very much.The vibration cutting is along the cutting tool direction of feed, the attachment low frequency or the high frequency vibration machining, may enhance the cutting efficiency.The low frequency vibration cutting has the very good chip breaking effect, but does not use the chip breaking equipment, makes the knife edge intensity to increase, time the cutting total power dissipation compared to has the chip breaking installment ordinary cutting to reduce about 40%.The high frequency vibration cutting also called the ultrasonic wave vibration cutting, is helpful in reduces between the cutting tool and the work piece friction, reduces the cutting temperature, reduces the cutting tool the coherence attrition, thus the enhancement cutting efficiency and the processing surface quality, the cutting tool life may enhance 40% approximately.To lumber, plastic, rubber, glass, marble, granite and so on nonmetallic material machining, although is similar with the metal material cutting, but uses the cutting tool, the equipment and the cutting specifications and so on has the characteristic respectively.The lumber product machining mainly carries in each kind of joiner's bench, its method mainly has: The saw cuts, digs cuts, the turning, the milling, drills truncates with the polishing and so on.The plastic rigidity is worse than the metal, the easy bending strain, the thermoplastic thermal conductivity to be in particular bad, easy to elevate temperature the conditioning.When cutting plastic, suitably with the high-speed steel or the hard alloy tools, selects the small to feed quantity and the high cutting speed, and uses compressed air cooling.If the cutting tool is sharp, the angle is appropriate, may produce the belt-shaped scrap, easy to carry off the quantity of heat.Glass (including semiconducting material and so on germanium, silicon) but degree of hardness high brittleness is big.To methods and so on glass machining commonly used cutting, drill hole, attrition and polishing.To thickness in three millimeters following glass plates, the simple cutting method is with the diamond or other hard materials, in glass surface manual scoring, the use scratch place stress concentration, then uses the hand to break off.To the marble, the granite and the concrete and so on the hard material processing, mainly uses methods and so on cutting, turning, drill hole, shaping, attrition and polishing.When cutting the available circular saw blade adds the grinding compound and the water; The outer annulus and the end surface may use the negative rake the hard alloy lathe tool, by 10~30 meter/minute cutting speed turning; Drills a hole the available hard alloy drill bit; The big stone material plane available hard alloy planing tool or rolls cuts planing tool shaping; The precise smooth surface, available three mutually for the datum to the method which grinds, or the grinding and the polishing method obtains.Cutting tool in hot strong alloy applicationThe aviation processing also changes rapidly. For example, nickel base heat-resisting alloy like several years ago the most people had not heard Rene88 now occupies to the aircraft engine manufacture uses the total metal quantity 10~25%. Has very good showing and the commercial reason regarding this. For example, these heat strong alloy will be able to increase the engine endurance moreover to permit the small engine work on the big airplane, that will enhance the combustion efficiency and reduces the operation cost. These tough good materials also present the expense on the cutting tool. Their thermal stability causes on the knife point the temperature to be higher, thus reduced the cutting tool life. Similarly, in these alloy carbide pellet remarkably increased the friction, thus reduces the cutting tool life.As a result of changes in these conditions, can be very pleased to have processed many titanium alloys and nickel-based alloy materials C-2 hard metal alloys, in the application to today's cutting edge of blade to the crushing and cutting depth of the trench lines badly worn. But using the latest high-temperature processing of small particles hard metal alloys to be effective, cutlery life improved, but more importantly to enhance the reliability of applications in high-temperature alloys. Small particles hard metal than traditional hard metal materials higher compression strength and hardness, only a small increase in the resilience of the cost. And resulted in high temperature alloy processing than traditional hard metal resistance common failure mode more effective.PVD (physical gas phase deposition) coating also by certificate effective processing heat-resisting alloy. TiN (titanium nitrides) the PVD coating was uses and still was most early most receives welcome. Recently, TiAlN (nitrogen calorization titanium) and TiCN (carbontitanium nitrides) the coating also could very good use. In the past the TiAlN coating application scope and TiN compared the limit to be more. But after the cutting speed enhances them is a very good choice, enhances the productivity in these applications to reach 40%. On the other hand, is decided under the low cutting speed in coating superficial operating mode TiAlN can cause to accumulate the filings lump afterwards, micro collapses with the trench attrition.Recently, used in the heat-resisting alloy application material quality already developing, these coating but became by several combinations. The massive laboratories and the scene test has already proven this kind of combination and other any kind of sole coating compares in time the very wide scope application is very effective. Therefore aims at the heat-resisting alloy application the PVD compound coating possibly to become the focal point which the hard alloy new material quality research and development continues. With the MTCVD coating, the coating ceramics gather in the same place, they hopefully become a more effective processing to research and develop newly are more difficult to process the work piece material the main impact strength.Dry processingIncluding the refrigerant question is technical and the commercial expansion industrial production tendency another domain which the cutting tool makes. North America and the European strict refrigerant management request and the biggest three automobile manufacturer forces them the core supplier to obtain the ISO14000 authentication (the ISO9000 environment management edition), this causes the refrigerant processing cost rise. To the car company and their core supplier said obviously one of responses which welcome is in the specific processing application avoids completely the refrigerant the use. This kind did the processing the new world to propose a series of challenges for the cutting tool supplier.Recently, already appeared some to concern this topic to promulgate the speed, to enter for, the coating chemical composition and other parameters very substantial comprehensive nature very strong useful technical papers. Wants to concentrate the elaboration in here me "does the processing viewpoint" in the operation and commercial meaning automobile manufacturer new.The metal working jobholders can the very good understanding related refrigerant use question, but majority cannot understand concerns except the technical challenge (for example row of filings) beside does the processing question in the cutting tool - work piece contact face between. Usually may observe to the refrigerant disperser scrap which flows out, but the pressure surpasses 3,000 pounds/An inch 2 high speed refrigerant also can help to break the filings, specially soft also the continual scrap can cause in the cutting tool - work piece contact face trouble.Uses does the cutting craft the components result is the engine bed uses the wet typeprocessing components to be hotter than. Whether before you do allow them to survey in the open-air natural cooling? If processes newly the hot components put frequently to the turnover box, elevates the environment temperature, whether components full cooling and just right enough permission precision examination? Also has the handling side several dozens on hundred components to be able to operate the worker to increase the extra burden.With many cutting tools/The work piece technical question same place, these latent questions need to state whether dryly adds the ability line. Luckily, has very many ways to elaborate these questions. For example, the compressed air was proven row of filings becomes the question in very many applications the situation to have the successful echo.Another plan is called MQL (minimum lubrication) a technology, it replaces the traditional refrigerant by the application the quite few oil mists constitution. This is a recognition compromise plan, this kind of minimum technology can large scale reduce the refrigerant the headache matter, moreover the smooth finish which processes in many applications very is also good. This domain still had very many research to do, moreover the cutting tool company positively participated in such research was absolutely essential. If they will not do fall behind the competitor, will be at the disadvantageous position.In the factory the special details design other perhaps better plan according to the world in. The manufacturing industry jobholders possibly still could ask why they do have to use recent development the technology to replace the refrigerant method diligently which the tradition already an experience number generation of person improved enhances, because implemented especially does the experiment and the defeat which the processing or the subarid processing produced possibly causes the higher short-term cutting tool cost. The concise answer is when the bit probably accounts for the model processing components cost 3%, the refrigerant cost (from purchases to maintenance, storage, processing) can account for the components cost 15%.Perhaps does the dry processing is not all suits to each application, but above discusses likely other processing questions are same, needs from a wider operation, the environment and the commercial angle appraises. Will be able to help the cutting tool company which the customer will do this to have the competitive advantage, but these will not be able to provide unceasingly is in the passive position.Cutting tool and nanotechnologyCan fiercely change the cutting tool industry the enchanting new domain is the miniature manufacture, or the processing small granule forms the product which needs. Must refer to is its here does not have about the cutting tool miniature manufacture first matter; Second must say the matter is it is not remote.Why the miniature manufacture and are the cutting tool related. Because most main is theparticle size smaller, the hard alloy toughness of material better also is more wear-resisting. (Some experts define with the nanometer level pellet for are smaller than 0.2 mu m, but other people persisted a nanometer pellet had to be smaller than the hard alloy tools prototype which 0.1 mu m) made already to complete and the test,It is said that wear resistant theatrically increase. The question is the nanometer level hard alloy pellet cannot depend on the smashing big material formation, they are certain through the smaller material constitution, but processes the molecular level granule is not easy and the economical matter.中文部分切削加工新概念现今的刀具公司再也不能只是制造和销售刀具,为了成功,他们必须与全球化制造趋势保持一致,通过提高效率、同客户合作来降低成本。
机加工英语
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Aabrasion n. 磨料,研磨材料,磨蚀剂, a. 磨损的,磨蚀的abrasive belt n. 砂带abrasive belt grinding n. 砂带磨削,用研磨带磨光abrasive cut-off machine n. 砂轮切断机abrasive dressing wheel n. 砂轮修整轮abrasive grain n. 磨料粒度abrasive grit n. 研磨用磨料,铁粒abrasive lapping wheel n. 磨料研磨轮accuracy of position n. 位置精度accuracy to shape n. 形状精度active cutting edge n. 主切削刃adapter flange n. 连接器法兰盘adjointing flanks n. 共軛齿廓align n. 找中(心),找正,对中,对准,找平,调直,校直,调整,调准angle milling cutter n. 角铣刀angular grinding n. 斜面磨削,斜磨法angular milling n. 斜面铣削angular plunge grinding n. 斜向切入磨削angular turning n. 斜面车削arbour n. 刀杆,心轴,柄轴,轴,辊轴attachment n. 附件,附件机构,联结,固接,联结法automatic bar machine n. 棒料自动车床automatic boring machine n. 自动镗床automatic copying lathe n. 自动仿形车床automatic double-head milling machine n. 自动双轴铣床automatic lathe n. 自动车床automatic turret lathe n. 自动转塔车床Bbelt grinding machine n. 砂带磨床bench lathe n. 台式车床bevel n. 斜角,斜面,倾斜,斜切,斜角规,万能角尺,圆锥的,倾斜的,斜边,伞齿轮,锥齿轮bevel gear cutting machine n. 锥齿轮切削机床bevel gear tooth system n. 锥齿轮系,锥齿轮传动系统borehole n. 镗孔,镗出的孔,钻眼boring n. 镗孔,钻孔,穿孔boring fixture n. 镗孔夹具boring machine n. 镗床boring tool n. 镗刀boring, drilling and milling machine n. 镗铣床broaching machine n.拉床,铰孔机,剥孔机broaching tool n. 拉刀broad finishing tool n. 宽刃精切刀,宽刃精车刀,宽刃光切刀CCalibrate vt. 校准[正],刻度,分度,检查[验],定标,标定,使标准化,使符合标准cam contour grinder n. 凸轮仿形磨床carbide tip n. 硬质合金刀片carbide turning tool n. 硬质合金车刀carbide-tipped tool n. 硬质合金刀具cast iron machining n. 铸铁加工,铸铁切削加工centerless cylindrical grinder n. 无心外圆磨床ceramic cutting tool n. 金属陶瓷刀具chamfer n.;vt. 倒角,倒棱chamfered cutting edge n. 倒角刀刃champing fixture n. 快换夹具champing jaw n. 快换卡爪chaser n. 螺纹梳刀,梳刀盘,板牙chatter vi.;n. 振动,振荡,震颤,刀振cherry n.;a. 樱桃,鲜红的,樱桃木制的chip n. 切屑,铁屑,刀片,刀头,片,薄片,芯片,chip breaker groove radius n. 断屑槽底半径,卷屑槽底半径chip clearance n. 切屑间隙chip cross-sectional area n. 切屑横截面面积chip curl n. 螺旋形切屑chip flow n. 切屑流chip formation n. 切屑形成chip removing process n. 去毛刺加工chip variable n. 切屑变量chuck n. 卡盘,夹盘,卡头,[电磁]吸盘,vt. 固定,装卡,夹紧,卡住chucker n. 卡盘车床,卡角车床circular drillling machine n. 圆工作台钻床circular path n. 环路,圆轨迹circular pitch measurement n. 周节测量circumference n. 圆周,周线,周界,周围,四周,范围close-grained a. 细颗粒的coeffecient of tool thrust n. 刀具推力系数coil chip n. 卷状切屑cold circular saw n. 冷圆锯cold saw n. 冷锯column drilling machine n. 圆[方]柱立式钻床combined drill and milling cutter n. 复合钻铣床complete traverse grinding n. 横进给磨削,切入磨削computer-controlled machine n. 计算机控制机床,数控机床contact pattern n. 靠模continuous chip n. 连续切屑continuous spiral chip n. 连续螺旋切屑contour n. 轮廓,外形,外貌,轮廓线,回路,网路,电路,等高线,等值线,轮廓等高距a. 仿形的,靠模的contour grinding n. 仿形磨削,成形磨削contour milling n. 成形铣削,外形铣削,等高走刀曲面仿形法convex milling attachment n. 凸面铣削附件convex turning attachment n. 中凸车削附件,凸面车削附件coolant lubricant n. 冷却润滑剂coolant lubricant emulsion n. 冷却润滑乳液[剂]copy n. 样板,仿形,靠模工作法,拷贝复制品,v. 复制,模仿,抄录copy grinding n. 仿形磨床copy-mill n. 仿形铣copying turret lathe n. 仿形转塔车床corner n. 角,弯[管]头,弯管counterbore n. 埋头孔,沉孔,锥口孔,平底扩孔钻,平底锪钻, n.;vt. 扩孔,锪孔,镗孔,镗阶梯孔crankshaft grinding machine n. 曲轴磨床crankshaft turning lathe n. 曲轴车床creep feed grinding n. 缓进给磨削cross milling n. 横向铣削curly chip n. 卷状切屑,螺旋形切屑,切屑螺旋cut v.;n. 切削[割],口,片,断,断开,削减,减少,断面,剖面,相交,凹槽cut off n. 切断[开,去],关闭,停车,停止,断开装置,断流器,挡板,截止,截流cut teeeth n. 铣齿cut-off grinding n. 砂轮截断,砂轮切割cutter n. 刀具,切削工具,截断器,切断器,切断机cutting n. 切削,切片,切割,切屑,金属屑,截槽cutting edge profile n. 切削刃轮廓[外形,断面],切削刃角度cutting force n. 切削力cutting lip n. 切削刃,刀刃,钻唇,钻刃cutting operation n. 切削加工,切削操作,切削作业cutting rate n. 切削效率,切削速率cutting tool n. 刀具,切削工具,刃具cycle n. 周期,周,循环,一个操作过程,轮转,自行车cylindrical grinder n. 外圆磨床Ddeep-hole drilling n.深孔钻削deep-hole milling n. 深孔铣削design n. 设计,计算,计划,方案,设计书,图纸die-sinking n. 凹模dimension n. 尺寸,尺度,维度,量纲,因次direction of the feed motion n. 进给方向,进刀方向discontinuous chip n. 间断切屑distance n. 距离,间隔[隙],长度,vt. 隔开double-column planer-miller n. 双柱龙门铣床dress v. 修饰,修整,平整,整理,清理,装饰,调制,准备,打磨,磨光,压平,轿直,清洗,清理,分级Eedge point n. 刀口,刀刃efficiency n. 效率,效能,性能,功率,产量,实力,经济性,有[功,实]效end mill n. 立铣刀external grinding n. 外圆磨削Fface n. 表面,外观,工作面,表盘,屏,幕v. 面向,朝向,表面加工,把表面弄平face grinding machine n. 平面磨床face milling machine n. 端面磨床feed force n. 进给力feed motion n. 进给运动fine adjustment n. 精调,细调,微调fine boring n. 精密镗孔finish v.;n. 精加工,抛光,修整,表面粗糙度,完工,最后加工,最后阶段,涂层,涂料finish-cutting n. 精加工,最终切削fixture n. 夹具,夹紧装置,配件,零件,定位器,支架form n. 型式,类型,摸板,模型,形成,产生,成形,表格v. 形[组,构]成,产生,作出,成形,造型form-turn n. 成形车削free-cutting n. 自由切削,无支承切削,高速切削Ggap n. 间隔,间隙,距离,范围,区间,缺口,开口火花隙,vt. 使产生裂缝vi. 豁开gear cutting machine n. 齿轮加工机床,切齿机gear generating grinder n. 磨齿机gear hob n. 齿轮滚刀grinding cutter n. 磨具grinding force n. 磨削力grinding machine n. 磨床grinding wheel diameter n. 砂轮直径grinding wheel width n. 砂轮宽度groove n. 槽,切口,排屑槽,空心槽,坡口,vt. 切[开,铣]槽groove milling n.铣槽Hheadstock spindle n. 床头箱主轴,主轴箱主轴,头架轴helical tooth system n. 螺旋齿轮传动装置high precision lathe n. 高精度车床high-speed n. 高速high-speed machining n. 高速加工hob n. 齿轮滚刀,滚刀,螺旋铣刀,v. 滚铣,滚齿,滚削horsepower n. 马力hobbing machine n. 滚齿机,螺旋铣床,挤压制模压力机,反应阴模机hole n. 孔,洞,坑,槽,空穴,孔道,管道,v. 钻[穿,冲,开]孔,打洞hone n. vt. 磨石,油石,珩磨头,磨孔器,珩磨,honing machine n. 珩磨机,珩床,搪磨床,磨孔机,磨气缸机Iinclination n.倾斜,斜度,倾角,斜角[坡],弯曲,偏[差,角]转increment n. 增量,增加,增[大]长indexing table automatic n. 自动分度工作台infeed grinding n. 切入式磨削installation n. 装置,设备,台,站,安装,设置internal grinding n. 内圆磨削involute hob n. 渐开线滚刀Jjig boring machine n. 坐标镗床Kkeyway cutting n. 键槽切削加工knurling tool n. 滚花刀具,压花刀具,滚花刀Llaedscrew machine n. 丝杠加工机床lap grinding n. 研磨lapping n. 研磨,抛光,精研,搭接,擦准lathe dog n. 车床轧头,卡箍,鸡心夹头,离心夹头,制动爪,车床挡块lathe tool n. 车刀level n. 水平,水准,水平线,水平仪,水准仪,电平,能级,程度,强度,a. 水平的,相等的,均匀的,平稳的loading time n. 装载料时间,荷重时间,充填时间,充气时间lock n. 锁,栓,闸,闭锁装置,锁型,同步,牵引,v. 闭锁,关闭,卡住,固定,定位,制动刹住longitudinal grinding n. 纵磨low capacity machine n. 小功率机床[机器]Mmachine axis n. 机床中心线machine table n. 机床工作台machine tool n. 机床,工作母机machining (or cutting) variable n. 加工(或切削)变量machining cycle n. 加工循环machining of metals n. 金属切削加工,金属加工magazine automatic n. 自动化仓库,自动化料斗,自动存贮送料装置manufacture n. 制造者,生产者,厂商,产品,制造material removing rate n. 材料去除率metal cutting n. 金属切削metal-cutting technology n. 金属切削工艺学,金属切削工艺[技术]metal-cutting tool n. 金属切削刀具,金属切削工具micrometer adjustment n. 微调milling n. 铣削,磨碎,磨整,选矿milling feed n. 铣削进给,铣削走刀量,铣削走刀机构milling spindle n. 铣床主轴milling tool n. 铣削刀具,铣削工具mount v. 固定,安装,装配,装置,架设,n. 固定件,支架,座,装置,机构mounting n. 安装,装配,固定,机架,框架,装置mounting fixture n. 安装夹具,固定夹具NNose n. 鼻子,端,前端,凸头,刀尖,机头,突出部分,伸出部分number of revolutions n. 转数numerical control n. 数字控制numerically controlled lathe n. 数控车床Ooblique grinding n. 斜切式磨床operating cycle n. 工作循环operation n. 运转,操作,控制,工作,作业,运算,计算operational instruction n. 操作说明书,操作说明operational safety n. 操作安全性,使用可靠性oscillating type abrasive cutting machine n. 摆动式砂轮切割机oscillation n. 振动,振荡,摆动,颤振,振幅out-cut milling n. 切口铣削oxide ceramics n. 氧化物陶瓷oxide-ceramic cutting tool n. 陶瓷刀具Pperipheral grinding n. 圆周磨削peripheral speed n. 圆周速度,周速,边缘速度perpendicular a. 垂直的,正交的,成直角的n. 垂直,正交,竖直,垂线,垂直面physical entity n. 实体,实物pitch n. 齿距,节距,铆间距,螺距,极距,辊距,坡度,高跨比,俯仰角pitch circle n. 节圆plain (or cylindrical) milling machine n. 普通(或圆柱形)铣床plain grinding n. 平面磨削plain turning n. 平面车床plane n. 平面,面,投影,刨,水平,程度,阶段,飞机a.平的v. 弄平,整平,刨,飞行plane milling n. 平面铣削plane-mill n. 平面铣刀,平面铣床plunge mill n. 模向进给滚轧机plunge-cut n. 切入式磨削,横向进给磨削,全面进刀法,全面进给法plunge-cut thread grinder n. 切入式螺纹磨床plunge-grinding n. 切入式磨削point n. 点,尖端,刀尖,针尖,指针,交点,要点,论点,特点v. 指,面向,瞄准,对准,表明,弄尖,强调power hacksaw n. 机动弓锯[钢锯]precision boring n. 精镗pressure angle n. 压力角primary cutting edge n. 主切削刃principal feed motion n. 主进给运动,主进刀运动production method s n. 生产方法[式]profile n. 轮廓,形面,剖面,侧面图,分布图。
机械加工工艺英语
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机械加工工艺英语Mechanical machining technology refers to the process of shaping and forming metal or other materials using various machining techniques. It involves the use of cutting tools, such as drills, lathes, milling machines, and grinders, to remove material from a workpiece to achieve the desired shape and dimensions. Mechanical machining plays a crucial role in the manufacturing industry, as it is used to produce a wide range of components and products.There are several common machining processes used in mechanical machining, including turning, milling, drilling, grinding, and boring. Each process has its own specific characteristics and applications.Turning is a process that rotates the workpiece while a single-point cutting tool is used to remove material, resulting in a cylindrical shape. It is commonly used to create cylindrical components such as shafts, rods, and tubes.Milling involves the use of a rotating cutting tool to remove material from the workpiece. It can be performed invarious directions and angles to produce different shapes and features. Milling machines are versatile and can be used to create flat surfaces, slots, gears, and complex 3D shapes.Drilling is a process that creates holes in the workpiece using a rotating drill bit. It is commonly used to create holes for fasteners or to provide access for other machining processes. Drilling machines can also be used for reaming, tapping, and counterboring operations.Grinding is a precision machining process that uses an abrasive wheel to remove material from the workpiece. It is used to achieve tight tolerances, smooth surface finishes, and precise shapes. Grinding is often used for finishing operations, such as polishing, deburring, and sharpening.Boring is a process that enlarges an existing hole in the workpiece using a cutting tool. It is commonly used to achieve precise dimensions and improve the surface finish of a hole. Boring can also be used to create tapered holes or to align existing holes.In addition to these primary machining processes, there are also secondary operations that can be performed tofurther refine the workpiece. These include thread cutting, knurling, honing, and broaching. Thread cutting is used to create internal or external threads on a workpiece, while knurling is used to create a patterned texture on the surface of a workpiece for improved grip. Honing is a process that uses abrasive stones to improve the surface finish and dimensional accuracy of a hole, while broachingis used to create complex internal or external profiles.机械加工工艺是指利用各种加工技术对金属或其他材料进行成型和形成的过程。
机械加工外文翻译、中英文翻译、机械类外文文献翻译
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机械加工外文翻译、中英文翻译、机械类外文文献翻译The engine lathe is an old but still useful metal removal machine with many desirable attributes。
While it is no longer commonlyXXX。
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it has largely been XXX。
turret lathes。
and automatic XXX of single-point tooling for maximum metal removal。
and the use of form tools for finished products that are on par with the fastest processing XXX.When it XXX for the engine lathe。
it largely depends on the skill of the operator。
Design XXX part for n。
it is XXX.XXX cutting tools。
XXX ns。
as the machine can perform these ns in one setup。
They are also capable of producing parts with high n and accuracy。
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n machining XXX of a specific method。
the XXX.When designing for low quantities。
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it is most cost-effective to use a XXX。
designers should aim to minimize the number of ns required.Another n for n XXX。
【机械类文献翻译】镗削加工和镗床
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英文翻译原文:(一)BORING AND BORING MACHINESAs carried out on a lathe,boring produces circular internal profiles in hollow work-pieces or on a hole made by drilling or another process,Boring is done with cutting tools that are similar to those used in turning.Because the boring bar has to reach the full length of the bore,tool deflection and,therefore,maintainance of dimensional accuracy can be a significant problem.The boring bar must be sufficiently stiff—that is,made of a material with high elastic modulus,such as tungsten carbide–to minimize deflection and avoid vibration and chatter.Boring bars have been designed with capabilities for damping vibration.Although boring operations on relatively small work-pieces.Can be carried out on a lathe,boring mills are used for large work-pieces.These machines are either vertical or horizontal,and are capable of performing operations such as turning, facing,grooving,and chamfering.A vertical boring machine is similar to a lathe but has a vertical axis of work-piece rotation.The cutting tool(usually a single point made of M-2and M-3high-speed steel and C-7and C-8carbide)is mounted on the tool head,which is capable of vertical movement(for boring and turning)and radial movement(for facing),guided by the cross-rail.The head can be swiveled to produce conical(tapered)surfaces.In horizontal boring machine,the work-piece is mounted on a table that can move horizontally in both the axial and radial directions.The cutting tool is mounted on a spindle that rotates in the headstock,which is capable of both vertical and longitudinal movements.Drills,reamer,taps,and milling cutters can also be mounted on the machine spindle.Boring machine are available with a variety of features.Although work-piece diameters are generally1m-4m(3ft-12ft),work-piece as large as20m(60ft)can be machined in some vertical boring machines.Machine capacities range up to150kw (200hp).these machines are also available with computer numerical controls,which allow all movements to be programmed.With such controls,little operaror involvement is required and consistency and productivity are improved.Cutting speeds and feeds for boring are similar to those for turning.(For capabilities of boring operations)Jig borers are vertical boring machines with high–precision bearings.Although they are available in various sizes and used in tool rooms for making jigs and fixtures,they are now being replaced by more versatile numerical control machines.Design considerations for boring.Guidelines for efficient and economical boring operations are similar to those for turning.Additionally,the following factors should be considered:a.Whenever possible,through holes rather than blind holes should bespecified.(The term blind hole refers to a hole that does not go thoughthe thickness of the work-piece)b.The greater the length–to–bore-diameter ratio,the more difficult it is tohold dimensions because of the deflections of the boring bar due tocutting forces.c.Interrupted internal surfaces should be avoided.(2)Fundamentals of Machine Tools In many cases products form the primary forming processes must undergo further refinements in size and surface finish to meet their design specifications.To meet such precise tolerances the removal of small amounts of material is needed. Usually machine tools are used for such operation.In the United States material removal is a big business-in excess of$per year, including material,labor,overhead,and machine-tool shipments,is spent.Since60 percent of the mechanical and industrial engineering and technology graduates have something connection with the machining industry either through sale,design,or operation of machine shops,or working in related industry,it is wise for an engineering student to devote some time in his curriculum to studying material removal and machine tools.A machine tool provides the means for cutting tools to shape a workpiece to required dimensions;the machine supports the tool and the workpiece in a controlled relationship through the functioning of its basic members,which are as follow:(a)Bed,Structure or Frame.This is the main member which provides a basis for, and a connection between,the spindles and slides;the distortion and vibration under load must be kept to a minimum.(b)Slides and Sideways.The translation of a machine element(e.g.the slide)is normally achieved by straight-line motion under the constraint of accurate guiding surfaces(the slideway).(c)Spindles and Bearings.Angular displacements take place about an axis of rotation;the position of this axis must be constant within extremely fine limits in machine tools,and is ensured by the provision of precision spindles and bearings.(d)Power Unit.The electric motor is the universally adopted power unit for machine tools.By suitably positioning individual motors,belt and gear transmissions are reduced to a minimum.(e)Transmission Linkage.Linkage is the general term used to denote the mechanical,hydraulic,pneumatic or electric mechanisms which connect angular andlinear displacements in defined relationship.There are two broad divisions of machining operations:(a)Roughing,for which the metal removal rate,and consequently the cutting force,is high,but the required dimensional accuracy relatively low.(b)Finishing,for which the metal removal rate,and consequently the cutting force,is low,but the required dimensional accuracy and surface finish relatively high. It follows that static loads and dynamic loads,such as result form an unbalanced grindingwheel,are more significant in finishing operations than in roughing operations,The degree of precision achieved in any machining process will usually be influenced by the magnitude of the deflections,which occur as a result of the force acting.Machine tool frames are generally made in cast iron,although some may be steel casting or mild-steel fabrications.Cast iron is chosen because of its cheapness,rigidity, compressive strength and capacity for damping the vibrations set-up in machine operations,To avoid massive sections in castings,carefully designed systems of ribbing are used to offer the maximum resistance to bending and torsional stresses. Two basic types of ribbing are box and diagonal.The box formation is convenient to produce,apertures in walls permitting the positioning and extraction of cores. Diagonal ribbing provides greater torsional stiffness and yet permits swarf to fall between the sections;it is frequently used for lathe beds.The slides and slideways of a machine tool locate and guide members which move relative to each other,usually changing the position of the tool relative to workpiece.The movement generally takes the form of translation in a straight line, but is sometimes angular rotation, e.g.tilting the wheel-head of a universal thread-grinding machine to an angle corresponding which the helix angle of the workpiece thread.The basic geometric elements of slides are flat,vee,dovetail and cylinder.These elements may be used separately or combined in various ways according to the applications.Features of slideways are as follows:(a)Accuracy of Movement.Where a slide is to be displaced in a straight line, this line must lie in two mutually perpendicular planes and there must be no slide rotation.The general tolerance for straightness of machine tool slideways is 0~0.02mm per1000mm;on horizontal surfaces this tolerance may be disposed so thata convex surface results,thus countering the effect of"sag"of the slideway.(b)Means of Adjustment.To facilitate assembly,maintain accuracy and eliminate"play"between sliding members after wear has taken place,a strip is sometimes inserted in slides.This is called a ually,the gib is retained by socket-head screws passing through elongated slots;and is adjusted by grub-screws secured by lock nuts.(c)Lubrication.Slideways may be lubricated by either of the following systems:1)Intermittently through grease or oil nipples,a method suitable wheremovements are infrequent and speed low.2)Continuously e.g.by pumping through a metering valve and pipe-work to the point of application;the film of oil introduced between surfaces by these means must be extremely thin to avoid the slide“floating”.If sliding surfaces were optically flatoil would be squeezed out,resulting in the surfaces sticking.Hence in practice slide Sill"faces are either grourld using the edge of a cup wheel,or scraped.Both processes produee minulte surface depressions,which retain‘‘pocket”of oil,and complete separation of the parts may not occur at all points.(d)Protection.To maintain slideways in good order,the following conditions must be met:1)Ingress of foreign matter,e.g.swarf,must be prevented.Where this is no possible,it is desirable to have a form of slideway,which does not retain swarf,e.g. the inverted vee.2)Lubricating oil must be retained.The adhesive property of oil for use on vertical or inclined slide surface is important;oils are available which have been specially developed for this purpose.The adhesiveness of oil also preverts it being washed away by cutting fluids.3)Accidental damage must be prevented by protective guards.译文:(一)镗削加工和镗床像车床加工零件一样,镗床能在中空的工件或由钻削加工或其它工艺所加工的孔上进行内轮廓圆的加工。
UG平面铣工序和刀具中英文名称对照
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平面铣工序和刀具中英文名称对照
——FLOOR-WALL底壁加工(替代之前版本中的FACE-MILLING-AREA)
——FLOOR-WALL-IPW底壁加工IPW(其中IPW全称为IN PROCESS WORKPIECE
意为“参考前一步加工余量进行加工”)——FACE-MILLING面铣(使用边界面铣削)
——FACE-MILLING-MANUAL手工面铣削
——PLANAR-MILL平面铣
——PLANAR-PROFILE平面轮廓铣
——CLEANUP-CORNERS清理拐角
——FINISH-WALLS精加工壁
——FINISH-FLOOR精加工底面
——GROOVE-MILLING槽铣削
——HOLE-MILLING孔铣
——THREAD-MILLING螺纹铣
——PLANAR-TEXT平面文本
——MILL-CONTROL铣削控制
——MILL-USER用户定义的铣削
——MILL立铣刀(端铣刀)
——CHAMFER-MILL倒斜铣刀
——BALL-MILL球头铣刀
——SPHERICAL-MILL球面铣刀
——T-CUTTER T型刀
——BARREL鼓型刀(桶型刀)
——THREAD-MILL螺纹铣刀
——MILL-USER-DEFINED用户定义的铣刀
——CARRIER刀库
——MCT-POCKET刀头(刀槽)
——HEAD动力头。
机械加工切削加工中英文对照外文翻译文献
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机械加工切削加工中英文对照外文翻译文献中英文资料翻译英文部分The new concept of cutting processingThe nowadays cutting tool company cannot only be again the manufacture and the sales cutting tool, in order to succeed, they must be consistent with the globalization manufacture tendency maintenance, through enhances the efficiency, cooperates with the customer reduces the cost. Approaches the instantaneous global competition after this after NAFTA, the WTO time, the world company is making quickly to the same feeling, is lighter, a cheaper response. In other words, they make the product and the components contain can in high speed under revolve, as a result of the cost pressure, best, is lighter moreover must make cheaply. Obtains these goals a best way is through develops and applies the new material, but these is new and the improvement material usually all with difficulty processes. In in this kind of commercial power and the technical difficulty combination is especially prominent in the automobile and the aviation industry, and has become has the experience the cutting tool company to research and develop the department the most important driving influence.For example, takes the modular cast iron to say that, it has become the engine part and other automobiles, the agriculture the material which see day by day with the equipment and in the machine tool industry components. This kind of alloy provides the low production cost and the good machine capability combination. They are cheaper than the steel products, but has a higher intensity and toughness compared to the cast iron. But atthe same time the modular cast iron is extremely wear-resisting, has fast breaks by rubbing the cutting tool material the tendency. In this wear resistant very great degree bead luminous body content influence. Some known modular cast iron bead luminous body content higher, its resistance to wear better, moreover its machinability is worse. Moreover, the modular cast iron porosity causes off and on to cut, this even more reduces the life.May estimate that, the high degree of hardness and the high wear-resisting cutting material quality must consider the modular cast iron the high resistance to wear. And the material quality contains extremely hard TiC in fact (carbonized titanium) or TiCN (carbon titanium nitrides) thick coating when cutting speed each minute 300 meters processes the modular cast iron to prove usually is effective. But along with cutting speed increase, scrap/The cutting tool junctionplane temperature also is increasing. When has such situation, the TiC coating favors in has the chemical reaction with the iron and softens, more pressures function in anti- crescent moon hollow attrition coating. Under these conditions, hoped has one chemical stability better coating, like Al2O3 (although under low speed was inferior to TiC hard or is wear-resisting).The chemical stability becomes an important performance performance dividing line compared to the resistance to wear the factor, the speed and the temperature is decided in is processed the modular cast iron the crystal grain structure and the performance. But usually thick coating of TiCN and TiC or only ductile iron oxides in the soil coating is applied to, because the today majority of this kinds are processed the material the cutting speed in each minute 150 to 335 meters between. Is higher than each minute 300 meter applications regarding thespeed, the people to this kind of material are satisfied.In order to cause this scope performance to be most superior, the mountain high researched and developed and has promoted in view of modular cast iron processing material quality TX150. This kind of material quality has hard also the anti- distortion substrate, is very ideal regarding the processing modular cast iron. Its coating the oxide compound coating which hollowly wears by thick very wear-resisting carbon titanium nitrides and a thin anti- crescent moon, the top is thin layer TiN. This kind of coating which needs the center warm chemistry gas phase deposition using the state of the art production resistance to wear and the anti- crescent moon hollow attrition which the CVD coating complete degree of hardness moreover the tough smoothness increases (MTCVD) the craft. Substrate/The coating combination performance gives the very high anti- plastic deformation and the cutting edge micro collapses the ability, causes it to become under the normal speed to process the modular cast iron the ideal material quality.The coating ceramics also display can effectively process the modular cast iron. In the past, the aluminum oxide ceramics application which not the coating tough good such as nitriding silicon and the silicon carbide textile fiber strengthened the work piece material chemistry paralysis limit. Today but could resist the scrap distortion process through the use to have the high thermal coating cutting tool life already remarkably to increase. But certain early this domains work piece processing use aluminum oxides spread the layer crystals to have to strengthen the ceramics, today most research concentrate in the TiN coating nitriding silicon. This kind of coating can remarkably open up the tough good ceramics the application scope.When machining, the work piece has processed the surface is depends upon the cutting tool and the work piece makes the relative motion to obtain.According to the surface method of formation, the machining may divide into the knife point path law, the formed cutting tool law, the generating process three kinds.The knife point path law is depends upon the knife point to be opposite in the work piecesurface path, obtains the superficial geometry shape which the work piece requests, like the turning outer annulus, the shaping plane, the grinding outer annulus, with the profile turning forming surface and so on, the knife point path are decided the cutting tool and the work piece relative motion which provides in the engine bed;The formed cutting tool law abbreviation forming, is with the formed cutting tool which matches with the work piece final superficial outline, or the formed grinding wheel and so on processes the formed surface, like formed turning, formed milling and form grinding and so on, because forms the cutting tool the manufacture quite to be difficult, therefore only uses in processing the short formed surface generally;The generating process name rolls cuts method, is when the processing the cutting tool and the work piece do unfold the movement relatively, the cutting tool and the work piece centrode make the pure trundle mutually, between both maintains the definite transmission ratio relations, obtains the processing surface is the knife edge in this kind of movement envelope, in the gear processing rolls the tooth, the gear shaping, the shaving, the top horizontal jade piece tooth and rubs the tooth and so on to be the generating process processing.Somemachining has at the same time the knife point path law and the formed cutting tool method characteristic, like thread turning.The machining quality mainly is refers to the work piece the processing precision and the surface quality (including surface roughness, residual stress and superficial hardening).Along with the technical progress, the machining quality enhances unceasingly.The 18th century later periods, the machining precision counts by the millimeter; At the beginning of 20th century, machining precision Gao Yida 0.01 millimeter; To the 50's, the machining precision has reached a micron level; The 70's, the machining precision enhances to 0.1 micron.The influence machining quality primary factor has aspects and so on engine bed, cutting tool, jig, work piece semifinished materials, technique and processing environment.Must improve the machining quality, must take the suitable measure to the above various aspects, like reduces the engine bed work error, selects the cutting tool correctly, improves the semifinished materials quality, the reasonable arrangement craft, the improvement environmental condition and so on.Enhances the cutting specifications to enhance the material excision rate, is enhances the machining efficiency the essential way.The commonly used highly effective machining method has the high-speed cutting, the force cutting, the plasma arc heating cuts and vibrates the cutting and so on.The grinding speed is called the high-speed grinding in 45 meters/second above /doc/9c977104.html es the high-speed cutting (or grinding) both may enhance the efficiency, and mayreduce the surface roughness.The high-speed cutting (or grinding) requests the engine bed to have the high speed, thehigh rigidity, the high efficiency and the vibration-proof good craft system; Requests the cutting tool to have the reasonable geometry parameter and the convenience tight way, but also must consider the safe reliable chip breaking method.The force cutting refers to the roughing feed or cuts the deep machining greatly, uses in the turning and the grinding generally.The force turning main characteristic is the lathe tool besides the main cutting edge, but also some is parallel in the work piece has processed superficial the vice-cutting edge simultaneously to participate in the cutting, therefore may enhance to feed quantity compared to the general turning several times of even several /doc/9c977104.htmlpares with the high-speed cutting, the force cutting cutting temperature is low, the cutting tool life is long, the cutting efficiency is high; The shortcoming is processes the surface to be rough.When force cutting, the radial direction cutting force death of a parent is not suitable for to process the tall and slender work piece very much.The vibration cutting is along the cutting tool direction of feed, the attachment low frequency or the high frequency vibration machining, may enhance the cutting efficiency.The low frequency vibration cutting has the very good chip breaking effect, but does not use the chip breaking equipment, makes the knife edge intensity to increase, time the cutting total power dissipation compared to has the chip breaking installment ordinary cutting to reduce about 40%.The high frequency vibration cutting also called the ultrasonic wave vibration cutting, is helpful in reduces between the cutting tool and the work piece friction, reduces the cutting temperature, reduces the cuttingtool the coherence attrition, thus the enhancement cutting efficiency and the processing surface quality, the cutting tool life may enhance 40% approximately.To lumber, plastic, rubber, glass, marble, granite and so on nonmetallic material machining, although is similar with the metal material cutting, but uses the cutting tool, the equipment and the cutting specifications and so on has the characteristic respectively.The lumber product machining mainly carries in each kind of joiner's bench, its method mainly has: The saw cuts, digs cuts, the turning, the milling, drills truncates with the polishing and so on.The plastic rigidity is worse than the metal, the easy bending strain, the thermoplastic thermal conductivity to be in particular bad, easy to elevate temperature the conditioning.When cutting plastic, suitably with the high-speed steel or the hard alloy tools, selects the small to feed quantity and the high cutting speed, and uses compressed air cooling.If the cutting tool is sharp, the angle is appropriate, may produce the belt-shaped scrap, easy to carry off the quantity of heat.Glass (including semiconducting material and so on germanium, silicon) but degree of hardness high brittleness is big.To methods and so on glass machining commonly used cutting, drill hole, attrition and polishing.T o thickness in three millimeters following glass plates, the simple cutting method is with the diamond or other hard materials, in glass surface manual scoring, the use scratch place stress concentration, then uses the hand to break off.To the marble, the granite and the concrete and so on the hard material processing, mainly uses methods and so on cutting, turning, drill hole, shaping, attrition and polishing.When cuttingthe available circular saw blade adds the grinding compound and the water; The outer annulus and the end surface may use the negative rake the hard alloy lathe tool, by 10~30 meter/minute cutting speed turning; Drills a hole the available hard alloy drill bit; The big stone material plane available hard alloy planing tool or rolls cuts planing tool shaping; The precise smooth surface, available three mutually for the datum to the method which grinds, or the grinding and the polishing method obtains.Cutting tool in hot strong alloy applicationThe aviation processing also changes rapidly. For example, nickel base heat-resisting alloy like several years ago the most people had not heard Rene88 now occupies to the aircraft engine manufacture uses the total metal quantity 10~25%. Has very good showing and the commercial reason regarding this. For example, these heat strong alloy will be able to increase the engine endurance moreover to permit the small engine work on the big airplane, that will enhance the combustion efficiency and reduces the operation cost. These tough good materials also present the expense on the cutting tool. Their thermal stability causes on the knife point the temperature to be higher, thus reduced the cutting tool life. Similarly, in these alloy carbide pellet remarkably increased the friction, thus reduces the cutting tool life.As a result of changes in these conditions, can be very pleased to have processed many titanium alloys and nickel-based alloy materials C-2 hard metal alloys, in the application to today's cutting edge of blade to the crushing and cutting depth of the trench lines badly worn. But using the latest high-temperature processing of small particles hard metal alloys to be effective, cutlery life improved, but more importantly to enhance thereliability of applications in high-temperature alloys. Small particles hard metal than traditional hard metal materials higher compression strength and hardness, only a small increase in the resilience of the cost. And resulted in high temperature alloy processing than traditional hard metal resistance common failure mode more effective.PVD (physical gas phase deposition) coating also by certificate effective processing heat-resisting alloy. TiN (titanium nitrides) the PVD coating was uses and still was most early most receives welcome. Recently, TiAlN (nitrogen calorization titanium) and TiCN (carbontitanium nitrides) the coating also could very good use. In the past the TiAlN coating application scope and TiN compared the limit to be more. But after the cutting speed enhances them is a very good choice, enhances the productivity in these applications to reach 40%. On the other hand, is decided under the low cutting speed in coating superficial operating mode TiAlN can cause to accumulate the filings lump afterwards, micro collapses with the trench attrition.Recently, used in the heat-resisting alloy application material quality already developing, these coating but became by several combinations. The massive laboratories and the scene test has already proven this kind of combination and other any kind of sole coating compares in time the very wide scope application is very effective. Therefore aims at the heat-resisting alloy application the PVD compound coating possibly to become the focal point which the hard alloy new material quality research and development continues. With the MTCVD coating, the coating ceramics gather in the same place, they hopefully become a more effective processing to research and develop newly are moredifficult to process the work piece material the main impact strength.Dry processingIncluding the refrigerant question is technical and the commercial expansion industrial production tendency another domain which the cutting tool makes. North America and the European strict refrigerant management request and the biggest three automobile manufacturer forces them the core supplier to obtain the ISO14000 authentication (the ISO9000 environment management edition), this causes the refrigerant processing cost rise. To the car company and their core supplier said obviously one of responses which welcome is in the specific processing application avoids completely the refrigerant the use. This kind did the processing the new world to propose a series of challenges for the cutting tool supplier.Recently, already appeared some to concern this topic to promulgate the speed, to enter for, the coating chemical composition and other parameters very substantial comprehensive nature very strong useful technical papers. Wants to concentrate the elaboration in here me "does the processing viewpoint" in the operation and commercial meaning automobile manufacturer new.The metal working jobholders can the very good understanding related refrigerant use question, but majority cannot understand concerns except the technical challenge (for example row of filings) beside does the processing question in the cutting tool - work piece contact face between. Usually may observe to the refrigerant disperser scrap which flows out, but the pressure surpasses 3,000 pounds/An inch 2 high speed refrigerant also can help to break the filings, specially soft alsothe continual scrap can cause in the cutting tool - work piece contact face trouble.Uses does the cutting craft the components result is the engine bed uses the wet typeprocessing components to be hotter than. Whether before you do allow them to survey in the open-air natural cooling? If processes newly the hot components put frequently to the turnover box, elevates the environment temperature, whether components full cooling and just right enough permission precision examination? Also has the handling side several dozens on hundred components to be able to operate the worker to increase the extra burden.With many cutting tools/The work piece technical question same place, these latent questions need to state whether dryly adds the ability line. Luckily, has very many ways to elaborate these questions. For example, the compressed air was proven row of filings becomes the question in very many applications the situation to have the successful echo.Another plan is called MQL (minimum lubrication) a technology, it replaces the traditional refrigerant by the application the quite few oil mists constitution. This is a recognition compromise plan, this kind of minimum technology can large scale reduce the refrigerant the headache matter, moreover the smooth finish which processes in many applications very is also good. This domain still had very many research to do, moreover the cutting tool company positively participated in such research was absolutely essential. If they will not do fall behind the competitor, will be at the disadvantageous position.In the factory the special details design other perhaps betterplan according to the world in. The manufacturing industry jobholders possibly still could ask why they do have to use recent development the technology to replace the refrigerant method diligently which the tradition already an experience number generation of person improved enhances, because implemented especially does the experiment and the defeat which the processing or the subarid processing produced possibly causes the higher short-term cutting tool cost. The concise answer is when the bit probably accounts for the model processing components cost 3%, the refrigerant cost (from purchases to maintenance, storage, processing) can account for the components cost 15%.Perhaps does the dry processing is not all suits to each application, but above discusses likely other processing questions are same, needs from a wider operation, the environment and the commercial angle appraises. Will be able to help the cutting tool company which the customer will do this to have the competitive advantage, but these will not be able to provide unceasingly is in the passive position.Cutting tool and nanotechnologyCan fiercely change the cutting tool industry the enchanting new domain is the miniature manufacture, or the processing small granule forms the product which needs. Must refer to is its here does not have about the cutting tool miniature manufacture first matter; Second must say the matter is it is not remote.Why the miniature manufacture and are the cutting tool related. Because most main is theparticle size smaller, the hard alloy toughness of material better also is more wear-resisting. (Some experts define with the nanometer level pellet for are smaller than 0.2 mu m, but otherpeople persisted a nanometer pellet had to be smaller than the hard alloy tools prototype which 0.1 mu m) made already to complete and the test,It is said that wear resistant theatrically increase. The question is the nanometer level hard alloy pellet cannot depend on the smashing big material formation, they are certain through the smaller material constitution, but processes the molecular level granule is not easy and the economical matter.中文部分切削加工新概念现今的刀具公司再也不能只是制造和销售刀具,为了成功,他们必须与全球化制造趋势保持一致,通过提高效率、同客户合作来降低成本。
机加工专业英语大全
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实用机加工专业英语对照【大全】机械加工专用术语中英文对照,金属加工专业词中英对照,机械加工英语怎么说、英语单词怎么写、例句等信息。
1.1切削加工概述切削cutting;加工machining;金属切削metal cutting (metal removal);金属切削工艺metal-removal process;金属工艺学technology of metals;机器制造machine-building;机械加工machining;冷加工cold machining;热加工hot working;工件workpiece;切屑chip;常见的加工方法universal machining method;钻削drilling;镗削boring;车削turning;磨削grinding;铣削milling;刨削planning;插削slotting锉filing划线lineation;錾切carving;锯sawing;刮削facing;钻孔boring;攻丝tap1.2零件表面构成及成形方法变形力deforming force变形deformation;几何形状geometrical;尺寸dimension精度precision;表面光洁度surface finish;共轭曲线conjugate curve;范成法generation method;轴shaft1.3机床的切削运动及切削要素主运动main movement;主运动方向direction of main movement;进给方向direction of feed;进给运动feed movement;合成进给运动resultant movement of feed;合成切削运动resultant movement of cutting;合成切削运动方向direction of resultant movement of cutting 切削速度cutting speed;传动drive/transmission;切削用量cutting parameters;切削速度cutting speed;切削深度depth of cut;进给速度feed force;切削功率cutting power1.4金属切削刀具合金工具钢alloy tool steel;高速钢high-speed steel;硬质合金hard alloy;易加工ease of manufacturing切削刀具cutting tool刀具cutter;车刀lathe tool;主切削刃main cutting edge;副切削刃assistant cutting edge;刀体tool body刀柄tool shank;前刀面rake face;主后刀面major flank;刀尖nose of tool;主剖面系tool orthogonal plane system;切削平面tool cutting edge plane;主剖面tool orthogonal plane;切削宽度width of the uncut chip;进给平面系assumed working plane system;加工表面transient surface;前角rake angle;后角clearance angle;主偏角tool cutting edge angle;刀尖角nose angle1.5刀具切削过程及磨削机理塑性变形plastic distortion;微观组织,显微结构microstructure切削力cutting force;切削温度cutting temperature;积屑瘤built-up edge;刀尖磨损nose wear;月牙洼crater;残留应力residual stress;应力stress;硬度rigidity机加工设备英语CNC bending presses 电脑数控弯折机CNC boring machines 电脑数控镗床CNC drilling machines 电脑数控钻床CNC EDM wire-cutting machines 电脑数控电火花线切削机CNC electric discharge machines 电脑数控电火花机CNC engraving machines 电脑数控雕刻机CNC grinding machines 电脑数控磨床CNC lathes 电脑数控车床CNC machine tool fittings 电脑数控机床配件CNC milling machines 电脑数控铣床CNC shearing machines 电脑数控剪切机CNC toolings CNC刀杆CNC wire-cutting machines 电脑数控线切削机Conveying chains 输送链Coolers 冷却机Coupling 联轴器Crimping tools 卷边工具Cutters 刀具Cutting-off machines 切断机Diamond cutters 钻石刀具Dicing saws 晶圆切割机Die casting dies 压铸冲模Die casting machines 压铸机Dies-progressive 连续冲模Disposable toolholder bits 舍弃式刀头Drawing machines 拔丝机Drilling machines 钻床Drilling machines bench 钻床工作台Drilling machines,high-speed 高速钻床Drilling machines,multi-spindle 多轴钻床Drilling machines,radial 摇臂钻床Drilling machines,vertical 立式钻床drills 钻头Electric discharge machines(EDM) 电火花机Electric power tools 电动刀具Engraving machines 雕刻机Engraving machines,laser 激光雕刻机Etching machines 蚀刻机Finishing machines 修整机Fixture 夹具Forging dies 锻模Forging,aluminium 锻铝Forging,cold 冷锻Forging,copper 铜锻Forging,other 其他锻造Forging,steel 钢锻Foundry equipment 铸造设备Gear cutting machines 齿轮切削机Gears 齿轮Gravity casting machines 重力铸造机Grinder bench 磨床工作台Grinders,thread 螺纹磨床Grinders,tools & cutters 工具磨床Grinders,ultrasonic 超声波打磨机Grinding machines 磨床Grinding machines,centerless 无心磨床Grinding machines,cylindrical 外圆磨床Grinding machines,universal 万能磨床Grinding tools 磨削工具Grinding wheels 磨轮Hand tools 手工具Hard/soft and free expansion sheet making plant 硬(软)板(片)材及自由发泡板机组Heat preserving furnaces 保温炉Heating treatment funaces 熔热处理炉Honing machines 搪磨机Hydraulic components 液压元件Hydraulic power tools 液压工具Hydraulic power units 液压动力元件Hydraulic rotary cylinders 液压回转缸Jigs 钻模Lapping machines 精研机Lapping machines,centerless 无心精研机Laser cutting 激光切割Laser cutting for SMT stensil 激光钢板切割机Lathe bench 车床工作台Lathes,automatic 自动车床Lathes,heavy-duty 重型车床Lathes,high-speed 高速车床Lathes,turret 六角车床Lathes,vertical 立式车床Lubricants 润滑液Lubrication Systems 润滑系统Lubricators 注油机Machining centers,general 通用加工中心Machining centers,horizontal 卧式加工中心Machining centers,horizontal & vertical 卧式及立式加工中心Machining centers,vertical 立式加工中心Machining centers,vertical double-column type 立式双柱加工中心Magnetic tools 磁性工具Manifolds 集合管Milling heads 铣头Milling machines 铣床Milling machines,bed type 床身式铣床Milling machines,duplicating 仿形铣床Milling machines,horizontal 卧式铣床Milling machines,turret vertical 六角立式铣床Milling machines,universal 万能铣床Milling machines,vertical 立式铣床Milling machines,vertical & horizontal 立式及卧式铣床Mold & die components 模具单元Mold changing systems 换模系统Mold core 模芯Mold heaters/chillers 模具加热器/冷却器Mold polishing/texturing 模具打磨/磨纹Mold repair 模具维修Molds 模具Nail making machines 造钉机Oil coolers 油冷却器Overflow cutting machines for aluminium wheels 铝轮冒口切断机P type PVC waterproof rolled sheet making plant P型PVC高分子防水PCB fine piecing systems 印刷电器板油压冲孔脱料系统Pipe & tube making machines 管筒制造机Planing machines 刨床Planing machines vertical 立式刨床Pneumatic hydraulic clamps 气油压虎钳Pneumatic power tools 气动工具Powder metallurgic forming machines 粉末冶金成型机Presses,cold forging 冷锻冲压机presses,crank 曲柄压力机Presses,eccentric 离心压力机Presses,forging 锻压机Presses,hydraulic 液压冲床Presses,knuckle joint 肘杆式压力机Presses,pneumatic 气动冲床Presses,servo 伺服冲床Presses,transfer 自动压力机Pressing dies 压模Punch formers 冲子研磨器Quick die change systems 速换模系统Quick mold change systems 快速换模系统Reverberatory furnaces 反射炉Rollers 滚筒Rolling machines 辗压机Rotary tables 转台Sawing machines 锯床Sawing machines,band 带锯床Saws,band 带锯Saws,hack 弓锯Saws,horizontal band 卧式带锯Saws,vertical band 立式带锯shafts 轴Shapers 牛头刨床Shearing machines 剪切机Sheet metal forming machines 金属板成型机Sheet metal working machines 金属板加工机Slotting machines 插床spindles 主轴Stamping parts 冲压机Straightening machines 矫直机Switches & buttons 开关及按钮Tapping machines 攻螺丝机Transmitted chains 传动链Tube bending machines 弯管机Vertical hydraulic broaching machine 立式油压拉床Vises 虎钳Vises,tool-maker 精密平口钳Wheel dressers 砂轮修整器Woven-Cutting machines 织麦激光切割机内容来源网络,由深圳机械展收集整理!更多相关内容,就在深圳机械展!When you are old and grey and full of sleep,And nodding by the fire, take down this book, And slowly read, and dream of the soft look Your eyes had once, and of their shadows deep; How many loved your moments of glad grace, And loved your beauty with love false or true, But one man loved the pilgrim soul in you,And loved the sorrows of your changing face; And bending down beside the glowing bars, Murmur, a little sadly, how love fledAnd paced upon the mountains overheadAnd hid his face amid a crowd of stars.The furthest distance in the worldIs not between life and deathBut when I stand in front of youYet you don't know thatI love you.The furthest distance in the worldIs not when I stand in front of youYet you can't see my loveBut when undoubtedly knowing the love from both Yet cannot be together.The furthest distance in the worldIs not being apart while being in loveBut when I plainly cannot resist the yearningYet pretending you have never been in my heart. The furthest distance in the worldIs not struggling against the tidesBut using one's indifferent heartTo dig an uncrossable riverFor the one who loves you.。
铣削机械加工外文翻译、中英文翻译、机械类外文文献翻译
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外文原文:MILLINGMilling is a basic machining process in which the surface is generated by the progressive formation and removal of chips of material from the workpiece as it is fed to a rotating cutter in a direction perpendicular to the axis of the cutter. In some cases the workpiece is stationary and the cutter is fed to the work. In most instances a multiple-tooth cutter is used so that the metal removal rate is high, and frequently the desired surface is obtained in a single pass of the work.The tool used in milling is known as a milling cutter. It usually consists of a cylindrical body which rotates on its axis and contains equally spaced peripheral teeth that intermittently engage and cut the workpiece. 1 In some cases the teeth extend part way across one or both Ends of the cylinder.Because the milling principle provides rapid metal removal and can produce good surface finish, it is particularly well-suited for mass-production work, and excellent milling machines have been developed for this purpose. However, very accurate and versatile milling Machines of a general-purpose nature also have been developed that are widely used in jobshop and tool and die work. A shop that is equipped with a milling machine and an engine lathe can machine almost any type of product of suitable size.Types of Milling Operations. Milling operations can be classified into two broad categories, each of which has several variations:1. In peripheral milling a surface is generated by teeth located in the periphery of the cutter body; the surface is parallel with the axis of rotation of the cutter. Both flat and formed surfaces can be produced by this method. The cross section of the resulting surface corresponds to the axial contour of the cutter. This procedure often is called slab milling.2. In face milling the generated flat surface is at right angles to the cutter axis and is the combined result of the actions of the portions of the teeth located on both the periphery and the face of the cutter. 2 The major portion of the cutting is done by the peripheral portions of the teeth with the face portions providing a finishing action.The basic concepts of peripheral and face milling are illustrated in Fig. 16-1. Peripheral milling operations usually are performed on machines having horizontal spindles, whereas face milling is done on both horizontal- and vertical-spindlemachines.Surface Generation in Mimng. Surfaces can be generated in milling by two distinctly different methods depicted in Fig. 16-2. Note that in up milling the cutter rotates againsi the direction of feed the workpiece, whereas in down milling the rotation is in the same direction as the feed. As shown in Fig. 16-2, the method of chip formation is quite different in the two cases. In up milling the c hip is very thin at the beginning, where the tooth first contacts the work, and increases in thickness, becoming a maximum where the tooth leaves the work. The cutter tends topush the work along and lift it upward from Tool-work relationshios in peripheral and face milling the table. This action tends to eliminate any effect of looseness in the feed screw and nut of the milling machine table and results in a smooth cut. However, the action also tends to loosen the work from the clamping device so that greater clamping forcers must be employed. In addition, the smoothness of the generated surface depends greatly on the sharpness of the cutting edges.In down milling, maximum chip thickness cecum close to the point at which the tooth contacts the work. Because the relative motion tends to pull the workpiece into the cutter, all possibility of looseness in the table feed screw must be eliminated if down milling is to be used. It should never be attempted on machines that are not designed for this type of milling. Inasmush as the material yields in approximately a tangential direction at the end of the tooth engagement, there is much less tendency for the machined surface to show tooth marks than when up milling is used. Another considerable advantage of down milling is that the cutting force tends to hold the work against the machine table, permitting lower clamping force to be employed. 3 This is particularly advantageous when milling thin workpiece or when taking heavy cuts.Sometimes a disadvantage of down milling is that the cutter teeth strike against the surface of the work at the beginning of each chip. When the workpiece has a hard surface, such as castings do, this may cause the teeth to dull rapidly.Milling Cutters. Milling cutters can be classified several ways. One method is to group them into two broad classes, based on tooth relief, as follows:1.Profile-cutters have relief provided on each tooth by grinding a small land back of the cutting edge. The cutting edge may be straight or curved.2.In form or cam-reheved cutters the cross section of each tooth is an eccentric curve behind the cutting edge, thus providing relief. All sections of the eccentric relief,parallel with the cutting edge, must have the same contour as the cutting edge. Cutters of this type are sharpened by grinding only the face of the teeth, with the contour of the cutting edge thus remaining unchanged.Another useful method of classification is according to the method of mounting the cutter. Arbor cutters are those that have a center hole so they can be mounted on an arbor. Shank cutters have either tapered or straight integral shank. Those with tapered shanks can be mounted directly in the milling machine spindle, whereas straight-shank cutters are held in a chuck. Facing cutters usually are bolted to the end of a stub arbor.The common types of milling cutters, classified by this system are as follows: Types of Milling Cutters. Hain milling cutters are cylindrical or disk-shaped, having straight or helical teeth on the periphery. They are used for milling flat surfaces. This type of operation is called plai n or slab milling. Each tooth in a helical cutter engages the work gradually, and usually more than one tooth cuts at a given time. This reduces shock and chattering tendencies and promotes a smoother surface. Consequently, this type of cutter usually is preferred over one with straight teeth.Side milling cutters are similar to plain milling cutters except that the teeth extend radially part way across one or both ends of the cylinder toward the :center. The teeth may be either straight or helical. Frequently these cutters are relatively narrow, being disklike in shape. Two or more side milling cutters often are spaced on an arbor to make simultaneous, parallel cuts, in an operation called straddle milling.Interlocking slotting cutters consist of two cutters similar to side mills, but made to operate as a unit for milling slots. The two cutters are adjusted to the desired width by inserting shims between them.Staggered-tooth milling cutters are narrow cylindrical cutters having staggered teeth, and with alternate teeth having opposite helix angles. They are ground to cut only on the periphery, but each tooth also has chip clearance ground on the protruding side. These cutters have a free cutting action that makes them particnlarly effective in milling deep slots.Metal-slitting saws are thin, plain milling cutters, usually from 1/32 to 3/16 inch thick, which have their sides slightly "dished" to provide clearance and prevent binding. They usually have more teeth per inch of diameter than ordinary plain milling cutters and are used for milling deep, narrow slots and for cutting-off operations.译文:铣削铣削是机械加工的一个基础方法。
机械制造工艺基本术语中英文
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常用工艺术语1 工艺基本概念1.1 一般概念1.1.1数控加工:numerical control machining 根据被加工零件图样和工艺要求,编制成以数码表示的程序输入到机床的数控装置或控制计算机中,以控制工件和工具的相对运动,使之加工出合格零件的方法。
1.2生产对象1.2.1 原材料:raw material投入生产过程以创新产品的物质。
1.2.2主要材料:primary material; direct material构成产品实体的材料。
1.2.3辅助材料:auxiliary material; indirect material在生产中起辅助作用而不构成产品实体的材料。
1.2.4代用材料:substituent在使用功能上能够代替原设计要求的材料。
它具有被代替材料所具备的全部或主要性能。
1.2.5易损材料:quick-wear material在正常使用条件下,容易损坏或失效的材料。
1.2.6废料:waste material在制造某种产品过程中,剩下的而对本生产对象不再有用的材料。
1.2.7型材:section金属或非金属材料通过拉制、轧制或压制等方法所获得的具有特定几何形状截面的材料。
1.2.8板材:plate金属或非金属材料通过轧制或压制等方法而获得的各种不同厚度的板状材料。
1.2.9棒材:bar stock金属或非金属材料通过拉延、轧制工艺获得的圆、方、六角形截面的材料。
1.2.10铸件:casting将熔融金属浇入铸型,凝固后所得到的金属制件或毛坯。
1.2.11锻件:forgings金属材料经过锻造变形而得到的工件或毛坯。
1.2.12焊接件:weldment用焊接方法而得到的结合件。
1.2.13模压件:molded parts利用模具压制的工件。
1.2.14冲压件:stamping用冲压的方法制成的工件或毛坯。
1.2.15合格品:accepted product;;conforming article通过检验质量特性符合标准要求的制品。
机加工专业英语大全汇编
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实用机加工专业英语对照【大全】机械加工专用术语中英文对照,金属加工专业词中英对照,机械加工英语怎么说、英语单词怎么写、例句等信息。
1.1切削加工概述切削cutting;加工machining;金属切削metal cutting (metal removal);金属切削工艺metal-removal process;金属工艺学technology of metals;机器制造machine-building;机械加工machining;冷加工cold machining;热加工hot working;工件workpiece;切屑chip;常见的加工方法universal machining method;钻削drilling;镗削boring;车削turning;磨削grinding;铣削milling;刨削planning;插削slotting锉filing划线lineation;錾切carving;锯sawing;刮削facing;钻孔boring;攻丝tap1.2零件表面构成及成形方法变形力deforming force变形deformation;几何形状geometrical;尺寸dimension精度precision;表面光洁度surface finish;共轭曲线conjugate curve;范成法generation method;轴shaft1.3机床的切削运动及切削要素主运动main movement;主运动方向direction of main movement;进给方向direction of feed;进给运动feed movement;合成进给运动resultant movement of feed;合成切削运动resultant movement of cutting;合成切削运动方向direction of resultant movement of cutting 切削速度cutting speed;传动drive/transmission;切削用量cutting parameters;切削速度cutting speed;切削深度depth of cut;进给速度feed force;切削功率cutting power1.4金属切削刀具合金工具钢alloy tool steel;高速钢high-speed steel;硬质合金hard alloy;易加工ease of manufacturing切削刀具cutting tool刀具cutter;车刀lathe tool;主切削刃main cutting edge;副切削刃assistant cutting edge;刀体tool body刀柄tool shank;前刀面rake face;主后刀面major flank;刀尖nose of tool;主剖面系tool orthogonal plane system;切削平面tool cutting edge plane;主剖面tool orthogonal plane;切削宽度width of the uncut chip;进给平面系assumed working plane system;加工表面transient surface;前角rake angle;后角clearance angle;主偏角tool cutting edge angle;刀尖角nose angle1.5刀具切削过程及磨削机理塑性变形plastic distortion;微观组织,显微结构microstructure切削力cutting force;切削温度cutting temperature;积屑瘤built-up edge;刀尖磨损nose wear;月牙洼crater;残留应力residual stress;应力stress;硬度rigidity机加工设备英语CNC bending presses 电脑数控弯折机CNC boring machines 电脑数控镗床CNC drilling machines 电脑数控钻床CNC EDM wire-cutting machines 电脑数控电火花线切削机CNC electric discharge machines 电脑数控电火花机CNC engraving machines 电脑数控雕刻机CNC grinding machines 电脑数控磨床CNC lathes 电脑数控车床CNC machine tool fittings 电脑数控机床配件CNC milling machines 电脑数控铣床CNC shearing machines 电脑数控剪切机CNC toolings CNC刀杆CNC wire-cutting machines 电脑数控线切削机Conveying chains 输送链Coolers 冷却机Coupling 联轴器Crimping tools 卷边工具Cutters 刀具Cutting-off machines 切断机Diamond cutters 钻石刀具Dicing saws 晶圆切割机Die casting dies 压铸冲模Die casting machines 压铸机Dies-progressive 连续冲模Disposable toolholder bits 舍弃式刀头Drawing machines 拔丝机Drilling machines 钻床Drilling machines bench 钻床工作台Drilling machines,high-speed 高速钻床Drilling machines,multi-spindle 多轴钻床Drilling machines,radial 摇臂钻床Drilling machines,vertical 立式钻床drills 钻头Electric discharge machines(EDM) 电火花机Electric power tools 电动刀具Engraving machines 雕刻机Engraving machines,laser 激光雕刻机Etching machines 蚀刻机Finishing machines 修整机Fixture 夹具Forging dies 锻模Forging,aluminium 锻铝Forging,cold 冷锻Forging,copper 铜锻Forging,other 其他锻造Forging,steel 钢锻Foundry equipment 铸造设备Gear cutting machines 齿轮切削机Gears 齿轮Gravity casting machines 重力铸造机Grinder bench 磨床工作台Grinders,thread 螺纹磨床Grinders,tools & cutters 工具磨床Grinders,ultrasonic 超声波打磨机Grinding machines 磨床Grinding machines,centerless 无心磨床Grinding machines,cylindrical 外圆磨床Grinding machines,universal 万能磨床Grinding tools 磨削工具Grinding wheels 磨轮Hand tools 手工具Hard/soft and free expansion sheet making plant 硬(软)板(片)材及自由发泡板机组Heat preserving furnaces 保温炉Heating treatment funaces 熔热处理炉Honing machines 搪磨机Hydraulic components 液压元件Hydraulic power tools 液压工具Hydraulic power units 液压动力元件Hydraulic rotary cylinders 液压回转缸Jigs 钻模Lapping machines 精研机Lapping machines,centerless 无心精研机Laser cutting 激光切割Laser cutting for SMT stensil 激光钢板切割机Lathe bench 车床工作台Lathes,automatic 自动车床Lathes,heavy-duty 重型车床Lathes,high-speed 高速车床Lathes,turret 六角车床Lathes,vertical 立式车床Lubricants 润滑液Lubrication Systems 润滑系统Lubricators 注油机Machining centers,general 通用加工中心Machining centers,horizontal 卧式加工中心Machining centers,horizontal & vertical 卧式及立式加工中心Machining centers,vertical 立式加工中心Machining centers,vertical double-column type 立式双柱加工中心Magnetic tools 磁性工具Manifolds 集合管Milling heads 铣头Milling machines 铣床Milling machines,bed type 床身式铣床Milling machines,duplicating 仿形铣床Milling machines,horizontal 卧式铣床Milling machines,turret vertical 六角立式铣床Milling machines,universal 万能铣床Milling machines,vertical 立式铣床Milling machines,vertical & horizontal 立式及卧式铣床Mold & die components 模具单元Mold changing systems 换模系统Mold core 模芯Mold heaters/chillers 模具加热器/冷却器Mold polishing/texturing 模具打磨/磨纹Mold repair 模具维修Molds 模具Nail making machines 造钉机Oil coolers 油冷却器Overflow cutting machines for aluminium wheels 铝轮冒口切断机P type PVC waterproof rolled sheet making plant P型PVC高分子防水PCB fine piecing systems 印刷电器板油压冲孔脱料系统Pipe & tube making machines 管筒制造机Planing machines 刨床Planing machines vertical 立式刨床Pneumatic hydraulic clamps 气油压虎钳Pneumatic power tools 气动工具Powder metallurgic forming machines 粉末冶金成型机Presses,cold forging 冷锻冲压机presses,crank 曲柄压力机Presses,eccentric 离心压力机Presses,forging 锻压机Presses,hydraulic 液压冲床Presses,knuckle joint 肘杆式压力机Presses,pneumatic 气动冲床Presses,servo 伺服冲床Presses,transfer 自动压力机Pressing dies 压模Punch formers 冲子研磨器Quick die change systems 速换模系统Quick mold change systems 快速换模系统Reverberatory furnaces 反射炉Rollers 滚筒Rolling machines 辗压机Rotary tables 转台Sawing machines 锯床Sawing machines,band 带锯床Saws,band 带锯Saws,hack 弓锯Saws,horizontal band 卧式带锯Saws,vertical band 立式带锯shafts 轴Shapers 牛头刨床Shearing machines 剪切机Sheet metal forming machines 金属板成型机Sheet metal working machines 金属板加工机Slotting machines 插床spindles 主轴Stamping parts 冲压机Straightening machines 矫直机Switches & buttons 开关及按钮Tapping machines 攻螺丝机Transmitted chains 传动链Tube bending machines 弯管机Vertical hydraulic broaching machine 立式油压拉床Vises 虎钳Vises,tool-maker 精密平口钳Wheel dressers 砂轮修整器Woven-Cutting machines 织麦激光切割机内容来源网络,由深圳机械展收集整理!更多相关内容,就在深圳机械展!。
机械制造工艺外文文献翻译、中英文翻译、外文翻译
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中国地质大学长城学院本科毕业设计外文资料翻译系别:工程技术系专业:机械设计制造及其自动化姓名:侯亮学号:052115072015年 4 月 3 日外文资料翻译原文Introduction of MachiningHave a shape as a processing method, all machining process for the production of the most commonly used and most important method. Machining process is a process generated shape, in this process, Drivers device on the work piece material to be in the form of chip removal. Although in some occasions, the workpiece under no circumstances, the use of mobile equipment to the processing, However, the majority of the machining is not only supporting the workpiece also supporting tools and equipment to complete.Machining know the process has two aspects. Small group of low-cost production. For casting, forging and machining pressure, every production of a specific shape of the workpiece, even a spare parts, almost have to spend the high cost of processing. Welding to rely on the shape of the structure, to a large extent, depend on effective in the form of raw materials. In general, through the use of expensive equipment and without special processing conditions, can be almost any type of raw materials, mechanical processing to convert the raw materials processed into the arbitrary shape of the structure, as long as the external dimensions large enough, it is possible. Because of a production of spare parts, even when the parts and structure of the production batch sizes are suitable for the original casting, Forging or pressure processing to produce, but usually prefer machining.Strict precision and good surface finish, machining the second purpose is the establishment of the high precision and surface finish possible on the basis of. Many parts, if any other means of production belonging to the large-scale production, Well Machining is a low-tolerance and can meet the requirements of small batch production. Besides, many parts on the production and processing of coarse process to improve its general shape of the surface. It is only necessary precision and choose only the surface machining. For instance, thread, in addition to mechanical processing, almost no other processing method for processing. Another example is the blacksmith pieces keyhole processing, as well as training to be conducted immediately after the mechanical completion of the processing.Primary Cutting ParametersCutting the work piece and tool based on the basic relationship between the following four elements to fully describe : the tool geometry, cutting speed, feed rate, depth and penetration of a cutting tool.Cutting Tools must be of a suitable material to manufacture, it must be strong, tough, hard and wear-resistant. Tool geometry -- to the tip plane and cutter angle characteristics -- for each cutting process must be correct.Cutting speed is the cutting edge of work piece surface rate, it is inches per minute toshow. In order to effectively processing, and cutting speed must adapt to the level of specific parts -- with knives. Generally, the more hard work piece material, the lower the rate.Progressive Tool to speed is cut into the work piece speed. If the work piece or tool for rotating movement, feed rate per round over the number of inches to the measurement. When the work piece or tool for reciprocating movement and feed rate on each trip through the measurement of inches. Generally, in other conditions, feed rate and cutting speed is inversely proportional to.Depth of penetration of a cutting tool -- to inches dollars -- is the tool to the work piece distance. Rotary cutting it to the chip or equal to the width of the linear cutting chip thickness. Rough than finishing, deeper penetration of a cutting tool depth.Rough machining and finishing machiningThere are two kinds of cuts in machine- shop work called, respectively, the "roughing cut" and the "finishing cut". When a piece is "roughed out", it is quite near the shape and size required, but enough metal has been left on the surface to finish smooth and to exact size." Generally speaking, bars of steel, forging, castings, etc. are machined to the required shape and size with only one roughing and one finishing cut. Sometimes, however, certain portions of a piece may require more than one roughing cut. Also, in some jobs, for example, when great accuracy is not needed, or when a comparatively small amount of metal must be removed, a finishing cut may be all that is required. The roughing cut, to remove the greater part of the excess material, should be reasonably heavy, that is, all the machine, or cutting tool, or work, or all three, will stand. So the machinist’s purpose is to remove the excess stock as fast as he can without leaving, at the same time, a surface too torn and rough, without bending the piece if it is slender, and without spoiling the centers. The finishing cut, to make the work smooth and accurate, is a finer cut. The emphasis here is refinement - very sharp tool, comparatively little metal removed, and a higher degree of accuracy in measurement. Whether roughing or finishing, the machinist must set the machine for the given job. He must consider the size and shape of the work and the kind of material, also the kind of tool used and the nature of the cut to be made, then he proceeds to set the machine for the correct speed and feed and to set the tool to take the depth of cut desired.Automatic Fixture Design外文资料翻译译文机械制造工艺机械加工是所有制造过程中最普遍使用的而且是最重要的方法。
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内。这种方法牢固地夹持工件并且把功率平稳地传送到工件上;由卡盘提供的额 外支撑减少了车削作业时发生震动的倾向。如果仔细地将工件精确的固定在卡盘 上,用这种方法将获得精密的结果。 通过将工件支撑在两个顶尖之间可以获得非常精确的结果。一个车床夹头夹 在工件上;然后由安装在主轴前端的拨盘一起带动。先加工工件的一端,然后可 以在车床上将工件掉头加工另一端。工件上的顶尖孔是用作精确定位面以及承受 工件重量和抵抗车削力的支撑面。在工件被拆下后,顶尖孔可以精确地将其装回 机床。工件千万不要同时通过卡盘和顶尖安装在主轴箱一端。虽然这样似乎是一 种快捷方法,但是这样做使得工件受力不均匀,顶尖的对正作用不能维持,而且 爪的压力可能损坏顶尖孔、车床顶尖甚至车床主轴。几乎被独自用在大量生产工 件上的补偿或浮动爪式卡盘是上述的一个例外。这些卡盘是自动偏心夹紧卡盘不 能起到普通三爪或四爪卡盘同样的作用。 直径非常大的工件虽然有时安装在两个顶尖上,但是最好用花盘把它们固定 在主轴箱端以获得流畅的动力传输;此外,可以把它们制造成专用部件,但是一 般不能提供足够大的车床夹头来传输动力。除非是安装在花盘上,其主轴轴承上 的外伸要比大卡盘上的少一些。 镗削 在车床上镗孔的目的是: 1、扩孔; 2、把孔加工到所需直径; 3、精确的为孔定位; 4、在孔内获得好的表面粗糙度。 当刀具径向溜板纵向移动而工件绕车床的轴线旋转时, 镗刀的运动平行于车床 上的轴线。当两种运动结合起来镗孔时,就会与车床的旋转轴同心。通过把工件固 定在车床上可以精确定位孔的位置以使待加工孔所环绕的轴与车床的旋转轴一致。 当镗削工序与用于车削和刮削工序的设置相同时, 实际上可以达到理想的同心与垂 直。 镗刀固定在一根通过刀具径向溜板进给的镗杆上。根据待做的工作来使用这 一设计的变化形式。如果有的话,所用的倒角总是应该小些。而且,镗刀前端的 半径一定不能太大。用于镗孔的切削速度可以等于车削速度。但是,在计算车床 主轴速度时,应当使用完成后的或最大的孔径。镗削的进刀速度通常比车削的小 一点以补偿镗杆刚性的不足。 镗削工序一般分两步完成,即粗镗和精镗。粗镗工序的目的是快速、高效地 去除多余的金属;而精镗工序的目的是获得所需的尺寸、表面粗糙度和孔的位置。
译文:
基本的加工工序 机床是从早期的埃及人的脚踏动力车床和约翰.威尔金森的镗床发展而来的。 它们用于为工件和刀具两者提供刚性支撑并且可以精确控制它们的相对位置和相 对速度。一般来说,在金属切削中用一个磨尖的楔形工具以紧凑螺纹形的切屑形 式从有韧性工件表面上去除一条很窄的金属。切屑是废弃的产品,与其工件相比, 它相当短但是比未切削的部分厚度有相对的增加。机器表面的几何形状取决于刀 具的形状以及加工过程中刀具的路径。 不同的加工工序生产出不同几何形状的部件。如果一个粗糙的柱形工件绕中 心轴旋转而且刀具穿透工件表面并沿与旋转中心平行的方向前进,就会产生一个 旋转面,这道工序叫车削。如果以类似的方式加工一根空心管的内部,则这道工 序就叫镗削。制造一个直径均匀变化的锥形外表面叫做锥体车削。如果刀具尖端 以一条半径可变的路径前进,就可以制造出象保龄球杆那种仿形表面;如果工件 足够短而且撑具有足够的刚性,仿形表面可以通过用一个垂直于旋转轴的仿形 刀具来制造。短的锥面或柱面也可以仿形切削。 常常需要的是平坦的或平的表面。它们可以通过径向车削或端面车削来完成, 其中刀具尖端沿垂直于旋转轴的方向运动。在其他情况下,更方便的是固定工件 不动,以一系列直线方式往复运动刀具横过工件,在每次切削行程前具有一定横 向进给量。这种龙门刨削和牛头刨削是在刨床上进行的。大一些的工件很容易保 持刀具固定不动,而像龙门刨削那样在其下面拉动工件,再每次往复进给刀具。 仿形面可以通过使用仿形刀具来制造。 也可以使用多刃刀具。钻削使用两刃刀具,深度可达钻头直径的 5-10 倍。不 管是钻头转动还是工件转动,切削刃与工件之间的相对运动都是一个重要因素。 在铣削作业中,有许多切削刃的旋转铣刀与工件相接合,这种工件相对铣刀运动 缓慢。根据铣刀的几何形状和进给的方式,可以加工出平面和仿形面。可以使用 水平或垂直旋转轴,工件可以沿三个坐标方向中的任意一个进给。 基本的机床 机床用于以切屑的形式从韧性材料上去除金属来加工特殊几何形状和精密尺 寸的部件。切屑是废品,其变化形状从像钢这样的韧性材料的长的连续带状屑到
译文标题 原文标题 作 者 B.
基本的加工工序—切削,镗削和铣削 Basic Machining Operations—Turning ,Boring and Milling W. Nile 译 名 本.沃.聂迩 国 籍 加拿大
原文出处
Modern Manufacturing Process Engineering
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铸铁形成的易于处理、彻底断掉的切屑,从处理的观点来讲,不想要长的连续带 状屑。机床完成 5 种基本的金属切削工艺:车削、刨削、钻削、铣削和磨削。其 他所有金属切削工艺都是这 5 种基本工艺的变形。例如:镗削是内部车削;铰削、 锥体车削和平底锪孔则修改钻孔,与钻削有关;滚齿与切齿是基本铣削作业;弓 锯削和拉削是铣削和磨削的一种形式;而研磨、超精加工、抛光和磨光是磨削和 研磨切削作业的各种变化形式。因此,仅有 4 种使用专用可控几何形状的刀具基 本机床:1、车床,2、刨床,3、钻床,4、铣床。磨削工艺形成碎屑,但是磨粒 的几何形状不可控制。 不同加工工艺切削的材料的数量和速度却不相同。可能极大,如大型车削作 业;或者极小,如磨削和超精加工作业,只有表面高出的点被去除。 机床完成 3 种主要功能:1、刚性支撑工件或工件夹具以及切削刀具;2、提 供工件与切削刀具之间的相对运动;3、提供了一定范围的速度进给,通常每种有 4-32 种选择。 切削速度和进给 切削速度、进给量和切削深度是切削加工的 3 个主要变量,其他变量还有工 件和工具材料、冷却剂以及切削刀具的几何形状。金属切削的速率和加工所需的 功率就决定于这些变量。 切削深度、进给量和切削速度是任何金属切削作业中必须都建立的变量。它 们都影响切削力、功率和对金属切削的速率。可以通过把它们与留声机的唱针和 唱片相比较给出定义。切削速度(V)由任意时刻唱片表面相对于拾音器支臂内部 的唱针的速度来表示;进给量由唱针每圈径向向内的前进量或者由两个相邻槽的 位置差来表示。切削深度是唱针进入的量或者是槽的深度。 切削 那些在外表面上用单刃刀具完成的工序叫车削。除钻削、铰削和锥体车削外, 在内表面的作业也由单刃刀具完成。 包括车削和镗削在内的所有加工工序都可以分为粗加工、精加工和半精加工。 粗加工工序的目的是尽可能迅速且高效地去除大量的材料,在工件上只留下少量 的材料给精加工工序。精加工工序用以获得工件最终的大小、形状和表面粗糙度。 有时,在精加工工序前进行半精加工作业以便在工件上留下少的、预定的和均匀 量的原材料供精加工去除。 通常,较长的工件是在一个或两个车床顶尖的支撑下进行的。用于安装车床 顶尖的锥形孔叫做顶尖孔,它是在工件的端部钻出的——通常沿着柱形部件的轴 心。与尾架邻近的工件端部总是由尾架顶尖支撑,而挨着主轴箱的一端则由主轴 箱顶尖支撑或装在卡盘内。工件的主轴箱一端可以装在一个四爪卡盘或套爪卡盘