欧陆590+变频器直流调速器说明书

欧陆传动系统有限公司590+系列直流数字式调速器产品手册HA466461U002，第一版与5.x版本软件兼容欧陆传动系统有限公司，2001年版权版权所有。

本文件的任何部分均不得存储在可恢复系统中，或者，未经欧陆传动系统有限公司的书面许可而以任何形式或以任何方式传输给任何非欧陆传动系统有限公司的雇员。

尽管已竭尽所能来确保本文件的精确性，但是，仍然有可能在不予通知的情况下对本文件进行修正或者补充，因此而产生的损坏，伤害及费用，欧陆传动系统有限公司将不予承担任何责任。

保修欧陆传动系统有限公司担保，按照欧陆传动系统有限公司IA058393C标准销售条款，自交货之日起12个月内，本产品在设计、材料与工艺方面无任何瑕疵。

欧陆传动系统有限公司保留在不予通知的情况下对本文件内容以及产品规格进行更改的权利。

要求重要事项：在安装本设备以前，请仔细研读该安全信息。

目标用户本手册是提供给需要对手册中讲述的设备进行安装、配置或维修，或者进行其它任何相关操作的所有人员使用。

本信息的目的在于强调安全事项，并使用户能够最大限度地从该设备中受益。

下表是关于设备如何安装和使用的详细情况，请填写完整，以备将来参考之用。

安装详情序列号（参见产品标签）安装地点（由用户提供信息）设备用途：部件相关设备（参见调速器证书）设备安装：壁挂安装封装安装应用领域本设备用于通过使用直流电压用做工业电机的速度控制。

人员要求本设备的安装、操作与维护工作应该由有资格的人员来完成。

有资格的人员指具有相应技能，并熟悉所有安全要求及确定的安全操作实践，熟悉本设备的安装过程、操作与维护以及全部相关危险性的人员。

危险性警告！本设备可能由于旋转机械以及高压而危及生命安全。

如不遵守下面的规定，则有可能导致触电危险。

根据国际电工委员会（IEC）61800－3的要求，本产品属于限制销售级别的设备。

在局部环境下使用时，本产品可能产生无线电干扰，在此情况下，用户可能需要采取适当的措施。

按照EN61000-3-2的说明，本产品被指定为“专业设备”。

在取得供电部门的许可之后才可以将本设备与低压供电电源相连接。

•由于存在高接地漏电电流，因此，本设备必须永久接地。

•传动电机必须做可靠的安全接地线。

•在操作本设备以前，请确保主电源与端子L1、L2以及L3隔离。

•在没有断开传动器与将要检测的电路之间的连接以前，禁止在接线上进行高压电阻检测。

•在应用当中更换传动器时，必须在重新投入使用之前正确安装全部用户定义的产品运行参数。

•本设备包含对静电放电（ESD）敏感的元件。

在操作、安装与维修本产品时，请遵循有关静电控制的注意事项。

重要事项：在运行过程中，金属部件的温度可能达到摄氏90度。

应用风险此处所阐述的规范、工艺与电路仅用作指南的目的，可能需要根据用户的特定应用进行调整。

欧陆传动系统有限公司不能担保本手册中所述设备对于个别应用的适用性。

风险评估在有故障的情况下、电源断电或者其它非设计运行条件下，本设备可能无法按照规定的方式来运行。

特别是如下情况：•电机速度可能失控。

•电机旋转方向可能失控。

•电机可能带电。

保护用户必须提供防护装置和/或安全系统，以防止受伤或者遭电击的危险。

保护性绝缘•所有控制和信号端子均为SELV，也就是说，采取双绝缘的保护方式。

确保所有接线的额定电压均为最高系统电压。

注意事项：电机内部包含的温度传感器必须采取双绝缘的方式。

•调速器中所有裸露的金属部件均由基本绝缘所保护，并连接到安全接地。

RCD对于本产品不建议使用RCD，但是，当必须使用时，只能使用B型RCD。

目录内容……… … … ……… … …… … ……… …… …… … … ……… … … ……… … …… … … …… …页码第一章：前言设备检验与存放........ .............. ......… … …… … … …… ... ...... . .. .... ...... .... ...... .. ..... .. ..... .... .. ... .... 1-2 封装与搬运详情............ ............ … ……… …...... .. .... ........ .......... .... ..... ......... .. .... ... ... .. . ..... ....... 1-2 关于本手册.... ........ …… …… …… … ... .. ............ ....... ....... ...... .. ...... ....... ..... ...... .......... ........ ...... 1-2 初始步骤 .. ....... ........ ...... ....... ....... ......... ....… …… …… …… .... ..... ... ..... ... .......... ....... ........ .. ..... ...... 1-2 本手册的篇章结构.......... ..…… ……… ……... ......... ...... ............... .............. ............ ..... ....... ......... 1-3 第二章：调速器概述工作原理......................….....................................................................................................2-1 控制特点..................................................................................................................................2-2 理解产品编码............................................................................................................................2-3 型号（欧洲）..................……………............................................................................................2-3 分类码（北美）.....................……………........................................................................................ 2-4 •门组件的产品代码 .......…………….......................................................................................... 2-5 产品识别.......................……………..............................................................................................2-5 部件识别.....................................……………………...................................................................2-6 • 590+控制器（1型与2型） ...…………….........................................................................2-6 •590+门组件（3、4、5与H型）.………............................................................................. 2-7 •590+控制器（3型）........................…………............................................................................2-8 •590+控制器（4型与5型）...............……............................................................................... 2-9 •590+产品（H型）..............................……….......................................................................... 2-10 第三章：调速器的安装设备安装....................................………………………………….....................................................3-1 打开调速器的包装………………………………….........................................................................3-1 •调速器的吊运............................................………......................................................................... 3-1 改变直流输出端子（H型）.........................................…………....................................................3-2 顶盖的拆卸（H型）................................................……………........................................................3-2 产品尺寸….......................…………………………………..............................................................3-3 安装调速器.................…………………………………....................................................................3-4 •建议使用的工具.......................................……........................................................................ 3-4 •通风与冷却要求......................................………........................................................................ 3-4 交流进线电抗器.......................……………………………........................................................... ... 3-4 安装风扇（H型）................................…………….......................................................................3-5 安装外部通风设备（4型与5型）................................................................................................3-5 电气安装..............................................…………………….............................................................3-6 最低连接要求（1型、2型、3型、4型、5型与H型）...............................................................................3-8 • 重要的连接 .............................................................................................................. 3-8 •保护性接地连接（PE）（1型、2型、3型、4型与5型）.......................................................................3-9 •电源接线连接（1型、2型、3型、4型与5型）................................................................................ 3-10 •控制接线连接（1型、2型、3型、4型与5型）............................................................................... 3-13 最低的连接要求（H型）...............................................................................................3-17 •保护性接地连接（PE）－（H型）……………………….............................................................3-18 •电源接线连接（H型）.....….......................…………............................ ...................................3-19 •控制接线连接（H型）.............…………............................................................................... 3-21目录内容………………………………………………………………………………………………………页码电机励磁连接.................................................................………………………...........................3-22 •内部/外部电源（2型、3型、4型与5型）........…........................................................................... 3-22 直流接触器－外部VA传感器......................…...............................................................................3-25 •电源板－PCB参考385851（3型）..................................................……………........................3-25 •电源板－PCB参考466701（4与5型）………………. ...............................................................3-25 •外部连接（H型）.........................…………………….............................................................. 3-26 选用设备……………….......................................…..........................................................................3-27 •安装远程6901操作站….......................………….........................................................................3-27 •速率反馈与技术选项................……………............................................................................. 3-28 •外部交流电源的电磁兼容性滤波器的安装 .......………….......................................................3-29 •接地故障监控系统........………………………….................................................................... 3-30 安装图.…………………………………...................................................................................3-31 调速器安装图…………………………..........................................................................................3-31 滤波器安装图 .......................….................................................................................................3-42 进线电抗器安装图 .....................................................................................................................3-48 第四章：运行调速器操作前的检查工作…................................................................................................................................4-1 控制的基本原理......….……...........................................................................................................4-2 启动/停止与速度控制....................................................................................................................4-2 •选择本地控制或远程控制..........….................................................................................................... 4-3 读状态指示灯...............................................................................................................................4-3 设置调速器...................................................................................................................................4-4 准备工作......................................................................................................................................4-4 •模拟测速器校准选项板 ..................................................................................................... 4-4 •微测速器/编码器反馈选项板 .....……………..................................................................... 4-5 校准 ....................................………............................................................................................. 4-5 选择速度反馈.......................…………...........................................................................................4-7 初始启动程序..................………................................................................................................4-8 性能调试 ...................................................................................................................4-14 •电流回路 ——自动调整功能...…………….......................................................................... 4-14 •速度回路.................……….................................................................................................. 4-14 启动与停止方法..…………………………....................................................................................4-15 停止方法...........……………….....................................................................................................4-15 •正常停止（C3）..........………….................................................................................................. 4-16 •程序性停止（B8）............…………................................................................................................ 4-18 •惯性停止（B9）...........…………................................................................................................. 4-19 •静止..........................………............................................................................................. 4-19 •跳闸条件...........…………………...................................................................................... 4-19 正常启动方法…………….................................................................................................................4-20 高级启动方法...................………..............................................................................................4-20 •同时启动多台调速器 ............………....................................................................................... 4-20 •点动（JOG）............................................................................................................................... 4-20 •爬行… …....... ..... ...... .............. ... ............... ........ ...... ................ ........................... .... ........... 4-20 续6目录内容……………… …………………… ………… ………… ………… …………… …………… … …页码第五章：操作站操作站的连接...………….....................................................................................................................5-1 对操作站的控制.......................................................................................................................5-1 控制键的定义.............................................................................................................................. 5-2 •用于调速器编程的按键........................................................................................................................ 5-2 •用于本地操作调速器的按键.......………......................................................................................... 5-2 指示… ....................................................................................................................................5-3 •操作站指示灯 ..................................................................................................................... 5-3 •操作站报警信息.......................................................................................................................... 5-3 菜单系统............................................................................................................................................5-4 本地菜单.........................................................................................................................................5-5 •本地/远程键................….............................................................................................. 5-5 •编程（PROG）键......................….................................................................................................. 5-5 菜单系统导航...........................................................................................................................5-6 修改参数值...............................................................................................................................5-6 菜单系统图...............................................................................................................................5-7 菜单快捷键与特殊键组合.................................................................................................................5-8 •快速标记信息.........................……............................................................................................ 5-8 •修改堆栈尺寸（Stack Size）（3个按钮复位）………..................................................................................5-8 •复位为出厂默认值（2按键复位）….........……….................................................................................5-9 特殊菜单功能.................................................................................................................................5-10 选择“菜单浏览”层级....................….....................................................................................................5-10 选择“显示语言”..............................................................................................................5-10 密码保护 ..................................................................................................................5-11 •激活密码保护 ........................................……......................................................................... 5-11 •撤消密码保护 ........................................….......................................................................... 5-12 如何保存、恢复与复制您的设置 ........................................................................................5-13 保存您的应用 ...........................................................................................................................5-13 恢复所保存的设置...............................................................................................................5-13 复制应用程序................................................................................................................5-13 第六章：应用程序设置利用框图进行编程..........................................................................................................6-1 修改框图...........................................................................................................................6-1 •配置与参数化模式.............................................................................................................. 6-1 •在配置模式中生成并断开连接.......…............................................................................... 6-1 •编程规则 ..........................………………….......................................................................... 6-2 •保存您的修改 ...................................................................................................................6-2 了解功能块说明......................................................................................................................2-2 •人机接口（MMI）菜单图…… ..........................................................................................................6-3 功能块说明..................................………...................................................................................6-4 •模拟输入.........................….................................................................................................... 6-5 •模拟输出........................................................................................................................... 6-7 •辅助输入/输出................................................................................................................ 6-8 • 框图（仅用于人机接口） ..................................................................................... 6-13]续7内容页码•校准 ................................................................................................................................. 6-14 •配置调速器（仅用于人机接口） .....………................................................................................ 6-17 •电流回路.................................................................................................................. 6-18 •电流曲线.................................................................................................................. 6-21 •诊断............................................................................................................................. 6-22 •直径运算 ......................................................................................................................... 6-27 •数字输入信号......................................................................................................6-29 •数字输出信号...................................................................................................6-31 •励磁控制.......................................................................................................................... 6-32 •报警................................................................................................................... 6-35 •点动/慢动 ............................................................................................................... 6-38 •连接11与连接12...................................................................................................6-40 •菜单………………..............................................................................................................................6-42 •最小连接（miniLINK）....………….........................................................................................6-43 •操作站..................................………................................................................................................ 6-44 •密码（仅用于人机接口） .....…………………............................................................................ 6-46 •P ID.............……......…..................................................................................................... 6-47 •上升与下降 ...........……………………………............................................................................ 6-50 •斜坡（RAMPS）.......……………………………..............................................................................6-52 •设定值总数1......................................................................................................................... 6-56 •设定值总数2......................................................................................................................... 6-57 •速度回路.................................................................................................................. 6-59 •高级............................................................................................................6-63 •静止...................................................................................................................................... 6-64 •停止速度............................................................................................................. 6-65 •系统端口P3.............................................................................................................................6-67 •5703支持 ..........................................................................................................................6-68 •锥度运算 ....................………………....................................................................................... 6-69 •技术选项.............…………………............................................................................................ 6-70 •张力+补偿运算...........................................…………………..................................................... 6-71 •转矩运算.....................………………….................................................................................... 6-73 •用户滤波器.........................………..................................................................................................... 6-74 第七章：跳闸保护和故障查找跳闸保护………………………………………..............................................................................7-1 跳闸保护发生时可能出现的情况....………….................................................................................7-1 •调速器的指示........………….......................................................................................................... 7-1 •操作站的指示..........……………............................................................................................................ 7-1 跳闸的复位.........………………...........................................................................................7-1 故障查询.....................................................................................................................7-2 报警信息................………………............................................................................................................7-2 •最后报警.....…………………....................................................................................................... 7-2 •正常字...................................................……………………............................................ 7-2 •正常存储...................................................……………………............................................. 7-2 续8内容页码跳闸的十六进制表示...............................………….................................................................7-3 电源板指示灯跳闸信息（4型、5型与H型）..................................................................7-4 使用M M I来处理跳闸............................................................................................7-5 •跳闸保护信息............................................................................................................................ 7-5 •符号报警信息..............................................................................................................7-8 •自测报警.............………................................................................................................. 7-8 •设定跳闸条件............………........................................................................................... 7-8 •浏览跳闸条件...... ……………........................................................................................... 7-9 •禁止报警...........………………................................................................................................ 7-9 测试点.............................................................................................................................7-9 第八章：日常维护和修理设备维护.....................................................................................................................................8-1 •维护程序 .....................................………………….................................................................... 8-1 •预防性维护.................................………………………............................................................... 8-1 修理....................................................................................................................................8-1 储存应用数据 ........................................................................................................................8-1 将设备返回欧陆传动系统有限公司...........................................................................................8-2 处置................................................................................................................................. 8-2 技术支持检查........……………..................................................................................................... 8-3 熔断器替换（H型）..………………….......................................................................................... 8-4 •590+4Q(四象限)产品（再生型）..........…...........…………….............................................. 8-4 •590+2Q(二象限)产品（非再生型）…………................................................................................ 8-5 相组件的更换（H型）....………………………… ............... ..... ..... .8-6 更换风扇（4型和5型）......................................................…………………......................................8-8 第九章：控制回路工作原理........................................................................................................................9-1 电流回路.............................................…………….......................................................................9-1 •手动调整........................................………………...................................................................... 9-2 速度回路............................................……………..........................................................................9-4 励磁控制......................................…………………….....................................................................9-4 •设备设置之注意事项 ..................………………..........................................................................9-4 •电流控制..................................………………............................................................................ 9-5 •电压控制............................................………............................................................................. 9-5 •弱磁控制....................................…………………....................................................................... 9-5 •备用励磁...................................…………………........................................................................ 9-5 第十章：参数表规格表：标记编号顺序 .................................…......................................................................................10-2 参数表：人机接口顺序.........................……...................... ................................ ........... .......... ........10-18 续10内容………………………… ……… ………… ……… ……… ………………………… …… ……页码第十一章：技术规范环境详情 ................................................................................……………....................................11-1 与电磁兼容性的一致性.........……............................................................................... 11-1 电气额定功率 ——电源电路....................................................................................…………………11-2 电源详情......................................................................................................................….11-3 辅助电源详情..................................................................................................................…...11-3 交流进线电抗器（1型、2型、3型、4型与5型）.......................…………………..................................11-4 交流进线电抗器（H型）..........................................................…………..................................... .11-5 外部交流电源（R F I）滤波器 .....................………………………..............................11-5 功率半导体器件保护熔断器（1型、2型、3型、4型与5型）.................…............................................ 11-6 功率半导体器件保护熔断器（H型）..............................................................................................11-6 电源熔断器........................................................…………........................................................…..11-7 励磁熔断器..........................................……………....................................................................11-7 接地/安全详细信息..................................................……................................................................….11-7 端子定义（数字/模拟输入与输出）...............…………………........................................................ .11-8 端子信息——电源板（1型、2型、4型与5型）.………………........................................................... ...11-9 端子信息——控制板.........................................………................................... ......... ........ ............11-12 端子信息（H型）.........................................…………................................................................ 11-16 端子信息——选项电路板......................................................................................................…...11-17 电磁兼容性之接线要求................…...........................................................11-17 线径号与端子拧紧转矩（1型、2型、3型、4型与5型）……......................................................... .11-18 端子拧紧转矩（H型）...............................................…….................................................…….....11-19 冷却风扇..........................................................………………................................................…...11-19 备件列表.......................................................................................................................…….....11-20 第十二章：调速器之认证电磁兼容性一致性的要求 ............... ………………...... ............... ................. ...... ........…....... ...…..12-1 辐射最小化............................................................…….................................................….....12-1 接地要求......................................................................................................................... ............12-1 •保护性接地（PE）连接..................……………................................................................... ... 12-1 •控制/信号电磁兼容性接地连接.........…..................................................................... ....... 12-2 电缆要求............................................................................................................................ .12-2 •电缆走线的编程 .................................…................................................................................ 12-2 •增加电机电缆长度 ............................………......................................................................... 12-2 电磁兼容性(电磁兼容性)安装选项 ....................………………………...............................................12-3 •屏蔽与接地（组合安装、A级）.................…………………........................................................... 12-3 •星形点接地...............................................………….................................................….............. 12-4 •传感设备........................................................……….........................................................…..... 12-5 满足U L的要求......................................................…........................................…....12-6 •电机过载保护.................................................................................................………….......….... 12-6 •支路/短路保护要求 ....................................................................………………………………… 12-6 •短路额定值…………............................................................................................................ ..... 12-6 •励磁接线额定温度…………................................................................................................... .. 12-7 •运行环境温度..................................…................................................................................... 12-7 •励磁接线端子标记 .................................................................................................................... 12-7 续10。