叉车标准
合集下载
相关主题
- 1、下载文档前请自行甄别文档内容的完整性，平台不提供额外的编辑、内容补充、找答案等附加服务。
- 2、"仅部分预览"的文档,不可在线预览部分如存在完整性等问题,可反馈申请退款(可完整预览的文档不适用该条件!)。
- 3、如文档侵犯您的权益，请联系客服反馈,我们会尽快为您处理(人工客服工作时间：9:00-18:30)。
● 定期及时对已经刮花的叉车重新喷漆, 以便进行后面的划痕检查与记录
Regularly repainting in order to continue to do scratch record
● 将划痕记录计入员工绩效考核 Take into count this record for staff performance review
New forklift drivers (if driving experiences less than 6 months) should be restricted to work and go through qualification ( must have 3-month coaching practices； then will be reviewed by coach, site S&E and department manager to validate the driver’s qualification)
● Remark: further safety distance requirements between PIT and Pedestrians will be defined globally. These includes safety distances between 2 PITs, between Pedestrians and PIT during PIT loading/unloading, ….. 备注：进一步的详细的有关工业车辆和行人安全距离的要求将会在全施耐德推出。包括两 部工业车辆之间的安全距离，在装卸货过程中工业车辆和行人之间的安全距离等
蓝光灯 Blue spots
倒车喇叭 Reverse horn
日检表 Daily checking list
Schneider Electric - GSC – China Safety
叉车前轮硬橡胶防护 Front wheel hard rubber protection
叉车三面硬橡胶防护 3 sides hard rubber protection
2. 叉车驾驶员每年必须接受再教育的培训 All qualified drivers must need refresh driving training annually 3. 叉车驾驶员按照国家法规要求定期审核 All qualified drivers must need to do regular certify as law required.
Schneider Electric - GSC – China Safety
12
Appendix 6: Daily scratch record 划痕记录表
Schneider Electric - GSC – China Safety
13
Make the most of your energy™
● 驾驶员和行人都必须严格遵守 1米/3米安全距离的规定
Strictly follow 1m/3m rules for all drivers & pedestrians
1) 当在狭小空间内遇到行人, 车辆必须先停下来, 让行人先行离开
If meet pedestrian in limited area, the forklift must stop, let pedestrian go first 2) 工业车辆的驾驶员是维护1米/3米安全距离的主要责任人, 决不能依赖蓝光系统
Schneider Electric - GSC – China Safety
10
Appendix 4: Remark 注解
● 这个3米安全距离的意思是，如果叉车的提升高度是1.5米时，那么行人距离此工业 车辆的最小安全距离就是1.5X2=3米。
● 如果堆高机举升4.2米时，那么最小安全距离就应该是4.2X2=8.4米。这个是与当时 堆高机的举升高度有关系的。比如还是同一个堆高机，如果只是举升2米时，那么 最小的安全距离就是2X2=4米。
可拆卸，便于叉车在维护保养时拆卸。
Required <=2 cm gap from floor to the rubber
Schneider Electric - GSC – China Safety
6
Required actions 行动要求
● 检查每台叉车确保标准中要求的那些配置齐全有效
Make sure all standard requirements are available and functional
经过用旧工鞋对此方案进行测试，无法卷入轮挡中, 方案可行
Schneider Electric - GSC – China Safety
9
Appendix 3: Some remarks 注解
● As general, 1 meter safety clearance between pedestrian and a PIT should be maintained at any direction, at any times; 通常情况下，在任何时间，在所有的工业车辆( 包括小火车等) 周围都要和行人保持至少1米 的安全距离
● It’s the PIT driver’s responsibility to maintain the safety distance; 工业车辆的驾驶员有责任保持和行人的安全距离
● All employees needs to be trained and follow the requirement. 所有的员工都应该接受培训并遵循保持最低安全距离的要求
scratch record
Schneider Electric - GSC – China Safety
4
Qualification of forklift driver 叉车驾驶员的认证资格
1. 新的叉车驾驶人员 （如果驾驶经验少于6个月）必须限制进行叉车作业； 同时，必须经过 内部资格认证 （必须至少有3个月的带教操练; 然后，由工厂/物流的带教教练、工厂安全管理 人员和部门经理进行审核，确认其内部驾驶资格);
2
Distance for blue spots蓝光灯的安装距离
Schneider Electric - GSC – China Safety
3
Scratch record 划痕的检查记录
固定每班次,每辆车的驾驶员 Fix driver for each PIT on each shift 交接班时, 检查清点划痕数量, 并记录 To check scratch qty and record during shift change 将此记录计入员工绩效考核 Take into count this record for staff performance review 定期及时重新喷漆, 以便后续的检查记录 Regularly repainting in order to continue to do
● For some complicated areas (such as in-bound, out-bound, etc) or conditions –no dedicated / free spaces: 在一些复杂的区域（例如收货，发货区等）或者是一些没有多余空 间的地方
● The PIT drivers need to stop their PITs and let pedestrian go first; 工业车辆的驾驶员需要停下车辆，避让行人先行
1) 1米/3米标识 1m/3m rule warning label 2) 物理 限速<=5公里/小时 Physical speed limitation <=5 km/hr 3) 倒车喇 Reverse horn 4) 前后蓝光灯, 蓝光点的位置距离,确保蓝光灯在运货时也能照到地面上 2 blue spots with right distance setting 5) 日点检表 ( 包括划痕数量的检查和记录) Daily checking list including scratch qty. record 6) 叉车四周硬胶皮的防护( 离地间隙<=2厘米) Install rubber protection around forklift ( gap <=2cm to floor)
● 明确工业车辆上岗流程（包括小火车）, 特别是对于驾驶经验小于 6个月时 Clarify PIT qualification process including little train, especially for those forklift drivers whose driving experience less than 6 months
● 叉车的停放区域应该尽量远离人行通道 The forklift parking zone should be away from walkways
● 接送货的供应商的管理 Safety management for suppliers who in shipping& receiving area
● 1米和3米安全距离要求的标识需要张贴在叉车的侧面 ● 1米安全距离要求的标识需要张贴在小火车的正前方 ● 标识需要张贴是不断提醒大家的操作，更重要的是要给员工培训，解释具体的要求
Schneider Electric - GSC – China Safety
11
Appendix 5: Daily checking list 日检表
GSC China Forklift Operation Guidelines
GSC China S&E Version A 2014/07/18
Standardization on Forklift叉车安全标准
物理限速<=5km/hr Speed limitation <=5km/hr
1米/3米安全距离规定标识 1m/3m rule signature
Schneider Electric - GSC – China Safety
5
ห้องสมุดไป่ตู้
The cover of forklift叉车底部防护
Before
After
原料：1.1厘米厚的胶皮,建议采用透明材料（内部混合纤维，增加强度） Material: Min. 1.1 cm rubber 胶皮与地面间隙小于2cm, 采用叉车上打孔安装螺栓，并用一条钢条支撑。此方案
1) 接送货人员在指定区域停留 Supplier’s drivers stay in designated area
2) 当需要协助理货时, 培训他们严格执行相关的安全管理要求 If need help from supplier for goods issue, must train
them to strictly follow our safety requirements
Drivers take main responsibility to maintain 1m/3m rules, never rely on Blue spots 3) 工业车辆的驾驶员在启动车辆前， 必须要转头确认车辆周围的情况， 确保人员在1米安全距离以外 Before forklift
moving, drivers must need to turn their head look around to make sure people is clear keep 1m away from PIT
Schneider Electric - GSC – China Safety
7
Appendix 1: Installation叉车防护安装
叉车前部使用两块挡片防护住前轮
Schneider Electric - GSC – China Safety
8
Appendix 2: Trial run DCSH 叉车轮加装防 护后的试验
Regularly repainting in order to continue to do scratch record
● 将划痕记录计入员工绩效考核 Take into count this record for staff performance review
New forklift drivers (if driving experiences less than 6 months) should be restricted to work and go through qualification ( must have 3-month coaching practices； then will be reviewed by coach, site S&E and department manager to validate the driver’s qualification)
● Remark: further safety distance requirements between PIT and Pedestrians will be defined globally. These includes safety distances between 2 PITs, between Pedestrians and PIT during PIT loading/unloading, ….. 备注：进一步的详细的有关工业车辆和行人安全距离的要求将会在全施耐德推出。包括两 部工业车辆之间的安全距离，在装卸货过程中工业车辆和行人之间的安全距离等
蓝光灯 Blue spots
倒车喇叭 Reverse horn
日检表 Daily checking list
Schneider Electric - GSC – China Safety
叉车前轮硬橡胶防护 Front wheel hard rubber protection
叉车三面硬橡胶防护 3 sides hard rubber protection
2. 叉车驾驶员每年必须接受再教育的培训 All qualified drivers must need refresh driving training annually 3. 叉车驾驶员按照国家法规要求定期审核 All qualified drivers must need to do regular certify as law required.
Schneider Electric - GSC – China Safety
12
Appendix 6: Daily scratch record 划痕记录表
Schneider Electric - GSC – China Safety
13
Make the most of your energy™
● 驾驶员和行人都必须严格遵守 1米/3米安全距离的规定
Strictly follow 1m/3m rules for all drivers & pedestrians
1) 当在狭小空间内遇到行人, 车辆必须先停下来, 让行人先行离开
If meet pedestrian in limited area, the forklift must stop, let pedestrian go first 2) 工业车辆的驾驶员是维护1米/3米安全距离的主要责任人, 决不能依赖蓝光系统
Schneider Electric - GSC – China Safety
10
Appendix 4: Remark 注解
● 这个3米安全距离的意思是，如果叉车的提升高度是1.5米时，那么行人距离此工业 车辆的最小安全距离就是1.5X2=3米。
● 如果堆高机举升4.2米时，那么最小安全距离就应该是4.2X2=8.4米。这个是与当时 堆高机的举升高度有关系的。比如还是同一个堆高机，如果只是举升2米时，那么 最小的安全距离就是2X2=4米。
可拆卸，便于叉车在维护保养时拆卸。
Required <=2 cm gap from floor to the rubber
Schneider Electric - GSC – China Safety
6
Required actions 行动要求
● 检查每台叉车确保标准中要求的那些配置齐全有效
Make sure all standard requirements are available and functional
经过用旧工鞋对此方案进行测试，无法卷入轮挡中, 方案可行
Schneider Electric - GSC – China Safety
9
Appendix 3: Some remarks 注解
● As general, 1 meter safety clearance between pedestrian and a PIT should be maintained at any direction, at any times; 通常情况下，在任何时间，在所有的工业车辆( 包括小火车等) 周围都要和行人保持至少1米 的安全距离
● It’s the PIT driver’s responsibility to maintain the safety distance; 工业车辆的驾驶员有责任保持和行人的安全距离
● All employees needs to be trained and follow the requirement. 所有的员工都应该接受培训并遵循保持最低安全距离的要求
scratch record
Schneider Electric - GSC – China Safety
4
Qualification of forklift driver 叉车驾驶员的认证资格
1. 新的叉车驾驶人员 （如果驾驶经验少于6个月）必须限制进行叉车作业； 同时，必须经过 内部资格认证 （必须至少有3个月的带教操练; 然后，由工厂/物流的带教教练、工厂安全管理 人员和部门经理进行审核，确认其内部驾驶资格);
2
Distance for blue spots蓝光灯的安装距离
Schneider Electric - GSC – China Safety
3
Scratch record 划痕的检查记录
固定每班次,每辆车的驾驶员 Fix driver for each PIT on each shift 交接班时, 检查清点划痕数量, 并记录 To check scratch qty and record during shift change 将此记录计入员工绩效考核 Take into count this record for staff performance review 定期及时重新喷漆, 以便后续的检查记录 Regularly repainting in order to continue to do
● For some complicated areas (such as in-bound, out-bound, etc) or conditions –no dedicated / free spaces: 在一些复杂的区域（例如收货，发货区等）或者是一些没有多余空 间的地方
● The PIT drivers need to stop their PITs and let pedestrian go first; 工业车辆的驾驶员需要停下车辆，避让行人先行
1) 1米/3米标识 1m/3m rule warning label 2) 物理 限速<=5公里/小时 Physical speed limitation <=5 km/hr 3) 倒车喇 Reverse horn 4) 前后蓝光灯, 蓝光点的位置距离,确保蓝光灯在运货时也能照到地面上 2 blue spots with right distance setting 5) 日点检表 ( 包括划痕数量的检查和记录) Daily checking list including scratch qty. record 6) 叉车四周硬胶皮的防护( 离地间隙<=2厘米) Install rubber protection around forklift ( gap <=2cm to floor)
● 明确工业车辆上岗流程（包括小火车）, 特别是对于驾驶经验小于 6个月时 Clarify PIT qualification process including little train, especially for those forklift drivers whose driving experience less than 6 months
● 叉车的停放区域应该尽量远离人行通道 The forklift parking zone should be away from walkways
● 接送货的供应商的管理 Safety management for suppliers who in shipping& receiving area
● 1米和3米安全距离要求的标识需要张贴在叉车的侧面 ● 1米安全距离要求的标识需要张贴在小火车的正前方 ● 标识需要张贴是不断提醒大家的操作，更重要的是要给员工培训，解释具体的要求
Schneider Electric - GSC – China Safety
11
Appendix 5: Daily checking list 日检表
GSC China Forklift Operation Guidelines
GSC China S&E Version A 2014/07/18
Standardization on Forklift叉车安全标准
物理限速<=5km/hr Speed limitation <=5km/hr
1米/3米安全距离规定标识 1m/3m rule signature
Schneider Electric - GSC – China Safety
5
ห้องสมุดไป่ตู้
The cover of forklift叉车底部防护
Before
After
原料：1.1厘米厚的胶皮,建议采用透明材料（内部混合纤维，增加强度） Material: Min. 1.1 cm rubber 胶皮与地面间隙小于2cm, 采用叉车上打孔安装螺栓，并用一条钢条支撑。此方案
1) 接送货人员在指定区域停留 Supplier’s drivers stay in designated area
2) 当需要协助理货时, 培训他们严格执行相关的安全管理要求 If need help from supplier for goods issue, must train
them to strictly follow our safety requirements
Drivers take main responsibility to maintain 1m/3m rules, never rely on Blue spots 3) 工业车辆的驾驶员在启动车辆前， 必须要转头确认车辆周围的情况， 确保人员在1米安全距离以外 Before forklift
moving, drivers must need to turn their head look around to make sure people is clear keep 1m away from PIT
Schneider Electric - GSC – China Safety
7
Appendix 1: Installation叉车防护安装
叉车前部使用两块挡片防护住前轮
Schneider Electric - GSC – China Safety
8
Appendix 2: Trial run DCSH 叉车轮加装防 护后的试验