中英文文献翻译-液压泵
液压动力系统中英文对照外文翻译文献
中英文对照外文翻译文献(文档含英文原文和中文翻译)原文:FEATURE-BASED COMPONENT MODELS FOR VIRTUALPROTOTYPING OF HYDRAULIC SYSTERMAbstract:This paper proposes a feature-based approach for the virtual prototyping of hydraulic systems. It presents a framework which allows the designer to develop a virtual hydraulic system prototype in a more intuitive manner, i.e. through assembly of virtual components with engineering data. The approach is based on identifying the data required for the development of the virtual prototypes, and separating the information into behaviour, structural, and product attributes. Suitable representations of these attributes are presented, and the framework for the feature-based virtual prototyping approach is established,based on the hierarchical structure of components in a hydraulic system. The proposed framework not only provides a precise model of the hydraulic prototype but also offers the possibility of designing variation classes of prototypes whose members are derived by changing certain virtual components with different features.Key words: Computer-aided engineering; Fluid power systems;Virtualprototyping1.IntroductionHydraulic system design can be viewed as a function-to-form transformation process that maps an explicit set of requirements into a physical realisable fluid power system. The process involves three main stages: the functional specification stage,the configuration design stage, and the prototyping stage.The format for the description of the design in each stage is different.The functional specification stage constitutes the initial design work. The objective is to map the design requirements. To achieve this, the design problems are specified Correspondence and offprint requests to: Dr S. C. Fok, Schoool of Mechanical and Production Engineering, Nanyang Technological University, Nanyang Avenue, Singapore 639798. The designer must identify the performance attributes, which can include pressure, force, speed, and flowrate, with the required properties such as size, cost, safety and operating sequence. performance requirements for each attribute. In this stage, the design is abstracted in terms of the performance attributes with associated values.The objective of the configuration design stage is to synthesise a hydraulic circuit that performs the required functions conforming to the performance standards within defined constraints. A typical hydraulic system is made up of many subsystems. The smallest building block in a subsystem is the standard hydraulic component (such as valves, cylinders,pumps, etc.). Each type of standard component serves a specific elemental function. The design effort in the configuration design stage is fundamentally a search for a set of optimal arrangements of standard components (i.e. hydraulic circuit) to fulfil the functional requirements of the system. Based on this framework, the designers would normally decompose the overall system functions in terms of subfunctions. This will partition the search space and confine the search for smaller hydraulic subcircuits to perform the subfunctions.Computers are often used to support the configuration design process. For example, Kota and Lee devised a graph-based strategy to automate the configuration of hydraulic circuits. After the development of the hydraulic circuits, digital simulation tools are often used to study and evaluate these configurations. With these tools, designers can compare the behaviour of different circuits and also analyse the effects when subcircuits are combined. In the configuration design stage, the design is traditionally represented as a circuit drawing using standard icons to symbolise the type of standard component. This is a form of directed graph S(C,E) where the circuit S contains components C in the form of nodes with relations between components denoted by edges E.The prototyping stage is the verification phase of the system design process where the proposed hydraulic circuit from the configuration design stage isdeveloped and evaluated. Physical prototyping aims to build a physical prototype of the hydraulic system 666 S. C. Fok et al. using industrial available components. The process of physical prototyping involves the following: Search for appropriate standard components from different manufacturers. Pre-evaluation and selection of components based on individual component cost, size, and specification, and compatibility factors between components. Procurement and assembly of the selected components.Test and evaluate the physical prototype based on the overall system requirements. Use other components or redesign the circuit (or subcircuits)if necessary.Besides dynamics, the development of the physical prototype must take into consideration other factors including structure,cost, and weight. The dynamics data are used to confirm the fluid power system behaviour whereas the geometric information is used to examine the assembly properties. The development of the physical prototype will provide the actual performance,structure, and cost of the design.The main disadvantage of physical prototyping is that it is very tedious and time consuming to look for a set of suitable combinations of standard components from among so many manufacturers. Although the basic functions of the same types of standard component from different manufacturers do not differ, their dynamics, structural and cost characteristics may not be similar, because of design variation. Hence, for a given hydraulic circuit, different combinations of parts from differentmanufacturers can have implications on the resulting system,in terms of dynamics, structure, and cost. Value engineering can be used at this stage to improve the system design by improving the attributes at the component level. This includes maximizing the performance-to-cost ratio and minimising the size-to-performance ratio. Virtual prototyping can be viewed as a computer-aided design process, which employs modelling and simulating tools to address the broad issues of physical layout, operationalconcept, functional specifications, and dynamics analysis under various operating environments. The main advantage of virtual prototyping is that a hydraulic system prototype can be assembled, analysed, and modified using digital computers without the need for physical components, thus saving lead time and cost.The main requirement of a virtual hydraulic system prototype is to provide the same information as a physical prototype for the designer to make decisions.To achieve this, the virtual prototype must provide suitable and comprehensive representations of different data. Furthermore, transformation from one representation to another should proceed formally. Xiang et al. have reviewed the past and current computer-aided design and prototyping tools for fluid power systems. The work revealed that the current tools could not provide a completerepresentation of the design abstractions at the prototyping stage for design judgement. Most of the tools concentrate on the dynamics behaviour. Vital geometrical and product information that relates to the system prototype consideration and evaluation is frequently missing.To advance the development of computer-aided virtual prototyping tools for fluid power systems, there is a need to address the formal representations of different abstractions of behaviour,structural, and product data along with their integration. This paper focuses on these issues and proposes the formalism of a unified component model and the taxonomy based on the feature-based approach. In Section 2, we discuss the feature- based approach focusing on the key information and their representations required for hydraulic system prototyping. Section 3 presents a formalism of the feature-based model and structure for the development of virtual hydraulic system prototypes.The structure is illustrated with an example. Future work and conclusions are given in Section 4.2. Feature-Based ApproachFeatures can be defined as information sets that refer to aspects of attributes that can be used in reasoning about the design, engineering or manufacturing processes. The concept of using features to integrate CAD/CAPP/CAM is not new and there are many papers on the application of this approach in CIM. In all these applications, the feature model is regarded as the basis whereas design by features is the key for the integration. To develop a feature model, the relevant information concerning the design must be identified and grouped into sets based on the nature of the information. The relevant information should contain sufficient knowledge for activities such as design, analysis, test, documentation, inspection, and assembly, as well as support various administrative and logistic functions. Design by features is the process of building a model of the design using features as primitive entities. The feature model provides the standardisation of relevant data. Through the design by features approach, vital knowledge of the design will be generated and stored. Together, the feature model and the design by features approach will provide the essential information, which can be used, not only for the simultaneous consideration of many different concerns with the design, but also to interface the many activities in the design realisation process, including the life cycle support operations. The main drawback of the feature-based design approach is that the feature model should be properly defined . This can be difficult, as features are sets of knowledge that are application dependent. The organisation of the features can also be application specific. Non-trivial data-management problems could arise if the feature model is not properly defined. To avoid these problems, the type,representation and structure of the features should be resolved prior to using the feature-based design methodology. The main concern when developing afeature model is that it is application-specific. In the domain of virtual prototyping of hydraulic systems, the details of the constituent standard components must be able to be used to describe the overall system. The component features are bearers of knowledge about that part. To create a suitable feature model for hydraulic system design based on the assembly of standard components, the relevant information associated with various standard components must be identified and classified. This definition Feature-Based Component Models 667 of the component feature set can then be extended to encompass the subsystem feature set based on the hierarchical structure between the components in the subsystem. In the same manner, a hierarchical structure for the hydraulic system feature representation would evolve by considering the system as a hierarchy of subsystems.The necessary information required for a proper description of the virtual prototype must be no less than that derived by the designer from a physical prototype for decision making. These data should generally include the shape, weight, performance properties, cost, dimensions, functionality data, etc. Comparison with the physical prototyping process, the information required for each standard component could be separated into three distinct groups: behaviour attributes, structural attributes, and product attributes.2.1 Behaviour AttributesThe behaviour of a hydraulic component can be defined in terms of the dynamics characteristics used to satisfy the functional requirements. Consider a hydraulic cylinder connected to a load. Its function is to transmit a force from the stroke of the piston to the load. The maximum force it can transmit can be used to define the functionality and the behaviour requirements can be specified in terms of the desired load acceleration characteristics. Hence for a hydraulic component, behaviour attributes express functionality and can be reflected in the dynamics characteristics. The designer is responsible for the proper definition of the overall system behaviour characteristics in terms of the desired dynamics. A standard component will have its own behaviour and provide a specific plex functions that cannot be achieved by a single standard component are derived using a combination of components. Hence, the behaviour of the standard component will play an important role as the individual behaviours of components together with their arrangement can alter the overall system function .The behaviour of a standard component can be nonlinear and can be dependent on the operating conditions. When two components are combined, it is possible that their behaviours can interact and produce undesired or unintended characteristics. These unwanted behaviours are assumed to have been resolved during the configuration design stage. The hydraulic circuit used in theprototyping stage is assumed to be realisable and without any undesirable interacting behaviours. This means that the output behaviour of a component will provide the input to the subsequent component.The representation of behaviours for hydraulic systems has been widely investigated. These representations include transfer functions, state-space and bond graphs. Transfer functions (for single-input–single-output systems) and state-space equations (for multiple-input–multiple-output systems) are based on the approximation of the dynamics about a nominal operating condition. The power bond graph model is based on the causal effects that describe the energy transformations in the hydraulic system. This approach is appealing for hydraulic system analysis. The main disadvantage is that the derivation of the dynamics equation in a bond graph of a complicated fluid power system can become very tedious. As a result, recent work has concentrated on the used of artificial intelligence to represent the nonlinear mapping between the input and output data, which can be obtained via experimental work. These nonlinear mappings can be accomplished using artificial neural networks .It is quite natural for a hydraulic system designer to use input–output data to describe the behaviour of a hydraulic component. The configuration design of a hydraulic system is often achieved through steps of function decomposition. To design a hydraulic system, the designer often tries to decompose the functions and their requirements down to the component level.译文:基于原型液压系统特征的机构模型摘要:本文为原型液压系统的设计提出了一种基于特征的方法。
液压机外文翻译文献
液压机外文翻译文献(文档含中英文对照即英文原文和中文翻译)原文:The Analysis of Cavitation Problems in the Axial Piston Pumpshu WangEaton Corporation,14615 Lone Oak Road,Eden Prairie, MN 55344This paper discusses and analyzes the control volume of a piston bore constrained by the valve plate in axial piston pumps. The vacuum within the piston bore caused by the rise volume needs to be compensated by the flow; otherwise, the low pressure may cause the cavitations and aerations. In the research, the valve plate geometry can be optimized by some analytical limitations to prevent the piston pressure below the vapor pressure. The limitations provide the design guide of the timings andoverlap areas between valve plate ports and barrel kidneys to consider the cavitations and aerations. _DOI: 10.1115/1.4002058_ Keywords: cavitation , optimization, valve plate, pressure undershoots1 IntroductionIn hydrostatic machines, cavitations mean that cavities or bubbles form in the hydraulic liquid at the low pressure and collapse at the high pressure region, which causes noise, vibration, and less efficiency.Cavitations are undesirable in the pump since the shock waves formed by collapsed may be strong enough to damage components. The hydraulic fluid will vaporize when its pressure becomes too low or when the temperature is too high. In practice, a number of approaches are mostly used to deal with the problems: (1) raise the liquid level in the tank, (2) pressurize the tank, (3) booster the inlet pressure of the pump,(4) lower the pumping fluid temperature, and (5) design deliberately the pump itself.Many research efforts have been made on cavitation phenomena in hydraulic machine designs. The cavitation is classified into two types in piston pumps: trapping phenomenon related one (which can be prevented by the proper design of the valve plate)and the one observed on the layers after the contraction or enlargement of flow passages (caused by rotating group designs) in Ref. (1). The relationship between the cavitation and the measured cylinder pressure is addressed in this study. Edge and Darling (2) reported an experimental study of the cylinder pressure within an axial piston pump. The inclusion of fluid momentum effects and cavitations within the cylinder bore are predicted at both highspeed and high load conditions. Another study in Ref. (3) provides an overview of hydraulic fluid impacting on the inlet condition and cavitation potential. It indicates thatphysical properties (such as vapor pressure, viscosity, density, and bulk modulus) are vital to properly evaluate the effects on lubrication and cavitation. A homogeneous cavitation model based on the thermodynamic properties of the liquid and steam is used to understand the basic physical phenomena of mass flow reduction and wave motion influences in the hydraulic tools and injection systems (4). Dular et al. (5, 6) developed an expert system for monitoring and control of cavitations in hydraulic machines and investigated the possibility of cavitation erosion by using the computational fluid dynamics (CFD) tools. The erosion effects of cavitations have been measured and validated by a simple single hydrofoil configuration in a cavitation tunnel. It is assumed that the severe erosion is often due to the repeated collapse of the traveling vortex generated by a leading edge cavity in Ref. (7). Then, the cavitation erosion intensity may be scaled by a simple set of flow parameters: theupstream velocity, the Strouhal number, the cavity length, and the pressure. A new cavitation erosion device, called vortex cavitation generator, is introduced to comparatively study various erosion situations (8).More previous research has been concentrated on the valve plate designs, piston, and pump pressure dynamics that can be associated with cavitations in axial piston pumps. The control volume approach and instantaneous flows (leakage) are profoundly studied in Ref. [9]. Berta et al. [10] used the finite volume concept to develop a mathematical model in which the effects of port plate relief grooves have been modeled and the gaseous cavitation is considered in a simplified manner. An improved model is proposed in Ref.[11] and validated by experimental results. The model may analyze the cylinder pressure and flow ripples influenced by port plate and relief groove design. Manring comparedprincipal advantages of various valve plate slots (i.e., theslots with constant, linearly varying, and quadratic varyingareas) in axial piston pumps [12]. Four different numericalmodels are focused on the characteristics of hydraulic fluid,and cavitations are taken into account in different ways toassist the reduction in flow oscillations [13].The experiences of piston pump developments show thatthe optimization of the cavitations/aerations shall includethe following issues: occurring cavitation and air release,pump acoustics caused by the induced noises, maximal amplitudes of pressure fluctuations, rotational torque progression, etc. However, the aim of this study is to modifythe valve plate design to prevent cavitation erosions causedby collapsing steam or air bubbles on the walls of axial pump components. In contrast to literature studies, the researchfocuses on the development of analytical relationshipbetween the valve plate geometrics and cavitations. The optimization method is applied to analyze the pressure undershoots compared with the saturated vapor pressurewithin the piston bore.The appropriate design of instantaneous flow areas betweenthe valve plate and barrel kidney can be decided consequently.2 The Axial Piston Pump and Valve PlateThe typical schematic of the design of the axis piston pumpis shown in Fig. 1. The shaft offset e is designed in this caseto generate stroking containment moments for reducingcost purposes.The variation between the pivot center of the slipper andswash rotating center is shown as a. The swash angle αis the variable that determines the amount of fluid pumped pershaft revolution. In Fig. 1, the n th piston-slipper assembly is located at the angle of nθ. The displacement of the n thpiston-slipper assembly along the x-axis can be written asx n = R tan (α)sin (n θ)+ a sec (α) + e tan (α) (1) where R is the pitch radius of the rotating group. Then, the instantaneous velocity of the n th piston is x˙n = R 2sec ()αsin (n θ)α+ R tan (α)cos (n θ)ω+ R 2sec ()αsin (α)α + e 2sec ()αα (2) where the shaft rotating speed of the pump is ω=d n θ / dt .The valve plate is the most significant device to constraint flow in piston pumps. The geometry of intake/discharge ports on the valve plate and its instantaneous relative positions with respect to barrel kidneys are usually referred to the valve plate timing. The ports of the valve plate overlap with each barrel kidneys to construct a flow area or passage, which confines the fluid dynamics of the pump. In Fig. 2, the timing angles of the discharge and intake ports on the valve plate are listed as (,)T i d δ and (,)B i d δ. The opening angle of the barrel kidney is referred to as ϕ. In some designs, there exists asimultaneous overlap between the barrel kidney and intake/discharge slots at the locations of the top deadcenter (TDC) or bottom dead center (BDC) on the valve plate on which the overlap area appears together referred to as “cross-porting” in the pump design engineering. The cross-porting communicates the discharge and intake ports, which may usually lower the volumetric efficiency. The trapped-volume design is compared with the design of the cross-porting, and it can achieve better efficiency 14]. However, the cross-porting isFig. 1 The typical axis piston pump commonly used to benefit the noise issue and pump stability in practice.3 The Control Volume of a Piston BoreIn the piston pump, the fluid within one piston is embraced by the piston bore, cylinder barrel, slipper,valve plate, and swash plate shown in Fig. 3. There exist some types of slip flow by virtue of relative Fig. 2 Timing of the valve plate motions and clearances between thos e components. Within the control volume of each piston bore, the instantaneous mass is calculated asn M = ρn V (3) where ρ and n V are the instantaneous density and volume such that themass time rate of change can be given asFig. 3 The control volume of the piston boren n n dM dV d V dt dt dtρρ=+ (4)where d n V is the varying of the volume.Based on the conservation equation, the mass rate in the control volume isn n dM q dtρ= (5) where n q is the instantaneous flow rate in and out of onepiston. From the definition of the bulk modulus,n dP d dt dtρρβ= (6) where Pn is the instantaneous pressure within the piston bore. Substituting Eqs. (5) and (6) into Eq. (4) yields(?)n n n n n ndP q dV d V w d βθθ=- (7) where the shaft speed of the pump is n d dt θω=. The instantaneous volume of one piston bore can be calculated by using Eq. (1) asn V = 0V + P A [R tan (α)sin (n θ)+ a sec (α) + e tan (α) ](8) where P A is the piston sectional area and 0V is the volume of each piston, which has zero displacement along the x-axis (when n θ=0, π).The volume rate of change can be calculated at thecertain swash angle, i.e., α =0, such thattan cos n p n ndV A R d αθθ=()() (9) in which it is noted that the piston bore volume increases or decreases with respect to the rotating angle of n θ. Substituting Eqs. (8) and (9) into Eq. (7) yields0[tan()cos()] [tan sin sec tan() ]n P n n n p n q A R dP d V A R a e βαθωθαθαα-=-++()()()(10)4 Optimal DesignsTo find the extrema of pressure overshoots and undershoots in the control volume of piston bores, the optimization method can be used in Eq. (10). In a nonlinear function, reaching global maxima and minima is usually the goal of optimization. If the function is continuous on a closed interval, global maxima and minima exist. Furthermore, the global maximum (or minimum) either must be a local maximum (or minimum) in the interior of the domain or must lie on the boundary of the domain. So, the method of finding a global maximum (or minimum) is to detect all the local maxima (or minima) in the interior, evaluate themaxima (or minima) points on the boundary, and select the biggest (or smallest) one. Local maximum or local minimum can be searched by using the first derivative test that the potential extrema of a function f( · ), with derivative ()f ', can solve the equation at the critical points of ()f '=0 [15]. The pressure of control volumes in the piston bore may be found as either a minimum or maximum value as dP/ dt=0. Thus, letting the left side of Eq. (10) be equal to zero yields tan()cos()0n p n q A R ωαθ-= (11) In a piston bore, the quantity of n q offsets the volume varying and then decreases the overshoots and undershoots of the piston pressure. In this study, the most interesting are undershoots of the pressure, which may fall below the vapor pressure or gas desorption pressure to cause cavitations. The term oftan()cos()p n A R ωαθ in Eq. (11) has the positive value in the range of intake ports (22ππθ-≤≤), shown in Fig. 2, which means that the piston volume arises. Therefore, the piston needs the sufficient flow in; otherwise, the pressure may drop.In the piston, the flow of n q may get through in a few scenarios shown in Fig. 3: (I) the clearance between the valve plate and cylinder barrel, (II) the clearance between the cylinder bore and piston, (III) theclearance between the piston and slipper, (IV) the clearance between the slipper and swash plate, and (V) theoverlapping area between the barrel kidney and valve plate ports. As pumps operate stably, the flows in the as laminar flows, which can be calculated as [16]312IV k k Ln i I k h q p L ωμ==∑ (12)where k h is the height of the clearance, k L is the passagelength,scenarios I –IV mostly have low Reynolds numbers and can be regardedk ω is the width of the clearance (note that in the scenario II,k ω =2π· r, in which r is the piston radius), and p is the pressure drop defined in the intake ports as p =c p -n p (13) where c p is the case pressure of the pump. The fluid films through the above clearances were extensively investigated in previous research. The effects of the main related dimensions of pump and the operating conditions on the film are numerically clarified in Refs. [17,18]. The dynamic behavior of slipper pads and the clearance between the slipper and swash plate can be referred to Refs. [19,20]. Manring et al. [21,22]investigated the flow rate and load carrying capacity of the slipper bearing in theoretical and experimental methods under different deformation conditions. A simulation tool called CASPAR is used to estimate the nonisothermal gap flow between the cylinder barrel and the valve plate by Huang and Ivantysynova [23]. The simulation program also considers the surface deformations to predict gap heights, frictions, etc., between the piston and barrel and between the swash plate and slipper. All these clearance geometrics in Eq. (12) are nonlinear and operation based, which is a complicated issue. In this study, the experimental measurements of the gap flows are preferred. If it is not possible, the worst cases of the geometrics or tolerances with empirical adjustments may be used to consider the cavitation issue, i.e., minimum gap flows.For scenario V, the flow is mostly in high velocity and can be described by using the turbulent orifice equation as((Tn d i d d q c A c A θθ= (14) where Pi and Pd are the intake and discharge pressure of the pump and ()i A θ and ()d A θ are the instantaneousoverlap area between barrel kidneys and inlet/discharge ports of the valve plate individually.The areas are nonlinear functions of the rotating angle, which is defined by the geometrics of the barrel kidney, valve plate ports, silencing grooves, decompression holes, and so forth. Combining Eqs. (11) –(14), the area can beobtained as3()K IV A θ==(15)where ()A θ is the total overlap area of ()A θ=()()i d A A θλθ+, andλis defined as=In the piston bore, the pressure variesfrom low to high while passing over the intake and discharge ports of the valve plates. It is possible that the instantaneous pressure achieves extremely low values during the intakearea( 22ππθ-≤≤ shown in Fig. 2) that may be located below the vapor pressure vp p , i.e., n vp p p ≤;then cavitations canhappen. To prevent the phenomena, the total overlap area of ()A θmight be designed to be satisfied with30()K IV A θ=≥(16)where 0()A θ is the minimum area of 0()A θ=0()()i d A A θλθ+and0λis a constant that is0λ=evaporates into a gaseous form. The vapor pressure of any substance increases nonlinearly with temperature according to the Clausius –Clapeyron relation. With the incremental increase in temperature, the vapor pressure becomes sufficient to overcome particle attraction and make the liquid form bubbles inside the substance. For pure components, the vapor pressure can be determined by the temperature using the Antoine equation as /()10A B C T --, where T is the temperature, and A, B, and C are constants [24]. As a piston traverse the intake port, the pressure varies dependent on the cosine function in Eq. (10). It is noted that there are some typical positions of the piston with respect tothe intake port, the beginning and ending of overlap, i.e., TDC and BDC (/2,/2θππ=- ) and the zero displacement position (θ =0). The two situations will be discussed as follows: (1) When /2,/2θππ=-, it is not always necessary to maintain the overlap area of 0()A θ because slip flows may provide filling up for the vacuum. From Eq. (16), letting 0()A θ=0,the timing angles at the TDC and BDC may be designed as31cos ()tan()122IV c vpk k i I P k p p h A r L ωϕδωαμ--≤+∑ (17) in which the open angle of the barrel kidney is . There is no cross-porting flow with the timing in the intake port.(2) When θ =0, the function of cos θ has the maximum value, which can provide another limitation of the overlap area to prevent the low pressure undershoots suchthat 30(0)K IV A =≥ (18)where 0(0)A is the minimum overlap area of 0(0)(0)i A A .To prevent the low piston pressure building bubbles, the vapor pressure is considered as the lower limitation for the pressure settings in Eq. (16). The overall of overlap areas then can be derived to have a design limitation. The limitation is determined by the leakage conditions, vapor pressure, rotating speed, etc. It indicates that the higher the pumping speed, the more severe cavitation may happen, and then the designs need more overlap area to let flow in the piston bore. On the other side, the low vapor pressure of the hydraulic fluid is preferred to reduce the opportunities to reach the cavitation conditions. As a result, only the vapor pressure of the pure fluid is considered in Eqs. (16)–(18). In fact, air release starts in the higher pressure than the pure cavitation process mainly in turbulent shear layers, which occur in scenario V. Therefore, the vapor pressure might be adjusted to design the overlap area by Eq. (16) if there exists substantial trapped and dissolved air in the fluid. The laminar leakages through the clearances aforementioned are a tradeoff in the design. It is demonstrated that the more leakage from the pump case to piston may relieve cavitation problems.However, the more leakage may degrade the pump efficiency in the discharge ports. In some design cases, the maximum timing angles can be determined by Eq. (17)to not have both simultaneous overlapping and highly low pressure at the TDC and BDC. While the piston rotates to have the zero displacement, the minimum overlap area can be determined by Eq. 18 , which may assist the piston not to have the large pressure undershoots during flow intake.6 Conclusions The valve plate design is a critical issue in addressing thecavitation or aeration phenomena in the piston pump. This study uses the control volume method to analyze the flow, pressure, and leakages within one piston bore related to the valve plate timings. If the overlap area developed by barrel kidneys and valve plate ports is not properly designed, no sufficient flow replenishes the rise volume by the rotating movement. Therefore, the piston pressure may drop below the saturated vapor pressure of the liquid and air ingress to form the vapor bubbles. To control the damaging cavitations, the optimization approach is used to detect the lowest pressure constricted by valve plate timings. The analytical limitation of the overlap area needs to be satisfied to remain the pressure to not have large undershoots so that the system can be largely enhanced on cavitation/aeration issues. In this study, the dynamics of the piston control volume is developed by using several assumptions such as constant discharge coefficients and laminar leakages. The discharge coefficient is practically nonlinear based on the geometrics, flow number, etc. Leakage clearances of the control volume may not keep the constant height and width as well in practice due to vibrations and dynamical ripples. All these issues are complicated and very empirical and need further consideration in the future. The results presented in this paper can be more accurate in estimating the cavitations with these extensive studies. Nomenclature0(),()A A θθ= the total overlap area between valve plate ports and barrel kidneys 2()mm Ap = piston section area 2()mm A, B, C= constants A= offset between the piston-slipper joint and surface of the swash plate 2()mmd C = orifice discharge coefficiente= offset between the swash plate pivot and the shaft centerline of the pump 2()mmk h = the height of the clearance 2()mmk L = the passage length of the clearance 2()mm M= mass of the fluid within a single piston (kg) N= number of pistons n = piston and slipper counter,p p = fluid pressure and pressure drop (bar) Pc= the case pressure of the pump (bar) Pd= pump discharge pressure (bar) Pi = pump intake pressure (bar) Pn = fluid pressure within the nth piston bore (bar) Pvp = the vapor pressure of the hydraulic fluid(bar) qn, qLn, qTn = the instantaneous flow rate of each piston (l/min) R = piston pitch radius 2()mmr = piston radius (mm )t =time (s )V = volume 3()mmwk = the width of the clearance (mm )x ,x˙= piston displacement and velocity along the shaft axis (m, m/s )x y z --=Cartesian coordinates with an origin on the shaft centerlinex y z '''--= Cartesian coordinates with an origin on swash plate pivot,αα=swash plate angle and velocity (rad, rad/s )β= fluid bulk modulus (bar ),B T δδ= timing angle of valve plates at the BDC and TDC (rad ) ϕ = the open angle of the barrel kidney (rad )ρ= fluid density (kg /m3),θω = angular position and velocity of the rotating kit (rad, rad/s )μ =absolute viscosity (Cp ),λλ=coefficients related to the pressure drop翻译:在轴向柱塞泵气蚀问题的分析本论文讨论和分析了一个柱塞孔与配流盘限制在轴向柱塞泵的控制量设计。
液压机械与液压泵外文翻译文献
液压机械与液压泵外文翻译文献液压机械与液压泵外文翻译文献(文档含中英文对照即英文原文和中文翻译)Hydraulic machinery and pumpHydraulic machinery are machines and tools which use fluid power to do work. Heavy equipment is a common example.In this type of machine, high-pressure liquid - called hydraulic fluid - is transmitted throughout the machine to various hydraulic motors and hydraulic cylinders. The fluid is controlled directly or automatically by control valves and distributed through hoses and tubes.The popularity of hydraulic machinery is due to the very large amount ofpower that can be transferred through small tubes and flexible hoses, and the high power density and wide array of actuators that can make use of this power.Hydraulic machinery is operated by the use of hydraulics, where a liquid is the powering medium. Pneumatics, on the other side, is based on the use of a gas as the medium for power transmission, generation and control.Hydraulic circuitsFor the hydraulic fluid to do work, it must flow to the actuator and or motors, then return to a reservoir.The fluid is then filtered and re-pumped. The path taken by hydraulic fluid is called a hydraulic circuit of which there are several types. Open center circuits use pumps which supply a continuous flow. The flow is returned to tank through the control valve's open center; that is, when the control valve is centered, it provides an open return path to tank and the fluid is not pumped to a high pressure. Otherwise, if the control valve is actuated it routes fluid to and from an actuator and tank. The fluid's pressure will rise to meet any resistance, since the pump has a constant output. If the pressure rises too high, fluid returns to tank through a pressure relief valve.Hydraulic pumps supply fluid to the components in the system. Pressure in the system develops in reaction to the load. Hence,a pump rated for 5,000 psi is capable of maintaining flow against a load of 5,000 psi.Pumps have a power density about ten times greater than an electric motor (by volume). They are powered by an electric motor or an engine, connected through gears, belts, or a flexible elastomeric coupling to reduce vibration.Common types of hydraulic pumps to hydraulic machinery applications are;Gear pump: cheap, durable, simple. Less efficient, because they are constant displacement, and mainly suitable for pressures below 20 MPa (3000 psi).Vane pump: cheap and simple, reliable (especially in g-rotor form). Good for higher-flow low-pressure output.Axial piston pump: many designed with a variable displacement mechanism, to vary output flow for automatic control of pressure. There are various axial piston pump designs, including swashplate and checkball. The most common is the swashplate pump.Radial piston pump: A pump that is normally used for very high pressure at small flows.Piston pumps are more expensive than gear or vane pumps, but provide longer life operating at higher pressure, with difficult fluids and longer continuous duty cycles. Pistonpumps make up one half of a hydrostatic transmission. Control valvesDirectional control valves route the fluid to the desired actuator. They usually consist of a spool inside a cast iron or steel housing.Directional control valves are usually designed to be stackable, with one valve for each hydraulic cylinder, and one fluid input supplying all the valves in the stack.The spool position may be actuated by mechanical levers, hydraulic pilot pressure, or solenoids which push the spool left or right.The main valve block is usually a stack of off the shelf directional control valves chosen by flow capacity and performance. Some valves are designed to be proportional (flow rate proportional to valve position), while others may be simply on-off. The control valve is one of the most expensive and sensitive parts of a hydraulic circuit.Pressure relief valves are used in several places in hydraulic machinery; on the return circuit to maintain a small amount of pressure for brakes, pilot lines, etc... On hydraulic cylinders, to prevent overloading and hydraulic line rupture. On the hydraulic reservoir, to maintain a small positive pressurewhich excludes moisture and contamination.Pressure reducing valves reduce the supply pressure as needed for various circuits.Check valves are one-way valves, allowing an accumulator to charge and maintain its pressure after the machine is turned off, for example.Counterbalance valves are in fact a special type of pilot controlled check valve. Whereas the check valve is open or closed, the counterbalance valve acts a bit like a pilot controlled flow control.Hydraulic pump typesGear pumpsGear pumps (with external teeth) (fixed displacement) are simple and economical pumps. The swept volume or displacement of gear pumps for hydraulics will be between about 1 cm3(0.001 litre) and 200 cm3(0.2 litre). These pumps create pressure through the meshing of the gear teeth, which forces fluid around the gears to pressurize the outlet side. Some gear pumps can be quite noisy, compared to other types, but modern gear pumps are highly reliable and much quieter than older models.Rotary vane pumpsRotary vane pumps (fixed and simple adjustable displacement) have higher efficiencies than gear pumps, but are also used for mid pressures up to 180 bars in general. Some types of vane pumps can change the centre of the vane body, so that a simple adjustable pump is obtained. These adjustable vane pumps are in general constant pressure or constant power pumps: the displacement is increased until the required pressure or power is reached and subsequently the displacement or swept volume is decreased until an equilibrium is reached.Screw pumpsScrew pumps (fixed displacement) are a double Archimedes' screw, but closed. This means that two screws are used in one body. The pumps are used for high flows and relatively low pressure (max 100 bar). They were used on board ships where the constant pressure hydraulic system was going through the whole ship, especially for the control of ball valves, but also for the steering gear and help drive systems. The advantage of the screw pumps is the low sound level of these pumps; the efficiency is not that high.Bent axis pumpsBent axis pumps, axial piston pumps and motors using the bent axis principle, fixed or adjustable displacement, exists in two different basic designs. The Thoma-principle (engineer Hans Thoma, Germany, patent 1935) with max 25 degrees angle and the Wahlmark-principle (GunnarAxel Wahlmark, patent 1960) with spherical-shaped pistons in one piece with the piston rod, piston rings, and maximum 40 degrees between the driveshaft centerline and pistons (V olvo Hydraulics Co.). These have the best efficiency of all pumps. Although in general the largest displacements are approximately one litre per revolution, if necessary a two-liter swept volume pump can be built. Often variable-displacement pumps are used, so that the oil flow can be adjusted carefully. These pumps can in general work with a working pressure of up to 350–420 bars in continuous work.Axial piston pumps swashplate principleAxial piston pumps using the swashplate principle (fixed and adjustable displacement) have a quality that is almost the same as the bent axis model. They have the advantage of being more compact in design. The pumps are easier and more economical to manufacture; the disadvantage is that they are more sensitive to oil contamination.Radial piston pumpsRadial piston pumps (fixed displacement) are used especially for high pressure and relatively small flows. Pressures of up to 650 bar are normal. In fact variable displacement is not possible, but sometimes the pump is designed in such a way that the plungers can be switched off one by one, so that a sort of variable displacement pump is obtained.Peristaltic pumpsPeristaltic pumps are not generally used for high pressures.Pumps for open and closed systemsMost pumps are working in open systems. The pump draws oil from a reservoir at atmospheric pressure. It is very important that there is no cavitation at the suction side of the pump. For this reason the connection of the suction side of the pump is larger in diameter than the connection of the pressure side. In case of the use of multi-pump assemblies, the suction connection of the pump is often combined. It is preferred to have free flow to the pump (pressure at inlet of pump at least 0.8 bars). The body of the pump is often in open connection with the suction side of the pump.In case of a closed system, both sides of the pump can be at high pressure. The reservoir is often pressurized with 6-20 bars boost pressure. For closed loop systems, normally axial piston pumps are used. Because both sides are pressurized, the body of the pump needs a separate leakage connection.Multi pump assemblyIn a hydraulic installation, one pump can serve more cylinders and motors. The problem however is that in that case a constant pressure system is required and the system always needs the full power. It is more economic to give each cylinder and motor its own pump. In that case multi pump assemblies can be used. Gearpumps can often be obtained as multi pumps.The different chambers (sometimes of different size) are mounted in one body or built together. Also vane pumps can often be obtained as a multi pump. Gerotor pumps are often supplied as multi pumps. Screw pumps can be built together with a gear pump or a vane pump. Axial piston swashplate pumps can be built together with a second pump of the same or smaller size, or can be built together with one or more gear pumps or vane pumps (depending on the supplier). Axial plunger pumps of the bent axis design can not be built together with other pumps.翻译:液压机械及泵液压机械是机械和工具,它使用流体的力量去做的工作。
液压英文文献及翻译
液压英文文献及翻译液压系统1.绪论液压站称液压泵站,是独立的液压装置。
它是按逐级要求供油。
并控制液压油流方向、压力和流量,适用在主机与液压装置可分离的各种液压机械上面。
用户在购后只要将液压站与主机上执行机构(油缸或油马达)用不同的油管相连,液压机械即实现各种规定的动作与工作循环。
液压站是由集成块、泵装置或阀组合、电气盒、油箱电气盒组合而成。
各个部件功能为:泵装置——上装有电机和油泵,其是液压站的动力源,能将机械能转化为液压油压力能。
阀组合--其板式阀装在立板上,板后管连接,与集成块的功能相同。
油集成块--是由液压阀及通道体组装而成。
其对液压油实行压力、方向和流量调节。
箱--是板焊的半封闭容器,上面还装有滤油网、空气滤清器等,是用来储油与油的冷却及过滤。
电气盒--分两种型式:一种是设置外接引线的端子板;一种是配置了全套控制电器。
液压站工作原理:电机带动油泵转动,然后泵从油箱中吸油并供油,将机械能转化为液压站压力能,液压油通过集成块(或阀组合)实现方向、压力、流量调节后经过外接管路并至液压机械里的油缸或油马达中,从而控制液动机方向变换、力量的大小及速度的快慢,来推动各种液压机械做功。
(1)液压的发展历程在我国液压(含液力,下同)、气动和密封件工业的发展历程,大致可分成三个阶段,即:在20世纪50年代初到60年代初是起步阶段;60-70年代为专业化生产体系的成长阶段;80-90年代为快速发展阶段。
在其中,液压工业始于50年代初从机床行业生产的仿苏的磨床、拉床、仿形车床等液压传动来起步,液压元件由机床厂里的液压车间生产,自产自用。
在进入60年代后,液压技术应用从机床逐渐推广到农业机械与工程机械等领域,原来附属于主机厂里的液压车间有些独立出来,成为液压件的专业生产厂。
在60年代末、70年代初,随着生产机械化的不断发展,特别是在为第二汽车制造厂等提供了高效、自动化设备的带动下,液压元件制造业出现了不断迅速发展的局面,一批中小企业也开始成为液压件专业制造厂。
液压系统外文文献翻译、中英文翻译、外文文献翻译
附录Hydraulic SystemHydraulic presser drive and air pressure drive hydraulic fluid as the transmission is made according to the 17th century, Pascal's principle of hydrostatic pressure to drive the development of an emerging technology, the United Kingdom in 1795 •Barman Joseph (Joseph Barman, 1749-1814), in London water as a medium to form hydraulic press used in industry, the birth of the world's first hydraulic press. Media work in 1905 will be replaced by oil-water and further improved.After the World War I (1914-1918) ,because of the extensive application of hydraulic transmission, especially after 1920, more rapid development. Hydraulic components in the late 19th century about the early 20th century, 20 years, only started to enter the formal phase of industrial production. 1925 Vickers (F. Vickers) the invention of the pressure balanced vane pump, hydraulic components for the modern industrial or hydraulic transmission of the gradual establishment of the foundation. The early 20th century G • Constantia scofluctuations of the energy carried out by passing theoretical and practical research; in 1910 on the hydraulic trans- mission (hydraulic coupling, hydraulic torque converter, etc.) contributions, so that these two areas of development.The Second World War (1941-1945) period, in the United States 30% of machine tool applications in the hydraulic transmission. It should be noted that the development of hydraulic transmission in Japan than Europe and the United States and other countries fornearly 20 years later. Before and after in 1955, the rapid development of Japan's hydraulic drive, set up in 1956, "Hydraulic Industry." Nearly 20 to 30 years, the development of Japan's fast hydraulic transmission, a world leader.Hydraulic transmission There are many outstanding advantages, it is widely used, such as general industrial use of plastics processing machinery, the pressure of machinery, machine tools, etc.; operating machinery engineering machinery, construction machinery, agricultural machinery, automobiles, etc.; iron and steel industry metallurgical machinery, lifting equipment, such as roller adjustment device; civil water projects with flood control and dam gate devices, bed lifts installations, bridges and other manipulation of institutions; speed turbine power plant installations, nuclear power plants, etc.; ship from the deck heavy machinery (winch), the bow doors, bulkhead valve, stern thruster, etc.; special antenna technology giant with control devices, measurement buoys, movements such as rotating stage; military-industrial control devices used in artillery, ship anti- rolling devices, aircraft simulation, aircraft retractable landing gear and rudder control devices and other devices.A complete hydraulic system consists of five parts, namely, power components, the implementation of components, control components, auxiliary components and hydraulic oil.The role of dynamic components of the original motive fluid into mechanical energy to the pressure that the hydraulic system of pumps, it is to power the entire hydraulic system. The structure of the form of hydra- ulic pump gears are generally pump, vane pump and piston pump.Implementation of components (such as hydraulic cylinders and hydraulic motors) which isthe pressure of the liquid can be converted to mechanical energy to drive the load for a straight line reciprocating movement or rotational movement.Control components (that is, the various hydraulic valves) in the hydraulic system to control and regulate the pressure of liquid, flow rate and direction. According to the different control functions, hydraulic pressure control valve can be divided into valves, flow control valves and directional control valve. Pressure control valves are divided into benefits flow valve (safety valve), pressure relief valve, sequence valve, pressure relays, etc.; flow control valves including throttle, adjusting the valves, flow diversion valve sets, etc.; directional control valve includes a one-way valve , one-way fluid control valve, shuttle valve, valve and so on. Under the control of different ways, can be divided into the hydraulic valve control switch valve, control valve and set the value of the ratio control valve.Auxiliary components, including fuel tanks, oil filters, tubing and pipe joints, seals, pressure gauge, oil level, such as oil dollars.Hydraulic oil in the hydraulic system is the work of the energy transfer medium, there are a variety of mineral oil, emulsion oil hydraulic molding Hop categories.The role of the hydraulic system is to help humanity work. Mainly by the implementation of components to rotate or pressure into a reciprocating motion.Hydraulic system and hydraulic power control signal is composed of two parts, the signal control of some parts of the hydraulic power used to drive the control valve movement.Part of the hydraulic power means that the circuit diagram used to show the differentfunctions of the interrelationship between components. Containing the source of hydraulic pump, hydraulic motor and auxiliary components; hydraulic control part contains a variety of control valves, used to control the flow of oil, pressure and direction; operative or hydraulic cylinder with hydraulic motors, according to the actual requirements of their choice.In the analysis and design of the actual task, the general block diagram shows the actual operation of equipment. Hollow arrow indicates the signal flow, while the solid arrows that energy flow.Basic hydraulic circuit of the action sequence - Control components (two four-way valve) and the spring to reset for the implementation of components (double-acting hydraulic cylinder), as well as the extending and retracting the relief valve opened and closed. For the implementation of components and control components, presentations are based on the corresponding circuit diagram symbols, it also introduced ready made circuit diagram symbols.Working principle of the system, you can turn on all circuits to code. If the first implementation of components numbered 0, the control components associated with the identifier is 1. Out with the implementation of components corresponding to the identifier for the even components, then retracting and implementation of components corresponding to the identifier for the odd components. Hydraulic circuit carried out not only to deal with numbers, but also to deal with the actual device ID, in order to detect system failures.DIN ISO1219-2 standard definition of the number of component composition, which includes the following four parts: device ID, circuit ID, component ID and component ID.The entire system if only one device, device number may be omitted.Practice, another way is to code all of the hydraulic system components for numbers at this time, components and component code should be consistent with the list of numbers. This method is particularly applicable to complex hydraulic control system, each control loop are the corresponding number with the systemWith mechanical transmission, electrical transmission compared to the hydraulic drive has the following advantages:1. a variety of hydraulic components can easily and flexibly to layout.2. light weight, small size, small inertia, fast response.3. to facilitate manipulation of control, enabling a wide range of stepless speed regulation (speed range of 2000:1).4. to achieve overload protection automatically.5. the general use of mineral oil as a working medium, the relative motion can be self-lubricating surface, long service life;6. it is easy to achieve linear motion .7. it is easy to achieve the automation of machines, when the joint control of the use of electro-hydraulic, not only can achieve a higher degree of process automation, and remote control can be achieved.The shortcomings of the hydraulic system:1. as a result of the resistance to fluid flow and leakage of the larger, so less efficient. If not handled properly, leakage is not only contaminated sites, but also may cause fire and explosion.2. vulnerable performance as a result of the impact of temperature change, it would be inappropriate in the high or low temperature conditions.3. the manufacture of precision hydraulic components require a higher, more expensive and hence the price.4. due to the leakage of liquid medium and the compressibility and can not be strictly the transmission ratio.5. hydraulic transmission is not easy to find out the reasons for failure; the use and maintenance requirements for a higher level of technology.In the hydraulic system and its system, the sealing device to prevent leakage of the work of media within and outside the dust and the intrusion of foreign bodies. Seals played the role of components, namely seals. Medium will result in leakage of waste, pollution and environmental machinery and even give rise to malfunctioning machinery and equipment for personal accident. Leakage within the hydraulic system will cause a sharp drop in volumetric efficiency, amounting to less than the required pressure, can not even work. Micro-invasive system of dust particles, can cause or exacerbate friction hydraulic component wear, and further lead to leakage.Therefore, seals and sealing device is an important hydraulic equipment components. The reliability of its work and life, is a measure of the hydraulic system an important indicator of good or bad. In addition to the closed space, are the use of seals, so that two adjacent coupling surface of the gap between the need to control the liquid can be sealed following the smallest gap. In the contact seal, pressed into self-seal-style and self-styled self-tight seal (ie, sealed lips) two.The three hydraulic system diseases1. as a result of heat transmission medium (hydraulic oil) in the flow velocity in various parts of the existence of different, resulting in the existence of a liquid within the internal friction of liquids and pipelines at the same time there is friction between the inner wall, which are a result of hydraulic the reasons for the oil temperature. Temperature will lead to increased internal and external leakage, reducing its mechanical efficiency. At the same time as a result of high temperature, hydraulic oil expansion will occur, resulting in increased com- pression, so that action can not be very good control of transmission. Solution: heat is the inherent characteristics of the hydraulic system, not only to minimize eradication. Use a good quality hydraulic oil, hydraulic piping arrangement should be avoided as far as possible the emergence of bend, the use of high-quality pipe and fittings, hydraulic valves, etc.2. the vibration of the vibration of the hydraulic system is also one of its malaise. As a result of hydraulic oil in the pipeline flow of high-speed impact and the control valve to open the closure of the impact of the process are the reasons for the vibration system. Strong vibration control action will cause the system to error, the system will also be some of the more sophisticated equipment error, resulting in system failures. Solutions: hydraulic pipe should be fixed to avoid sharp bends. To avoid frequent changes in flow direction, can not avoid damping measures should be doing a good job. The entire hydraulic system should have a good damping measures, while avoiding the external local oscillator on the system.3. the leakage of the hydraulic system leak into inside and outside the leakage. Leakagerefers to the process with the leak occurred in the system, such as hydraulic piston-cylinder on both sides of the leakage, the control valve spool and valve body, such as between the leakage. Although no internal leakage of hydra- ulic fluid loss, but due to leakage, the control of the established movements may be affected until the cause system failures. Outside means the occurrence of leakage in the system and the leakage between the external environment. Direct leakage of hydraulic oil into the environment, in addition to the system will affect the working environment, not enough pressure will cause the system to trigger a fault. Leakage into the environment of the hydraulic oil was also the danger of fire. Solution: the use of better quality seals to improve the machining accuracy of equipment.Another: the hydraulic system for the three diseases, it was summed up: "fever, with a father拉稀" (This is the summary of the northeast people). Hydraulic system for the lifts, excavators, pumping station, dynamic, crane, and so on large-scale industry, construction, factories, enterprises, as well as elevators, lifting platforms, Deng Axle industry and so on.Hydraulic components will be high-performance, high-quality, high reliability, the system sets the direction of development; to the low power, low noise, vibration, without leakage, as well as pollution control, water-based media applications to adapt to environmental requirements, such as the direction of development; the development of highly integrated high power density, intelligence, macaronis and micro-light mini-hydraulic components; active use of new techniques, new materials and electronics, sensing and other high-tech.---- Hydraulic coupling to high-speed high-power and integrated development of hydraulic transmission equipment, development of water hydraulic coupling medium speedand the field of automotive applications to develop hydraulic reducer, improve product reliability and working hours MTBF; hydraulic torque converter to the development of high-power products, parts and components to improve the manufacturing process technology to improve reliability, promote computer-aided technology, the development of hydraulic torque converter and power shift transmission technology supporting the use of ; Clutch fluid viscosity should increase the quality of products, the formation of bulk to the high-power and high-speed direction.Pneumatic Industry:---- Products to small size, light weight, low power consumption, integrated portfolio of development, the implementation of the various types of components, compact structure, high positioning accuracy of the direction of development; pneumatic components and electronic technology, to the intelligent direction of development; component performance to high-speed, high-frequency, high-response, high-life, high temp- erature, high voltage direction, commonly used oil-free lubrication, application of new technology, new technology and new materials.1. Used high-pressure hydraulic components and the pressure of continuous work to reach 40Mpa, the maximum pressure to achieve instant 48Mpa;2. Diversification of regulation and control;3. To further improve the regulation performance, increase the efficiency of the power train;4. Development and mechanical, hydraulic, power transmission of the composite portfolio adjustment gear;5. Development of energy saving, energy efficient system function;6. To further reduce the noise;7. Application of Hydraulic Cartridge Valves thread technology, compact structure, to reduce the oil spill.液压系统液压传动和气压传动称为流体传动,是根据17世纪帕斯卡提出的液体静压力传动原理而发展起来的一门新兴技术,1795年英国约瑟夫•布拉曼(Joseph Braman,1749-1814),在伦敦用水作为工作介质,以水压机的形式将其应用于工业上,诞生了世界上第一台水压机。
毕业论文中英文文献翻译液压专业毕业论文[管理资料]
本科毕业论文--外文原文学院(系):年级专业:液压学生姓名:指导教师:完成日期:Why decompression is necessary in hydraulic systemsHydraulics & PneumaticsJun. 11, 2008 12:00amWhy decompression is necessary in hydraulic systemsIn high-pressure circuits with large-bore, long-stroke cylinders -- and the accompanying large pipes and/or hoses -- there is a good chance for system shock. In circuits with large components, when high-pressure oil rapidly discharges to tank, decompression shock results.Decompression shock is one of the greatest causes of damage to piping, cylinders, and valves in hydraulically powered machines. The energy released during decompression breaks pipes, blows hoses, and can instantly displace cylinder seals. Damage from decompression shock may take time to show up because the energy released by a single shock may be small. After repeated shocks however, weaker parts in the circuit start to fail.The potential for decompression shock is usually easy to determine beforehand and the design can be revised to avoid it. Shock from decompression normally occurs at the end of a pressing cycle when valves shift to stop pressing and retract the cylinder. The compressibility of the oil in the circuit, cylinder tube expansion, and the stretching of machine members -- all add to stored energy. The more energy stored, the worse the effects of decompression. Any time stored energy is a problem in a hydraulic system, a simple decompression circuit will add reliability and extend the system’s service life.One type of decompression shock that is hard to overcome occurs when a cylinder builds tonnage, then breaks through the work. Because pressure is resistance to flow, once the resistance is removed, the oil expands and decompresses rapidly. Such is the case when punching holes in a part. Punching a pplications pose one of the worse shock conditions any hydraulic circuit meets. To help reduce this type shock, keep piping as short as possible and anchor it rigidly. Some manufacturers offer resisting cylinders that slow the workingcylinder’s movement at breakthrough. These special cylinders may reduce or eliminate decompression shock.Another type of shock occurs when oil flowing at high velocity comes to a sudden stop. This might happen when a cylinder bottoms out or when a directional valve shifts to a blocked condition. Whatever the cause, the effect is the same as trying to stop a solid mass moving at high speed. Use an accumulator or deceleration valve to control shock caused by a sudden flow stop. (See Chapter 1 on accumulators.)The ensuing text describes applications where decompression shock might cause a problem. Also shown is the operation of some typical decompression circuits.When using a decompression circuit, cycle time becomes longer. Instead of the cylinder immediately retracting after finishing its working stroke, there is a short delay while stored energy dissipates. (It may be possible to arrange to decrease cylinder traverse time to make up for decompression time.) In any case, the added cycle time, if necessary, will decrease down time and maintenance problems.Press circuit without decompressionFigure 7-1 shows a schematic diagram for a typical medium- to large-bore cylinder without provision for decompression. A cylinder always needs a decompression circuit -- while cylinders with bores under 10 in. may get by without one. The main criteria are the volume and pressure of the stored fluid. The more high-pressure oil in a circuit, the greater the decompression shock. Long lengths of hose also cause and/or amplify decompression shock. It is best to install a decompression circuit when there is any chance it may be necessary. The expense of a decompression circuit is minimal and only adds to the cycle time if used.Fig. 7-1. Press circuit without decompression protection – at rest with the pumprunning.The circuit in Figure 7-1 has a directional valve with an all-ports-open center condition. The pump unloads to tank when the valve shifts to this center condition. The cylinder stays retracted because there is a counterbalance valve on the rod port.In Figure 7-2 the cylinder is pressing at a working pressure of 2800 psi. The 10-in. bore by 40-in. stroke cylinder holds approximately 3141 of oil. Added to this is another 800 of oil is in the pipe between the valve and the cylinder’s cap end. At a compressibility of approximately 1/2% per thousand psi, and allowing another 1/2% per thousand psi for physical expansion of the cylinder and pipe, plus frame stretch, total volume expansion could be up to 1% per thousand psi. Multiplying () X (2800 psi) X (3941 ) indicates that there are approximately 110 of extra oil in the cylinder when pressing at 2800 psi.Fig. 7-2. Press circuit without decompression protection – while extended cylinder is at full tonnage.When the directional valve shifts to retract the cylinder, a large portion of the 110 of extra oil rapidly flows to tank. Every corner this fast moving fluid turns and every restriction it meets causes system shock. The shock only lasts a few milliseconds during each cycle but the damage accumulates. In a small system like this one, the shock may not be audible or give a noticeable jerk to the pipes. However each shock adds to the last one, and the damage eventually shows up in leaking fittings or broken machine members.Press circuit with decompressionThe circuit depicted in Figure 7-4 is the same as in Figures 7-1, 7-2, and 7-3, but a decompression circuit has been added. Also, the directional valve’s center condition has ports P, B, and T interconnected, while port A is blocked. A pressure switch and a single-solenoid directional valve (the decompression valve)are added to the basic circuit to make decompression automatic and adjustable. The cylinder is at full tonnage in Figure 7-4, ready for decompression before beginning to retract.Fig. 7-3. Press circuit without decompression protection – cylinder just starting to retract.Fig. 7-4. Press circuit with decompression protection – while extended cylinder is at full tonnage.In this circuit, the signal to the retract solenoid on the directional valve passes through the normally closed contacts on the pressure switch. With a pressure switch setting of 350 psi, the retract solenoid will not be energized until pressure in the cap end of the cylinder lowers to that level and the contacts close. Set the shift pressure of the pressure switch high enough to shorten the decompression time as much as possible, yet still low enough to eliminate decompression shock.In Figure 7-5, the extend solenoid on the directional valve has just been deenergized, and a 115-V AC signal to retract the cylinder is on, but is blocked at the pressure switch’s open contacts. The 115-V AC signal does go to the decompression valve’s solenoid and that valve shi fts, opening a path to tank for any stored energy. Until pressure in the cap end of the cylinder deteriorates to the pressure switch setting, the cylinder sits still. The main flow of trapped oil in the cylinder is stopped at the directional valve’s blocke d A port. This part of the cycle completely eliminates all shock damage -- although it does add to cycle time.Fig. 7-5. Press circuit with decompression protection –while cylinder isdecompressing.Note the orifice in the line going to tank from the decompression directional valve. A fixed or adjustable orifice works equally well here. The orifice size determines the length of decompression time. If the orifice is too large, shock is less but may still be enough to cause damage. If the orifice is too small, there is no shock but cycle time may slow.When pressure in the cylinder’s cap end drops to the pressure switch setting -- as in Figure 7-6 -- the pressure switch shifts to its normal condition. The normally closed contacts on the pressure switch pass a signal to the retract solenoid on the directional valve, and the cylinder retracts.Fig. 7-6. Press circuit with decompression protection –while cylinder isretracting.Large press circuit with prefill valve and decompressionOn presses with large-bore cylinders or rams, oil compressibility is a problem. Another problem can be how to fill the ram as it approaches the work at high speeds and how to empty the ram when it retracts rapidly. The circuit in Figures 7-7 through 7--12 shows how to use a prefill valve to fill and empty a large ram. This type of prefill valve also can decompress the ram automatically without electrical controls.Fig. 7-7. Press circuit with prefill and decompression valves – at rest with pump running.Figure 7-7 shows the parts of a typical high-tonnage press. Small double-acting cylinders A (sometime called outriggers or pull-back cylinders) rapidly extend and retract the large ram. A small volume of oil cycles the outriggers for fast advance and return. Counterbalance valve B keeps the outriggers from running away and sequence valve C directs all fluid to the outriggers until the platen meets resistance. As the ram advances, vacuum opens prefill valve D, sucking fluid out of the tank to fill the large volume. Piloting the prefill valve open on retract first decompresses trapped oil, then allows free return flow to tank from the ram.附录四燕山大学本科毕业论文--外文译文文章名称:为什么减压在液压系统中是必要的学院(系):年级专业:液压学生姓名:指导教师:完成日期: 2013年6月13日为什么减压在液压系统中是必要的在高压油路和大缸径、长行程气缸——以及随之而来的大型管道和/或软管——很有可能对系统冲击。
液压系统外文文献翻译中英文
外文文献翻译(含:英文原文及中文译文)英文原文Hydraulic systemW Arnold1 IntroductionThe hydraulic station is called a hydraulic pump station and is an independent hydraulic device. It is step by step to supply oil. And control the direction of hydraulic oil flow, pressure and flow, suitable for the host and hydraulic equipment can be separated on the various hydraulic machinery.After the purchase, the user only needs to connect the hydraulic station and the actuator (hydraulic or oil motor) on the mainframe with different tubings. The hydraulic machine can realize various specified actions and working cycles.The hydraulic station is a combination of manifolds, pump units or valve assemblies, electrical boxes, and tank electrical boxes. Each part function is:The pump unit is equipped with a motor and an oil pump, which is the power source of the hydraulic station and can convert mechanical energy into hydraulic oil pressure energy.V alve combination - its plate valve is mounted on the vertical plate, and the rear plate is connected with the same function as the manifold.Oil manifolds - assembled from hydraulic valves and channel bodies. It regulates hydraulic oil pressure, direction and flow.Box--a semi-closed container for plate welding. It is also equipped with an oil screen, an air filter, etc., which is used for cooling and filtering of oil and oil.Electrical box - divided into two types: one is to set the external lead terminal board; one is equipped with a full set of control appliances.The working principle of the hydraulic station: The motor drives the oil pump to rotate, then the pump sucks oil from the oil tank and supplies oil, converts the mechanical energy into hydraulic pressure energy, and the hydraulic oil passes through the manifold (or valve assembly) to adjust the direction, pressure and flow and then passes through the external tube. The way to the hydraulic cylinder or oil motor in the hydraulic machinery, so as to control the direction of the hydraulic motor, the strength of the speed and speed, to promote all kinds of hydraulic machinery to do work.(1) Development history of hydraulic pressureThe development history of hydraulics (including hydraulic power, the same below), pneumatics, and seals industry in China can be roughly divided into three stages, namely: the starting stage in the early 1950s to the early 60s; and the professional in the 60s and 70s. The growth stage of the production system; the 80-90's is a stage of rapid development. Among them, the hydraulic industry began in the early 1950s with thedevelopment of hydraulic machines such as Grinding Machines, broaching machines, and profiling lathes, which were produced by the machine tool industry. The hydraulic components were produced by the hydraulic workshop in the machine tool factory, and were produced for self use. After entering the 1960s, the application of hydraulic technology was gradually promoted from the machine tool to the agricultural machinery and engineering machinery. The original hydraulic workshop attached to the main engine plant was independent and became a professional manufacturer of hydraulic components. In the late 1960s and early 1970s, with the continuous development of mechanization of production, particularly in the provision of highly efficient and automated equipment for the second automobile manufacturing plant, the hydraulic component manufacturing industry witnessed rapid development. The batch of small and medium-sized enterprises also began to become specialized manufacturers of hydraulic parts. In 1968, the annual output of hydraulic components in China was close to 200,000 pieces. In 1973, in the fields of machine tools, agricultural machinery, construction machinery and other industries, the professional factory for the production of hydraulic parts has grown to over 100, and its annual output exceeds 1 million pieces. Such an independent hydraulic component manufacturing industry has taken shape. At this time, the hydraulic product has evolved from the original imitation Su product intoa combination of imported technology and self-designed products. The pressure has been developed towards medium and high pressures, and electro-hydraulic servo valves and systems have been developed. The application of hydraulics has been further expanded. The pneumatic industry started a few years later than hydraulics, and it was only in 1967 that it began to establish a professional pneumatic components factory. Pneumatic components began to be manufactured and sold as commodities. Its sealing industry including rubber seals, flexible graphite seals, and mechanical seals started from the production of common O-rings, oil seals, and other extruded rubber seals and asbestos seal products in the early 1950s. In the early 1960s, it began to develop and produce flexible products. Graphite seals and mechanical seals and other products. In the 1970s, a batch of batches of professional production plants began to be established one after another in the systems of the former Ministry of Combustion, the Ministry of Agriculture, and the Ministry of Agricultural Machinery, formally forming the industry, which laid the foundation for the development of the seal industry.In the 1980s, under the guidance of the national policy of reform and opening up, with the continuous development of the machinery industry, the contradiction between the basic components lags behind the host computer has become increasingly prominent and caused the attention of all relevant departments. To this end, the former Ministry of Machinesestablished the General Infrastructure Industry Bureau in 1982, and unified the original pneumatic, hydraulic, and seal specialties that were scattered in the industries of machine tools, agricultural machinery, and construction machinery, etc. The management of a piece of office, so that the industry in the planning, investment, the introduction of technology and scientific research and development and other aspects of the basic parts of the bureau's guidance and support. This has entered a period of rapid development, it has introduced more than 60 foreign advanced technology, of which more than 40 hydraulic, pneumatic 7, after digestion and absorption and technological transformation, are now mass production, and has become the industry's leading products . In recent years, the industry has intensified its technological transformation. From 1991 to 1998, the total investment of national, local, and corporate self-raised funds totaled about 2 billion yuan, of which more than 1.6 billion were hydraulic. After continuous technological transformation and technological breakthroughs, the technical level of a group of major enterprises has been further improved, and technological equipment has also been greatly improved, laying a good foundation for forming a high starting point, specialization, and mass production. In recent years, under the guidance of the principle of common development of multiple ownership systems in the country, various small and medium-sized enterprises with different ownership have rapidly emerged and haveshown great vitality. With the further opening up of the country, foreign-funded enterprises have developed rapidly, which plays an important role in raising industry standards and expanding exports. So far China has established joint ventures with famous manufacturers in the United States, Germany, Japan and other countries or directly established piston pumps/motors, planetary speed reducers, hydraulic control valves, steering gears, hydraulic systems, hydrostatic transmissions, and hydraulic components. The company has more than 50 manufacturing enterprises such as castings, pneumatic control valves, cylinders, gas processing triplets, rubber seals, and mechanical seals, and has attracted more than 200 million U.S. dollars in foreign capital.(2) Current statusBasic profileAfter more than 40 years of hard work, China's hydraulics, pneumatics and seals industry has formed a complete industrial system with a certain level of production capacity and technical level. According to the statistics of the third n ational industrial census in 1995, China’s state-owned, privately-owned, cooperative, village-run, individual, and “funded enterprises” have annual sales income of more than 1 million yuan in hydraulic, pneumatic, and seal industrial townships and above. There are a total of more than 1,300 companies, including about 700 hydraulics, and about 300 pneumatic and sealing parts. According to thestatistics of the international industry in 1996, the total output value of the hydraulic industry in China was about 2.448 billion yuan, accounting for the 6th in the world; the total output value of the pneumatic industry was about 419 million yuan, accounting for the world’s10 people.2. Current supply and demand profileWith the introduction of technology, independent development and technological transformation, the technical level of the first batch of high-pressure plunger pumps, vane pumps, gear pumps, general hydraulic valves, oil cylinders, oil-free pneumatic components and various types of seals has become remarkable. Improve, and can be stable mass production, provide guarantees for all types of host to improve product quality. In addition, certain achievements have also been made in the aspects of CAD, pollution control, and proportional servo technology for hydraulic pneumatic components and systems, and have been used for production. So far, the hydraulic, pneumatic and seal products have a total of about 3,000 varieties and more than 23,000 specifications. Among them, there are about 1,200 types of hydraulic pressure, more than 10,000 specifications (including 60 types of hydrodynamic products, 500 specifications); about 1350 types of pneumatic, more than 8,000 specifications; there are also 350 types of rubber seals, more than 5000 The specifications are now basically able to adapt to the general needs ofvarious types of mainframe products. The matching rate for major equipment sets can reach more than 60%, and a small amount of exports has started.In 1998, the domestic production of hydraulic components was 4.8 million pieces, with sales of about 2.8 billion yuan (of which mechanical systems accounted for 70%); output of pneumatic components was 3.6 million pieces, and sales were about 550 million yuan (including mechanical systems accounting for about 60%) The production of seals is about 800 million pieces, and the sales volume is about 1 billion yuan (including about 50% of mechanical systems). According to the statistics of the annual report of the China Hydraulic and Pneumatic Sealing Industry Association in 1998, the production and sales rate of hydraulic products was 97.5% (101% of hydraulic power), 95.9% of air pressure, and 98.7% of seal. This fully reflects the basic convergence of production and sales.Although China's hydraulic, pneumatic and sealing industries have made great progress, there are still many gaps compared with the development needs of the mainframe and the world's advanced level, which are mainly reflected in the variety, performance and reliability of products. . Take hydraulic products as an example, the product varieties are only 1/3 of the foreign country, and the life expectancy is 1/2 of that of foreign countries. In order to meet the needs of key hosts, imported hosts, and majortechnical equipment, China has a large number of imported hydraulic, pneumatic, and sealing products every year. According to customs statistics and relevant data analysis, in 1998, the import volume of hydraulic, pneumatic and seal products was about 200 million U.S. dollars, of which the hydraulic pressure was about 140 million U.S. dollars, the pneumatics were 30 million U.S. dollars, and the seal was about 0.3 billion U.S. dollars. The year is slightly lower. In terms of amount, the current domestic market share of imported products is about 30%. In 1998, the total demand for hydraulic parts in the domestic market was about 6 million pieces, and the total sales volume was 4 billion yuan; the total demand for pneumatic parts was about 5 million pieces, and the total sales volume was over 700 million yuan; the total demand for seals was about 1.1 billion yuan. Pieces, total sales of about 1.3 billion yuan. (3) Future developments1. The main factors affecting development(1) The company's product development capability is not strong, and the level and speed of technology development can not fully meet the current needs for advanced mainframe products, major technical equipment and imported equipment and maintenance;(2) Many companies have lagged behind in manufacturing process, equipment level and management level, and their sense of quality is not strong, resulting in low level of product performance, unstable quality,poor reliability, and insufficiency of service, and lack of user satisfaction. And trusted branded products;(3) The degree of professional specialization in the industry is low, the power is scattered, the duplication of the low level is serious, the product convergence between the region and the enterprise leads to blind competition, and the prices are reduced each other, thus the efficiency of the enterprise is reduced, the funds are lacking, and the turnover is difficult. Insufficient investment in development and technological transformation has severely restricted the overall level of the industry and its competitive strength.(4) When the degree of internationalization of the domestic market is increasing, foreign companies have gradually entered the Chinese market to participate in competition, coupled with the rise of domestic private, cooperative, foreign-funded, and individual enterprises, resulting in increasing impact on state-owned enterprises. .2. Development trendWith the continuous deepening of the socialist market economy, the relationship between supply and demand in the hydraulic, pneumatic and sealed products has undergone major changes. The seller market characterized by “shortage” has basically become a buyer’s market characterized by “structured surplus”. Replaced by. From the perspective of overall capacity, it is already in a trend of oversupply, and in particular,general low-grade hydraulic, pneumatic and seals are generally oversupply; and like high-tech products with high technological content and high value and high value-added products that are urgently needed by the host, Can not meet the needs of the market, can only rely on imports. After China's entry into the WTO, its impact may be greater. Therefore, during the “10th Five-Y ear Plan” period, the growth of the industry’s output value must not only rely on the growth of quantity. Instead, it should focus on the structural contradiction of the industry and intensify efforts to adjust the industrial structure and product structure. It should be based on the improvement of quality. Product technology upgrades in order to adapt to and stimulate market demand, and seek greater development.2. Hydraulic application on power slide(1) Introduction of Power Sliding TableUsing the binding force curve diagram and the state space analysis method to analyze and study the sliding effect and the smoothness of the sliding table of the combined machine tool, the dynamics of the hydraulic drive system of the sliding table—the self-regulating back pressure regulating system are established. mathematical model. Through the digital simulation system of the computer, the causes and main influencing factors of the slide impact and the motion instability are analyzed. What kind of conclusions can be drawn from those, if we canreasonably design the structural dimensions of hydraulic cylinders and self-regulating back pressure regulators ——The symbols used in the text are as follows:s 1 - flow source, that is, the flow rate of the governor valve outlet;S el —— sliding friction of the sliding table;R - the equivalent viscous friction coefficient of the slide;I 1 - quality of slides and cylinders;12 - self-adjusting back pressure valve core quality;C 1, c 2 - liquid volume without cylinder chamber and rod chamber;C 2 - Self-adjusting back pressure valve spring compliance;R 1, R2 - Self-adjusting back pressure valve damping orifice fluid resistance;R 9 - Self-adjusting back pressure valve valve fluid resistance;S e2——initial pre-tightening force of self-adjusting back pressure valve spring;I 4, I5 - Equivalent liquid sense of the pipeline;C 5, C 6 - equivalent liquid capacity of the pipeline;R 5, R7 - Equivalent liquid resistance of the pipeline;V 3, V4 - cylinder rodless cavity and rod cavity volume;P 3, P4—pressure of the rodless cavity and rod cavity of the cylinder;F - the slide bears the load;V - speed of slide motion;In this paper, the power bond diagram and the state space splitting method are used to establish the system's motion mathematical model, and the dynamic characteristics of the slide table can be significantly improved.In the normal operation of the combined machine tool, the magnitude of the speed of the slide, its direction and the load changes it undergoes will affect its performance in varying degrees. Especially in the process of work-in-process, the unsteady movement caused by the advancing of the load on the slide table and the cyclical change of the load will affect the surface quality of the workpiece to be machined. In severe cases, the tool will break. According to the requirements of the Dalian Machine Tool Plant, the author used the binding force curve diagram and the state space analysis method to establish a dynamic mathematical model of a self-adjusting back pressure and speed adjustment system for the new hydraulic drive system of the combined machine tool slide. In order to improve the dynamic characteristics of the sliding table, it is necessary to analyze the causes and main influencing factors of the impetus and movement of the sliding table. However, it must pass the computer's digital simulation and the final results obtained from the research.(2) Dynamic Mathematical ModelThe working principle diagram of the self-adjusting back pressure speedregulation system of the combined machine tool slide hydraulic drive system is shown in the figure. This system is used to complete the work-cycle-stop-rewind. When the sliding table is working, the three-position four-way reversing valve is in the illustrated position. The oil supply pressure of the oil pump will remain approximately constant under the effective action of the overflow valve, and the oil flow passes through the reversing valve and adjusts the speed. The valve enters the rodless chamber of the cylinder to push the slide forward. At the same time, the pressurized oil discharged from the rod chamber of the cylinder will flow back to the tank through the self-regulating back pressure valve and the reversing valve. During this process, there was no change in the operating status of both the one-way valve and the relief valve. The complex and nonlinear system of the hydraulic drive system of the self-adjusting back pressure governor system is a kind of self-adjusting back-pressure governor system. To facilitate the study of its dynamic characteristics, a simple and reasonable dynamic mathematical model that only considers the main influencing factors is established. Especially important [1][2]. From the theoretical analysis and the experimental study, we can see that the system process time is much longer than the process time of the speed control valve. When the effective pressure bearing area of the rodless cavity of the fuel tank is large, the flow rate at the outlet of the speed control valve is instantaneous. The overshoot is reflected in thesmall change in speed of the slide motion [2]. In order to further broaden and deeply study the dynamic characteristics of the system so that the research work can be effectively performed on a miniature computer, this article will further simplify the original model [2], assuming that the speed control valve is output during the entire system pass. When the flow is constant, this is considered to be the source of the flow. The schematic diagram of the dynamic model structure of this system is shown in Fig. 2. It consists of a cylinder, a sliding table, a self-adjusting back pressure valve, and a connecting pipe.The power bond graph is a power flow graph. It is based on the transmission mode of the system energy, based on the actual structure, and uses the centralized parameters to represent the role of the subsystems abstractly as a resistive element R, a perceptual element I, and a capacitive element. Three kinds of role of C. Using this method, the physical concept of modeling is clear, and combined with the state-space analysis method, the linear system can be described and analyzed more accurately. This method is an effective method to study the dynamic characteristics of complex nonlinear systems in the time domain. According to the main characteristics of each component of the self-adjusting back pressure control system and the modeling rules [1], the power bond diagram of the system is obtained. The upper half of each key in the figure represents the power flow. The two variables that makeup the power are the force variables (oil pressure P and force F) and the flow variables (flow q and velocity v). The O node indicates that the system is connected in parallel, and the force variables on each key are equal and the sum of the flow variables is zero; 1 The nodes represent the series connection in the system, the flow variables on each key are equal and the sum of the force variables is Zero. TF denotes a transformer between different energy forms. The TF subscripted letter represents the conversion ratio of the flow variable or the force variable. The short bar on the key indicates the causal relationship between the two variables on the key. The full arrow indicates the control relationship. There are integral or differential relationships between the force and flow variables of the capacitive and perceptual elements in the three types of action elements. Therefore, a complex nonlinear equation of state with nine state variables can be derived from Fig. 3 . In this paper, the research on the dynamic characteristics of the sliding table starts from the two aspects of the slide's hedging and the smoothness of the motion. The fourth-order fixed-length Runge-Kutta is used for digital simulation on the IBM-PC microcomputer.(3) Slide advanceThe swaying phenomenon of the slide table is caused by the sudden disappearance of the load acting on the slide table (such as drilling work conditions). In this process, the table load F, the moving speed V, and thepressure in the two chambers of the cylinder P3 and P4 can be seen from the simulation results in Fig. 4. When the sliding table moves at a uniform speed under the load, the oil pressure in the rodless cavity of the oil cylinder is high, and a large amount of energy is accumulated in the oil. When the load suddenly disappears, the oil pressure of the cavity is rapidly reduced, and the oil is rapidly reduced. When the high-pressure state is transferred to the low-pressure state, a lot of energy is released to the system, resulting in a high-speed forward impact of the slide. However, the front slide of the sliding table causes the pressure in the rod cavity of the oil cylinder to cause the back pressure to rise, thereby consuming part of the energy in the system, which has a certain effect on the kicking of the slide table. We should see that in the studied system, the inlet pressure of the self-adjusting back pressure valve is subject to the comprehensive effect of the two-chamber oil pressure of the oil cylinder. When the load suddenly disappears, the pressure of the self-adjusting back pressure valve rapidly rises and stably exceeds the initial back pressure value. It can be seen from the figure that self-adjusting back pressure in the speed control system when the load disappears, the back pressure of the cylinder rises more than the traditional speed control system, so the oil in the rod cavity of the cylinder absorbs more energy, resulting in the amount of forward momentum of the slide It will be about 20% smaller than traditionalspeed control systems. It can be seen from this that the use of self-adjusting back-gear speed control system as a drive system slider has good characteristics in suppressing the forward punch, in which the self-adjusting back pressure valve plays a very large role.(4) The smoothness of the slideWhen the load acting on the slide changes periodically (such as in the case of milling), the speed of the slide will have to fluctuate. In order to ensure the processing quality requirements, it must reduce its speed fluctuation range as much as possible. From the perspective of the convenience of the discussion of the problem, assume that the load changes according to a sine wave law, and the resulting digital simulation results are shown in Figure 5. From this we can see that this system has the same variation rules and very close numerical values as the conventional speed control system. The reason is that when the change of the load is not large, the pressure in the two chambers of the fuel tank will not have a large change, which will eventually lead to the self-regulating back pressure valve not showing its effect clearly.(5) Improvement measuresThe results of the research show that the dynamic performance of a sliding table with self-regulating back pressure control system as a drive system is better than that of a traditional speed control system. To reduce the amount of kick in the slide, it is necessary to rapidly increase the backpressure of the rod cavity when the load disappears. To increase the smoothness of the sliding table, it is necessary to increase the rigidity of the system. The main measure is to reduce the volume of oil. From the system structure, it is known that the cylinder has a large volume between the rod cavity and the oil discharge pipe, as shown in Fig. 6a. Its existence in terms of delay and attenuation of the self-regulating back pressure valve function, on the other hand, also reduces the rigidity of the system, it will limit the further improvement of the propulsion characteristics and the smoothness of the motion. Thus, improving the dynamic characteristics of the sliding table can be handled by two methods: changing the cylinder volume or changing the size of the self-regulating back pressure valve. Through the simulation calculation of the structural parameters of the system and the comparison of the results, it can be concluded that the ratio of the volume V4 between the rod cavity and the oil discharge pipe to the volume V3 between the rodless cavity and the oil inlet pipe is changed from 5.5 to 5.5. At 1 oclock, as shown in the figure, the diameter of the bottom end of the self-adjusting back pressure valve is increased from the original 10mm to 13mm, and the length of the damper triangle groove is reduced from the original lmm to 0.7mm, which will enable the front of the slide table. The impulse is reduced by 30%, the transition time is obviously shortened, and the smoothness of the slide motion will also be greatly improved.中文译文液压系统W Arnold1. 绪论液压站称液压泵站,是独立的液压装置。
液压马达外文文献翻译、中英文翻译
外文资料In recent years, the hydraulic motor with brachytely and big torsional moment has great changes, the new structure continuously appears. But, all these hydraulic motors can be divided into two broad categories of single and multi-role according to the role of the number of plunger in each turn. The motors also can be divided into radial and horizontal direction according to the arrangement of the plunger. And the radial motors can be divided into different types according to structure and the summon power way of the plunger.No matter single and multi-role, the plug-hole of radial-piston hydraulic motor is equated by circle, arrayed radial. The plunger displaced by the impulse of pressure oil, then the volume of the cylinder changed, the summon power formed the rotation of the motor, all of these above are the mechanism of action of the motors.The rotor of the single role hydraulic motor has a circle of rotation, each plunger worker once reciprocation. The principal axis is eccentric axis in all the radial-piston hydraulic motors. The multi-role hydraulic motor had a guide rail curve, whose numbers are the action times. The rotor had a circle of rotation, the plunger worker many times reciprocal at the same time. The radial motors can be divided into several categories of plunger, ball blocker, blade.The structure of the single-role motors is simpler, the machine element number of it is less, the technology is better, and the cost is less. But the structure dimension of the single-role motor is longer than the multi-role motor in the same displacement each turn (or output torsional moment), and the single-role motor also have fluctuation of the output torsional moment and rotary speed.The homonymyhigh-pressure column tune of the single-role motor had major radial unbalance force that causes the brachytely stabilization of the motor became worse. Only increasing the capacity of the bearing, it can meet the requirements of the operating life of the bearing at the same time.Generally speaking, the speed of single-role motors is higher than the multi-role in the same displacement because of the work feature of the single-role motors. The structure of the multi-role motors is complicated than single-role, the number of machine element is bigger as well. Some machine element needs some special equipment to process them. The heat treatment of the guide rail is more difficult. And the selection of the texture parameters in design is more difficult and harder. The cost is higher without a doubt.But the multi-role motor output larger torsional moment and had lighter weight of unit power in the same working pressure. The radial force of hydraulic motor can completely equilibrate and had higher started torsional moment efficiency as long as selecting the suitable plunger number and action number. In abstract the pulsation work of output torsional moment would be zero if one select guide rail curve reasonable and assign argument to the principle of non-pulsation in design. All of these can made it’s low speed stab ility better.People manufactured many new types of hydraulic motor in recent years. The structure of old motor refreshes and develops continuously. The motor’s life and performance are raised but the cost is dropped as well. Various kinds of brachytely big torque hydraulic motors utilized more than 60 main frame extensively because theirstrong competitive ability.Multi-role within the curve of the radial piston hydraulic motor is divided into transmission plunger, beam transmission, wheel transmission .The most used are Beam transmission and Wheel Transmission motor .the france Crane Park motor produces the most ,the Rated working pressure is 30 MPa in all the Low Speed and High Torque motors Crane Park motor has the highest working pressure Recently , end assignment wheel motors is developed ,and the function was greatly improved . In recent years, Accompanied by Ball Cypriot Vice static and dynamic pressure bearing theory developed, Multi-role Radial ball plug Hydraulic Motor Developed quickly , such as Japan’s HMA series . Which are widely used in engineering and architecture. The hydraulic motor with brachytely and big torsional moment , commonly can be designed into Rotating shell or Axis rotation ,they are named shellmotor . shell motor that build in the Wheel rim is called Wheel motor ,which direct drive the wheels ,can replace the gear drive and make up the Hydraulic drive axle .In the 1970s , engineering Machine ,architecture Machine, mine Machine and Watercraft Deck Machine etc all use sap pressure technology .The element that advance the hydraulic motor with brachytely and big torsional moment has sharply increased to 40s . Variety species and main engine application has developedgreatly .but most for the main engine factory. Because losing the main knowledge of kinematic pair .The using were still remain in mapping ,imitation and Experience in analog design manufacture were still in Groping .so although we have many Developers ,there are still no one hydraulic motor passed the appraisement . the hydraulic motor with brachytely and big torsional moment .However,Imitation and digestion of foreign products, can provides us a useful design and manufacturing experience. From 1974, Multi-role inner curve oil hydraulic motor Spot Turn NJM and Cranked shell model NKM etc were worked out and designed .There are some species in Spot Turn series , after experience according to JB 2148-77 standard and pass the qualification ,we can produce in quantity in fixed-point .In NJM hydraulic motor, guide rail is Sectional Type , according to discharge capacity, the succession has 16 discharge capacity species .this kind of motor has a good efficiency ,and the experiencing duration of life has exceeded 5000h.中文译文近年来,低速大扭矩液压马达有了较大的发展,新结构不断出现。
液压系统构成中英文对照外文翻译文献
(文档含英文原文和中文翻译)中英文资料对照外文翻译The hydraulic system constitutionhydraulic system composition department wind and the function, widely is applying on each kind of mechanical device the hydraulic system, the use has the continual fluid fat liquor now, actuates through the hydraulic pump the hydraulic pump the electric motor or the engine mechanical energy transforms the fat liquor the pressure energy, passes through each kind of control valve, delivers took the actuator in the hydraulic cylinder motor, transforms again while the mechanical power actuates the load. Constitutes such hydraulic system each constituent and the function. The hydraulic system characteristic and the use hydraulic pressure took one transmission technology, has its prominent merit:Can produce the very big power, moreover controls easily; May use the pump to obtain very the high pressure (20-30MPa) hydraulic fluid very easily, sends in this pressure oil the hydraulic cylinder then to produce the very big strength; Can in the very wide scope the limitless speed change; To altogether gives the oil motor or the hydraulic cylinder current capacity with the control valve carries on the stepless adjustment, then at will controls its revolving or the translation speed; Very easy to prevent the overload, the security is big; The size slightly strives in a big way, installs the position to be possible the free choice; Output strength adjustment simple accurate, but long-distance control.Hydraulic system use and service, in order to guarantee the mechanical device non-breakdown the work, must follow the factory the use service request.The hydraulic system is infinitely varied, took the different machinery a constituent, its use matters needing attentionalso differ from naturally.The hydraulic system uses and services the duty including the debugging, the inspection, the service and the repair. How debugs? The debugging is causes the new equipment to put the operation or to cause the original equipment to put the operation a series of activities, including the installment, the oil injection, the flushing, the adjustment, runs gathers. The inspection is examined system active status and function is whether correct, including the observation, the survey and tries to move.The maintenance is refers to the guarantee system the normal function, the few attrition and the replacement wearing parts, including the cleaning up and the replacement components, namely trades the oil, trades ponders the core, trades the seal.The repair is system reply function a series of activities which causes to crash.First must according to the breakdown phenomenon determine expires the spot and verifies the expiration reason, this is the so-called breakdown diagnosis. Then the replacement expiration part, makes the mechanical device to restore the work, this named repair.The expiration part should return the plant to repair.Time use service matters needing attention: When security, use and service hydraulic system, when most important question pays attention to the security, for guarantees the security, has the pressure when the system does not have to loosen the pipe connection, the screw joint or the part.Certainly must put first down the load, causes the pump engine off and releases the accumulator the pressure oil, then opens the thing again, does not have the oil used to work. Although many practical security taboo into general knowledge, but the attention often concentrates in the breakdown phenomenon, but neglects the latent danger.Therefore, in starts to repair the system reason this implementation standardization the engine off procedure, after the repair draws up invests the movement, should implement standardized the again start procedure:Engine off procedure it including following several aspects:1. Puts the low suspension the load or carries on the machinery supports and protections to it.2. Release system3. In release accumulator pressure oil4. Release pressure intensifier both sides pressure oil5. Cut-off electricity control system6.DumpStarts the procedure including following several aspects:1. Elimination expiration root2. If the component failure or the replacement period pollutant enters the system, then according to needs to clean up or the flushing system3. Confirms the part correctly unmistakable4. Confirms the hydraulic pressure connection correctly unmistakable5. Confirms the electrical connection correctly unmistakable6. Adjustable part to secure state7. Fills the oil for the pump and the motor shell8. According to needs to refuel to the system and to deflate9. Relieves the secure interconnection to protect10. Calls the alarm bell and the notice all presents the personnel soon to restart11.Starting systemThe item which this is carries on when service must pay attention, in regarding its sanitary, when service also must pay attention, when service hydraulic system, must do utmost the attention absolutely clean Arab League condition, because the pollutant is the hydraulic system most dangerous enemy.Does not have to carry on the polish and the welding work in the service hydraulic system scene. Loosens in front of the thread must its outside clean first cleanly.With clean returns to protects changes passes over the system the interior to use to open the mouth to seal, guards against the pollutant to enter thesystem.Cleans up when the fuel tank does not permit the use cotton and kapok silk and the rags.Must pass through the filter to the system oil injection.In the tubing, refuels with the flushing is the maintenance clean important link, its matters needing attention are as follows:1. The tubing pipe or the hose damage when must replace immediately.When chooses the pipe, the hose, the screw connector or the flange, must guarantee the pressure rated value (i.e. wall thickness, material quality and so on) satisfy the operation requirements.The hard tube must use the seamless steel pipe.The steel pipe and the metal pipe connection must clean absolutely before the installment, does not have the oil dirt, to scale, the welding, the scrap and so on.May use the steel wire brush, the tube cleaner to clean up or the acid pickling.In front of the acid pickling pipe must carry on degreasing processing, after the acid pickling must clean thoroughly. After cutting in the pipe bank or ridge between fields should the articulation awl hole, remove the burr which possibly has, but cannot ream excessively in order to avoid sells the weak connection.After assembly the pipe does not have again to weld or the gas welding, because is unable to clean up.The hose should the curved several times in order to release any detention the dirty thing.In front of the elbow piece the tubing wants the annealing, prevented when elbow piece the corrugation or changes flat.Wants the accurate elbow piece, enable the pipe then not to arrive after the elastic deformation. The flange must in the fitting surface coordinate smoothly before, and with the length suitable bolt fastening, whether there is the screw connector does install should inspect in the thread the metal burr, in the straight thread does not permit the use seal bandage.If the drive pipe must deposit period of time, should stop up the orifice to prevent the foreign matter enters.But does not have to use the rags or other moves the capital to stop up the orifice, because this only can bring the contamination concern, should use the size appropriate seal cap.2. Refuels the oil drum to want horizontal-type depositing, as far as possible deposits in the room or the awning, opens in front of the oil tung, cleans the barrel to go against and the bung thoroughly, prevented the soil and other outside pollutant enter the fat liquor.Only with the clean vessel, the hose and so on transports the fat liquor from the oil drum to the fuel tank.The recommendation with has at least in the 25um filter feeding pump. Provides 200 goals in the fuel tank oiling tube to ponder the net.The filter is actually specially for the system need oil fluid variety use.Sometimes also discovers the pollutant in the new fat liquor, therefore should for work through the portable purifier the hydraulic system tops up. When portable purifier hose involvement fuel tank, should use cloth attachment cleaning which clean does not shed hair to be clean, prevented the soil and other impurities enter the system.3.Before flushing flushing should take down the precise system part, but installs the pipe nipple in its position or hollow.From the main pipeline which flushes is dismantled the system to ponder the core.The flushing current capacity should for the system anticipated current capacity 2-2.5 times.If possible, use heat flush fluid (85℃).Each time only flushes a leg, from most approaches the wash out pump the return route start, to the downstream advancement, this possibly must additionally build in turn in the system up to the valve, realizes this kind of plan. Cannot use the system pump to take the wash out pump.Generally speaking, the power type pump like centrifugal pump and so on may provide the enough flood peak and the great current capacity, the movement quite is economical, and to flushes the period circulation the pollutant to have the good es the capacity in the flushing system with to use the flushing filter which the current capacity matches, the filtration precision to be as far as possible high, does not have to be lower than the recommendation system filtration precision. If has the possibility, uses the assistance to flush the fuel tank to avoid the pollutant being detained in the system fuel tank.The establishment fat liquor sample plan inspects dustiness, thus determined when finished the flushing procedure.After flushing, takes all measures to prevent when rewiring work part leads the pollutant.4.The replacement part part model must correct unmistakable.When if cannot find the similar model the part to have to use the similar part substitutes, must pay attention to the function, the parameter, the connection size is whether consistent, but also must pay attention installs the position, the ambient temperature, the working voltage and so on.The old seal packing collar must replace, does not permit two uses.The bolt and the screw connector must even screw tight the big stipulation the torque, prevents the part distortion influence work. The adjustable part like delivery valve, the flow valve, the variable displacement pump and so on must establish.5.When accumulator accumulator pressure vessel, Asia locality related safety rule compulsory control.In is loaded with on the accumulator hydraulic system carries on in front of any work, must first download the system pressure.The accumulator shell does not permit the welding and the processing, does not repair when possibly causes the serious accident, therefore must have to repair the accumulator returns delivers the plant to carry on the repair.Hydraulic pump selection: The hydraulic pump is the hydraulic system power supply.Must select can adapt the pressure which the actuator requests to have the return route pump, simultaneously must consider fully the reliability, the life Maintainability one side and so on elect the pump can plant the long-term movement in the system.The hydraulic pump type are extremely many, its characteristic also has the very big difference. Chooses when the hydraulic pump must consider the factor has working pressure, current capacity, rotational speed, quota or variable, variable way, volumetric efficiency, overall effectiveness index, the prime mover type, the noise, the pressure oscillation rate, self-absorption ability and so on, but also must consider and the hydraulic fluid compatibility, the size, the weight, the economy, Maintainability, these factors.The hydraulic pump discharge pressure should be the actuator needs the pressure, the tubing pressure loses, the control valve sum of pressure loss, it does not have to surpass in the sample the rated pressure, when the emphasis security, the reliability.Also should leave leeway the big leeway.In when sample highest working pressure when short-term impact permits pressure.If each circulation plants all has the impact pressure, the pump life can reduce obviously, even the pump can damage.Hydraulic pump life: The hydraulic pump is the hydraulic system power part, its function is transforms the prime mover mechanical energy the liquid the pressure energy, refers to in the hydraulic system the oil pump, it provides the power to the entire hydraulic system.Hydraulic pump structural style common toothed wheel pump, vane pump and ram pump. Affects the hydraulic pump the service life factor to be very many, except outside pump own design, manufacture factor and some with pump use Guanyuan (for example shaft coupling, oil filter and so on) selects, in the test run movement process operation and so on also concerns.1.The air compressorselects the air compressor the basis is the working pressure and the current capacity which the pneumatic system needs.At present, the pneumatic system commonly used working pressure is 0.5~0.8MPa, may select the rated pressure is directly the 0.7~1MPa low-pressure air compressor, the special need fluid may select, high-pressured or the ultrahigh voltage air compressor. When determination air compressor air displacement, should satisfy the biggest gas consumption which each air operated equipment needs (to be supposed to transform into free air gas consumption) the sum.(1) was mad the source refining equipmentgeneral use the air compressor all uses the oil lubrication, the air is compressed in the air compressor, the temperature may elevate 140~170℃, by now were partial the lubricating oil to turn the gas, mixed in the compressed air, in addition in the air water and the dust, formed included mix impurity and so on the water vapor, oil gas, dust compressed air.Ifprovides this kind of compressed air to the air operated equipment use, will be able to have following adverse consequences:Gathers in the compressed air the oil gas to gather in the gas storage fills forms the combustible, even has the detonation danger; Simultaneously the oil vaporizes after the high temperature forms the organic acid, causes the hardware to corrode, affects the equipment the life.(2)The mix impurity deposition in the pipeline and the air operated part, causes to pass flows the area to reduce, circulation drag increment, the overall system work is unstable, when serious, system knock off.(3)In the compressed air water vapor can congeal the waterdrop under certain pressure and the temperature, can cause the pipeline and the assistance part in the cold season because of freezes destroys.(4)In the compressed air dust has the abrasive action to the air operated part movement part, causes it attrition to be serious, affects their life.Thus it can be seen, establishes in the pneumatic system eliminates the water, eliminates the oil, the dust removal and dry and so on was mad the source refining equipment is extremely essential.Second, the air operated assistance partair operated part interior has many relative slippers, somewhat relative slipper depends on the seal packing collar to seal.In order to reduce transports the moving parts relatively the friction force, guaranteed the part movement is normal; In order to reduce the packing material the attrition, prevents divulging; In order to prevent the pipeline and the metal part corrosion, lengthens the part service life, guaranteed the good lubrication is extremely important.The lubrication may not divide into and spurts the mist lubrication for the oil lubrication.Some many air operated application domain does not allow to spurt the mist lubrication.If food and the drugs packing, in the transportation process, the oil granule returns to pollution food and the drugs; The oil granule can affect certain raw material for industry, the chemicals nature; The oil mist can affect the high-level spray coating surface and the electronic component surface quality; The oil mist can affect the measuring instrument true the survey; The oil mist can harm the human body health and so on.Therefore at present uses the mist lubrication to reduce gradually, does not give the oil lubrication already very popularly.Still did not use the rubber material for the oil lubrication to take the glide spot the seal, but sealed has the detention tank special structure, in order to memory lubricant.Other components should use not the easy rusty metal material or the nonmetallic material.For the oil lubrication part also may not to the oil use, once but gives the oil, does not have the midway to stop feed.At the same time, must prevent the condensed water enters in the part, in order to avoid flushes the lubricant.Not only has not saved the lubricating utensils and the lubricating oil for the oil lubrication part, improved the working conditions, moreover reduced the maintenance work load, reduced the cost.Moreover, also improved the lubrication condition.Its lubrication effect with the transit discharge, the pressure height, the tubing condition and so on all has nothing to do with.Also does not exist forgot refuels creates the breakdown the matter.The mist lubrication part has the oil mist and the centralism lubrication part two kinds.In (1) pneumatic system each kind of air valve, the air cylinder, the gas motor and so on, its movable part all needs to lubricate, but take the compressed air all seals the air chamber as the power air operated part, cannot use the general method oil injection, only can mix in by some method the oil in the air current, the belt to the place which needs to lubricate.The oil mist is this kind of kind of special oil injection installment.After it causes the lubrication oilatomization to pour into in the air current, enters the part along with the air which needs to lubricate. Refuels with this method, has the lubrication to be even, to be stable, the oil consumption few and does not need characteristics and so on big oil storage equipment.(2) air strainer is in the pneumatic system important link, is further filters the dust compressed air the impurity.The filter form are very many, the commonly used type includes: The disposable filter and two filter, have been requesting the high special occasion, may use the highly effective filter.99. In the pneumatic actuator system, called generally the filter, the oil mist, the pressure relief valve for air operated three association (or three big-ticket items), are in the pneumatic system the essential auxiliary unit.(3) silencerpneumatic circuit and the hydraulic pressure return route are different, it does not suppose the exhaust pipeline generally, after the compressed air use the direct platoon person atmosphere, because the gas rapidly inflation and forms the turbulent flow phenomenon, will have the intense exhaust noise.The exhaust speed and the power are bigger, the exhaust noise is bigger, may generally big 100~200dB.The noise harms people's physical and moral integrity directly, must eliminate or weaken.For the noise reduction, generally often installs the silencer in the pneumatic system air vent.The air operated functional elementair operated functional element is transforms in the pneumatic system the compressed air pressure energy the mechanical energy the part.It including air cylinder friendly motor.The air cylinder uses in realizing the straight reciprocating motion or swinging, was mad the motor uses in realizing the continual gyroscopic motion.First, The air cylinderair cylinder is in the pneumatic system the most commonly used one kind of functional element, compares with the hydraulic cylinder, it has the structure simply, pollutes, the movement few keen, responded quick, easy to make, easily to service, the cost low status merit, but because the thrust force is small, widely uses in the underloading system.(1) The air cylinder classifiedbasis air cylinder exploitation conditions are different, its structure, the shape, the type are very many, below introduces several kind of classifications.May divide into according to the compressed air function in the piston end surface direction: List function air cylinder and double-acting air cylinder.(2)Different may divide into according to the structure characteristic: Plunger-type air cylinder, plunger air cylinder, film air cylinder, leaf blade type oscillating cylinder, gear strip type oscillating cylinder and so on.(3) May divide into according to the air cylinder function: Ordinary air cylinder and special air cylinder.The ordinary air cylinder refers to the general plunger-type air cylinder, uses in the not special request the situation.The special air cylinder uses in having the special request situation, like was mad - - the fluid damping cylinder, the film air cylinder, flush are mad the air cylinder, the expansion and contraction air cylinder and so on.(4) According to installs the way differently to be possible to divide into: The ear place type, the flange type, sell the shaft type and the flange type and so on.(二)Common air cylinder principle of work and applicationThe ordinary air cylinder principle of work and the use are similar to the hydraulic cylinder, here no longer give unnecessary detail, below only introduces the special air cylinder.1. Is mad - - the fluid damping cylinderbecause the ordinary air cylinder works time, the compressed gas condensibility is big, when the outside work load change is big, the air cylinder appears “crawling” or “self-propelled” the phenomenon, the stability When therefore the equip ment precision is high, the air cylinder work stable request is also high, often uses was mad - - the fluiddamping cylinder is becomes by the air cylinder and the hydraulic cylinder combination, take the compressed air as an energy, by the hydraulic fluid took the control adjustment air cylinder velocity of movement the medium, the use liquid incompressibility control liquid displacement, adjusts the piston the velocity of movement, obtains the piston the steady motion.2. The film air cylinderfilm type air cylinder is replaces the piston by the thin film the air cylinder.It mainly by the cylinder body, the diaphragm, the diaphragm capsule and the connecting rod and so on the major parts is composed.Has the list to affect the type and the double-acting type.液压系统的构成液压系统的组成部风及其作用,如今在各种机械设备上广泛应用着的液压系统,使用具有连续流动性的油液,通过液压泵把驱动液压泵的电动机或发动机的机械能转换成油液的压力能,经过各种控制阀,送到作为执行器的液压缸马达中,再转换乘机械动力去驱动负载.构成这样的液压系统的各个组成部分及其作用.液压系统的特点和用途液压作为一种传动技术,有其突出的优点:能产生很大的动力,而且控制容易;可以用泵很容易地得到很高压力(20-30MPa)的液压油,把此压力油送入液压缸即可产生很大的力;能在很宽范围内无极变速;用控制阀对共给液压马达或液压缸的流量进行无级调整,即可随意控制其旋转或直线运动的速度;很容易防止过载,安全性大;尺寸小出力大,安装位置可自由选择;输出力的调整简单准确,可远程控制.液压系统的使用与维修,为了保证机械设备无故障的工作,必须遵循制造厂的使用维修要求。
液压专业中英文对照
液压专业词汇流体传动hydraulic power液压技术hydraulics液力技术hydrodynamics气液技术hydropneumatics运行工况operating conditions额定工况rated conditions极限工况limited conditions瞬态工况instantaneous conditions稳态工况steady-state conditions许用工况acceptable conditions连续工况continuous working conditions 实际工况actual conditions效率efficiency旋转方向direction of rotation公称压力nominal pressure工作压力working pressure进口压力inlet pressure出口压力outlet pressure压降pressure drop;differential pressure 背压back pressure启动压力breakout pressure充油压力charge pressure开启压力cracking pressure峰值压力peak pressure运行压力operating pressure耐压试验压力proof pressure冲击压力surge pressure静压力static pressure系统压力system pressure控制压力pilot pressure充气压力pre—charge pressure吸入压力suction pressure调压偏差override pressure额定压力rated pressure耗气量air consumption泄漏leakage内泄漏internal leakage外泄漏external leakage层流laminar flow紊流turbulent flow气穴cavitation流量flow rate排量displacement额定流量rated flow供给流量supply flow流量系数flower factor滞环hysteresis图形符号graphical symbol液压气动元件图形符号symbols for hydraulic and pneumatic components 流体逻辑元件图形符号symbols for fluid logic devices逻辑功能图形符号symbols for logic functions回路图circuit diagram压力-时间图pressure time diagram功能图function diagram循环circle自动循环automatic cycle工作循环working cycle循环速度cycling speed工步phase停止工步dwell phase工作工步working phase快进工步rapid advance phase快退工步rapid return phase频率响应frequency response重复性repeat ability复现性reproducibility漂移drift波动ripple线性度linearity线性区linear region液压锁紧hydraulic lock液压卡紧sticking变量泵variable displacement pump泵的控制control of pump齿轮泵gear pump叶片泵vane pump柱塞泵piston pump轴向柱塞泵axial piston pump法兰安装flange mounting底座安装foot mounting液压马达hydraulic motor刚度stiffness中位neutral position零位zero position自由位free position缸cylinder有杆端rod end无杆端rear end外伸行程extend stroke内缩行程retract stroke缓冲cushioning工作行程working stroke负载压力induced pressure输出力force实际输出力actual force单作用缸single—acting cylinder双作用缸double—acting cylinder差动缸differential cylinder伸缩缸telescopic cylinder阀valve底板sub—plate油路块manifold block板式阀sub—plate valve叠加阀sandwich valve插装阀cartridge valve滑阀slide valve锥阀poppet valve阀芯valve element阀芯位置valve element position单向阀check valve液控单向阀pilot—controlled check valve 梭阀shuttle valve压力控制阀pressure relief valve溢流阀pressure relief valve顺序阀sequence valve减压阀pressure reducing valve平衡阀counterbalance valve卸荷阀unloading valve直动式directly operated type先导式pilot—operated type机械控制式mechanically controlled type 手动式manually operated type液控式hydraulic controlled type流量控制阀flow control valve固定节流阀fixed restrictive valve可调节流阀adjustable restrictive valve 单向节流阀one-way restrictive valve 调速阀speed regulator valve分流阀flow divider valve集流阀flow—combining valve截止阀shut-off valve球阀global(ball) valve针阀needle valve闸阀gate valve膜片阀diaphragm valve蝶阀butterfly valve噪声等级noise level放大器amplifier模拟放大器analogue amplifier数字放大器digital amplifier传感器sensor阈值threshold伺服阀servo—valve四通阀four-way valve喷嘴挡板nozzle flapper液压放大器hydraulic amplifier颤振dither阀极性valve polarity流量增益flow gain对称度symmetry流量极限flow limit零位内泄漏null(quiescent)leakage 遮盖lap零遮盖zero lap正遮盖over lap负遮盖under lap开口opening零偏null bias零漂null drift阀压降valve pressure drop分辨率resolution频率响应frequency response幅值比amplitude ratio相位移phase lag传递函数transfer function管路flow line硬管rigid tube软管flexible hose工作管路working line回油管路return line补液管路replenishing line控制管路pilot line泄油管路drain line放气管路bleed line接头fitting;connection焊接式接头welded fitting扩口式接头flared fitting快换接头quick release coupling法兰接头flange connection弯头elbow异径接头reducer fitting流道flow pass油口port闭式油箱sealed reservoir油箱容量reservoir fluid capacity气囊式蓄能器bladder accumulator空气污染air contamination固体颗粒污染solid contamination液体污染liquid contamination空气过滤器air filter油雾气lubricator热交换器heat exchanger冷却器cooler加热器heater温度控制器thermostat消声器silencer双筒过滤器duplex filter过滤器压降filter pressure drop有效过滤面积effective filtration area 公称过滤精度nominal filtration rating 压溃压力collapse pressure填料密封packing seal机械密封mechanical seal径向密封radial seal旋转密封rotary seal活塞密封piston seal活塞杆密封rod seal防尘圈密封wiper seal;scraper组合垫圈bonded washer复合密封件composite seal弹性密封件elastomer seal丁腈橡胶nitrile butadiene rubber;NBR聚四氟乙烯polytetrafluoroethene;PTFE优先控制override control压力表pressure gauge压力传感器electrical pressure transducer 压差计differential pressure instrument液位计liquid level measuring instrument流量计flow meter压力开关pressure switch脉冲发生器pulse generator液压泵站power station空气处理单元air conditioner unit压力控制回路pressure control circuit安全回路safety circuit差动回路differential circuit调速回路flow control circuit进口节流回路meter-in circuit出口节流回路meter-out circuit同步回路synchronizing circuit开式回路open circuit闭式回路closed circuit管路布置pipe-work管卡clamper联轴器drive shaft coupling操作台control console控制屏control panel避震喉compensator粘度viscosity运动粘度kinematic viscosity密度density含水量water content闪点flash point防锈性rust protection抗腐蚀性anti-corrosive quality便携式颗粒检测仪portable particle counter Solenoid valve 电磁阀Check valve 单向阀Cartridge valve 插装阀Sandwich plate valve 叠加阀Pilot valve 先导阀Pilot operated check valve 液控单向阀Sub—plate mount 板式安装Manifold block 集成块Pressure relief valve 压力溢流阀Flow valve 流量阀Throttle valve 节流阀Double throttle check valve 双单向节流阀Rotary knob 旋钮Rectifier plate 节流板Servo valve 伺服阀Proportional valve 比例阀Position feedback 位置反馈Progressive flow 渐增流量De—energizing of solenoid 电磁铁释放二、介质类Phosphate ester (HFD—R) 磷酸甘油酯Water—glycol (HFC)水-乙二醇Emulsion 乳化液Inhibitor缓蚀剂Synthetic lubricating oil 合成油三、液压安装工程Contamination 污染Grout 灌浆Failure 失效Jog 点动Creep爬行Abrasion 摩擦Retract(活塞杆)伸出Extension (活塞杆)缩回Malfunction 误动作Pickling 酸洗Flushing 冲洗Dipping process 槽式酸洗Re-circulation 循环Passivity 钝化Nitric acid 柠檬酸Argon 氩气Butt welding 对接焊Socket welding 套管焊Inert gas welding 惰性气体焊四、管接头Bite type fittings 卡套式管接头Tube to tube fittings 接管接头union 直通接管接头union elbow 直角管接头union tee 三通管接头union cross 四通管接头Mal stud fittings 端直通管接头Bulkhead fittings 长直通管接头Weld fittings 焊接式管接头Female connector fittings 接头螺母Reducers extenders 变径管接头Banjo fittings 铰接式管接头Adjustable fittings/swivel nut 旋转接头五、伺服阀及伺服系统性能参数Dynamic response 动态频响DDV-direct drive valve 直动式伺服阀NFPA—National Fluid Power Association 美国流体控制学会Phase lag 相位滞后Nozzle flapper valve 喷嘴挡板阀Servo-jet pilot valve 射流管阀Dither 颤振电流Coil impedance 线圈阻抗Flow saturation 流量饱和Linearity 线形度Symmetry 对称性Hysterics 滞环Threshold 灵敏度Lap 滞后Pressure gain 压力增益Null 零位Null bias 零偏Null shift 零飘Frequency response 频率响应Slope 曲线斜坡液压系统(hydraulic system)执行元件(actuator)液压缸(cylinder)液压马达(motor)液压回路(circuit)压力控制回路(pressure control)流量(速度)控制回路(speed control)方向控制回路(directional valve control)安全回路(security control)定位回路(position control)同步回路(synchronise circuit)顺序动作回路(sequeunt circuit)液压泵(pump)阀(valve)压力控制阀(pressure valve)、流量控制阀(flow valve)方向控制阀(directional valve)液压辅件(accessory)普通阀(common valve)插装阀(cartridge valve)叠加阀(superimposed valve液压专业词汇流体传动hydraulic power液压技术hydraulics液力技术hydrodynamics气液技术hydropneumatics运行工况operating conditions额定工况rated conditions极限工况limited conditions瞬态工况instantaneous conditions稳态工况steady—state conditions许用工况acceptable conditions连续工况continuous working conditions实际工况actual conditions效率efficiency旋转方向direction of rotation公称压力nominal pressure工作压力working pressure进口压力inlet pressure出口压力outlet pressure压降pressure drop;differential pressure背压back pressure启动压力breakout pressure充油压力charge pressure开启压力cracking pressure峰值压力peak pressure运行压力operating pressure耐压试验压力proof pressure冲击压力surge pressure静压力static pressure系统压力system pressure控制压力pilot pressure充气压力pre-charge pressure吸入压力suction pressure调压偏差override pressure额定压力rated pressure耗气量air consumption泄漏leakage内泄漏internal leakage外泄漏external leakage层流laminar flow紊流turbulent flow气穴cavitation流量flow rate排量displacement额定流量rated flow供给流量supply flow流量系数flower factor滞环hysteresis图形符号graphical symbol液压气动元件图形符号symbols for hydraulic and pneumatic components 流体逻辑元件图形符号symbols for fluid logic devices逻辑功能图形符号symbols for logic functions回路图circuit diagram压力-时间图pressure time diagram功能图function diagram循环circle自动循环automatic cycle工作循环working cycle循环速度cycling speed工步phase停止工步dwell phase工作工步working phase快进工步rapid advance phase快退工步rapid return phase频率响应frequency response重复性repeat ability复现性reproducibility漂移drift波动ripple线性度linearity线性区linear region液压锁紧hydraulic lock液压卡紧sticking变量泵variable displacement pump泵的控制control of pump齿轮泵gear pump叶片泵vane pump柱塞泵piston pump轴向柱塞泵axial piston pump法兰安装flange mounting底座安装foot mounting液压马达hydraulic motor刚度stiffness中位neutral position零位zero position自由位free position缸cylinder有杆端rod end无杆端rear end外伸行程extend stroke内缩行程retract stroke缓冲cushioning工作行程working stroke负载压力induced pressure输出力force实际输出力actual force单作用缸single—acting cylinder双作用缸double-acting cylinder差动缸differential cylinder伸缩缸telescopic cylinder阀valve底板sub—plate油路块manifold block板式阀sub—plate valve叠加阀sandwich valve插装阀cartridge valve滑阀slide valve锥阀poppet valve阀芯valve element阀芯位置valve element position单向阀check valve液控单向阀pilot—controlled check valve 梭阀shuttle valve压力控制阀pressure relief valve溢流阀pressure relief valve顺序阀sequence valve减压阀pressure reducing valve平衡阀counterbalance valve卸荷阀unloading valve直动式directly operated type先导式pilot-operated type机械控制式mechanically controlled type 手动式manually operated type液控式hydraulic controlled type流量控制阀flow control valve固定节流阀fixed restrictive valve可调节流阀adjustable restrictive valve 单向节流阀one—way restrictive valve 调速阀speed regulator valve分流阀flow divider valve集流阀flow—combining valve截止阀shut—off valve球阀global(ball)valve针阀needle valve闸阀gate valve膜片阀diaphragm valve蝶阀butterfly valve噪声等级noise level放大器amplifier模拟放大器analogue amplifier数字放大器digital amplifier传感器sensor阈值threshold伺服阀servo—valve四通阀four—way valve喷嘴挡板nozzle flapper液压放大器hydraulic amplifier颤振dither阀极性valve polarity流量增益flow gain对称度symmetry流量极限flow limit零位内泄漏null(quiescent)leakage遮盖lap零遮盖zero lap正遮盖over lap负遮盖under lap开口opening零偏null bias零漂null drift阀压降valve pressure drop分辨率resolution频率响应frequency response幅值比amplitude ratio相位移phase lag传递函数transfer function管路flow line硬管rigid tube软管flexible hose工作管路working line回油管路return line补液管路replenishing line控制管路pilot line泄油管路drain line放气管路bleed line接头fitting;connection焊接式接头welded fitting扩口式接头flared fitting快换接头quick release coupling 法兰接头flange connection弯头elbow异径接头reducer fitting流道flow pass油口port闭式油箱sealed reservoir油箱容量reservoir fluid capacity 气囊式蓄能器bladder accumulator 空气污染air contamination固体颗粒污染solid contamination 液体污染liquid contamination空气过滤器air filter油雾气lubricator热交换器heat exchanger冷却器cooler加热器heater温度控制器thermostat消声器silencer双筒过滤器duplex filter过滤器压降filter pressure drop有效过滤面积effective filtration area公称过滤精度nominal filtration rating压溃压力collapse pressure填料密封packing seal机械密封mechanical seal径向密封radial seal旋转密封rotary seal活塞密封piston seal活塞杆密封rod seal防尘圈密封wiper seal;scraper组合垫圈bonded washer复合密封件composite seal弹性密封件elastomer seal丁腈橡胶nitrile butadiene rubber;NBR 聚四氟乙烯polytetrafluoroethene;PTFE 优先控制override control压力表pressure gauge压力传感器electrical pressure transducer 压差计differential pressure instrument液位计liquid level measuring instrument 流量计flow meter压力开关pressure switch脉冲发生器pulse generator液压泵站power station空气处理单元air conditioner unit压力控制回路pressure control circuit安全回路safety circuit差动回路differential circuit调速回路flow control circuit进口节流回路meter—in circuit出口节流回路meter—out circuit同步回路synchronizing circuit开式回路open circuit闭式回路closed circuit管路布置pipe—work管卡clamper联轴器drive shaft coupling操作台control console控制屏control panel避震喉compensator粘度viscosity运动粘度kinematic viscosity密度density含水量water content闪点flash point防锈性rust protection抗腐蚀性anti-corrosive quality便携式颗粒检测仪portable particle counter Solenoid valve 电磁阀Check valve 单向阀Cartridge valve 插装阀Sandwich plate valve 叠加阀Pilot valve 先导阀Pilot operated check valve 液控单向阀Sub-plate mount 板式安装Manifold block 集成块Pressure relief valve 压力溢流阀Flow valve 流量阀Throttle valve 节流阀Double throttle check valve 双单向节流阀Rotary knob 旋钮Rectifier plate 节流板Servo valve 伺服阀Proportional valve 比例阀Position feedback 位置反馈Progressive flow 渐增流量De—energizing of solenoid 电磁铁释放二、介质类Phosphate ester (HFD—R)磷酸甘油酯Water—glycol (HFC)水—乙二醇Emulsion 乳化液Inhibitor缓蚀剂Synthetic lubricating oil 合成油三、液压安装工程Contamination 污染Grout 灌浆Failure 失效Jog 点动Creep爬行Abrasion 摩擦Retract(活塞杆)伸出Extension (活塞杆)缩回Malfunction 误动作Pickling 酸洗Flushing 冲洗Dipping process 槽式酸洗Re-circulation 循环Passivity 钝化Nitric acid 柠檬酸Argon 氩气Butt welding 对接焊Socket welding 套管焊Inert gas welding 惰性气体焊四、管接头Bite type fittings 卡套式管接头Tube to tube fittings 接管接头union 直通接管接头union elbow 直角管接头union tee 三通管接头union cross 四通管接头Mal stud fittings 端直通管接头Bulkhead fittings 长直通管接头Weld fittings 焊接式管接头Female connector fittings 接头螺母Reducers extenders 变径管接头Banjo fittings 铰接式管接头Adjustable fittings/swivel nut 旋转接头五、伺服阀及伺服系统性能参数Dynamic response 动态频响DDV-direct drive valve 直动式伺服阀NFPA—National Fluid Power Association 美国流体控制学会Phase lag 相位滞后Nozzle flapper valve 喷嘴挡板阀Servo—jet pilot valve 射流管阀Dither 颤振电流Coil impedance 线圈阻抗Flow saturation 流量饱和Linearity 线形度Symmetry 对称性Hysterics 滞环Threshold 灵敏度Lap 滞后Pressure gain 压力增益Null 零位Null bias 零偏Null shift 零飘Frequency response 频率响应Slope 曲线斜坡液压系统(hydraulic system)执行元件(actuator)液压缸(cylinder)液压马达(motor)液压回路(circuit)压力控制回路(pressure control)流量(速度)控制回路(speed control)方向控制回路(directional valve control)安全回路(security control)定位回路(position control)同步回路(synchronise circuit)顺序动作回路(sequeunt circuit)液压泵(pump)阀(valve)压力控制阀(pressure valve)、流量控制阀(flow valve)方向控制阀(directional valve)液压辅件(accessory)普通阀(common valve)插装阀(cartridge valve)叠加阀(superimposed valve。
中英文文献翻译-混凝土运输车中液压泵压力的影响
附录AInvestigation on Pressure Impact in ConcretePumping Hydraulic SystemAbstract:The pressure impact in hydraulic systems of such concrete pumping machinery as trailer concrete pump,transported concrete pump,and truck mounted concrete pump,is a key factor affecting their reliability and usage life.Based on the pressure forming principle of the oil in a hydrostatic closed pressure chamber,the mechanism of producing pressure impact is analyzed synthetically,and the theory that oil flow matches requirement,and pump displacement control harmonizes valve shifting time control,to mitigate pressure impact,is put forward.The quantitative controlling parameters about shifting time and displacement control are introduced to realize accurate control.The experiment investigations of pressure impact property and its control are carried through on an experimental system which is able to simulate concrete pumping condition.The basic law that pressure impact and controlling parameters vary with working condition respectively.The feasibility and validity of the technology proposed in this paper to control pressure impact are confirmed.Keywords: Pressure impact;Hydraulic system;Concrete pumping machinery.1 IntroductionDuring working process of such concrete machinery as trailer concrete pump,transported concrete pump,and truck mounted concrete pump,two oil cylinders drive two concrete delivery cylinders respectively,and quickly switch direction with the possible highest frequency of more than 30 times per minute,which generates serious hydraulic impact.It is an important factor resulting in bad performance and low use reliability of the machine,and vibration,noise and overheating etc.so it’s a key of improving concrete pumping machinery’s reliability to gain a mastery of pressure impact property in concrete pumping hydraulic system and its controlling technology.Such technological measures as follows were taken to reduce pressure impact:(1)installation of a hydraulic accumulator or unloading valves,(2) change of sliding spool’s structure,(3)control of the switching speed of sliding spool,etc[1].Though these measures play an important role in absorption of pressure surges,there are obvious limitations,and they are passive measures.Literature.2. investigated the switching process of concrete pumping hydraulic system,and put forward active measure of regulating oil pump’s displacement to reduce pressure impact.Literature[3]studied the intrinsic relationship between shifting time and pressure impact,and proposed a new concept of optimal shifting time.Therefore,in this paper, experiments were conducted to find out pressure impact forming law,and both oil pump’s displacement and directional—control valve’s shifting time were controlled simultaneously to seek optimal control scheme for effective reduction of pressure impact.2 Experimental principleThe pressure variation of the oil in a pressure chamber depends upon the difference between volumes of the oil flowing in and out the chamber[2].It’s obvious that effective reduction of this difference is of positive significance for depressing pressure impact.As far as concrete pumping hydraulic system is concerned, the pressure impact resulting from the main oil cylinders’stroke terminal lies upon the suitability of shifting time to a great extent[3].So it’s feasible and effective for absorbing pressure impact to accurately control oil pump’s displacement according to hydraulic system’s requirement,and combine it with shifting time control technique.What is shown in Fig.1 is the principle drawing of the experimental system sued to study characteristics of pressure impact in concrete pumping hydraulic system and its controlling techniques.The main oil pump(1)is a swash-plate type axial piston pump,which is provided with the function of constant horsepower control。
液压控制系统-液压液外文文献翻译、中英文翻译
CHAPTER 3HYDRAULIC FLUIDSDuring the design of equipment that requires fluid power, many factors are considered in selecting the type of system to be used—hydraulic, pneumatic, or a combination of the two. Some of the factors are required speed and accuracy of operation, surrounding atmospheric conditions, economic conditions, availability of replacement fluid, required pressure level, operating temperature range, contamination possibilities, cost of transmission lines, limitations of the equipment, lubricity, safety to the operators, and expected service life of the equipment.After the type of system has been selected, many of these same factors must be considered in selecting the fluid for the system. This chapter is devoted to hydraulic fluids. Included in it are sections on the properties and characteristics desired of hydraulic fluids; types of hydraulic fluids; hazards and safety precautions for working with, handling, and disposing of hydraulic liquids; types and control of contamination; and sampling.PROPERTIESIf fluidity (the physical property of a substance that enables it to flow) and incompressibility were the only properties required, any liquid not too thick might be used in a hydraulic system. However, a satisfactory liquid for a particular system must possess a number of other properties. The most important properties and some characteristics are discussed in the following paragraphs.VISCOSITYViscosity is one of the most important properties of hydraulic fluids. It is a measure of a fluids resistance to flow. A liquid, such as gasoline, which flows easily, has a low viscosity; and a liquid, such as tar, which flows slowly, has a high viscosity. The viscosity of a liquid is affected by changes in temperature and pressure. As the temperature of a liquid increases, its viscosity decreases. That is, a liquid flows more easily when it is hot than when it is cold. The viscosity of a liquid increases as the pressure on the liquid increases.A satisfactory liquid for a hydraulic system must be thick enough to give a good seal at pumps, motors, valves, and so on. These components depend on close fits for creating and maintaining pressure. Any internal leakage through these clearances results in loss of pressure, instantaneous control, and pump efficiency. Leakage losses are greater with thinner liquids (low viscosity). A liquid that is too thin will also allow rapid wearing of moving parts, or of parts that operate under heavy loads. On the other hand, if the liquid is too thick (viscosity too high), the internal friction of the liquid will cause an increase in the liquids flow resistance through clearances of closely fitted parts, lines, and internal passages. This results in pressuredrops throughout the system, sluggish operation of the equipment, and an increase in power consumption.Measurement of ViscosityViscosity is normally determined by measuring the time required for a fixed volume of a fluid (at a given temperature) to flow through a calibrated orifice or capillary tube. The instruments used to measure the viscosity of a liquid are known as viscometers or viscosimeters.Figure 3-1.Saybolt viscometer.Several types of viscosimeters are in use today. The Say bolt viscometer, shown in figure 3-1, measures the time required, in seconds, for 60 milliliters of the tested fluid at 100°F to pass through a standard orifice. The time measured is used to express the fluids viscosity, in Saybolt universal seconds or Saybolt furol seconds.Figure 3-2.Various styles of glass capillary viscometers.The glass capillary viscometers, shown in figure 3-2, are examples of the second type of viscometer used. These viscometers are used to measure kinematic viscosity. Like the Saybolt viscometer, the glass capillary measures the time in seconds required for the tested fluid to flow through the capillary. This time is multiplied by the temperature constant of the viscometer in use to provide the viscosity, expressed in centistokes.The following formulas may be used to convert centistokes (cSt units) to approximate Say bolt universal seconds (SUS units). For SUS values between 32 and 100: SUS SUS cST 195226.0-⨯= For SUS values greater than 100: SUS SUS cST 195220.0-⨯=Although the viscometers discussed above are used in laboratories, there are other viscometers in the supply system that is available for local use. These viscometers can be used to test the viscosity of hydraulic fluids either prior to their being added to a system or periodically after they have been in an operating system for a while.Additional information on the various types of viscometers and their operation can be found in the Physical Measurements Training Manual, NA V AIR 17-35QAL-2.Viscosity IndexThe viscosity index (V.I.) of oil is a number that indicates the effect of temperature changes on the viscosity of the oil. A low V.I. signifies a relatively large change of viscosity with changes of temperature. In other words, the oil becomes extremely thin at high temperatures and extremely thick at low temperatures. On the other hand, a high V.I. signifies relatively little change in viscosity over a wide temperature range.Ideal oil for most purposes is one that maintains a constant viscosity throughout temperature changes. The importance of the V.I. can be shown easily by considering automotive lubricants. Oil having a high V.I. resists excessive thickening when the engine is cold and, consequently, promotes rapid starting and prompt circulation; it resists excessive thinning when the motor is hot and thus provides full lubrication and prevents excessive oil consumption.Another example of the importance of the V.I. is the need for high V.I. hydraulic oil for military aircraft, since hydraulic control systems may be exposed to temperatures ranging from below –65°F at high altitudes to over 100°F on the ground. For the proper operation of the hydraulic control system, the hydraulic fluid must have a sufficiently high V.I. to perform its functions at the extremes of the expected temperature range.Liquids with a high viscosity have a greater resistance to heat than low viscosity liquids which have been derived from the same source. The average hydraulic liquid has a relatively low viscosity. Fortunately, there is a wide choice of liquids available for use in the viscosity range required of hydraulic liquids.The V.I. of an oil may be determined if its viscosity at any two temperatures is known. Tables, based on a large number of tests, are issued by the American Society for Testing and Materials (ASTM). These tables permit calculation of the V.I. from known viscosities.LUBRICATING POWERIf motion takes place between surfaces in contact, friction tends to oppose the motion. When pressure forces the liquid of a hydraulic system between the surfaces of moving parts, the liquid spreads out into a thin film which enables the parts to move more freely. Different liquids, including oils, vary greatly not only in their lubricating ability but also in film strength. Film strength is the capability of a liquid to resist being wiped or squeezed out from between the surfaces when spread out in an extremely thin layer. A liquid will no longer lubricate if the film breaks down, since the motion of part against part wipes the metal clean of liquid.Lubricating power varies with temperature changes; therefore, the climatic and working conditions must enter into the determination of the lubricating qualities of a liquid. Unlike viscosity, which is a physical property, the lubricating power and film strength of a liquid isdirectly related to its chemical nature. Lubricating qualities and film strength can be improved by the addition of certain chemical agents.CHEMICAL STABILITYChemical stability is another property which is exceedingly important in the selection of a hydraulic liquid. It is defined as the liquids ability to resist oxidation and deterioration for long periods. All liquids tend to undergo unfavorable changes under severe operating conditions. This is the case, for example, when a system operates for a considerable period of time at high temperatures.Excessive temperatures, especially extremely high temperatures, have a great effect on the life of a liquid. The temperature of the liquid in the reservoir of an operating hydraulic system does not always indicate the operating conditions throughout the system. Localized hot spots occur on bearings, gear teeth, or at other points where the liquid under pressure is forced through small orifices. Continuous passage of the liquid through these points may produce local temperatures high enough to carbonize the liquid or turn it into sludge, yet the liquid in the reservoir may not indicate an excessively high temperature.Liquids may break down if exposed to air, water, salt, or other impurities, especially if they are in constant motion or subjected to heat. Some metals, such as zinc, lead, brass, and copper, have undesirable chemical reactions with certain liquids.These chemical reactions result in the formation of sludge, gums, carbon, or other deposits which clog openings, cause valves and pistons to stick or leak, and give poor lubrication to moving parts. Once a small amount of sludge or other deposits is formed, the rate of formation generally increases more rapidly. As these deposits are formed, certain changes in the physical and chemical properties of the liquid take place. The liquid usually becomes darker, the viscosity increases and damaging acids are formed.The extent to which changes occur in different liquids depends on the type of liquid, type of refining, and whether it has been treated to provide further resistance to oxidation. The stability of liquids can be improved by the addition of oxidation inhibitors. Inhibitors selected to improve stability must be compatible with the other required properties of the liquid.FREEDOM FROM ACIDITYAn ideal hydraulic liquid should be free from acids which cause corrosion of the metals in the system. Most liquids cannot be expected to remain completely no corrosive under severe operating conditions. The degree of acidity of a liquid, when new, may be satisfactory; but after use, the liquid may tend to become corrosive as it begins to deteriorate.Many systems are idle for long periods after operating at high temperatures. This permits moisture to condense in the system, resulting in rust formation.Certain corrosion- and rust-preventive additives are added to hydraulic liquids. Some of these additives are effective only for a limited period. Therefore, the best procedure is to use the liquid specified for the system for the time specified by the system manufacturer and to protect the liquid and the system as much as possible from contamination by foreign matter, from abnormal temperatures, and from misuse.FLASHPOINTFlashpoint is the temperature at which a liquid gives off vapor in sufficient quantity to ignite momentarily or flash when a flame is applied. A high flashpoint is desirable for hydraulic liquids because it provides good resistance to combustion and a low degree of evaporation at normal temperatures. Required flashpoint minimums vary from 300°F for the lightest oils to 510°F for the heaviest oils.FIRE POINTFire point is the temperature at which a substance gives off vapor in sufficient quantity to ignite and continue to burn when exposed to a spark or flame. Like flashpoint, a high fire point is required of desirable hydraulic liquids.MINIMUM TOXICITYToxicity is defined as the quality, state, or degree of being toxic or poisonous. Some liquids contain chemicals that are a serious toxic hazard. These toxic or poisonous chemicals may enter the body through inhalation, by absorption through the skin, or through the eyes or the mouth. The result is sickness and, in some cases, death. Manufacturers of hydraulic liquids strive to produce suitable liquids that contain no toxic chemicals and, as a result, most hydraulic liquids are free of harmful chemicals. Some fire-resistant liquids are toxic, and suitable protection and care in handling must be provided.DENSITY AND COMPRESSIBILITYA fluid with a specific gravity of less than 1.0 is desired when weight is critical, although with proper system design, a fluid with a specific gravity greater than one can be tolerated. Where avoidance of detection by military units is desired, a fluid which sinks rather than rises to the surface of the water is desirable. Fluids having a specific gravity greater than 1.0 are desired, as leaking fluid will sink, allowing the vessel with the leak to remain undetected.Recall from chapter 2 that under extreme pressure a fluid may be compressed up to 7 percent of its original volume. Highly compressible fluids produce sluggish system operation. This does not present a serious problem in small, low-speed operations, but it must be considered in the operating instructions.FOAMING TENDENCIESFoam is an emulsion of gas bubbles in the fluid. Foam in a hydraulic system results fromcompressed gases in the hydraulic fluid. A fluid under high pressure can contain a large volume of air bubbles. When this fluid is depressurized, as when it reaches the reservoir, the gas bubbles in the fluid expand and produce foam. Any amount of foaming may cause pump cavitations and produce poor system response and spongy control. Therefore, defaming agents are often added to fluids to prevent foaming. Minimizing air in fluid systems is discussed later in this chapter.CLEANLINESSCleanliness in hydraulic systems has received considerable attention recently. Some hydraulic systems, such as aerospace hydraulic systems, are extremely sensitive to contamination. Fluid cleanliness is of primary importance because contaminants can cause component malfunction, prevent proper valve seating, cause wear in components, and may increase the response time of servo valves. Fluid contaminants are discussed later in this chapter.The inside of a hydraulic system can only be kept as clean as the fluid added to it. Initial fluid cleanliness can be achieved by observing stringent cleanliness requirements (discussed later in this chapter) or by filtering all fluid added to the system.TYPES OF HYDRAULIC FLUIDSThere have been many liquids tested for use in hydraulic systems. Currently, liquids being used include mineral oil, water, phosphate ester, water-based ethylene glycol compounds, and silicone fluids. The three most common types of hydraulic liquids are petroleum-based, synthetic fire-resistant, and water-based fire-resistant.PETROLEUM-BASED FLUIDSThe most common hydraulic fluids used in shipboard systems are the petroleum-based oils. These fluids contain additives to protect the fluid from oxidation (antioxidant), to protect system metals from corrosion (anticorrosion), to reduce tendency of the fluid to foam (foam suppressant), and to improve viscosity.Petroleum-based fluids are used in surface ships,electro hydraulic steering and deck machinery systems, submarines,hydraulic systems, and aircraft automatic pilots, shock absorbers, brakes, control mechanisms, and other hydraulic systems using seal materials compatible with petroleum-based fluids.SYNTHETIC FIRE-RESISTANT FLUIDS Petroleum-based oils contain most of the desired properties of a hydraulic liquid. However, they are flammable under normal conditions and can become explosive when subjected to high pressures and a source of flame or high temperatures. Nonflammable synthetic liquids have been developed for use in hydraulic systems where fire hazards exist.Phosphate Ester Fire-Resistant FluidPhosphate ester fire-resistant fluid for shipboard use is covered by specification MIL- H-19457. There are certain trade names closely associated with these fluids. However, the only acceptable fluids conforming to MIL-H-19457 are the ones listed on the current Qualified Products List (QPL) 19457. These fluids will be delivered in containers marked MIL-H-19457C or a later specification revision. Phosphate ester in containers marked by a brand name without specification identification must not be used in shipboard systems, as they may contain toxic chemicals.These fluids will burn if sufficient heat and flame are applied, but they do not support combustion. Drawbacks of phosphate ester fluids are that they will attack and loosen commonly used paints and adhesives, deteriorate many types of insulations used in electrical cables, and deteriorate many gasket and seal materials. Therefore, gaskets and seals for systems in which phosphate ester fluids are used are manufactured of specific materials. Naval Ships,Technical Manual, chapter 262, specifies paints to be used on exterior surfaces of hydraulic systems and components in which phosphate ester fluid is used and on ship structure and decks in the immediate vicinity of this equipment. Naval Ships,Technical Manual, chapter 078, specifies gasket and seal materials used. NA V AIR 01-1A-17 also contains a list of materials resistant to phosphate ester fluids.Trade names for phosphate ester fluids, which do not conform to MIL-H-19457 include Pydraul、Skydrol、and Fire Safe.PHOSPHATE ESTER FLUID SAFETY.—as a maintenance person, operator, supervisor, or crew member of a ship, squadron, or naval shore installation, you must understand the hazards associated with hydraulic fluids to which you may be exposed.Phosphate ester fluid conforming to specification MIL-H-19457 is used in aircraft elevators, ballast valve operating systems, and replenishment-at-sea systems. This type of fluid contains a controlled amount of neurotoxic material. Because of the neurotoxic effects that can result from ingestion, skin absorption, or inhalation of these fluids, be sure to use the following precautions:1. Avoid contact with the fluids by wearing protective clothing.2. Use chemical goggles or face shields to protect your eyes.3. If you are expected to work in an atmosphere containing a fine mist or spray, wear a continuous-flow airline respirator.4. Thoroughly clean skin areas contaminated by this fluid with soap and water.5. If you get any fluid in your eyes, flush them with running water for at least 15 minutes and seek medical attention.If you come in contact with MIL-H-19457 fluid, report the contact when you seek medical aid and whenever you have a routine medical examination.Naval Ships,Technical Manual, chapter 262, contains a list of protective clothing, along with national stock numbers(NSN),for use with fluids conforming to MIL-H-19457.It also contains procedures for repair work and for low-level leakage and massive spills cleanup.PHOSPHATE ESTER FLUID DISPOSAL.—Waste MIL-H-19457 fluids and refuse (rags and other materials) must not be dumped at sea. Fluid should be placed in bung-type drums. Rags and other materials should be placed in open top drums for shore disposal. These drums should be marked with a warning label stating their content, safety precautions, and disposal instructions. Detailed instructions for phosphate ester fluids disposal can be found in Naval Ships, Technical Manual, chapter 262, and OPNA VINST 5090.1.Silicone Synthetic Fire-Resistant FluidsSilicone synthetic fire-resistant fluids are frequently used for hydraulic systems which require fire resistance, but which have only marginal requirements for other chemical or physical properties common to hydraulic fluids. Silicone fluids do not have the detrimental characteristics of phosphate ester fluids, nor do they provide the corrosion protection and lubrication of phosphate ester fluids, but they are excellent for fire protection. Silicone fluid conforming to MIL-S-81087 is used in the missile hold-down and lockout system aboard submarines.Lightweight Synthetic Fire-Resistant Fluids In applications where weight is critical, lightweight synthetic fluid is used in hydraulic systems. MIL-H-83282 is a synthetic, fire-resistant hydraulic fluid used in military aircraft and hydrofoils where the requirement to minimize weight dictates the use of a low-viscosity fluid. It is also the most commonly used fluid in aviation support equipment. NA V AIR 01-1A-17 contains additional information on fluids conforming to specification MIL-H-83282.WATER-BASED FIRE-RESISTANT FLUIDS The most widely used water-based hydraulic fluids may be classified as water-glycol mixtures and water-synthetic base mixtures. The water-glycol mixture contains additives to protect it from oxidation, corrosion, and biological growth and to enhance its load-carrying capacity.Fire resistance of the water mixture fluids depends on the vaporization and smothering effect of steam generated from the water. The water in water-based fluids is constantly being driven off while the system is operating. There- fore, frequent checks to maintain the correct ratio of water are important.The water-based fluid used in catapult retracting engines, jet blast deflectors, and weapons elevators and handling systems conforms to MIL-H-22072.The safety precautions outlined for phosphate ester fluid and the disposal of phosphate ester fluid also apply to water-based fluid conforming to MIL-H-22072.CONTAMINATIONHydraulic fluid contamination may be described as any foreign material or substance whose presence in the fluid is capable of adversely affecting system performance or reliability. It may assume many different forms, including liquids, gases, and solid matter of various compositions, sizes, and shapes. Solid matter is the type most often found in hydraulic systems and is generally referred to as particulate contamination. Con- termination is always present to some degree, even in new, unused fluid, but must be kept below a level that will adversely affect system operation. Hydraulic contamination control consists of requirements, techniques, and practices necessary to minimize and control fluid contamination.CLASSIFICATIONThere are many types of contaminants which are harmful to hydraulic systems and liquids. These contaminants may be divided into two different classes—particulate and fluid.Particulate ContaminationThis class of contaminants includes organic, metallic solid and inorganic solid contaminants. These contaminants are discussed in the following paragraphs.ORGANIC CONTAMINATION.—Organic solids or semisolids found in hydraulic systems are produced by wear, oxidation, or polymerization. Minute particles of O-rings, seals, gaskets, and hoses are present, due to wear or chemical reactions. Synthetic products, such as neoprene, silicones, and hypalon, though resistant to chemical reaction with hydraulic fluids, produce small wear particles. Oxidation of hydraulic fluids increases with pressure and temperature, although antioxidants are blended into hydraulic fluids to minimize such oxidation.The ability of a hydraulic fluid to resist oxidation or polymerization in service is defined as its oxidation stability. Oxidation products appear as organicacids,asphaltics,gums,and varnishes. These products combine with particles in the hydraulic fluid to form sludge. Some oxidation products are oil soluble and cause the hydraulic fluid to increase in viscosity; other oxidation products are not oil soluble and form sediment.METALLIC SOLID CONTAMINATION.—Metallic contaminants are almost always present in a hydraulic system and will range in size from microscopic particles to particles readily visible to the naked eye. These particles are the result of wearing and scoring of bare metal parts and plating materials, such as silver and chromium. Although practically all metals commonly used for parts fabrication and plating may be found in hydraulic fluids, themajor metallic materials found are ferrous, aluminum, and chromium particles. Because of their continuous high-speed internal movement, hydraulic pumps usually contribute most of the metallic particulate contamination present in hydraulic systems. Metal particles are also produced by other hydraulic system components, such as valves and actuators, due to body wear and the chipping and wearing away of small pieces of metal plating materials.INORGANIC SOLID CONTAMINATION.—This contaminant group includes dust, paint particles, dirt, and silicates. Glass particles from glass bead penning and blasting may also be found as contaminants. Glass particles are very undesirable contaminants due to their abrasive effect on synthetic rubber seals and the very fine surfaces of critical moving parts. Atmospheric dust, dirt, paint particles, and other materials are often drawn into hydraulic systems from external sources. For example, the wet piston shaft of a hydraulic actuator may draw some of these foreign materials into the cylinder past the wiper and dynamic seals, and the contaminant materials are then dispersed in the hydraulic fluid. Contaminants may also enter the hydraulic fluid during maintenance when tubing, hoses, fittings, and components are disconnected or replaced. It is therefore important that all exposed fluid ports be sealed with approved protective closures to minimize such contamination.Fluid ContaminationAir, water, solvent,and other foreign fluids are in the class of fluid contaminants.AIR CONTAMINATION.—Hydraulic fluids are adversely affected by dissolved, entrained, or free air. Air may be introduced through improper maintenance or as a result of system design. Any maintenance operation that involves breaking into the hydraulic system, such as disconnecting or removing a line or component will invariably result in some air being introduced into the system. This source of air can and must be minimized by prebilling replacement components with new filtered fluid prior to their installation. Failing to prefill a filter element bowl with fluid is a good example of how air can be introduced into the system. Although prebilling will minimize introduction of air, it is still important to vent the system where venting is possible.Most hydraulic systems have built-in sources of air. Leaky seals in gas-pressurized accumulators and reservoirs can feed gas into a system faster than it can be removed, even with the best of maintenance. Another lesser known but major source of air is air that is sucked into the system past actuator piston rod seals. This usually occurs when the piston rod is stroked by some external means while the actuator itself is not pressurized.WATER CONTAMINATION.—Water is a serious contaminant of hydraulic systems. Hydraulic fluids are adversely affected by dissolved, emulsified, or free water. Water contamination may result in the formation of ice, which impedes the operation of valves,actuators, and other moving parts. Water can also cause the formation of oxidation products and corrosion of metallic surfaces.SOLVENT CONTAMINATION.—Solvent contamination is a special form of foreign fluid contamination in which the original contaminating substance is a chlorinated solvent. Chlorinated solvents or their residues may, when introduced into a hydraulic system, react with any water present to form highly corrosive acids.Chlorinated solvents, when allowed to combine with minute amounts of water often found in operating hydraulic systems, change chemically into hydrochloric acids. These acids then attack internal metallic surfaces in the system, particularly those that are ferrous, and produce a severe rust-like corrosion. NA V AIR 01-1A-17 and NSTM, chapter 556, contain tables of solvents for use in hydraulic maintenance.FOREIGN-FLUIDS CONTAMINATION.—Hydraulic systems can be seriously contaminated by foreign fluids other than water and chlorinated solvents. This type of contamination is generally a result of lube oil, engine fuel, or incorrect hydraulic fluid being introduced inadvertently into the system during servicing. The effects of such contamination depend on the contaminant, the amount in the system, and how long it has been present.NOTE: It is extremely important that the different types of hydraulic fluids are not mixed in one system. If different type hydraulic fluids are mixed, the characteristics of the fluid required for a specific purpose are lost. Mixing the different types of fluids usually will result in a heavy, gummy deposit that will clog passages and require a major cleaning. In addition, seals and packing installed for use with one fluid usually are not compatible with other fluids and damage to the seals will result.ORIGIN OF CONTAMINATIONRecall that contaminants are produced from wear and chemical reactions, introduced by improper maintenance, and inadvertently introduced during servicing. These methods of contaminant introduction fall into one of the four major areas of contaminant origin.1. Particles originally contained in the system. These particles originate during the fabrication and storage of system components. Weld spatter and slag may remain in welded system components, especially in reservoirs and pipe assemblies. The presence is minimized by proper design. For example, seam-welded overlapping joints are preferred, and arc welding of open sections is usually avoided. Hidden passages in valve bodies, inaccessible to sand blasting or other methods of cleaning, are the main source of introduction of core sand. Even the most carefully designed and cleaned castings will almost invariably free some sand particles under the action of hydraulic pressure. Rubber hose assemblies always contain some loose particles. Most of these particles can be removed by flushing the hose before installation;。
液压泵英文对照
序号英文 名词术语含义01 Hydraulic pump 液压泵 依靠密封工作容积的变化实现吸、压油液作用,从而将机械能转化为液压能的装置02 Fixed displacement p u mp定量泵 排量不可调节的液压泵03 Variable displacement pump变量泵 排量可调节的液压泵04 Distribu t ion 配流 把泵和马达进口的液体自动的分配到它容积逐渐扩大的各工作腔,同时把容积逐渐缩小的各腔中的液体汇集到出口而排除的过程05 Radial distribution 径向配流 在完成配流作用的运动副处,液流沿半径方向流动的配流方式06 Axial distribution 轴向配流在完成配流作用的运动副处,液流沿轴向方向流动的配流方式07 Valve plate配流盘 用于实现轴向配流的盘状零件08 Valve distribution阀式配流 利用阀(单向阀、滑阀等)进行配流09Radial clearance compensation 径向间隙补偿 在齿轮泵中,采取某种措施自动补偿齿顶圆与外壳间的间隙10 Axial c learancecompensation 轴向间隙补偿 在齿轮泵或叶片泵中,采取某种措施自动补偿齿轮或转子端面与侧板间的间隙11 Radial force balance 径向力平衡 采取某种措施消除高压油对转轴产生的不平衡径向力12 Cam ring 凸轮环 用于限制柱塞或叶片的径向往复运动的环状零件13 Variable displacement mechanism 变量机构 使液压泵或液压马达改变排量的机构14 Gear pump 齿轮泵 通过密封在一个壳体中的两个或两个以上的齿轮的啮合而工作的液压泵15 External gear pump外啮合齿轮泵 由外啮合齿轮构成的齿轮泵16 Internal gear pump 内啮合齿轮泵 一个内齿轮与一个以上外啮合齿轮构成的齿轮泵17 Gerotor pump 摆线泵 以摆线为齿廓线的内啮合齿轮泵18 Vane pump 叶片泵 当转子转动时,借凸轮环的制约,使转子槽中的径向滑动叶片参数往复运动而工作的液压泵19 Unbalanced vanepump 非平衡型叶片泵转子上所受的径向力不平衡的叶片泵20 Balanced vanepump平衡型叶片泵 转子上所受的径向力平衡的叶片泵21 Variable vane pump pressure feedback control 压力反馈式变量叶片泵由泵的工作压力自动调节泵的排量的变量叶片泵22 Piston pump 柱塞泵 由一个或一个以上柱塞在缸体孔内作往复运动的液压泵23 Axial piston pump 轴向柱塞泵 柱塞轴线与缸体轴线平行或略有倾斜的柱塞泵24 Radial piston pump 径向柱塞泵 多个柱塞轴线与缸体轴线垂直的柱塞泵25 Swas h plate pump 直轴式轴向柱塞泵缸体直接安装在驱动轴上和驱动轴同轴线并靠斜盘使柱塞相对缸体作往复运动而工作的轴向柱塞泵26Pass—type axial piston pump 通轴式轴向柱塞泵驱动轴可通过缸体、斜盘(并可伸至壳体外)的轴向柱塞泵27 In—line pistonpump 卧式柱塞泵 几个柱塞中心线相互平行,他们布置在一个(或一个以上)共同平面上的液压泵28 Cylinder block 缸体 具有一个或数个缸孔,与一个或数个柱塞相配合而构成工作腔的零件 29 Swash plate 斜盘 在直(通)轴式轴向柱塞泵或马达中,用来形成并限制柱塞往复行程的零件30Slipper滑靴借球面铰接在柱塞头部,并以另一端表面与斜盘、凸轮等表面接触而工作的零件。
液压泵外文报告加翻译
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Experiments for derived factors with application to hydraulic gear pumpsC. J. Sexton, S. M。
Lewis and C。
P. PleaseUniversity of Southampton, UK[Received June 1999. Revised October 2000]Summary. For experiments on mechanical products composed of several components, such as a hydraulic gear pump, conventional methods of designing and implementing factorial experiments can be impractical because of the prohibitive costs of obtaining certain components with factors set to prespecified values. A further difficulty is that often some of the factors that are believed to influence the product’s performance are not features of a single component but are derived as functions of the dimensions of several components arising from the product’s assembly. Experi-ments are proposed which use a sample of measured components to explore the influence of such derived factors. An algorithmic method for obtaining efficient designs is presented and applied to finding plans for studies on the gear pump。
泵中英文对照
泵中英文对照序号设备英文名称设备对应中文型式备注1 D.O. Transfer pump with motor柴油输送泵卧式/齿轮泵2 F.O. Transfer pump with motor燃油输送泵卧式/齿轮泵3L.S.F.O. Transfer pump with motor低硫燃油输送泵卧式/齿轮泵4Main L.O. pump with motor主机滑油泵潜入式离心泵5Cylinder Oil pump with motor 汽缸油输送泵卧式/齿轮泵6L.O. Transfer pump with motor 滑油输送泵卧式/齿轮泵7Sludge pump with motor油渣泵卧式/齿轮泵8Sterm tube L.O. pump with motor 艉管滑油泵卧式/齿轮泵9Daily Bilge pump with motor 日用舱底泵卧式/齿轮泵10Bilge& G.S. pump with motor舱底总用泵立式/离心泵11Ballast pump with motor 压载泵立式/离心泵12Fire, &G.S. pump with motor 消防总用泵立式/离心泵13货舱舱底水喷射泵14压载水扫舱喷射泵15锚链舱喷射泵16艏尖舱喷射泵17Main L.T. Cooling F.W. pump with motor主机低温淡水冷却泵立式/离心泵18Cooling S.W.pump with motor冷却海水泵立式/离心泵19Cooling water pump with motor冷却水泄放泵卧式/离心泵20M/E Jecker Cooling F.W.pump with motor 主机高温淡水冷却泵立式/离心泵21Emergency Fire pump with motor应急消防泵立式/离心泵22Drinking water pump with motor饮用水泵卧式/离心泵23Hot water circulating pump with motor 热水循环泵卧式/离心泵24Fresh water pump with motor淡水泵卧式/离心泵25Sewage pump with motor污水泵卧式/离心泵26Bilge transfer pump with motor洗舱水驳运泵卧式/离心泵27MGO Transfer pump with motor MGO输送泵卧式/离心泵。
油压泵简介--中英文翻译
本科生毕业设计 (论文)外文翻译原文标题Oil pressure pump cover译文标题油压泵简介作者所在系别机械工程系作者所在专业机械设计制造及其自动化完成时间2014 年 5 月20译文标题油压泵原文标题Oil pressure pump cover作者译名国籍原文出处原文A hydraulic pump is a mechanical device which converts mechanical energy into hydraulic energy.More specifically ,a pump converts the kinetic(moving) energy of a rotating shaft into the kinetic energy of fluid flow. The fluid flow also has potential energy that allows it to overcome the resistance of the system to fluid flow .Remember that a pump provides the force produce flow and transmit power . Hydraulic pressure is caused by the load on the system and by the resistance of the hydraulic system to fluid flow.When operating , a hydraulic pump performs two functions. First, it creates a partial vacuum at its inlet ,permitting the atmospheric pressure in the fluid reservoir to push the hydraulic fluid through the inlet strainer and line into the pump .Second, its mechanical action delivers the fluid to its outlet and into the hydraulic systems, as shown in Fig.5-1. As the fluid leaves the pump, it encounters the working pressure in the system. This pressure is produced by the pressure regulating valve, the system work load ,and flow losses in the hydraulic tubingA pump is classified on the basis of the physical arrangement of its pumping mechanism and its basic principle of operating. Pumps classified by principle of operation include positive displacement and nonpositive-displacement types. Positive-displacement pumps are equipped with a mechanical separation(gears,vanes,or impellers) between the inlet and outlet, which minimizes internal leakage or slippage. Therefore,the output of positive-displacement pumps is almost unaffected by variations in system pressureNopositive-displacement pumps(such as centrifugal pumps) do not have a positive internal separation against leakage or slippage. Because of this slippage,the delivery of these pump is reduced as the working pressure of asystem is increased. However, nonpositive-displacement pumps deliver a continuous flow, while positive-displacement pumps deliver an intermittent(pulsating) flow. These pulsations are small and can be smooth out by the accumulator or the system piping. Most hydraulic pumps are positive-displacement pumps of the rotary type.Positive-displacement pumps have either a fixed or variable displacement. The volume of delivery ,or gpm, of a fixed-displacement pump can be changed only by changing the speed of the pump, because the physical arrangement of the pumping mechanism cannot be changed, (This does not mean that the flow in other portions of the system cannot be adjusted by valves.)The flow of a variable-displacement pump can be changed by changing the physical arrangement of the pumping mechanism with a built-in controlling device. This device often functions in response to system pressure or other signals. Variable-displacement pumps are more complex than fixed-displacement pumps and,therefore,cost more. In addition, the efficiency of a variable-displacement pump is lower than that of a fixed-displacement pump. This is offset somewhat by the higher overall efficiency of a system powered by a variable-displacement pump.Most positive-displacement pumps are classified as rotary pumps. This is because the assembly that transfers the fluid from the pump inlet to the pump outlet has a rotating motion. Rotary pumps are further classified according to the mechanism that transfers the fluid-such as gears,vanes,or screws.A different kind of positive-displacement pump is piston pump. This pump uses a reciprocating (back-and-forth) motion of the piston, alternately to receive fluid on the inlet side, and to discharge fluid on the outlet side. A radial-piston pump has a revolving assembly with several piston assemblies built into it, and can be classified as a rotary pump. Several types of piston pumps will be discussed later in this chapter.The performance of different pumps is evaluated on the basis of many factors, inculding physical characteristics, operating characteristics,and cost. When selecting a pump, the follow pump rating and selection factors are considered;CapacityPressureEnergy consumptionDrive speedEfficiencyReliabilityFluid characteristicsSize and weightControl adaptabilityService lifeInstallation and maintenance costsSome of the performance characteristics of different pumps are given in Table 5-1.Each of these selection factors is described briefly in the following paragraph.The primary rating of a pump is its capacity. This is also called the delivery rate ,flow rate, or volumetric output. The capacity usually is given in gallons per minute (gpm), cubic inches per minute(min /3in ) ,or cubic inches per revolution at specified operating conditions. Pump capacity ratings usually are given at standard atmospheric inlet pressure and various output pressures, as well as at approximate fluid service temperatures.The pressure rating of a pump generally is based on the ability of the pump to withstand pressure without an undesirable increase in its internal leakage( or slippage) or damage to pump parts. Pumps are pressure-rated under the same conditions( speed,temperrature,and inlet pressure) at which they are capacity-rated. Most pumps are pressure-rated at 100,500,1000,1500,2000,3500,or 5000 psi.Energy consumption is an important consideration not only in the selection of a pump, but also in the operating performance of the pump after the system is installed. The energy requirement for pumping depends on the pumping pressure, and on the mass of fluid pumped in a given time. The fluid pumping horsepower is determined as follow:Hp=(gpm* galb 1*psi)/(14286*n) Where n is the overall effciency of the pump, motor, and drive. As you can see from this equation, reducing gpm and psi results in a proportional reduction in pumping horsepower. Control of pump delivery can be accomplished either manually or automatically, using handwheel,levels, or variable-speed motors or transmission actuated by load-sensing controls.Pumps often are rated at the commonly available electric motor speed of 1200 or 1800 rpm.They also may be rated at speeds other than motor speeds. For instance, higher speeds occur in mobile hydraulic pumps driven from internal combustion engines. These engines usually operate at a constant speedand include speeds of 2000 rpm and higher. Some industrial hydraulic pumps are rated at speeds of up to 4000 rpm.The maximum safe speed for a rotating pump is limited by the pump’s ability to avoid cavitation and high outlet pressures. Most rotating pumps also require a minimum operating speed. Although these speeds usually are not critical, pumps operating at high pressures require a minimum speed in order to prevent overheating or internal slippage.Maximum speed and pressure ratings for pumps often are given for both intermittent and continuous operation. Continuous ratings describe the maximum speed and pressure at which a pump can be operated for a normal design life (about 10000 hours). Intermittent ratings are maximum speed and pressure at which a pump can be operated safely for short times and still have a satisfactory service life. Operating a hydraulic pump beyond its drive speed ratings usually reduces its service life.As pointed out earlier, the pressure a system exerts on the hydraulic pump directly affects the delivery rate of the pump. As the pressure increases, the flow rate of the pump decreases. The amount of decrease varies depending on the type of pump used. This change in flow affects the pump’s efficiency. Pump efficiency is described in two ways:Volumetric efficiency- the ratio of the actual delivery rate to the theoretical displacementOverall efficiency-the ratio of the hydraulic power output to the mechanical power input.The reliability of a pump is determined by how well the characteristics of the pump are matched to the requirements of the system. Reliability can also be measured in maintenance time. Items such a how much fluid is required, how well the system is designed and maintained, where the pump is located, and how durable it is, all are related to reliability.The service life of a pump is rated in hours of operation. Many hydraulic pumps hava a service life of 10000 hours, or about one year. Other operate for three or five years at about 5000 hours per year, for a total of 15000 or more hours. The service life depends on the design and construction of the pump as well as on the application.翻译液压泵是能把机械能转化为液压能的机械装置,更具体地说,一个泵将旋转柱塞的动能转换为流动的液压能。
液压机的设计外文文献翻译
附录A液压机水由高处下降到一个低的高度的时候能产生能量, 可以用来驱动水轮和涡轮等机械.最高和最低水位之间的落差决定了每磅水的能量。
水力可以来自很多自然资源, 例如瀑布和建有大坝的河流等.在没有自然资源的情况下, 可以修建人工水库。
当能量充足的时候可以抽水到水库来储存水能, 当能量不足的时候, 这些储存起来的水可提供能量来驱动涡轮。
工业的液压机械的某些称作储蓄器的机械装置被用来短时间的提供高效的功率.活塞负载重量后装入缸体中, 然后水被缓慢的压入缸体, 活塞和活塞负载的重物给强迫的升到一个高的位置, 当放下他们是,他们强迫缸体中的水迅速的流出, 为机器提供水的压力能。
液压机是由一种液体,特别是水的压力来操纵。
他们在工程领域的广泛应用,例如: 地层移动、矿业、建筑机械、汽车工程、纺织工业、电站、农业机械等。
液压设备水、油压力是常用的动力源, 比如压力机、铆机、起锚机、绞盘等机械. 水压或者静水力压是约瑟夫布拉玛(Joseph Bramah)发现的, 因此优势也称布拉玛压力. 他主要包括连个缸体, 一个是用液体填充, 一个用活塞. 两个缸体用管子连接起来, 也同样用液体填充。
一个缸体是小直径的, 另一个是大直径的. 根据帕斯卡定律, 外界作用在小活塞上压强通过液体毫无损失的传到被迫上升的大活塞的表面。
对于两个活塞来说, 压强(单位面积压力)是相同, 作用在大活塞上向上的压力是作用在小活塞的几倍, 因为大活塞的面积是小活塞的几倍. 比如, 举个例子, 小活塞的面积是2平方英寸, 100lb的压力作用在它上面, 于是作用在具有50平方英寸面积的大活塞上的压力就会有25000lb(100×50/2=2,500). 然而, 让活塞一定时, 小活塞一定的距离也成比例的大于大活塞移动的距离, 这满足能量转换定律。
如果小活塞移动25 英寸,大的活塞就会只移动1英寸。
水压被使用了, 比如, 使三维的物体从一片金属压缩成一个大的物体。
液压系统和气压系统外文文献翻译、中英文翻译
液压系统和气压系统外文文献翻译、中英文翻译Hydraulic system and Peumatic SystemHui-xiong wan1,Jun Fan2Abstract:Hydraulic system is widely used in industry, such as stamping, grinding of steel type work and general processing industries, agriculture, mining, space technology, deep sea exploration, transportation, marine technology, offshore gas and oil exploration industries, in short, Few people in their daily lives do not get certain benefits from the hydraulic technology. Successful and widely used in the hydraulic system's secret lies in its versatility and ease of maneuverability. Hydraulic power transmission mechanical systems as being not like the machine geometry constraints, In addition, the hydraulic system does not like the electrical system, as constrained by the physical properties of materials, it passed almost no amount of power constraints.Keywords: Hydraulic system,Pressure system,FluidThe history of hydraulic power is a long one, dating from man’s prehistoric efforts to harness the energy in the world around him. The only source readily available were the water and the wind—two free and moving streams.The watermill, the first hydraulic motor, was an early invention. One is pictured on a mosatic at the Great Palace in Byzantium, dating from the early fifth century. The mill had been built by the Romans. But the first record of a watermill goes back even further, to around 100BC, and the origins may indeed have been much earlier. The domestication of grain began some 5000 years before and some enterprising farmer is bound to have become tired of pounding or grinding the grain by hand. Perhaps,in fact, the inventor were some farmer’s wives. Since the often drew the heavy jobs.Fluid is a substance which may flow; that is, its constituent particles may continuously change their positions relative to one another. Moreover, it offers no lasting resistance to the displacement, however great, of one layer over another. This means that, if the fluid is at rest, no shear force (that is a force tangential to the surface on which it acts) can exist in it.Fluid may be classified as Newtonian or non--Newtonian. In Newtonian fluid there is a linear relation between the magnitude of applied shear stresses and the resulting rate of angular deformation. In non—Newtonian fluid there is a nonlinear relation between the magnitude of applied shear stress and the rate of angulardeformation.The flow of fluids may be classified in many ways, such as steady or non steady, rotational or irrotational, compressible or incompressible, and viscous or no viscous.All hydraulic systems depend on Pascal’s law, such as steady or pipeexerts equal force on all of the surfaces of the container.In actual hydraulic systems, Pas cal’s law defines the basis of results which are obtained from the system. Thus, a pump moves the liquid in the system. The intake of the pump is connected to a liquid source, usually called the tank or reservoir. Atmospheric pressure, pressing on the liquid in the reservoir, forces the liquid into the pump. When the pump operates, it forces liquid from the tank into the discharge pipe at a suitable pressure.The flow of the pressurized liquid discharged by the pump is controlled by valves. Three control functions are used in most hydraulic systems: (1) control of the liquid pressure, (2)controlof the liquid flow rate, and (3) control of the direction of flow of the liquid.Hydraulic drives are used in preference to mechanical systems when(1) powers is to be transmitted between point too far apart for chains or belts; (2) high torque at low speed in required; (3) a very compact unit is needed; (4) a smooth transmission, free of vibration, is required;(5) easy control of speed and direction is necessary; and (6) output speed is varied steplessly.Fig. 1 gives a diagrammatic presentation of the components of a hydraulic installation. Electrically driven oil pressure pumps establish an oil flow for energy transmission, which is fed to hydraulic motors or hydraulic cylinders, converting it into mechanical energy. The control of the oil flow is by means of valves. The pressurized oil flow produces linear or rotary mechanical motion. The kinetic energy of the oil flow is comparatively low, and therefore the term hydrostatic driver is sometimes used. There is little constructional difference between hydraulic motors and pumps. Any pump may be used as a motor. The quantity of oil flowing at any given time may be varied by means of regulating valves( as shown in Fig.7.1) or the use of variable-delivery pumps.The application of hydraulic power to the operation of machine tools is by no means new, though its adoption on such a wide scale as exists at present is comparatively recent. It was in fact in development of the modern self-contained pump unit that stimulated the growth of this form of machine tool operation.Hydraulic machine tool drive offers a great many advantages. One of them is that it can give infinitely-variable speed control over wide ranges. In addition, they can change the direction ofdrive as easily as they can vary the speed. As in many other types of machine, many complex mechanical linkages can be simplified or even wholly eliminated by the use of hydraulics.The flexibility and resilience of hydraulic power is another great virtue of this form of drive. Apart from the smoothness of operation thus obtained, a great improvement is usually found in the surface finish on the work and the tool can make heavier cuts without detriment and will last considerably longer without regrinding.Hydraulic and pneumatic systemThere are only three basic methods of transmitting power:electrical,mechanical,and fluid power.Most applications actually use a combination of the three methods to obtain the most efficient overall system. To properly determine which principle method to use,it is important to know the salient features of each type. For example, fluid systems can transmit power more economically over greater distances than can mechanical types. However, fluid systems are restricted to shorter distances than are electrical systems.Hydraulic power transmission system are concerned with the generation, modelation, and control of pressure and flow,and in general such systems include:1.Pumps which convert available power from the prime mover to hydraulic power at the actuator.2.Valves which control the direction of pump-flow, the level of power produced, and the amount of fluid-flow to the actuators. The power level is determined by controlling both the flow and pressure level.3.Actcators which convert hydtaulic power to usable mechanical power output at the point required.4.The medium, which is a liquid, provides rigid transmission and control as well as lubrication of componts, sealing in valves, and cooling of the system.5.Conncetots which link the various system components, provide power conductors for the fluid under pressure, and fluid flow return to tank(reservoir).6.Fluid storage and conditioning equipment which ensure sufficient quality and quantity as well as cooling of the fluid.Hydraulic systems are used in industrial applications such as stamping presses, steel mills, and general manufacturing, agricultural machines, mining industry,aviation, space technology, deep-sea exploration, transportion, marine technology, and offshore gas and petroleum exploration. In short, very few people get through a day of their lives without somehow benefiting from the technology of hydraulicks.The secret of hydraulic system’s success and widespread use is its versatility and manageability. Fluid power is not hindered by the geometry of the machine as is the case in mechanical systems. Also, power can be transmitted in almost limitless quantities because fluid systems are not so limited by the physical limitations of materials as are the electrical systems. For example, the performance of an electromangnet is limited by the saturation limit of steel. On the other hand, the power limit of fluid systems is limited only by the strength capacity of the material.Industry is going to depend more and more on automation in order to increase productivity. This includes remote and direct control of production operations, manufacturing processes, and materials handling. Fluid power is the muscle of automationbecause of advantages in the following four major categories.1.Ease and accuracy of control. By the use of simple levers and push buttons, the operator of a fluid power system can readily start, stop, speed up or slow down, and position forces which provide any desired horsepower with tolerances as precise as one ten-thousandth of an inch.2.Multiplication of force. A fluid power system(without using cumbersome gears, pulleys, and levers) can multiply forces simply and efficiently from a fraction of an ounce to several hundred tons of output.3.Constant force or torque. Only fluid power systems are capable of providing contant force or torque regardless of speed changes. This is accomplished whether the work output moves a few inches per hour, several hundred inches per minute, a few revolutions per hour, or thousands of revolutions per minute.4.Simplicity, safely, economy. In general, fluid power systems use fewer moving parts than comparable mechanical or electrical systems. Thus, they are simpler to maintain and operate. This, in turn, maximizes safety, companctness, and reliability. For example, a new power steering control designed has made all other kinds of power systems obsolete on many off-highway vehicles. The steering unit consists of a manually operated directional control valve and meter in a single body. Because the steering unit is fully fluid-linked, mechanical linkages, universal joints, bearings, reduction gears, etc, are eliminated. This provides a simple, compact system. In addition, very little input torque is required to produce the control needed for the toughest applications. This is important where limitations of control space require a small steering wheel and it becomes necessary to reduce operatot\r fatique.Additonal benefits of fluid power systems include instantly reversible motion, automatic protection against overloads, and infinitely variable speed control. Fluid power systems also have the highest horsepower per weight ratio of any known power source. In spite of all these highly desirable features of fluid power, it is not a panacea for all power transmission problems. Hydraulic systems also have some drawbacks. Hydraulic oils are messy, and leakage is impossible to completely eliminate. Also, most hydraulic oils can cause fires if an oils occurs in an area of hot equipment.Peumatic SystemPneumatic systems use pressurized gases to tansmit and control power. A s the name implies, pneumatic systems typically use air(rather than some other gas) as the fluid medium because air is a safe, low-cost, and readily available fluid. It is particularly safe in environments where an electrical spark could ignite leaks from system components.In pneumatic systems ,compressors are used to compress and supply the necessary quantities of air. Compressors are typically of the piston, vane or screw type. Basically a compressor increases the pressure of a gas by reducing its volume as described by the perfect gas laws.Pneumatic systems normally use a large centralized air compressor which is considered to be an infinite air source similar to an electrical system where you merely plug into an electrical outlut for electricity. In this way, pressurized air can be piped from one source to various locations throughout an entire industrial plant. The air then flows through a pressue regulator which redeces the pressure to the desired level for the particular circuit application. Because air is not a good lubircant(contains about 20% oxygen), pneumaticssystems required a lubricator to inject a very fine mist of oil into the air discharging from the pressure regulator. This prevents wear of the closely fitting moving parts of pneumatic components.Free air from the atmosphere contains varying amounts of moisure. This moisure can be harmful in that it can wash away lubricants and thus cause excessive wear and corrosion. Hence ,in some applications ,air driers are needed to remove this undesirable moisture. Since pneumatics systems exhaust directly into the atmosphere, they are capable of generating excessive noise. Therefore, mufflers are mounted on exhaust ports of air valves and actuators to reduce noise and prevent operating personnel from injury resulting not only from exposure to noise but also from high-speed airborne particles.There are several reasons for considering the use of pneumatic systems instead of hydraulic systems. Liquids exhibit greater inertia than do gases. Therefore, in hydraulic systems the weight of oil is a potential problem when accelerating and decelerating actuators and when suddenly opening and closing valves. Due to Newton’s law of motion(force equals mass multiplied by acceleration), the force required to accelerate oil is many times greater than that required to accelerate an equal volume of air. Liquids also exhibit greater viscosity than do gases. This results in larger frictional pressure and power losses. Also ,since hydraulic systems use a fluid foreign to the atmosphere, they require special reservoirs and noleak system designs. Pneumatic system use air which is exhausted directly back into the surrounding environment. Generally speaking, pneumatic systems are less expensive than hydraulic systems.However, because of the compressibility of air, it isimpossible to obtain precise controlled actuator velocities with pneumatic systems. Also, precise positioning control is not obtainable. While pneumatics pressures are quite low due to compressor design limitations(less than 250 psi), hydraulic pressures can be as high as 10000 psi. Thus, hydraulics can be high-power systems, whereas pneumatics are confined to low-power applications. Industrial applications of pneumatics systems are growing at a rapid pace. Typical examples include stamping, drilling, hoist, punching, clamping, assembling, riveting, materials handling, and logic controlling operations.液压系统和气压系统万辉雄1,范军2摘要:液压系统在工业中应用广泛,例如冲压、钢类工件的磨削及一般加工业、农业、矿业、航天技术、深海勘探、运输、海洋技术,近海天然气和石油勘探等行业,简而言之,在日常生活中很少有人不从液压技术得到某些益处。
【翻译必备】水泵中英文对照表
水泵中英文对照表A开头地水泵英文单词:acid pump酸泵acid centrifugal pump酸离心泵acid circulation pump酸循环泵adjustable blade propeller pump调节叶片螺桨泵adjustable delivery pump可调输料泵adjustable discharge gear pump可调卸料齿轮泵air pump空气泵air-ballast pump气镇泵air compressor pump空气压缩泵air extracting pump抽气泵air feed pump供气泵, 压气泵air lift pump空气升液泵air turbine pump空气涡轮泵airlift beet pump空气提升甜菜泵ammonia pump液氨泵Archimedean screw pump阿基M德螺旋泵artesian well pump自流井用抽水机articulated vane pump铰连叶片泵aspirator pump吸气泵。
抽气泵atomizing pump雾化式泵atmospheric pump空气泵, 抽气泵attached pump(主机>附备泵auto-grease pump自动注油泵automatic Sprengel pump自动施普伦格尔真空泵(将高真空泵与喷水抽气泵相联地自动抽真空装置> automatic tire pump自动气泵auxiliary pump辅助泵auxiliary air pump辅助空气泵auxiliary feed pump辅助进给泵auxiliary feed water pump辅助给水泵auxiliary fuel pump辅助燃料泵auxiliary lubrication pump辅助润滑油泵axial pump轴流泵axial piston pump轴向活塞泵axial plunger pump轴向柱塞泵B开头地水泵英文单词:backing pump级泵。
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附录外文文献原文:The commonly used sources of power in hydraulic systems are pumps and accumulators .Similarly,accumulator connected to atmosphere will dischange oil at atmosphere pressure until it empty. only when connected to a system having resistance to flow can pressure be developed.Three types of pumps find use in fluid-power systems:rotary,reciprocating or piston-type, and 3,centrifugal pumps.Simple hydraulic system may use but one type of pump . The trend is to use pumps with the most satisfactory characteristics for the specific tasks involved . In matching the characteristics of the pump to the requirements of the hydraulic system , it is not unusual to find two types of pumps in series . For example , a centrifugal pump may be to supercharge a reciprocating pump , or a rotary pump may be used to supply pressurized oil for the contronls associated with a reversing variabledisplacement pumps . Most power systems require positive displacement pumps . At high pressure , reciprocating pumps are often preferred to rotary pumps .1、Rotary pumpsThese are built in many differnt designs and extremely popular in modern fluid power system . The most common rotay-pump designs used today are spurgear , internal gear ,generated rotor , sliding vane ,and screew pumps . Ehch type has advantages that make it most suitable for a given application .2、Gear pumpsGear pumps are the simplest type of fixed displacement hydraulic pump available . This type consists of two external gear , generally spur gear , within a closed-fitting housing . One of the gear is driven directly by the pump drive shaft . It ,in turn , then drives the second gear . Some designs utilize helical gears ,but the spur gear design predominates . Gear pumps operate on a very simple principle . As the gear teeth unmesh , the volume at the inlet port A expands , a partial vacuum on the suction side of the pump will be formed . Fluid from an external reservoir or tank is forced by atmospheric pressure into the pumpinlet . The continuous action of the fluid being carried from the inlet to the discharge side one of the pump forces the fluid into the system .3、Vane pumpsThe vane pump consists of a housing that is eccentric or offset with respect to the drive shaft axis . In some models this inside surface consists of a cam ring that can be rotated to shift the relationship between rotor are rectangular and extend radially from a center radius to the outside diameter of the rotor and from end to end . A rectangular vane that is essentially the same size as the slot is inserted in the slot and is free to slide in and out .As the rotor turns , the vanes thrust outward , and the vane tips track the inner surface of the housing , riding on a thin film of fluid . Two port or end plates that engage the end face of the ring provide axial retention .Centrifugal force generally contributes to outward thrust of the vane . As they ride along the eccentric housing surface , the vane move in and out of the rotor slots . The vane divide the area between the rotor and casing into a series of chambers .The sides of each chamber are formed by two adjacent vanes ,the port or end plates , the pump casing and the rotor . These chambers change in change in volume depending on their respective position about the shaft .As each chamber approaches the inlet port , its vanes move outward and its volume expands , causing fluid to flow into the expanded chamber . Fluid is then carried within the chamber around to the dischange port . As the chamber approaches the discharge port , its vanes are pushed inward ,the volume is reduced , and the fluid is forced out the discharge port .Vane pump speed is limited by vane peripheral speed . High peripheral speed will cause cavitation in suction cavity . which results in pump damage and reduced flow .An imbalance of the vanes can cause the oil film between the vane tips and the cam ring to break down , resulting in metal-to-metal contact and subsequent increased wear and slipage . One metheod applied to eliminate high vane thrust loading is a dual-vane construction .4、Piston-type pumpAll piston pumps operate by allowing oil to flow into a pumping cavity as a piston retreats and then forcing the oil out into another chamber as the piston advances . Design differences among pumps lie primarily in the methods of separating inlet from outlet oil .5、In-line piston pumpThe siplest typeof axial piston pump is the swash plate in-line design .The cylinder are connected though piston shoes and a retracting ring , so that the shoes beat anainst an angled swash plate . As the block turns ,the piston shoes follow the swash plate ,causing the piston to reciprocate . The ports are arranged in the valve plate so that the pistons pass the inlet port as they are being pulled out and pass the outlet port as they are being forcing back in .The angle of the swash plate controls the delibery . Where the swash plate is fixed , the pump is of the constant-displacement type . In the variable-displacement , inline piston pump , the swash plate is moumted on a pivoted yoke . As the swash plate angle is increased , the cylinder stroke is increase , resulting in a greater flow . A pressure compensator control can position the yoke automatically to maintain a constant output pressure .6、BENT-axis piston pumpAs the shaft roates , distance between any one piston and the valving surface changes continually . Each piston moves away from the valving surface during one half of the revolution and toward the valving surface during the other half . The inlet chamber is in line as the pistons move away , and the outletr chamber is in line as the pistons move closer , thus drawing liquiring in during one half of the inlet chamber as the pistons are moving away from the pintle . Thereforce , during rotation , pistons draw liquid into the cylinder bores as they pass the inlet side of the pinntle and force that liquid out of the bores as they pass the outlet side of the pintle . The displacement of this pump varies with the offset angle , the maximum angle being 30 degree ,the minimum zero . Fixed displacement models are usually avaiable with 23 degree angle .In the variable displacement construction a yoke with an external control is used to change the angle . With some contronls , the yoke can be moved over center to reverse the direction of flow from the pump .7、Pump/system interactionPressure-compensated variavle delivery pumps do not require a relief valve in the high pressure line . The pressure compensation feature eliminates the need for the relief valve .In nearly all working systems ,however , at least one is used on just-in-case basis . The use of a pressure compensator , while avoiding dependence on a relief valve , brings on its own problems .The actuator -spring-spool arrangement in the compensator is a dynamic , damped-mass-spring arrangement .However , when the system calls for a chang in axhievetheir maxmum volume as they reach the inlet port , the maximum volume of fluid will ve moved .If the relationship between housing and rotor is changed such that the chambers achieve their minimum of zero volume as they reach the inlet port , the pump delivery will be reduced to zero .Vane pump speed is limited by vane peripheral speed . High peripheral speed will cause cavitation in suction cavity , which results in pump damage and reduced flow . An imbalance of the vanes can cause the oil film between the cane tips and the cam ring to break down , resulting in metal-to-metal contact and subsequent increased wear and slipage . One method applied to eliminate high vane thrust loading is a dual-vane construction . In the dual-vane construction , tow independent vanes are located in each totor slot chmbered edges along the sides and top of each vane from a channel that essentially balances the hydraulic pressure on the top and bottom of each pair of vanes .Centrifugal force cause the vane to follow the contour of the cam-shaped ring .There is just sufficient seal between the vanes and ring without destroying the thin oil film .外文文献中文翻译:常用的液压系统的动力源是泵和蓄能器。