空调压缩机SQE审核要点SQSW Air Compressor
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Work Instruction,
prorosity
training, PFMEA. CP
Confirm effective measurement in place to detect any notch on
Measurement System
crankfilet.
Evaluation.
This is a bottle neck to assy. Make sure supplier is using failsafe for Work Instruction,
Verification of supplier adherence to their Control Plan.
Vision system at crankshaft assy, Op Instruction, and Training
Acceptance Criteria Requirements
Crank shaft housing Cramkshaft filet radius grinding. Compressor housing honing process
Bushing press into crank shaft Manifold Assy
Verify incoming inspection is checking for casting defects and
Air governor holes machining process. Compressor spline.
Confirm Operator is following Work Instruction and gasket is applied Work Instruction,
per spec, Operators must also wear protcective hair nets for
Item #
1
2 2 3 4 5 6 7 8 9 10 11 12 13
14 15
16
Process Step Description Crankshaft nitriding process.
Crankshaft Assembly
Action Required to Ensure Compliance (review point / watchouts / PRP's)
SQSW - Supplier Quality Standard Work
SQSW Name:
DPRefPin=itions: Problem
Air Compressor.
Leabharlann Baidu
Date Created: Created By:
Expert Process Knowledge to be Considered
There is a new Control Plan at Tier 2 supplier. Make sure that the supplier SQIE's are checking for compliance. Should consider banning Rework process in other Nitriding Proocesses.Make sure all Nitriding Processes are following specifications on prints. There are two crankshafts used in HD Air Compressors that are almost indeticle in visual appearance. Wabco has installed a vision system at the assy line to validate correct crankshaft is used in assy. Make sure this is being used for HD assy's.
for compliance to the specification.
Control Plan
Verification of compliance to JED Spec Supplier SQIE Audit Reports A53 material and die casting process
location of bushing into housing. The failsafe must detect mass out of training, PFMEA. CP
location as well as minor out of location.
Confirm Operator is following Work Instruction and correct bushing PFMEA. CP
Suggested Failsafe Supplier SQIE Audit Reports
Supplier SQIE Audit Reports
Connecting Rods
Confirm that the supplier is auditing the material and die cast process Supplier mtl spec,
training, PFMEA. CP
cleanliness
PPAP Requirements APQP Elements (if applicable)
Supplier Process Control Plan.
Work Instruction, training, PFMEA. CP
Special Tools, Processes, Procedures Required
and press force is being used.
Verify failsafe to ensure correct sub-assembly components are
P FMEA/CP
ensured in the manufacturing process.
crank shaft cover assy