路博润2012金属加工液添加剂

Rust Preventives, Natural Sulfonate supply, Thixotropic Gelled Sulfonate 防锈剂、磺酸盐
Water based Additives, Corrosion Inhibitor Expertise,水基防锈及防腐 蚀剂Biocides杀菌剂
• Soluble Oil 乳化油 • Synthetic 全合成液 • Semi Synthetic 半合成液
© The Lubrizol Corporation 2007, all rights reserved
Product Categories 产品
• • • • • • • • Emulsifier Components Emulsifier Packages – Hong Jing 乳化复合剂—洪泾介绍 Extreme Pressure Additives Lubricity Additives 润滑剂 Rust Preventives Corrosion Inhibitors 防锈剂 Industrial Metalworking Biocides 杀菌剂
Rust Preventives, Water based Corrosion Inhibitors 防锈剂
© The Lubrizol Corporation 2007, all rights reserved
Global Support 全球技术支持
• Technical laboratories 技术实验室
© The Lubrizol Corporation 2007, all rights reserved
Addosan Estep 206
• Properties Colour颜色: Acid value 酸值(mg KOH/g) : Viscosity 黏度(40 °C):
ligth brown 浅棕色 max 10 appr 85 mm² /s
© The Lubrizol Corporation 2007, all rights reserved
• Metalworking Technical Support 金属加工产品技术支持
– Shanghai, China 上海
• Metalworking Technical Support 金属加工产品技术支持
© The Lubrizol Corporation 2007, all rights reserved
© The Lubrizol Corporation 2007, all rights reserved
Sulfurized EP Additives, Traditional Soluble Oil Emulsifier 硫系极压剂及乳化剂产品
Waterbased Additives, Emulsifier Expertise, Speciality Polymeric Esters 水基添加剂、乳化剂和聚合酯
Metalworking Additives 金属加工添加剂
October 2012
© The Lubrizol Corporation 2006, all rights reserved
Agenda 议程
• Introduction 概况介绍 • Metalworking Capabilities and Support 金属加工系列产品线和技术支持 • Product Offering and Formulation Advices 产品介绍和配方举例 • Questions 问题
Lubricity / EP agents 润滑/极压剂
• ADDOSAN ESTEP 206
• TMP-Ester of Castoroil and Oleicacid 是以蓖麻油和油酸为原料的TMP的酯 • Addosan ESTEP 206 is used as an EP-additive in water miscible metal working fluids, especially for Al-processing. Typical treat levels in the concentrate should be 5 - 10%. 该产品可用于水基配方中做极压剂，特别适合铝加工。加量5—10% • For the machining of steel the addition should be between 5 and 20% to the concentrate, depending on the requirements and the severity of the process 用于钢材加工时需要在浓缩液里加入5—20%，视加工的剧烈程度而定。 • In non water based metal working fluids, Addosan ESTEP 206 is qualified for fine steel wire drawing in combination with P-EP and Sadditives. 在非水基的体系中它与含磷或含硫极压剂共用可用于细钢线的拉拔。 • Addosan ESTEP 206 can also be used as a fatty agent in non-water miscible metal working fluids. 在非水溶性配方里可用作油性剂 • It is also suitable for grinding processes where a good stability of the fatty component is required. 在磨削加工中如果需要使用稳定性好的油性剂，可考虑使用该产品
© The Lubrizol Corporation 2007, all rights reserved
BECROSAN™ E 2135 amine and boron free formulation with biocide 配方举例：不含胺、不含硼的半合成液配方
BECROSAN™ E 2135 Addosan ESTEP 206 Naphthenic Base Oil CONTRAM™ OF-G CONTRAM™ J 30 D 45% 10% 42% 2.5% 0.5%
Metalworking Additives Product Offering for Water based Products 水基金属加工液产品介绍
© The Lubrizol Corporation 2006, all rights reserved
Metalworking Additives金属加工添加剂
© The Lubrizol Corporation 2007, all rights reserved
Additives – Applications – Capabilities 路博润添加剂的应用领域
Internal Lubrication 润滑 Metal Removal切削
Cleaners 清洗剂
• Typical use level典型用量 Waterbased水基: Neat oils油基:
5 – 10 % 1–2 %
(neat oils: 2 % Estep 206 + 0.5 % EPC 127 - used for flute grinding 在油基配方中使用2 % Estep 206 + 0.5 % EPC 127可用于成管加工 )
上述配方以8%的稀释液用于铝加工具有非常突出的效果 Appearance 外观 visual目测 translucent 半透明
Emulsion stability 乳化安定性
pH value, 5 % in water 5%水溶液的PH值
visual after 24 hrs
0 ml oil / 0 ml cream
– – – – Wickliffe, OH USA Brecksville, OH USA Hazelwood, England Spartanburg, SC USA
• Metalworking Research & Technical Service 金属加工产品研发和技术支持
– Hamburg, Germany 德国汉堡
Metal Forming 成型
Lubrizol Metalworking Additives
Industrial Additives 工业用油 Process Additives 工艺助剂
Rust Preventives 防锈
Corrosion Inhibitors 腐蚀抑制
© The Lubrizol Corporation 2007, all rights reserved
© The Lubrizol Corporation 2007, all rights reserved
Lubricity Additives for water miscible fluids 水基润滑剂
© The Lubrizol Corporation 2007, all rights reserved
45% BECROSANE2135+环烷基油
VS 10%ADDOSANESTEP206+45% BECROSANE2135+环烷基油
120,0 110,0 100,0
Rel Eff (%)
90,0 80,0 70,0 60,0 50,0
100,0 76,3
45% BECROSAN E 2135 in Naphthenic oil 10% ADDOSAN ESTEP 206, 45% BECROSAN E 2135 in Naphthenic oil
Shanghai Metalworking Resources 上海实验室配置和评价方法
Foam Rig
Procedure Property Evaluated • IP287 Filter Paper Chip Breakpoint 防锈/滤纸铁屑法 • IP263 Emulsion Stability 乳化安定性 • IP 311 Concentrate Storage Stability 储存稳定性 • IP312 Foam Test – Shaking Method 泡沫试验 • ASTM D 455 Kinetic Viscosity 黏度测定 • Lubrizol Pump Test Foam Test 路博润泡沫试验 • MicroTap II Lubricity 润滑性评定/攻丝扭矩 • Mod. Timken Fish Tank Bacteria Resistance 抗菌性试验 MicroTap ＊If need technical service for our customers, pls fill in TSR’s first.
An approx. 8% emulsion of a preparation of BECROSAN™ E 2135, performance ester (in particular Addosan ESTEP 206) in base oil (as above) works extraordinary well for general aluminium machining.
D百度文库N 51 369
9.1
Corrosion protection 防锈
© The Lubrizol Corporation 2007, all rights reserved
DIN 51 360 part 2
Note 0 at 4%vol
Semi Synthetic Aluminum铝加工半合成液—润滑效果
• Water Based – Water Miscible 水基或水溶性产品
- Aqueous Fluid System 应用于水基体系 - Generally Supplied as Concentrate for Dilution in Water 通常以浓缩液的形态供应，使用时以水稀释 - Sub Categories 这类产品包括