和利时硬件说明书

HOLLiAS MACS-K Series DCS Hardware Specification
Version 1.1
April 2013
CONTENTS
1.Overview (1)
1.1.Features (1)
1.2.System Architecture (3)
1.3.System Specifications (4)
1.4.Hardware Design (5)
2.Controller (10)
2.1.Overview (10)
2.2.K-CU01 Controller (10)
3.I/O Unit (12)
3.1.Overview (12)
3.2.K-AI01 8-Channel AI Module (15)
3.3.K-AIH01 8-Channel AI Module with HART (16)
3.4.K-RTD01 8-Channel RTD Module (17)
3.5.K-TC01 8-Channel TC Module (18)
3.6.K-AO01 8-Channel AO Module (19)
3.7.K-AOH01 8-Channel AO Module with HART (20)
3.8.K-DI01 16-Channel 24VDC DI Module (21)
3.9.K-DI11 16-Channel 48VDC DI Module (23)
3.10.K-SOE01 16-Channel 24VDC SOE Module (24)
3.11.K-SOE11 16-Channel 48VDC SOE Module (25)
3.12.K-PI01 8-Channel PI Module (26)
3.13.K-DO01 16-Channel 24VDC DO Module (27)
4.Fieldbus Communication Unit (29)
4.1.Overview (29)
4.2.K-MOD01 DP/Modbus Communication Module (30)
4.3.K-PA01 Profibus-DP/PA Communication Module (31)
4.4.K-DP02 Profibus-DP Y-Link Gateway Module (32)
1. Overview
1.1. Features
HOLLiAS MACS-K offers customers a reliable and highly flexible DCS solution which meets the demands of different industrial applications.
High Reliability
•Full Redundancy
Redundant configuration is available in every aspect,
from the system network (SNET), control network
(CNET), power supply, controller to the I/O modules,
protecting the system against any single-point failure.
•Multiple Isolation
System power and the field power are supplied
separately; the module communication is isolated
optically from the field signal; and galvanic isolation is
provided between the I/O channels.
•Harsh Environment Adaptability
The system is built to perform under harsh industrial environment, with the EMC requirements compliant with IEC 61000 and the airborne contaminants level satisfying ISA S71.04 G3.
•Real-time and Secure Network
The Deterministic Real-time Industrial Ethernet is adopted in the system network (SNET), and anti network-storm components are equipped inside the controller.
•Comprehensive Diagnostics
Complete self-diagnostics are conducted by the controller and I/O modules all the time. All types of faults, such as communication failure, open wire, short circuit and over range, can be detected and reported to the operator in a timely manner.
•Fail-safe Concepts
Signal quality is verified before logic calculation; output can automatically switch to the pre-defined safe value when failure occurs; multiple digital bits are used to represent 0/1 to detect and screen the memory error under extreme environment. Fail-safe design is implemented throughout the system.
Ultimate Flexibility
•P-to-P (Peer to Peer), C/S (Client/Server), or hybrid
system architecture can be selected to meet the
needs of both large and medium/small applications.
•HART, PROFIBUS-DP, PROFIBUS-PA, MODBUS
and other fieldbus protocols are supported to
integrate intelligent devices.
•HollySys legacy I/O modules are fully compatible to
help upgrade the legacy systems risk-free and
cost-effectively.
•HOLLiAS AMS (Asset Management System), BATCH, APC (Advanced Process Control), SIS (Safety Instrumentation System), MES (Manufacturing Execution System), OTS (Operator Training System) and other HollySys products can be seamlessly integrated with HOLLiAS MACS-K, so as to offer a total automation solution
•Programming language is compliant with IEC61131-3, and user-defined function blocks, symbols and scripts are supported.
•Hardware hot-swap and logic online change provide the customers with the easy and safe maintenance method without any stop or disturbance to the process.
1.2. System Architecture
HOLLiAS MACS-K consists of 3 layers of network: the management network (MNET), the system network (SNET) and the control network (CNET).
System Architecture
The management network (MNET) is used to communicate with the plant-level management systems and publish information through INTERNET with security control.
The system network (SNET) connects the Engineering Station, the Operator Station, the Field Control Station and other system nodes. P-to-P (Peer to Peer), C/S (Client/Server) or hybrid system architecture can be selected according to the project scale; star and ring topology is available for 100/1000Mbps redundant network.
The control network (CNET) is the link between controller, I/O modules and intelligent devices. Star and bus topology is supported in compliance with IEC 61158/EN 50170 to ensure the reliable, real-time and fast field communication.
1.3. System Specifications
1.4. Hardware Design
HOLLiAS MACS-K adopts modular structure and DIN35 standard rail installation, applicable to different sizes of cabinets.
Front View of Cabinet Rear View of Cabinet
Controller
2 controllers and 2 K-BUS modules can be inserted into the 4-slot controller baseplate to realize redundant configuration.
The controller baseplate can be mounted on the top of the cabinet, linking the I/O modules through K-BUS cables.
4-Slot Controller Baseplate
K-BUS
2 redundant K-BUS cables link the controllers and I/O modules, in each of which there’re system power bus, field power bus and CNET communication bus. Thus the system power supply, the field power supply and the CNET communication are all redundant to each I/O module.
The redundant K-BUS cables are drawn from the redundant K-BUS modules. Each K-BUS module has 6 interfaces to connect the local I/O modules, each interface connecting 1 column I/O modules (up to 10 modules per column).
Besides, there is an extension interface to connect the remote I/O modules in expansion cabinets.
There are 2 types of K-BUS modules, realizing star and bus topology respectively.
•K-BUS02 Star-type K-BUS Module
K-BUS02 is applicable to large/medium control stations. It can utilize all the 6 local interfaces to connect 60 local I/O modules, and the extension interface to connect another 40 remote I/O modules. K-BUS02 converges the 7 connections into a star topology.
•K-BUS03 Bus-type K-BUS Module
K-BUS03 is a cost-effective choice for small control stations within 30 I/O modules. It supports up to 3 local interfaces to connect up to 30 I/O modules, linking the 3 connections to
a bus topology.
Star-type Linking and Extension
I/O Unit
Each K series I/O unit consists of one I/O module and one terminal base.
The I/O module realizes the main I/O functions, such as A/D conversion and signal conditioning.
The terminal base is used to connect field wires and provide different auxiliary functions such as
redundancy, misconnection protection and DB37 interface.
I/O Unit
There are three types of K series terminal bases available.
K Series Terminal Bases
The dimensions of the non-redundancy types are the same, measuring the length of 120mm. The length of redundancy type base is 240mm, double of that of non-redundancy type.
The three types of terminal bases allow for flexible wiring, while the field signals can be wired to the terminals directly, or connected through expansion terminal blocks via DB37 interface.
2. Controller
2.1. Overview
2.2. K-CU01 Controller
⏹Features
•Hot-standby redundancy guarantees the seamless switchover without any disturbance to the field.
•Fully compatible with HollySys FM and SM series I/O modules to make the upgrade risk-free and cost-effectively.
⏹Specifications
3. I/O Unit
3.1. Overview
All the I/O units of K series are designed with the following features which deliver customers fast field engineering and easy maintenance:
•1:1 Redundancy
Redundancy can be realized by simply inserting a pair of I/O modules on the redundant terminal base, no extra configuration needed.
•Power Supply Isolation
The system power and field power are supplied separately. The field interferences will not influence the system calculation and communication.
•Powerful Fault Diagnostics
Open wire, short circuit, over range, auxiliary power failure and other faults can be quickly detected and reported to the operator.
•Comprehensive LED Indicators
The running status such as power supply, communication and channel faults are displayed to users in an intuitive way.
•Protection Keys
Protection keys are designed to prevent the installation of mismatching I/O module and terminal base.
•Optimized Structure Design
The vertical mounting is convenient for terminal wiring, while the tilted module insertion creates air channels for fast heat dissipation in the enclosure.
•Hot Swap
All modules can be removed and replaced without the need to stop the process.
I/O Unit List
Note:
K-DOT01 is the universal terminal base providing DB37 interface.
DI/DO units with K-DOT01 can connect to expansion terminal blocks (K-DIR01, K-DIR03, K-DOR) via the DB37 interface on it, realizing relay or high voltage signal input/output.
AI/AO units can also utilize K-DOT01 for easy connection with safety barriers in the remote cabinets.
3.2. K-AI01 8-Channel AI Module
⏹Features
•Supports 2-wired and 4-wired transmitters.
•Channel over-voltage protection up to 220VAC.
•Individual input filtering parameter can be set for each channel.
•Supports NAMUR limit detection.
⏹Specifications
3.3. K-AIH01 8-Channel AI Module with HART
⏹Feature
•Supports 2-wired and 4-wired transmitters.
•Channel over-voltage protection up to 220VAC.
•Individual input filtering parameter can be set for each channel.
•Supports HART protocol.
⏹Specifications
3.4. K-RTD01 8-Channel RTD Module
⏹Feature
•Supports 2-wired, 3-wired and 4-wired input.
•Individual input filtering parameter can be set for each channel.
⏹Specifications
3.5. K-TC01 8-Channel TC Module
⏹Features
•Built-in Pt100 inside the terminal base for cold-junction compensation.
•Channel over-voltage protection up to ±10VDC.
•Individual input filtering parameter can be set for each channel.
⏹Specifications
3.6. K-AO01 8-Channel AO Module
⏹Features
•Channel over-voltage protection up to 220VAC.
•Individual fault output value can be configured for each channel. The output will keep the last state or set to the pre-defined safe value if there’s a failure.
⏹Specifications
3.7. K-AOH01 8-Channel AO Module with HART
⏹Features
•Channel over-voltage protection up to 220VAC.
•Individual fault output value can be configured for each channel. The output will keep the last state or set to the pre-defined safe value if there’s a failure.
•Supports HART protocol.
⏹Specifications
3.8. K-DI01 16-Channel 24VDC DI Module
⏹Features
•Relay input or high voltage input (110V/220V AC and 110V/220V DC) can be connected in through expansion terminal block.
•Channel over-voltage protection up to 220VAC.
⏹Specifications
Expansion Terminal Block
Relay input or high voltage input (110V/220V AC and 110V/220V DC) can be connected through expansion terminal block, which connects the terminal base via DB37 interface.
3.9. K-DI11 16-Channel 48VDC DI Module
⏹Features
•Channel over-voltage protection up to 220VAC.
⏹Specifications
3.10. K-SOE01 16-Channel 24VDC SOE Module
⏹Features
•1ms SOE resolution.
•Channel over-voltage protection up to 220VAC.
⏹Specifications
3.11. K-SOE11 16-Channel 48VDC SOE Module
⏹Features
•1ms SOE resolution.
•Channel over-voltage protection up to 220VAC.
⏹Specifications
3.12. K-PI01 8-Channel PI Module
⏹Features
•Supports frequency measuring and counting function.
•Supports active and passive pulse signals.
⏹Specifications
3.13. K-DO01 16-Channel 24VDC DO Module
⏹Features
•Various DO types are supported: normally open (NO) and normally closed (NC), dry contact and wet contact.
•Expansion terminal block can be used to drive field devices with AC or DC load.
•Easy and safe maintenance. Fuses are equipped on both the relay contact side and auxiliary power supply side; both relays and fuses are with sockets.
•Individual fault output value can be configured for each channel. The output will keep the last state or set to the pre-defined safe value if there’s a failure.
⏹Specifications
Expansion Terminal Block
4. Fieldbus Communication Unit
4.1. Overview
For interconnection with 3rd-party intelligent devices, K series communication units are offered as the gateway.
The communication units are designed with similar style and features as the normal I/O units, in order to deliver easier installation and more stable interconnection.
Intelligent Field Device
Communication Unit
Communication Units
4.2. K-MOD01 DP/Modbus Communication Module
⏹Features
•The DP/Modbus communication module acts as a DP slave in K system, while as the Modbus master/slave for 3rd-party field PA devices.
•1:1 redundancy.
⏹Specifications
4.3. K-PA01 Profibus-DP/PA Communication Module
⏹Features
•The DP/PA communication module acts as a DP slave in K system, while as the PA master for 3rd-party field PA devices.
•1:1 redundancy.
⏹Specifications
4.4. K-DP02 Profibus-DP Y-Link Gateway Module
⏹Features
•The Y-Link gateway module acts as a DP slave in K system, while as the DP master for 3rd-party field DP devices.
•1:1 redundancy.
⏹Specifications
Automation for Better Life
Hangzhou HollySys Automation Co., Ltd.
North 1, No. 19 Street
Xiasha Economic & Technological Development Area 310018, Hangzhou, Zhejiang, P.R. China
Tel: +86 571 8163-3800
Fax: +86 571-8163-3700
Beijing HollySys Co., Ltd.
No. 2, Disheng Middle Road
Economic-Technological Development Area 100176, Beijing, P.R. China
Tel: +86 10 5898-1000
Fax: +86 10 5898-1100
HollySys (Asia Pacific) Pte Ltd
200 Pandan Loop, #08-01
Pantech 21, Singapore 128388
Tel: +65 6777-0950
Fax: +65 6777-2730
.sg。