各种包装材料简介
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10 ºmax for 16 and 24mm tapes c) Lateral movement of the component is
restricted to 0.5mm max for 8 and 12mm wide tape, and to 0.1mm max for 16 and 24mm wide tape d) If S1<1.0mm, there may not be enough area for cover tape to be properly applied.
4.0∮ 0.1 or 32.0∮ 0.1
4.0∮ 0.1 or 44.0∮ 0.1
4.0∮ 0.1 to 56.0∮ 0.1
4.0∮ 0.1 to 72.0∮ 0.1
T2 Max
W
12.0 32ቤተ መጻሕፍቲ ባይዱ0∮ 0.3
F 14.2∮ 0.10
16.0 44.0∮ 0.3 20.2∮ 0.15
20.0 56.0∮ 0.3 26.2∮ 0.15
3.REEL
3.3. For reels greater than or equal to 360mm diameters various size exist with the most widely used 381mm,482mm and 558 Hub diameters vary widely,up to 254mm
T2
W A0,B0 Max & K0
2.0∮ 0.05 or 4.0∮ 0.1
2.5
8.3
2.0∮ 0.05
or 4.0∮ 0.1 6.5 12.3
or 8.0∮ 0.1
See
4.0∮ 0.1 to
Note 2
12.0∮ 0.1 in 8.0 16.3
4 increments
4.0∮ 0.1 to 20.0∮ 0.1 in 12.0 24.3 4 increments
Table 1
1.CARRIER TAPE
1.5. 8mm,12mm,16mm,24mm embossed carrier tape dimensions(Figure 2) and dimensions requirements(Table 2)
1.6. Note2::The cavity defined by A0,B0 and T
Constant dimensions
Tape size D0 D1 Min E1
P0 P2 T MAX
8 mm
1.0
2.0
∮ 0.05
12 mm +0.10
1.75 4.0
1.50 -0.00
∮ 0.10 ∮ 0.10
0.6
16 mm
1.50
2.0
24 mm
∮ 0.10
1.CARRIER TAPE
Tape size D0 D1 Min E1
P0 T MAX
P2
32 mm
2.0∮ 0.1
44mm
56 mm
+0.10
1.50 -0.00
2.0
1.75 ∮ 0.10
4.0 ∮ 0.10
0.6
2.0∮ 0.15
72 mm through 200 mm
2.0∮ 0.2
Table 3
Tape size 32 mm
層還可提供PET及PEF的粘接力 C. PEF提供熱融性粘接力,使密封帶劑附在封
裝上
Figure 5
1)抗靜電涂層 2)PET 3)粘合膠或PE 4)PEF 5)抗靜電涂層
2.COVER TAPE
1.2.其作用原理是當高溫焊腳在一定壓力的 的作用下同COVER TAPE 接觸時底部 的熱融性粘接劑軟化,且黏貼在封裝的 表面.
1.擠塑成型的套管TUBE( Figure 9): 1.1.特點:載單截面或具有單向性的元器件 1.2.材料要求:低溫,透明,有限的抗靜電 1.3.典型材料:PVC,PC,PS
B1 Max
23.0
44 mm
56 mm 46.0
72mm
60.0
88mm
76.0
104mm 91.0
120mm 107.0
136mm 123.0
152mm 168mm
139.0 153.0
184mm 200mm
169.0 185.0
Variable Dimension
SO
P1(in4.0 in cre m e nts)
Figure 4
Detail Elongation and skew of sprocket holes
Tape size 32~56 mm 72~88 mm 104~152 mm
168~200 mm
Skew max 0.05mm 0.10mm
0.15mm 0.20mm
Table 3
Constant dimensions
1.7.32,44,56~200mm embossed carrier tape dimensions(Figure 3,4),elongation and skew of sprocket holes, and all dimensions requirements(Table 3)
1.8. Note 3: a)Note 1 b)Lateral movement of the component is restricted to 1.0mm max
Table 2
Tape size 8 mm 12 mm 16 mm 24 mm
Variable Dimension
B1 E2 Max Min
F
3.5 4.35 6.25 ∮ 0.05
8.2
10.25
5.5 ∮ 0.05
12.1 14.25
7.5 ∮ 0.1
20.1
22.25
11.5 ∮ 0.1
P1
184.0∮ 0.3 90.2∮ 0.45
200.0∮ 0.3 98.2∮ 0.50
Ao,Bo & Ko
See Note
3
2.COVER TAPE
封裝帶(COVER TAPE)根據其特點可分為:熱敏性 (HEAT SENSITIVE TAPE)和壓敏性(PRESSURE SENSITIVE) 1.熱敏性(HEAT SENSITIVE TAPE) 1.1.熱敏性封裝帶的主要結構組成:多層的薄膜復合而 成(Figure 5) a.上下的塗層提供ESD保護 b.PET及PE提供的物理性能及材料的基干, PE
各種包裝材料簡介
徐岩
目錄
一.內包裝材料 二.外包裝材料 三.出貨材料 四.其他材料
一:內包裝材料
1.CARRIER
1.SMD元器件所用包裝材料有:CARRIER TAPE,COVER TAPE,REEL 等.
1.1. CARRIER TAPE:根据EIA-481-B標准, CARRIER TAPE按其寬度可分為:8,12, 16,24,32,56,72~200等,其兩Pocket之 中心值即pitch值根据元器件寬度可取 8,12,16,20,24等.
Figure 3
P0 (10 pitches cumulative tolerance on tape ∮ 0.2mm)
Round spocket holes
Elongated sprocket holes
Note: B1 is for tape feeder reference only including draft concentric about B0 User direction of unreeling
44
37.5
44
37.5
56
49.5
72
65.5
3.REEL
3.1.Carrier 寬度不同,當然Reel的寬度也同,Reel dimensions as following (Figure 8),all dimensions requirements(Table 4)
3.2.For reels less than 360mm diameter(A) the most widely used reel diameters are 178mm and 330mm.Reel diameters ranging from 254mm to 292mm also monly used hub diameters are 80,100,150,and 178mm
1.4. Note1:The cavity defined by A0,B0 and T shall surround the component with sufficient clearance that: a) The component does not protrude beyond either surface of the carrier tape. b) The component can be removed from the cavity in a vertical direction without mechnical restriction ,after the top cover tape has been removed.
3.4.Tape with components must wrap around hub without damage.
Figure 8
NOTE: 1.Material:antistatic 2.Surface process: 10 9- 10 12 3.Colour: blue
４.直腳產品所用包裝材料
封裝帶的相容性,及所要求的剝離力,密封帶表 面的清洁,不可有尖和污痕等. 4. 熱敏性,壓敏性密封帶根据與之配合使用 的封裝帶,其寬度可有:9.2,13.3,21.3, 25.5,等(Figure 7)
Figure 7
CARRIER COVER
W
W
8
5.3
12
9.2
16
13.3
24
21.3
32
25.5
1.2.8mm,12mm punched carrier tape dimensions(Figure1)
Figure 1
(10 pitches cumulative tolerance on tape ∮ 0.2mm)
Center lines cavity
1.CARRIER TAPE
1.3. 8mm,12mm punched carrier tape dimensions requirements(Table 1)
shall surround the component with sufficient clearance that:
a) Note 1 b) Rotation of the component is
limited to 20ºmax for 8 and 12mm tapes,
1.CARRIER TAPE
1.3.判斷標準: a.良好的透光性:透光率在85%以上,模糊度在 45%以下. b.較長久的ESD保護功能:在溼度<65%RH 溫度在25 °C ~35 °C之間的倉儲條件下,
2.COVER TAPE
有12~24個月的保質期,靜電耗散在<2秒, 表面導電率在10*6~10 *12 12OHS/SQ. c.較寬闊的焊接溫度範圍 d.在不同環境下良好的可靠性:在室溫環境下, 高溫55 °C ~60 °C環境下,低溫-15 °C ~20°C環境下,高溫高溼度43 °C,85%RH環境 下,經過30天的時效處理後,和封裝帶的粘合 力不應失效(脫離),且剝離力(POS)應在 20~100克 力之間(EIA定義為10~130)
Figure 2
(10 pitches cumulative tolerance on tape ∮ 0.2mm)
Center lines cavity
Note: B1 is for tape feeder reference only including draft concentric about B0 User direction of unreeling
2.COVER TAPE
2. 壓敏性(PRESSURE SENSITIVE)
2.1.壓敏性COVER TAPE 的結構(Figure 6
Figure 6
PET PE
特別的不干膠
2.COVER TAPE
2.2.作用原理:依靠粘結劑同CARRIER TAPE 在 一定壓力下的粘結力.
2.3.判斷標準:具備熱敏性密封帶的a和b的特點. 3. 熱敏性,壓敏性密封帶作業時應注意:密封帶和
72.0∮ 0.3 30.0
88.0∮ 0.3
34.2∮ 0.30 42.2∮ 0.30
35.0 104.0∮ 0.3 50.2∮ 0.35
120.0∮ 0.3 58.2∮ 0.35
136.0∮ 0.3 66.2∮ 0.40
152.0∮ 0.3 40.0
168.0∮ 0.3
74.2∮ 0.40 82.2∮ 0.45
restricted to 0.5mm max for 8 and 12mm wide tape, and to 0.1mm max for 16 and 24mm wide tape d) If S1<1.0mm, there may not be enough area for cover tape to be properly applied.
4.0∮ 0.1 or 32.0∮ 0.1
4.0∮ 0.1 or 44.0∮ 0.1
4.0∮ 0.1 to 56.0∮ 0.1
4.0∮ 0.1 to 72.0∮ 0.1
T2 Max
W
12.0 32ቤተ መጻሕፍቲ ባይዱ0∮ 0.3
F 14.2∮ 0.10
16.0 44.0∮ 0.3 20.2∮ 0.15
20.0 56.0∮ 0.3 26.2∮ 0.15
3.REEL
3.3. For reels greater than or equal to 360mm diameters various size exist with the most widely used 381mm,482mm and 558 Hub diameters vary widely,up to 254mm
T2
W A0,B0 Max & K0
2.0∮ 0.05 or 4.0∮ 0.1
2.5
8.3
2.0∮ 0.05
or 4.0∮ 0.1 6.5 12.3
or 8.0∮ 0.1
See
4.0∮ 0.1 to
Note 2
12.0∮ 0.1 in 8.0 16.3
4 increments
4.0∮ 0.1 to 20.0∮ 0.1 in 12.0 24.3 4 increments
Table 1
1.CARRIER TAPE
1.5. 8mm,12mm,16mm,24mm embossed carrier tape dimensions(Figure 2) and dimensions requirements(Table 2)
1.6. Note2::The cavity defined by A0,B0 and T
Constant dimensions
Tape size D0 D1 Min E1
P0 P2 T MAX
8 mm
1.0
2.0
∮ 0.05
12 mm +0.10
1.75 4.0
1.50 -0.00
∮ 0.10 ∮ 0.10
0.6
16 mm
1.50
2.0
24 mm
∮ 0.10
1.CARRIER TAPE
Tape size D0 D1 Min E1
P0 T MAX
P2
32 mm
2.0∮ 0.1
44mm
56 mm
+0.10
1.50 -0.00
2.0
1.75 ∮ 0.10
4.0 ∮ 0.10
0.6
2.0∮ 0.15
72 mm through 200 mm
2.0∮ 0.2
Table 3
Tape size 32 mm
層還可提供PET及PEF的粘接力 C. PEF提供熱融性粘接力,使密封帶劑附在封
裝上
Figure 5
1)抗靜電涂層 2)PET 3)粘合膠或PE 4)PEF 5)抗靜電涂層
2.COVER TAPE
1.2.其作用原理是當高溫焊腳在一定壓力的 的作用下同COVER TAPE 接觸時底部 的熱融性粘接劑軟化,且黏貼在封裝的 表面.
1.擠塑成型的套管TUBE( Figure 9): 1.1.特點:載單截面或具有單向性的元器件 1.2.材料要求:低溫,透明,有限的抗靜電 1.3.典型材料:PVC,PC,PS
B1 Max
23.0
44 mm
56 mm 46.0
72mm
60.0
88mm
76.0
104mm 91.0
120mm 107.0
136mm 123.0
152mm 168mm
139.0 153.0
184mm 200mm
169.0 185.0
Variable Dimension
SO
P1(in4.0 in cre m e nts)
Figure 4
Detail Elongation and skew of sprocket holes
Tape size 32~56 mm 72~88 mm 104~152 mm
168~200 mm
Skew max 0.05mm 0.10mm
0.15mm 0.20mm
Table 3
Constant dimensions
1.7.32,44,56~200mm embossed carrier tape dimensions(Figure 3,4),elongation and skew of sprocket holes, and all dimensions requirements(Table 3)
1.8. Note 3: a)Note 1 b)Lateral movement of the component is restricted to 1.0mm max
Table 2
Tape size 8 mm 12 mm 16 mm 24 mm
Variable Dimension
B1 E2 Max Min
F
3.5 4.35 6.25 ∮ 0.05
8.2
10.25
5.5 ∮ 0.05
12.1 14.25
7.5 ∮ 0.1
20.1
22.25
11.5 ∮ 0.1
P1
184.0∮ 0.3 90.2∮ 0.45
200.0∮ 0.3 98.2∮ 0.50
Ao,Bo & Ko
See Note
3
2.COVER TAPE
封裝帶(COVER TAPE)根據其特點可分為:熱敏性 (HEAT SENSITIVE TAPE)和壓敏性(PRESSURE SENSITIVE) 1.熱敏性(HEAT SENSITIVE TAPE) 1.1.熱敏性封裝帶的主要結構組成:多層的薄膜復合而 成(Figure 5) a.上下的塗層提供ESD保護 b.PET及PE提供的物理性能及材料的基干, PE
各種包裝材料簡介
徐岩
目錄
一.內包裝材料 二.外包裝材料 三.出貨材料 四.其他材料
一:內包裝材料
1.CARRIER
1.SMD元器件所用包裝材料有:CARRIER TAPE,COVER TAPE,REEL 等.
1.1. CARRIER TAPE:根据EIA-481-B標准, CARRIER TAPE按其寬度可分為:8,12, 16,24,32,56,72~200等,其兩Pocket之 中心值即pitch值根据元器件寬度可取 8,12,16,20,24等.
Figure 3
P0 (10 pitches cumulative tolerance on tape ∮ 0.2mm)
Round spocket holes
Elongated sprocket holes
Note: B1 is for tape feeder reference only including draft concentric about B0 User direction of unreeling
44
37.5
44
37.5
56
49.5
72
65.5
3.REEL
3.1.Carrier 寬度不同,當然Reel的寬度也同,Reel dimensions as following (Figure 8),all dimensions requirements(Table 4)
3.2.For reels less than 360mm diameter(A) the most widely used reel diameters are 178mm and 330mm.Reel diameters ranging from 254mm to 292mm also monly used hub diameters are 80,100,150,and 178mm
1.4. Note1:The cavity defined by A0,B0 and T shall surround the component with sufficient clearance that: a) The component does not protrude beyond either surface of the carrier tape. b) The component can be removed from the cavity in a vertical direction without mechnical restriction ,after the top cover tape has been removed.
3.4.Tape with components must wrap around hub without damage.
Figure 8
NOTE: 1.Material:antistatic 2.Surface process: 10 9- 10 12 3.Colour: blue
４.直腳產品所用包裝材料
封裝帶的相容性,及所要求的剝離力,密封帶表 面的清洁,不可有尖和污痕等. 4. 熱敏性,壓敏性密封帶根据與之配合使用 的封裝帶,其寬度可有:9.2,13.3,21.3, 25.5,等(Figure 7)
Figure 7
CARRIER COVER
W
W
8
5.3
12
9.2
16
13.3
24
21.3
32
25.5
1.2.8mm,12mm punched carrier tape dimensions(Figure1)
Figure 1
(10 pitches cumulative tolerance on tape ∮ 0.2mm)
Center lines cavity
1.CARRIER TAPE
1.3. 8mm,12mm punched carrier tape dimensions requirements(Table 1)
shall surround the component with sufficient clearance that:
a) Note 1 b) Rotation of the component is
limited to 20ºmax for 8 and 12mm tapes,
1.CARRIER TAPE
1.3.判斷標準: a.良好的透光性:透光率在85%以上,模糊度在 45%以下. b.較長久的ESD保護功能:在溼度<65%RH 溫度在25 °C ~35 °C之間的倉儲條件下,
2.COVER TAPE
有12~24個月的保質期,靜電耗散在<2秒, 表面導電率在10*6~10 *12 12OHS/SQ. c.較寬闊的焊接溫度範圍 d.在不同環境下良好的可靠性:在室溫環境下, 高溫55 °C ~60 °C環境下,低溫-15 °C ~20°C環境下,高溫高溼度43 °C,85%RH環境 下,經過30天的時效處理後,和封裝帶的粘合 力不應失效(脫離),且剝離力(POS)應在 20~100克 力之間(EIA定義為10~130)
Figure 2
(10 pitches cumulative tolerance on tape ∮ 0.2mm)
Center lines cavity
Note: B1 is for tape feeder reference only including draft concentric about B0 User direction of unreeling
2.COVER TAPE
2. 壓敏性(PRESSURE SENSITIVE)
2.1.壓敏性COVER TAPE 的結構(Figure 6
Figure 6
PET PE
特別的不干膠
2.COVER TAPE
2.2.作用原理:依靠粘結劑同CARRIER TAPE 在 一定壓力下的粘結力.
2.3.判斷標準:具備熱敏性密封帶的a和b的特點. 3. 熱敏性,壓敏性密封帶作業時應注意:密封帶和
72.0∮ 0.3 30.0
88.0∮ 0.3
34.2∮ 0.30 42.2∮ 0.30
35.0 104.0∮ 0.3 50.2∮ 0.35
120.0∮ 0.3 58.2∮ 0.35
136.0∮ 0.3 66.2∮ 0.40
152.0∮ 0.3 40.0
168.0∮ 0.3
74.2∮ 0.40 82.2∮ 0.45