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Owner’s Manual ESS Model GPS-5
Electrostatic
Spraying Systems
Owner’s Manual GPS-5
Electrostatic Spraying Systems, Inc. 62 Morrison St. · Watkinsville, GA 30677-2749
CONGRATULATIONS!
You have just purchased one of the most advanced spraying systems on the market today. Electrostatic Spraying Systems, Inc.1 (ESS) is committed to providing you with powerful spraying systems that are easy to operate and maintain. The products of ESS are the result of the efforts and creativity of many people. In addition to input from engineering, marketing and manufacturing personnel, suggestions from our customers have been implemented into the design of our equipment. We would like to hear your ideas also! If you have any suggestions or comments regarding the products or service of ESS write or call us at: Electrostatic Spraying Systems, Inc. 62 Morrison St. Watkinsville, Georgia 30677-2749 Phone: 706-769-0025 1-800-213-0518 Fax: (760) 769-8072 support@maxcharge.com Please take time to read this manual before operating your new ESS GPS-5™ sprayer. The manual contains important instructions for the safe operation of this equipment. It also includes helpful suggestions to maximize productive use of the GPS-5 sprayer. Essential cleaning instructions should be followed to maintain your sprayer at peak efficiency. Please carefully read and follow all instructions for your own safety and the safety of others around you. Thank you! We appreciate your business and are proud that you have selected an ESS sprayer for your operation. Your new sprayer has been thoroughly tested and calibrated at the factory. If you have any problems with it, please get in touch with us immediately. We will be glad to answer any questions you have concerning our equipment or service. ESS intends to support its customers with efficient, helpful and friendly service. We appreciate your business and sincerely hope that Electrostatic Spraying Systems, Inc. can meet your present and future spraying equipment needs.
ESS GPS-5 Sprayer™, GPS-5™, MaxCharge™, and the ESS logo are copyrights or registered trademarks of Electrostatic Spraying Systems, Inc.
ESS GPSwenku.baidu.com5 OWNER’S MANUAL
We encourage you to make copies of the “Spray Gun Yearly Service” form in the back of this manual. Use this form every year you send your gun in for maintenance and when we service the gun, your warranty will renew for another year. The service will replace the nozzle base, replace air and liquid hoses inside gun housing, replace filters, and recalibrate the gun and thoroughly cleaning the entire spray gun.
1
For your personal records
Please record the model and serial numbers of your new sprayer here.
GPS-5
______________________ Model # ______________________ Serial # ______________________ Spray gun serial number ______________________ Date of purchase.
i
ESS GPS-5 OWNER’S MANUAL
ii
Table Of Contents
Overview of the ESS GPS-5 Air-assisted Electrostatic Sprayer............. 1 Safe operation of the GPS-5 Sprayer............................................................. 2 Operator’s responsibility............................................................................ 2 Safety precautions....................................................................................... 2 Chemical safety precautions.................................................................... 2 About the low-voltage system of the MaxCharge spray gun ............. 3 Safety decals.......................................................................................................... 4 Features of the GPS-5 sprayer.......................................................................... 5 Technical specifications............................................................................. 5 Operating Instructions....................................................................................... 6 Unpacking and assembling the sprayer.............................................. 6 Before use........................................................................................................ 7 Steps for operation...................................................................................... 8 After spraying................................................................................................ 9 GPS-5 maintenance schedule........................................................................10 REFERENCE SECTION Engine.....................................................................................................................11 Compressor..........................................................................................................12 Compressor air filter..................................................................................12 Tank pressure regulator...................................................................................13 Pop-off valve........................................................................................................13 Tongue handle....................................................................................................13 Hose reel and liquid inlet filter......................................................................14 Stainless steel tank.............................................................................................15 Quick connects....................................................................................................16 How to store the hose quick-connects when not in use.....................17 Spray gun..............................................................................................................18 Air filter...........................................................................................................18 Trigger............................................................................................................19 Liquid filter assembly................................................................................20 Nozzle assembly.........................................................................................21 Pre-spray check...................................................................................................22 Post-spray check.................................................................................................22 Batteries.................................................................................................................23 Yearly spray gun service...................................................................................24 Spraying with your ESS sprayer.....................................................................25 Preparing a tank mix.........................................................................................26 Chemical compatibility....................................................................................27 A note about operating temperatures.......................................................27 Trouble-shooting Guide..................................................................................29 GPS-5 spray gun service parts (drawing)...................................................30 GPS-5 spray gun service parts (key)............................................................31 Flow disk chart....................................................................................................31 GPS-5 exploded view (drawing)....................................................................32 GPS-5 service parts............................................................................................33 Warranty................................................................................................................35 Warranty card.............................................................................................35a Spray gun repair/Yearly service return form.............................................37
CE certification applied for Copyright © 2008, Electrostatic Spraying Systems, Inc. – All Rights Reserved This manual last updated May 28, 2014
A Kaibab Industries Company
Electrostatic
Spraying Systems
Owner’s Manual GPS-5
Electrostatic Spraying Systems, Inc. 62 Morrison St. · Watkinsville, GA 30677-2749
CONGRATULATIONS!
You have just purchased one of the most advanced spraying systems on the market today. Electrostatic Spraying Systems, Inc.1 (ESS) is committed to providing you with powerful spraying systems that are easy to operate and maintain. The products of ESS are the result of the efforts and creativity of many people. In addition to input from engineering, marketing and manufacturing personnel, suggestions from our customers have been implemented into the design of our equipment. We would like to hear your ideas also! If you have any suggestions or comments regarding the products or service of ESS write or call us at: Electrostatic Spraying Systems, Inc. 62 Morrison St. Watkinsville, Georgia 30677-2749 Phone: 706-769-0025 1-800-213-0518 Fax: (760) 769-8072 support@maxcharge.com Please take time to read this manual before operating your new ESS GPS-5™ sprayer. The manual contains important instructions for the safe operation of this equipment. It also includes helpful suggestions to maximize productive use of the GPS-5 sprayer. Essential cleaning instructions should be followed to maintain your sprayer at peak efficiency. Please carefully read and follow all instructions for your own safety and the safety of others around you. Thank you! We appreciate your business and are proud that you have selected an ESS sprayer for your operation. Your new sprayer has been thoroughly tested and calibrated at the factory. If you have any problems with it, please get in touch with us immediately. We will be glad to answer any questions you have concerning our equipment or service. ESS intends to support its customers with efficient, helpful and friendly service. We appreciate your business and sincerely hope that Electrostatic Spraying Systems, Inc. can meet your present and future spraying equipment needs.
ESS GPS-5 Sprayer™, GPS-5™, MaxCharge™, and the ESS logo are copyrights or registered trademarks of Electrostatic Spraying Systems, Inc.
ESS GPSwenku.baidu.com5 OWNER’S MANUAL
We encourage you to make copies of the “Spray Gun Yearly Service” form in the back of this manual. Use this form every year you send your gun in for maintenance and when we service the gun, your warranty will renew for another year. The service will replace the nozzle base, replace air and liquid hoses inside gun housing, replace filters, and recalibrate the gun and thoroughly cleaning the entire spray gun.
1
For your personal records
Please record the model and serial numbers of your new sprayer here.
GPS-5
______________________ Model # ______________________ Serial # ______________________ Spray gun serial number ______________________ Date of purchase.
i
ESS GPS-5 OWNER’S MANUAL
ii
Table Of Contents
Overview of the ESS GPS-5 Air-assisted Electrostatic Sprayer............. 1 Safe operation of the GPS-5 Sprayer............................................................. 2 Operator’s responsibility............................................................................ 2 Safety precautions....................................................................................... 2 Chemical safety precautions.................................................................... 2 About the low-voltage system of the MaxCharge spray gun ............. 3 Safety decals.......................................................................................................... 4 Features of the GPS-5 sprayer.......................................................................... 5 Technical specifications............................................................................. 5 Operating Instructions....................................................................................... 6 Unpacking and assembling the sprayer.............................................. 6 Before use........................................................................................................ 7 Steps for operation...................................................................................... 8 After spraying................................................................................................ 9 GPS-5 maintenance schedule........................................................................10 REFERENCE SECTION Engine.....................................................................................................................11 Compressor..........................................................................................................12 Compressor air filter..................................................................................12 Tank pressure regulator...................................................................................13 Pop-off valve........................................................................................................13 Tongue handle....................................................................................................13 Hose reel and liquid inlet filter......................................................................14 Stainless steel tank.............................................................................................15 Quick connects....................................................................................................16 How to store the hose quick-connects when not in use.....................17 Spray gun..............................................................................................................18 Air filter...........................................................................................................18 Trigger............................................................................................................19 Liquid filter assembly................................................................................20 Nozzle assembly.........................................................................................21 Pre-spray check...................................................................................................22 Post-spray check.................................................................................................22 Batteries.................................................................................................................23 Yearly spray gun service...................................................................................24 Spraying with your ESS sprayer.....................................................................25 Preparing a tank mix.........................................................................................26 Chemical compatibility....................................................................................27 A note about operating temperatures.......................................................27 Trouble-shooting Guide..................................................................................29 GPS-5 spray gun service parts (drawing)...................................................30 GPS-5 spray gun service parts (key)............................................................31 Flow disk chart....................................................................................................31 GPS-5 exploded view (drawing)....................................................................32 GPS-5 service parts............................................................................................33 Warranty................................................................................................................35 Warranty card.............................................................................................35a Spray gun repair/Yearly service return form.............................................37
CE certification applied for Copyright © 2008, Electrostatic Spraying Systems, Inc. – All Rights Reserved This manual last updated May 28, 2014
A Kaibab Industries Company