纳米金属材料制备
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4
- )
xy
tan( )
l L
R2 1 2( 2 ) R 1
Equivalent strain
2 2 2 2 + 1 2 + 2 + 2 + + xx zz yy zz xz yz xx yy 3 xy 9
块体金属纳米材料 结构性能
汇报人: 日期:2015.7.8
1
2
目录
块体金属纳米材料的制备方法
SPD法制备块体金属纳米材料
3 4
MD模型分析块体金属纳米材料特性
总结
1、块体金属纳米材料的制备方法
01
02
03
04
气相法
高真空反应室的 惰性气体保护下 加热金属,升华
液相法
它是在尽可能消 除异质核心的前 提下,使液态金
zz = xz = yz =0
xx = ln (
yy
OA )=lnR OA
OB ln( ) ln R OB
(R diagonal ratio)
zz + xz + yz =0
PSE
Shear strain components in PSE (切变应变分量)
xy =tan(
eq =
2 R2 1 2 2 eq = (lnR)+( 2 ) R 1 3
2N R2 1 2 2 tot = (ln R) ( 2 ) R 1 3
PSE
Experimental procedure
Table 1 Chemical composition of the AA1050 alloy used in the study
Fig. 2.Shear strain states, (a) imposing shear stress, (b) pure shear and (c) simple shear condition.
PSE
Normal strain component in x and y directions
Fig. 6.Cross section of the sample at the conjunction plane of PSE dies at different values for R.
PSE
Experimental result and discussion
Ratio of normal to shear strains at variousR
2
W and D are the side and diagonal of the initial square cross section and L and l are the long and short axes of the rhombic.
Fig 1.(a) Schematic illustration of pure shear extrusion, showing the ram in green color, the sample in red in zone I (the entry channel), the upper (zone II) and lower (zoneIII)deformation zones and the exit channel (zone IV) and (b) Top view of PSE deformation illustrating the changes of the cross section of the sample at the half course of PSE deformation.
PSE
ARB
and straightening
angular extrusion
HPT
RCAS
multi-directional
forging
ECAE
MDF
SPD
severe plastic deformation (强塑性变形法)
Pure shear extrusion(PSE)
1 1 2 W L l= D 2 2
Fig.1.Microstructure of the sample in the (a) as-rolled and (b) as-annealed conditions.
PSE
Experimental result and discussion
strain components
Fig 5 Variations of strain components and equivalent strain with R.
Fig.7.(a) EBSD map and (b) histogram of the distribution of misorientation angles of the microstructure after one pass PS
PSE
Experimental result and discussion
Fig.3.Changes in the geometry of a small two-dimensional element (a) before PSE, squareABCD, (b) during the process, rhombic EFGHand (c) after PSE, rhombic.
The nanostructures of the PSEed samples were investigated using electron backscatter diffraction(EBSD电子背散射衍射).
PSE
Experimental result and discussion
It is clear that the microstructure of the as-rolled sample is composed of elongated grains formed during rolling. In order to dispose the effects of previous deformation steps on thefinal results of this investigation, the samples were fully annealed before PSE.
Fig.8.Variations in hardness alongside the diagonal of the specimen before and after PSE
The effect of PSE deformation on the hardness of the specimen is shown in Fig. 8. Hardness is measured on the front side of the deformed sample (alongside the diagonal of the square). It is clear that hardness is increased about two times when one pass of PSE deformation is applied to the specimen. Obviously, it is expected to have more significant strain hardening by application of further PSE passes.
PSE
Experimental result and discussion
Fig.7.illustrates EBSD maps of the specimen after one pass PSE at room temperature. The low angle grain boundaries (with misorientation angles between 11and 151) are shown by the red lines and the high angle grain boundaries (with misorientation larger than 151) by the black lines. The results indicates the formation of cell structures at the size range of around 500 nm in the sample. However, one may notice that most cells are surrounded by low angle grain boundaries. This is quantified in Fig. 7(b) which indicates a histogram for the misorientation angles of the microstructure. It is clear that a large fraction of grains has low angle grain boundaries. (EBSD电子背散射衍射)
PSE
A
The feasibility of SPDing metallic samples by PSE are investigated using a die imposing a strain of 2.12. The PSE process provides the possibility of severely deformed metals and alloys in a combined mode of pure and simple shear. Verification of grain refinement and increase in hardness of the processed samples is also an indication for the efficiency of the introduced process to serve as a new SPD technique.
液中的金属离子
向阴极表面迁移 ,并沉积到阴极 表面,生成块体 金属纳米晶材料。
2、SPD法制备块体金属纳米材料
Pure shear
extrusion high pressure torsion equal channel
accumulative roll bonding repetitive corrugation
固相法
通过机械研磨过 程粉粒进行反复 熔结、断裂,使
电沉积法
在浸入电解液的 阴、 阳极之间加 以电流,使电解
凝结为纳米尺度
的金属粉,在真 空中给金属纳米 粉加压、烧结成。
属保持到液相线
以下数百度,而 后突然形核ຫໍສະໝຸດ Baidu获 得快速凝固组织 的一种工艺方法。
得粉粒不断细化
到纳米尺度,得 到纳米颗粒。然 后在经过压制。
The ratio of normal to shear strains is presented as a function of R. It should be noted that for calculation of the ratio, equivalent strains are calculated, once only with considering the normal strains and once only with shear strains. It is clear that the share of simple and pure shear deformations varies by changing the diagonal ratio of the PSE process which provides a broad range of strain states for SPD processing of metals and alloys. The fact that the ratio is always greater than 1 indicates that the governing deformation mode in PSE is pure shear.