密封基础知识(基本结构)ppt课件
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O-Ring O型圈
Mating Ring 配合环
Shaft轴
10
seal is: 简单的说,机械密封就是:
1. A wearable, stationary, primary sealing element 一个耐磨,静止的密封件
2. A wearable, rotating, primary sealing element 一个耐磨,旋转的密封件
3
Basic Mechanical Seal
基础机械密封 1
Loose ring set screwed to the shaft
把一个有间隙的环用顶丝固定在轴上
4
Basic Mechanical Seal
基础机械密封
2
Wear here will create leakage 这里的磨损将导致泄漏
证明机械密封的寿命可 达8到10年毫无故障
无产品损失,节省水和能 量可以节省成本
安装后维修很少
密封有潜在危害的物质 时机械密封可以提供更 12 好的安全性
FILM REACTION
Primary Seal 主密封
a thin film of liquid forms the primary (dynamic) seal between the rotating and
3. A secondary sealing element 二次密封
4. A mechanical loading device to press primary sealing elements 1 and 2 against one another, and 使件1和件2相互贴合的机械装置
11
O-ring prevents leakage through the bore
5
Basic Mechanical Seal
基础机械密封 3
Leak path Heat generated here 此处生热
Large component 大零件
Spring ensures automatic adjustment
两个光滑平面之间维持着一个由流体膜隔开的微小间隙
rotating seal unit stationary seal unit
2
Seal 机械密封必须有的特征
Small axial clearance 小的轴向间隙 Self adjusting 自调节
Shaft Movement 轴的运动
Long-life 很长的寿命 Easy maintenance 容易检修 Low cost 低成本
present - beware dry running谨防干运转
Stable稳定
谨防磨损征兆
clean - beware abrasive wear symptoms
reasonable viscosity合理的黏度
temperature controlled受控的温度
acceptable pressure允许的压力
Gland Packing v. Mechanical Seals 盘根和机械密封
不像一个机械密封而 更像一个限制装置,需 要泄漏否则将会灼伤.
会磨损轴或轴套
高功耗用来克服磨擦
产品损失
需要大量的水
安装,维修和盘根调整 需要停车时间
泄漏导致设备破坏和
不可见泄漏、机械密封 和盘根之间的泄漏率在1 到100或者更好
15
Primary Seal – Face Flatness
主密封——平面
If faces not flat, contact generates heat Excessive wear - short life
1 light band = 0.0000116 inch or 0.0003 mm
Secondary Seal
Tertiary Seal
Primary Seal 9
Complete Seal一个完整密
封的例子
Primary Ring补偿环
Snap Ring卡环
Anti-X Ring 挡环 O-Ring O型圈
Disk推环 Springs弹簧
RetainerΒιβλιοθήκη Baidu动套 Set Screw定位螺丝
基础机械密封
Sea5l
Spring or Spring Force
Seat or Mating Ring
Face or Primary Ring
8
Basic Mechanical Seal
基础机械密封
SPRING OR SPRING FORCE
Recirculation for cooling
Gasket or O-ring SEAT
弹簧确保自动调整
6
Basic Mechanical
基础机械密封
Seal4
Recirculation for cooling
Gasket or O-ring 垫片或者O型圈
Secondary Seal
Tertiary Seal
二次密封
Primary Seal 三次密封 主密封
7
Basic Mechanical
Basic Mechanical Seals 密封基础知识
JC Tianjin Training
1
What is a mechanical seal?
什么是机械密封?
two flat sliding surfaces, which maintain a close running clearance while separated by a fluid film
stationary elements在旋转件和 静止件之间形成很薄的液膜
SPRING FORCE
FLUID PRESSURE
fluid film (3 - 5 microns)
13
Primary Seal – Film Thickness
主密封——膜厚度
Faces lapped flat to within 1 - 3 light bands. 14
Primary Seal – Film Thickness
Flui主d fi密lm 封thic—kne—ss膜is 厚ver度y important
too thin - wear, causing early seal failure too thick - visible leakage
Must be: