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Mechanism of diesel engine cylinder liner wear and
preventive measures
GHIsaac1*,JThompson1,SWilliams2,andJFisher2
1DePuyInternationalLtd,Leeds,UK
2InstituteofMedicalandBiologicalEngineering,University of
Leeds,Leeds,UK
Abstract: Diesel engine cylinder liner wear is the most common
failure modes, their
causes proper understanding of hazards and take active preventive measures
beneficial to improve efficiency in the use of the whole life of diesel
engines and mechanical equipment. To this end, the law discusses the formation of a diesel engine cylinder liner wear, analyzes the mechanism
and the harm produced diesel engine cylinder liner wear is proposed to reduce
the diesel engine cylinder liner wear should be noted in the use and warranty
several problems for diesel engines the normal use of reference.
Keywords: Energy and Power Engineering; cylinder liner; review;
diesel engine;
wear; prevention
CLC: TK428 Document code: B Article ID: 1OO3-188X (2007) 07 - 0194
an O2 0
Introduction
Cylinder liner is one of the important parts of the diesel engine, because the inner wall of the harsh working conditions, are prone to wear and tear, and in severe lower sealing between the cylinder wall and piston rings, making the diesel engine appears
difficult to start, power reduction, fuel and oil consumption increases, as well as
shorten the life of
the exhaust black smoke and so on.
1 cylinder liner wear and law
Due to the different working conditions piston cylinder located at different locations, cylinder liner wear is very uneven, the general
rule is to wear: 1) piston to the crank angle at the ending point, the contact area of the
first piston ring and cylinder liner wear of the inner wall of the large
amount of maximum radial wear up 0.2-0.3mm. Down here by the
amount of wear was significantly reduced, showing the tapered inner wall of the cylinder in special cases, such as impurities in the oil with the
oil not Ji jian filtration to an inner wall of the cylinder liner wear of the
abrasive surface, the wear was similar to the drum type.
2) in the wall of the cylinder liner and the piston ring does not contact
portion, almost no wear of the shoulder to form a cylinder known as
a
step.
3) As the liner side of the high cooling efficiency, piston side pressure, so
that the inner wall of the cylinder liner wear is greater than the transverse vertical abrasion caused by out of round. Multi-cylinder engine wear volume of each cylinder is not uniform, the cooling intensity
is generally high and the cylinder liner wear their large amount .
2 wear mechanism and hazards arising
2.1 cylinder liner wear mechanism produced
2.1.1 wear form
1) adhesive wear. The inner wall of the cylinder and piston rings
are set in the high temperature, high pressure conditions, or elevated temperature to reduce viscosity oil burning, difficult to form a high pressure film; while changing the relative velocity between a piston
ring and cylinder liner both large (0-30m / s). Therefore, the use of slightly negligent maintenance process, it will make the cylinder wall
and piston ring friction or dry friction semi formed so that both direct contact with the metal surface to produce adhesive to form adhesive wear.