上海通用汽车生产系统

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New Plant 新工厂
+ New Product新产品
+ New Process新工艺
= Quality Problems 质量问题
YES
NO
• Mercedes-Benz 235 problems per 100 – near the bottom of the survey 每100辆车235个问题 - 在调查中排名靠近末尾
The GM/Toyota Joint Venture GM/Toyota合资公司
• New United Motors Manufacturing Inc. • 新的联合汽车制造公司 • Est. February 1984 in Fremont, California • 1984年2月在加利弗尼亚,弗里蒙特成立 • GM wanted to learn the Toyota Production System (TPS)
Five GM-Fra Baidu bibliotekMS Principles
五项原则
不断改进
人员参与
标准化
缩短制造 周期
制造质量
9
GMS(Global Manufacturing System) 全球制造体系
Thinking Way 精益概念
10
GMS(Global Manufacturing System) 全球制造体系
Purpose of GMS is to make lean-thinking People & lean Processes to deliver lean Results for the Customer
Traditional Way People are hired hands Current State is embraced Function-driven organisation Go to Office & Guess Knowing Organisation Quality seen as a function Hide Mistakes Ego-driven leaders ‘Complex Sense’ - wasteful Spend time figuring out itself
“所有通用工厂同属于同一个公司并且必须在共同的环境中在同一个生产体系下运作”
Assignment任务:
Summer '96 年夏
Develop a Common Global Production System
建立一个共同的全球生产体系
6
GMS(Global Manufacturing System) 全球制造体系
GMS
A Lean Manufacturing Management System 是一个精益制造管理体系
2
GMS(Global Manufacturing System) 全球制造体系
Background 背景介绍
3
GMS(Global Manufacturing System) 全球制造体系
• Cadillac CTS 88 problems per 100 – Ranked SILVER !!! 每100辆车88个问题 - 排名第二!!!
5
GMS(Global Manufacturing System) 全球制造体系
Background背景
Quote from J. Smith ( Former Chairman):引自:J.史密斯(主席) " All GM plants are part of the same company and must operate with one production system with common elements“
7
GMS(Global Manufacturing System) 全球制造体系
QNPS
Creation of GM-GMS
GMGMS的产生
NUMMI
Eisenach
SATURN
NAO
Green Book
CAMI
GM-GMS
8
GMS(Global Manufacturing System) 全球制造体系
‘GMS’ Way People are investment in minds Current State is challenged Customer-driven organisation Go To See & Understand Learning Organisation Quality seen as a culture Learn from Mistakes Process-driven leaders ‘Common Sense’ - simple Spend time figuring out enemy
GMS(Global Manufacturing System) 全球制造体系
An Overview to GMS
Welcome!
1
GMS(Global Manufacturing System) 全球制造体系
GMS
Like An Atom We Need All The Pieces Working Together!!
GM想学丰田生产体系(TPS) • Toyota wanted to learn about manufacturing in the U.S. 丰
田想学如何在美国造车 • Each GM unit was free to study TPS and implement as they
saw fit 每个GM的工厂都可以学习TPS,并按需实施
Not True with GMS ! GMS决不会这样!
4
GMS(Global Manufacturing System) 全球制造体系
J. D. Power, Initial Quality Study
J. D. Power, 初始质量调查
1999
2002
Mercedes-Benz
Cadillac CTS
Why Global Manufacturing Systems?为什么要 采用GMS (通用全球制造体系)?
Vehicle Launch Concerns 新车型启动关注点
During a Typical Launch一次典型的启动: New Plant 新工厂
+ New Product 新产品 + New Process新工艺 = Quality Problems 质量问题
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