KRONES克朗斯吹瓶机工作原理

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01000_Introduction_Contiform_S_0609_d_e.ppt
krones Academy – Process & Contiform Introduction
5 生产运行方式简介（4）
© KRONES AG 2007 - No utilisation, copying and/or distribution without author's consent.
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01000_Introduction_Contiform_S_0609_d_e.ppt
krones Academy – Process & Contiform Introduction
Contiform S Animation
© KRONES AG 2007 - No utilisation, copying and/or distribution without author's consent.
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01000_Introduction_Contiform_S_0609_d_e.ppt
krones Academy – Process & Contiform Introduction
4 生产运行方式简介（3）
© KRONES AG 2007 - No utilisation, copying and/or distribution without author's consent.
Touchscreen / 触摸屏
Transponder recognition 感应钥匙
© KRONES AG 2007 - No utilisation, copying and/or distribution without author's consent.
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Push buttons / 按钮
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01000_Introduction_Contiform_S_0609_d_e.ppt
krones Academy – Process & Contiform Introduction
Construction: 基本构成：
1. Preform infeed 瓶胚输送部分 2. Oven 加热炉部分 3. Blowing wheel 吹瓶圈部分
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01000_Introduction_Contiform_S_0609_d_e.ppt
krones Academy – Process & Contiform Introduction
Contiform
© KRONES AG 2007 - No utilisation, copying and/or distribution without author's consent.
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1.Heating module (linear oven) 加热模块（直线加热炉） 2.Blowing module 吹气模块 3.Preform box lifter or elevator 瓶坯提升机 4.Preform silo or hopper 瓶坯料斗 5.Preform vertical elevator belt 瓶坯垂直提升带 6.Preform rollers (unscramble) 理胚机 7.Preform feeding rail 瓶坯进给轨道 8.In-feed starwheel linear oven加热炉进胚星轮 9.Mandrel heating chain 芯轴加热链 10.Heater boxes 加热灯箱 11.Preform transfer 瓶坯传输 12. Blow wheel 吹瓶圈 13. Bottle transfer 瓶子传输 14.Air conveyor 空气输送带 15.Operator control panel/cabinet 操作员控制面板 16.Electric cabinet (power supply)配电柜 17.Water panel 给水板 18.Pneumatic panel 配气板
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01000_Introduction_Contiform_S_0609_d_e.ppt
krones Academy – Process & Contiform Introduction
6 生产运行方式简介（5）
© KRONES AG 2007 - No utilisation, copying and/or distribution without author's consent.
© KRONES AG 2007 - No utilisation, copying and/or distribution without author's consent.
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01000_Introduction_Contiform_S_0609_d_e.ppt
krones Academy – Process & Contiform Introduction Remote control location
如何吹瓶：
g 塑坯进入吹瓶站后，底模升起，整个模具闭合并锁紧。 g 预加热的塑坯被支撑环握持并固定在模具中，这可预防瓶口加工的
变形。 g 只有当模具关闭时吹嘴才下降。 g 第一步：拉伸杆下降拉伸。
g 第二步：在拉伸杆刚接触瓶胚底部时(P0)，开始预吹。该时间的长 短决定了瓶子底部的厚度。取决于塑坯和瓶子的形式，预吹压力为7 －16bar，持续0.2至0.7秒，取决于瓶子的尺寸。
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© KRONES AG 2007 - No utilisation, copying and/or distribution without author's consent.

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01000_Introduction_Contiform_S_0609_d_e.ppt
krones Academy – Process & Contiform Introduction Panel +KK / 控制面板
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01000_Introduction_Contiform_S_0609_d_e.ppt
krones Academy – Process & Contiform Introduction
Heating: Infrared lamps oven 远红外线灯管
© KRONES AG 2007 - No utilisation, copying and/or distribution without author's consent.
© KRONES AG 2007 - No utilisation, copying and/or distribution without author's consent.
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01000_Introduction_Contiform_S_0609_d_e.ppt
krones Academy – Process & Contiform Introduction
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01000_Introduction_Contiform_S_0609_d_e.ppt
krones Academy – Process & Contiform Introduction
Contiform S24
Machine Layout
© KRONES AG 2007 - No utilisation, copying and/or distribution without author's consent.
如何吹瓶：
g 在预吹结束时，瓶子轮廓已经基本成型了，原料分配也结束了。
g 第三步：在拉伸杆到达瓶子底部时(P10)，开始终吹。压抵模壁进行冷却,产生最 精细的轮廓，。压力越大则冷却效果越好并降低冷却时间。压力范围为30至38 bar，持续时间取决于机器速度。
g 第四步：拉伸杆返回，一般在120度。 g {对于热灌装机器，是热模壁，以提高瓶子的结晶度。为防止瓶子的热收缩，同
01000_Introduction_Contiform_S_0609_d_e.ppt
krones Academy – Process & Contiform Introduction
2 生产运行方式简介（1）
© KRONES AG 2007 - No utilisation, copying and/or distribution without author's consent.
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01000_Introduction_Contiform_S_0609_d_e.ppt
krones Academy – Process & Contiform Introduction
3 生产运行方式简介（2）
在加热炉出口星轮将瓶胚传送到吹塑站
© KRONES AG 2007 - No utilisation, copying and/or distribution without author's consent.
01000_Introduction_Contiform_S_0609_d_e.ppt
krones Academy – Process & Contiform Introduction
Push buttons / 按钮
© KRONES AG 2007 - No utilisation, copying and/or distribution without author's consent.
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01000_Introduction_Contiform_S_0609_d_e.ppt
krones Academy – Process & Contiform Introduction
© KRONES AG 2007 - No utilisation, copying and/or distribution without author's consent.
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01000_Introduction_Contiform_S_0609_d_e.ppt
krones Academy – Process & Contiform Introduction Blowing Process Animation/ 工艺演示
© KRONES AG 2007 - No utilisation, copying and/or distribution without author's consent.
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01000_Introduction_Contiform_S_0609_d_e.ppt
krones Academy – Process & Contiform Introduction Blowing Process / 吹瓶工艺
krones Academy – Process & Contiform Introduction
Process & Contiform Introduction 吹瓶机介绍
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时拉伸杆要吹气以抵消收缩量。吹气一直持续到泄压开始。}
g 第五步：在模具打开之前，瓶中的压力必须被释放。这取决于压力和瓶子的尺 寸，将持续0.2–0.6秒，然后缩回吹嘴，模具开锁，打开。瓶子离开模具后，在 72小时内将收缩1%至2％。
© KRONES AG 2007 - No utilisation, copying and/or distribution without author's consent.
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01000_Introduction_Contiform_S_0609_d_e.ppt
krones Academy – Process & Contiform Introduction
Heating: Infrared lamps oven 加热：远红外灯管加热器
1. 3000 Watts 2. 2500 Watts 3. 2500 Watts 4. 2500 Watts 5. 2500 Watts 6. 2500 Watts 7. 2500 Watts 8. 2500 Watts 9. 2500 Watts