焊接工艺规程WPS模版
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Special
AWS No.(Class)
ANSI/AWS A5.18 ER70S-6上海中钢焊材有限公司
F—No.
None
A--No.
NA
填充金属尺寸Size of Filler Metals
①1.2mm
熔敷焊缝金属厚度范围对接焊缝
Deposited Weld Met.Thick ness Ran ge: Groove
保护气Shielding二氧化碳+氩气18/8215-25L/min
预热PREHEAT
最小预热温度Preheat Temp. Min.5°C
最大层间温度In ter pass Temp. Max.300C
预热保持方式Preheat MaintenanceNo ne
尾部保护气TrailingNoneNoneNone
(Con ti nu ous or special heat ing where applicable shall be recorded)
背面保护气BackingNoneNoneNone
电特性ELECTRICAL CHARACTERISTICS
交流或直流Current AC or DCDC极性PolarityEP
送丝速度范围Electrode Wire Feed Speed Ra ngeNA
施焊技术CHNIQUE
无摆动焊或有摆动焊Stri ng or Weave BeadStri ng无摆动焊
喷孔或喷嘴尺寸Orifice or Gas Cup SizeNA
2003.03.10
多丝焊或单丝焊Multiple or Si ngle Electrodes
角焊缝位置Position(s) of FilletPA
焊后热处理POST-WELD HEAT TREATMENT温度范围Temperature Range
时间范围Time Range
气体GAS
百分组成Percent Composition
气体Gas(es)混合剂(Mixture)流量Flow Rate
厚度范围Thickness Range:母材Base Metal:坡口焊Groove3〜24mm角 焊Filletnot limited
管径范围Pipe Dia. Range:坡口焊GrooveNot Limitted角 焊Fillet not limited
其它Other
填充金属FILLER METALS SFA No.
(Refer to both back ing and reta in ers.)
1*X
衬垫材料(型号)Backing Material(Type)Base metal■:
[x]金属Metal;[]不熔化金属Non-fusing Metal;[]非金属Non-metallic;[]其它Other…
Sketches,product ion draw in gs,weld symbols or writte n descripti on should show the gen eral arran geme nt of
1st side
1
MAG
ER70S-6
①1.2mm
DCEP
320-350A
32-34V
8-12cm/min
max 24mm
角焊缝Fillet
not limited
焊丝一焊剂Electrode-Flux (Class)
NA
焊剂商标Flux Trade Name
NA
熔化性嵌条Consumable insert
NA
其他Other
焊接位置POSITIONS
焊接位置sition (s) of groovePA
焊接方向Weld.Progression:向上UPX向下DownNO
电流(范围)Amps(Range)see below电压(范围)Volts(Range)see belowe
钨极尺寸和类型(纯钨极或2%钍钨极等)Tungsten Electrode Size and Type(Pure.Tungsten.2% thoriated.etc.)NA
金属过渡方式(射流或短路等)Mode of Metal Transfer for GMAW (Spray arc, short circuiting arc, etc.)NA
焊接工艺规程
WELDING PROCEDURE SPECIFICATION
WPS No.: WPS-H005PAGE 1 OF 3DATE2003.03.10
公司名称Company Name
依据的PQR编号Supporting PQR No.PQR-07签字人BY(QA DIRECTOR)生效日期Date
钢号/等级为Specification Type and GradeSt52-3与钢号/等级为to Specification Type and GradeSt52-3相焊， 或or
化学成分/力学性能为Chem.Analysis and Mech. Prop.与化学成分和力学性能为to Chem.Analysis and Mech. Prop.相焊
焊接方法Welding ProcessMAG自动化等级Type(s)Semi-Auto(Automatic,Manual,Machine,Semi-Auto.)
接头JOINTS~~
接头型式Joi nt Desig nVeeS型接头
衬垫Backing(有/Yes)x(无/NO)垫块Retainers(有/Yes)(无/NO)x
The parts to be welded. Where applicable,the root spaci ng and the details of weld groove may be specified.
母材BASE METALS
类别号P—No.组号Group No.1与类别号to P—No.组号Group No.1相焊， 或or
锤击有/无Peening
其它Other
None
焊层
Weld Layers
焊接方法
Process
填充金属Filler Metal
电流Curre nt
电压范围
Volt. Range
焊接速度范围
Travel Speed
Range
其它
Other
种类Class
直径Dia.
极性
Type Polar
安培
Amp.Ra nge
AWS No.(Class)
ANSI/AWS A5.18 ER70S-6上海中钢焊材有限公司
F—No.
None
A--No.
NA
填充金属尺寸Size of Filler Metals
①1.2mm
熔敷焊缝金属厚度范围对接焊缝
Deposited Weld Met.Thick ness Ran ge: Groove
保护气Shielding二氧化碳+氩气18/8215-25L/min
预热PREHEAT
最小预热温度Preheat Temp. Min.5°C
最大层间温度In ter pass Temp. Max.300C
预热保持方式Preheat MaintenanceNo ne
尾部保护气TrailingNoneNoneNone
(Con ti nu ous or special heat ing where applicable shall be recorded)
背面保护气BackingNoneNoneNone
电特性ELECTRICAL CHARACTERISTICS
交流或直流Current AC or DCDC极性PolarityEP
送丝速度范围Electrode Wire Feed Speed Ra ngeNA
施焊技术CHNIQUE
无摆动焊或有摆动焊Stri ng or Weave BeadStri ng无摆动焊
喷孔或喷嘴尺寸Orifice or Gas Cup SizeNA
2003.03.10
多丝焊或单丝焊Multiple or Si ngle Electrodes
角焊缝位置Position(s) of FilletPA
焊后热处理POST-WELD HEAT TREATMENT温度范围Temperature Range
时间范围Time Range
气体GAS
百分组成Percent Composition
气体Gas(es)混合剂(Mixture)流量Flow Rate
厚度范围Thickness Range:母材Base Metal:坡口焊Groove3〜24mm角 焊Filletnot limited
管径范围Pipe Dia. Range:坡口焊GrooveNot Limitted角 焊Fillet not limited
其它Other
填充金属FILLER METALS SFA No.
(Refer to both back ing and reta in ers.)
1*X
衬垫材料(型号)Backing Material(Type)Base metal■:
[x]金属Metal;[]不熔化金属Non-fusing Metal;[]非金属Non-metallic;[]其它Other…
Sketches,product ion draw in gs,weld symbols or writte n descripti on should show the gen eral arran geme nt of
1st side
1
MAG
ER70S-6
①1.2mm
DCEP
320-350A
32-34V
8-12cm/min
max 24mm
角焊缝Fillet
not limited
焊丝一焊剂Electrode-Flux (Class)
NA
焊剂商标Flux Trade Name
NA
熔化性嵌条Consumable insert
NA
其他Other
焊接位置POSITIONS
焊接位置sition (s) of groovePA
焊接方向Weld.Progression:向上UPX向下DownNO
电流(范围)Amps(Range)see below电压(范围)Volts(Range)see belowe
钨极尺寸和类型(纯钨极或2%钍钨极等)Tungsten Electrode Size and Type(Pure.Tungsten.2% thoriated.etc.)NA
金属过渡方式(射流或短路等)Mode of Metal Transfer for GMAW (Spray arc, short circuiting arc, etc.)NA
焊接工艺规程
WELDING PROCEDURE SPECIFICATION
WPS No.: WPS-H005PAGE 1 OF 3DATE2003.03.10
公司名称Company Name
依据的PQR编号Supporting PQR No.PQR-07签字人BY(QA DIRECTOR)生效日期Date
钢号/等级为Specification Type and GradeSt52-3与钢号/等级为to Specification Type and GradeSt52-3相焊， 或or
化学成分/力学性能为Chem.Analysis and Mech. Prop.与化学成分和力学性能为to Chem.Analysis and Mech. Prop.相焊
焊接方法Welding ProcessMAG自动化等级Type(s)Semi-Auto(Automatic,Manual,Machine,Semi-Auto.)
接头JOINTS~~
接头型式Joi nt Desig nVeeS型接头
衬垫Backing(有/Yes)x(无/NO)垫块Retainers(有/Yes)(无/NO)x
The parts to be welded. Where applicable,the root spaci ng and the details of weld groove may be specified.
母材BASE METALS
类别号P—No.组号Group No.1与类别号to P—No.组号Group No.1相焊， 或or
锤击有/无Peening
其它Other
None
焊层
Weld Layers
焊接方法
Process
填充金属Filler Metal
电流Curre nt
电压范围
Volt. Range
焊接速度范围
Travel Speed
Range
其它
Other
种类Class
直径Dia.
极性
Type Polar
安培
Amp.Ra nge