BorgWarner emissions EGR 博格华纳排放系统

Less emissions
More driving pleasure
Air Pump
HP EGR Valve EGR pipes
HP EGR Cooler LP EGR Combi-valve
PTC Cabin Heater
Glow Plug /
Glow Plug Control Module
Ignition Coil
Air intercooler
LP EGR Module
LP EGR Valve 2
Our leading-edge air management and emission control solutions include exhaust gas recirculation (EGR) modules (valves, coolers, tubes, by-pass valves and thermostats), secondary air systems,tubular products, actuators and integrated systems. In addition, BorgWarner develops and manufactures advanced cold-start ignition technologies for diesel vehicles and high-quality ignition systems for gasoline vehicles. Our additional offerings include electronic
control units and sensor technologies designed to enhance comfort and stability in a variety of vehicle applications. One of our innovations are Positive Temperature Coefficient (PTC) cabin heaters. In addi-tion to maintaining a warm, comfortable environment inside vehicle interiors in cold weather, PTC cabin heaters provide drivers with a clear, fog- and frost-free windshield within sixty seconds, even in electric and hybrid vehicles.
BorgWarner Emissions Systems is a leading global manufacturer and supplier of state-of-the-art emissions control systems, ignition systems, diesel cold-start technologies and PTC cabin heaters for passenger cars, light trucks and com-mercial vehicles around the world. BorgW arner’s advanced technologies are designed and engineered to lower emissions, improve fuel economy and enhance performance.
Our product range
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BorgWarner Global Footprint
England
Bradford
Germany
Arnstadt Esslingen
Thailand
Chonburi
Bekasi
USA
Asheville, North Carolina Auburn Hills, Michigan Bellwood, Illinois Cadillac, Michigan Cortland, New Y ork Lanheses
South Korea
Changwon Chungju-City Eumsung Ochang Pyongtaek*
Mexico
El Salto Jalisco Irapuato Ramos
Brazil
Itatiba Piracicaba
India
Chennai Kakkalur Manesar Pune
Sirsi China
Beijing Dalian Ningbo*Shanghai*
Monte Carlo
Oroszlány
Szentl őrinckáta
Japan
Aoyama Chitose Fukuroi City Nabari City
Frankfort, Illinois Ithaca, New Y ork Livonia, Michigan Marshall, Michigan Troy, Michigan
Kirchheimbolanden Ludwigsburg Markdorf Muggendorf Oberboihingen
*Cities with multiple locations
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Glow Plugs
BorgWarner Emissions Systems in its core-business sector is one of the globally leading manufacturers of Glow Plugs and Diesel Cold Start Systems and counts almost all automotive and engine manufacturers across the globe to its customers. One example illus-trates our innovative capability: the Pressure Sensor Glow Plug PSG. BorgWarner Emissions Systems was the first manufacturer delivering this completely new glow plug technology for series vehicles, and the tech-nology is being installed in more and more vehicles. The sensor integrated in the heating rod of the glow plug measures the pressure in the combustion cham-ber and reports this to the engine control electronics. The optimized combustion ensures a lower level of emissions. BorgWarner’s Pressure Sensor Glow Plug has already won numerous innovation awards.
Each of our divisions steadily pursues the goal of attaining and maintaining
globally leading positions.Dual coil ignition system
Ignition Coils
BorgWarner Emissions Systems is also one of Europe’s leading suppliers in the field of ignition tech n ology for gasoline engines. The ignition coil range covers every technology – from block ignition coils and distributor coils through to the latest plug shaft ignition coils and connector ignition coils. The latest development from the BorgWarner Emissions Systems engineers is the Dual Coil Ignition System in which each spark plug has not just one but two ignition coils, each working alternately. This doubles the number of charges and thus also the number of ignition sparks, while ignition delay is corre-spondingly reduced. If necessary a single spark can be extended to any length without dropout.
Another product for the future is Ecoflash, the high frequency ignition system. Compared to conventional systems this patented technology generates an ex-tended corona discharge inside the combustion chamber - which means that even very lean fuel mixes
will ignite reliably.
EcoFlash® High-Frequency Ignition System
Glow Plugs, Pressure Sensor Glow Plug (PSG) and Glow Plug Control Module
Diesel Coldstart Technology
Ignition Technology
Significant products in the Diesel Cold-Start T echnology sector:
■ Instant Start Systems (ISS)
■ Pressure Sensor Glow Plug (PSG)■ Ceramic Glow Plugs ■ Glow Plugs
■ Glow Plug Control Module ■ Suction Intake Air Pre-Heating
Significant products in the Ignition T echnology sector:
■ Ignition Coils
■ High-Frequency Ignition
Ignition Coils
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Cabin Heaters
As a development partner in the automotive industry, the company is ideally positioned in the auxiliary
heater sector. Our product portfolio includes solutions for all vehicle types including electrical and hybrid vehicles. The high voltage PTC cabin heater makes this possible even on electric and hybrid vehicles.
Thermostats
BorgWarner Emissions Systems delivers through the acquisition of the company Wahler thermostats and thermoswitches. As a leading supplier our parts stand for proper functionality and outstanding reliability. Thanks to the optimum levels of heat management, they also ensure that engines live on, and on...The thermostats control the temperature of the:
■ Coolant circuit
■ Engine and transmission oil ■ Fuel supply
■ Charge-air and intake air etc.
Our wide spectrum of products and extensive know-how and expertize allows us to satisfy the most challenging applications with precise and reliable temperature management solutions.
PTC Cabin Heater (PTC)
Liquid heater for electric and hybrid vehicles
Thermostats
Temperature Management
Significant products in the T emperature Management T echnology sector:
■ PTC Cabin Heater (PTC)
■ High Voltage PTC Air- (Liquid-) Cabin Heater
■ Conventional
■ Electrically Heated ■ Electronically actuated ■ Oil temperature regulator
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Pipes
Pipes make up a large variety of connections for routing exhaust emissions, coolants and lubricating fluids required for engine operation. For decades, BorgWarner Emissions Systems has been designing and producing flexible metallic pipes for all classes including passenger car and commercial vehicles applications. Our pipes can be produced to nearly any form either single or double wall materials,
complete with hydroformed bellows to accommodate thermal stress and vibration. They can also be fully integrated to our exhaust gas heat exchanger as a complete module.
EGR Coolers
As one of the global market leaders in EGR cooler technology, BorgWarner Emissions Systems has been a pioneer in the development of exhaust Gas heat exchanger to meet the increasing stricter
Emissions standards. Today with the broadest range of applications in the market (from 0.9L to 92L engine) and the widest global experience (Europe, India, China, North America and South America) in developing compact and highly efficient heat exchangers with outstanding reliability, BorgWarner is the partner of choice when it comes to develop your next generation of EGR cooler or module.
Exhaust Gas Management
EGR Tubes
EGR Cooler for commercial Diesel
EGR Cooler for passenger cars
■ EGR Pipes
■ Oil Return Pipes ■ Secondary Air Pipes ■ Compensators
■ High Pressure / Low Pressure ■ Diesel and Gasoline
■ Various heat exchanger technologies
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■ High Pressure EGR Module ■ Low Pressure EGR Module ■ Diesel and Gasoline
■ Full range Flow capability ■ High Efficiency ■ High speed ■ Low noise
■ Brushed DC motor ■ Brushless DC motor ■ Smart and non Smart ■ Diesel and Gasoline
EGR Modules
Single EGR products is increasingly giving way to the development of sophisticated EGR modules including cooler, valve, by-pass valve and pipes. As the global market leader, BorgWarner Emissions Systems does not only assist you in designing your next generation EGR module but most importantly we manufacture each individual component in house providing competitive advantage to our customer.
EGR Modules
Actuator
Air Pumps
Secondary air systems (Air pumps) are important for gas cold-engine starts when the majority of hydro-carbon emissions are created. As a leading supplier, BorgWarner Emissions Systems provides the com-plete system (including pump, valve, bracket, relay and hoses) and additional advantages such as low noise and vibration. Air pump flows can be tailored to meet specific customer requirements.
Actuators
Actuators are critically important in modern applica- tions. As a result, BorgWarner Emissions Systems has developed internally for many years actuator with
brushed and brushless motors to cover a wide range of applications from passenger cars to heavy duty com-mercial applications. As an example, our brushless actuator features the latest advancements in electronic rotary actuators. From turbocharger and EGR systems to exhaust brake and injection pump throttle applica-tions the compact brushless actuator uses patented smart electronics to precisely control various complex engine emissions and performance systems.
Valves
As a leading valve supplier for intake and exhaust gas management BorgWarner Emissions Systems has one of the widest portfolio of valve to be applied for pas-senger car and commercial vehicle applications including off-road. From High Pressure poppet valve type to Low Pressure throttle type, from Gasoline EGR valves to heavy duty Diesel EGR valves, our many years of experience makes us a partner of choice.
■ Poppet Valve
■
Throttle Valve ■ Cold / hot side
■ Diesel and Gasoline
■ Various actuation technology
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Intensive research and a permanent dialogue with leading research centers and universities have ensured BorgWarner’s product leadership for decades. However, there are other important factors which make us the development partner for car makers around the world. Apart from recognizing the future requirements of the market early on and having comprehensive know-how about engines these include innovative production processes and high degree of vertical integration in manufacturing. We are thus able to quickly convert innovative product ideas into tailor-made solutions and to manufacture in high quality right from the start of production.
Working in a close partnership with our customers, our engineers develop trailblazing solutions which exactly match the requirements concerned in each case. We offer all of the services that you need from a single source: from
CAD development, FEM calculations and simulation in parallel to development, the choice and pairing of materials as well as electronics, via testing electro-magnetic compatibility (EMC), process failure mode and effects analysis and high performance manufacture of samples (A, B and C samples) through to 100 percent testing on our own test benches.
Before a component goes into series production, it is put through comprehen-sive test procedures and quality checks. In state-of-theart production plants and with the latest procedures, we factor in all key physical and chemical para m eters and thus ensure a high level of functionality and durability for which BorgWarner products are known worldwide.
Nor do we leave series production to chance. Cutting edge, in some cases patented production processes and state-of-the-art, fully automated manufac-ture at our production facilities underwrite the uncompromising quality of our products. Series production from a single source likewise enables us to supply our customers with products flexibly and reliably.
Creating the cutting-edge technology of tomorrow
The greatest challenge facing the automotive industry is a significant reduction of fuel consumption and of the associated CO 2 emissions. Solving this task requires a holistic approach. BorgWarner as the product leader in the sector has the declared aim of playing a signifi-cant role in achieving this objective with its products. The employees in Research & Development are working on innovative solutions for future mobility.
Innovation
Realisation
Original Aftermarket 10
BorgWarner Emissions Systems supplies OEM’s and
dealers/aftermarket.
In the original equipment sector, the direct business with automobile manufacturers, BorgWarner Emis-sions Systems delivers to almost all car, truck, offroad and engine manufacturers around the globe. For all BorgWarner Aftermarket activities see
The number one key factor at BorgWarner Emissions Systems is the employees, who are committed on a day-to-day basis to the success of the company. We place great value on professional expertise at every level. Through challenging tasks and the asso-ciated scope for action, we offer our employees the option to grow together with the company and to actively profit from its positive development. For more
than 100 years now, Emissions Systems has provided commercial and technical professional training to meet its future needs. The company offers high school graduates cooperative state university training. For students we offer work experience and assist in the completion of dissertations, as well as special trainee programs for graduates.
For current opportunities available, job fair appearances and events, please visit:
/Careers
BorgWarner Emissions Systems – History & Road to Innovation
1902Wahler Foundation
1912BERU Foundation
1929Development of the first Glow Plug 1955First Wax Thermostat
1960s A cquisition of the Dixon facility
ENSA Foundation
1970s F irst dual-coil self regulated glow plug: Preheating time: 5-7 sec.
1980s First Ignition Coil
1990s F irst EGR tube, EGR valve, EGR cooler, Air Pump and electrically heated thermostat 2000First electrically actuated thermostat 2001F irst Electronically controlled
glow plug (ISS)
2005F irst Actuator
Acquisition of BERU
2008First to market Pressure Sensor Glow Plug 2010Acquisition of ENSA
2011F irst Commercial
Diesel EGR Cooler and Valve
2012First Diesel EGR module
2013First Gasoline EGR module
2014Acquisition of Wahler
We regard a corporate philosophy based on values as an essential precondition for the success of our company. This is why we have drawn up the BorgWarner core values that state how we act in an entrepreneurial, responsible and sustainable way; how we behave to our customers, suppliers and the general public as well as how we work together within the company.
More about the BorgWarner values and
beliefs can be found in the Internet at:
/en/company/vision
■Respect for Each Other
■Power of Collaboration
■Passion for Excellence
■Personal Integrity
■Responsibility to Our Communities
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P r i n t e d i n G e r m a n y | 1.08.14 | O r d e r N u m b e r 5000 009 047
Asia
BorgWarner Ningbo
No. 188, Jingu Zhong Rd. (W est)
315104 Yinzhou District, Ningbo, China Phone +86 574 8820 9088Fax +86 574 8810 1145
BorgWarner Chungju Ltd.
248-69, Samchong-Ri, Judok-Eup Chungju-City
Chungchongbuk-Do 380-882, South Korea Phone +82 43 852 9946BorgWarner (Thailand) Ltd.700/153 Moo 1,
AMATA Nakorn Indutrial T. Bankao, A. Panthong 20160 Chonburi, Thailand Phone +6638 210196-20
Beru Diesel Start Systems Pvt. Ltd.*Navlakh Umbre, Tal. Maval,
Plot No. A-13/2, Opp. General Motors, Talegaon MIDC Poona 410507, India
Phone +91 2114 306789/799Fax +91 2114 306779
BorgWarner Emissions Systems (Sales Office)
Sumitomo Fudousan, Shin-Y okohama Bldg 10F 222-0033, Y okohama
Kanagawa prefecture, Japan Phone +81 4547006807
BorgWarner Emissions Systems India Pvt. Ltd.Plot No-19,Sec-5,IMT Manesar Haryana-122050, India Phone +91 124 455 6300Fax +91 124 455 6399
Europe
BorgWarner Ludwigsburg GmbH Mörikestraße 155
71636 Ludwigsburg, Germany Phone +49 7141 132-0Fax +49 7141 132-350
BorgWarner Ludwigsburg GmbH Plant Muggendorf Am Bahnhof 3
91346 Wiesenttal, Germany Phone +49 9196 100Fax +49 9196 596BorgWarner Tralee Ltd.Monavalley Industrial Estate Tralee, County Kerry, Ireland Phone +353 66 7125111Fax +353 66 7125883
BorgWarner Emissions Systems Unipessoal Lda.
Parque Empresarial de Lanheses, Lote 1Lugar de Salvaterra
4925-432 Lanheses, Portugal Phone +351 258 249 000
BorgWarner Emissions Systems Spain S.L.Ctra. Zamáns, 2036315 Vigo, Spain
Phone +34 986468302BorgWarner Esslingen GmbH Hindenburgstraße 14673730 Esslingen, Germany Phone +49 711 3152-0Fax +49 711 3152-210
BorgWarner Esslingen GmbH Plant Oberboihingen Gustav-Wahler-Straße 1
72644 Oberboihingen, Germany Phone +49 7022 6004-0Fax +49 7022 6004-730
America
BorgWarner Inc.
BorgWarner Powertrain Technical Center 3800 Automation Ave Suite 100
Auburn Hills, MI 48326-1782, USA Phone +1 248 754 0112Fax +1 248 754 9572
BorgWarner - Ramos Arizpe Blvd. Kappa #1125
Parque Industrial Santa Maria
25903 Ramos Arizpe, Coahuila, Mexico Phone +52 844 866 0200Fax +52 844 866 0245
BorgWarner Emissions Systems Dixon
1350 Franklin Grove Rd.Dixon, IL 61021
Phone +1 815 2881462
BorgWarner Piracicaba Ltd.
Av. Comendador Leopoldo Dedini, 31013422-210 Piracicaba, Brazil Phone +55 1934299000
* Joint Venture
BorgWarner Emissions Systems。