压铸常用英文词汇V5资料

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广东文灿压铸有限公司Wencan die casting Co., Ltd
常用英语术语列表
List of die casting terms and vocabularies
V6)( 2011-9-23 re-edit
products and tooling developing 1.新产品以及模具开发
2D/3D drawing 平面图/3维图
bump among products 货与货之间碰撞
capital equipment 资本设备, 固定设备
chamfering倒角
classification 分类、级别
datums 基准
datum level 基准水平面
datum line 基准线
datumplane 【测】基(准)面
design/process FMEA D设计/P过程FMEA
die casting 压铸
die fabrication 模具加工
Die location layout 工模排位图
Die polished 省模
Die trial 试模
electrode for EDM 放电用铜公
machining by CNC wire-cut machine 线切割加工
machining by electric discharge machine ( EDM ) 电蚀火花加工
potential effects of failure 潜在失效后果
potential failure mode 潜在失效模式
rib and corner 筋肋和尖角
subcontractor 外包商
set die-casting parameter/locking force/ injection force/injection velocity/shot time/
volume of release agent/die-open time/ ejector time/pressure rating/metal temperature/ control temperature/ operation according to WI按工作指示设定压铸参数/锁模力/射料力/射料速度/打锤时间/喷雾量/开模时间/顶出时间/压力参数/料温/控制温度/按照作业指导书作业；
thermal expansion 热膨胀
2．热处理heat treatment
air cooling 空气冷却
annealing 退火
carbonization 碳化
case hardening 表面硬化，表面淬硬
full annealing 完全退火
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热处理heat treatment
金相组织metallographic structure
金相试验metallographic test
quenching 淬火residual stress 残余应力tempering 回火
3．压铸设备及模具die casting machine and die tooling
angle pin 斜导销
biscuit /slug 料饼/余料
blister 气泡
burner 燃烧器
casting area最大压铸面积
casting insert 铸件镶件
casting fin铸件飞边, 铸件披缝, 铸件周缘翅片
cavity fill time 充型时间
cavity insert 型腔镶块
cavity 型腔
center furnace 中央熔炉
clamp force max. 最大压力
coefficient 系数
cold chamber machine 冷压室压铸机
cold/hot chamber pressure die-casting machine 冷/热室压铸机
contraction 收缩
core slides/core 活动抽芯（型芯）
cover die half(stationary half )/ ejector die half (moveable half ) 前（定）模/后（动）模
crucible furnace 坩埚炉crucible pot 坩埚degassing 除气/去气充型流速/浇
注速度delivery rate；pouring rate
design of gating system 浇注系统设计die layout模具排位图
模具寿命die life
开模行程die stroke
拔模斜度draft
ejector force顶出力ejector pad 顶针痕顶针ejector pin
ejector stroke 顶出行程feeding 补缩
回炉料foundry returns
gating/running system 浇注系统holding furnace 保温炉ingate 内浇道压射冲头injection plunger
ladle 浇包2
锁模力locking force
压铸机模板machine platen
定模板moving/fixed platen 动/ /最小压模厚度maximum/minimum die height 最大（金属）流动性metal fluidity
molten metal 熔化金属nitrogen pressure 氮气压力normal pressure工作压力numerical simulation of casting solidification 铸件凝固数值模拟/开型时间opening time 留型时间渣包溢流槽/ overflow
量产模production die
样板模prototype die
refining 精炼精炼剂refining agent
重熔remelting
冒口riser/feeder head
横浇道runner
浇口流道/runner/gate
废金属料scrap
再生合金secondary alloy
压射室司筒,shot sleeve
模板尺寸size of die platen
炉渣熔/slag
/浮渣sludge/dross 沉凝固solidification
直浇道锥（分流器）spreader）sprue pin（spure 直浇道die frame 模架切向横浇道tangential runner
导柱/拉杆哥林柱tie bar / 熔损、烧损total melting loss 熔炼损耗率
冲模trim die
排气口vent
冷却水通道water cooling channel
die casting and secondary process
4．压铸工艺与后加工工艺alloy component assay report 合金成份化验报
告appearance外观中央溶炉center furnace
特性characteristics
冲水口degating
die casting 压铸分型线parting line
/磨抛光polishing/buffing
抛光、磨光polishing
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polishing/cotton wheels 抛光用布轮removing burrs round pads of ejector pin 刮项针位批锋磨分型线removing parting line flash
砂布轮sanding wheels
machining process5．精加工工艺
rough maching boring 镗精加工fine maching ; 粗加工
Horizontal machining center drill bit 钻头卧式加工中心立式加工中心chuck vertical machining center车床卡盘，夹具
刀具cutting tools /内螺纹external/internal thread 外file 锉成型刀form tool
磨grind
夹具jig/fixture
lathe 车床left-hand thread左旋螺纹length of thread engagement螺纹旋合长度loose thread滑牙加工精度machining accuracy 铸件机械加工余量machining allowance of casting
machining allowance加工余量加工误差machining error机加工芯轴mandrel mill 铣minor diameter小径parallel screw thread圆柱螺纹中径pitch diameter 螺距pitch,
plane 刨铰孔Reaming right-hand thread 右旋螺纹挤牙rolled threads
底径root diameter 螺纹screw thread
攻牙tapping
tight thread牙紧uncompleted tapping 牙不完整
surface treatment
6．表面处理3分油混合分水a mixture of 2 parts water and 3 parts oil 2 acid
dip/pickling 酸洗acid 酸水碱洗alkali cleaning
阳极氧化Anodizing
烘干baking
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/化学氧化blueing /chemical oxide 钢铁发蓝化成处理chemical pretreatment
化chromating 铬
clear black e-coatings透明黑色泳漆
无色铬化clear chroming
彩色钝化colored passivation
concentration 浓度dedusting 除尘脱脂，除油degreasing
刻蚀descaling
浸渍dipping
电泳electrophoresis
电泳漆electrophoretic coating
镀硬铬electroplating hard chrome
electrostatics powder coatings 静电粉沫喷涂
电镀E-plating
hexavalent chromium 六价铬浸渗impregnation
mechanical polishing机械抛光中和neutralization
/丝印PAD printing/silk screening 移印passivating 钝化phosphating 磷化resin 树脂rinsing 过清水
粗化Roughtening
喷粉spray powder
下挂taking down
三价铬trivalent chromium
超声波清洗ultrasonic clean
抹天那水wiping with toluene
salt spray testing 盐雾试验
quality control
7．品质控制外观全检appearance full-inspection
回收collection
evaluation / measurement technique 评价/测量技术
件首检5first inspection for 5 shots
Freq=frequency 次数来料质量抽查报告incoming quality sampling inspection report
工序间质量抽查报告interprocess quality sampling inspection report
pile products up due to laying in disorder 摆放不正确堆积产品
processing tour-inspection 制程巡回检查
公差过程规范/产品product/process specification /tolerance / projector 投影仪QC 巡检QC tour-inspection
quality final-inspection report 最终检验质量报告
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质量首件检查报告quality first piece inspection report
quality traceability analysis report 质量追踪分析表return to supplier 退回供应商抽检sampling inspection
自检self-inspection
特殊特性分类Special Char. class
spot check 抽样检查visual standard 外观标准workmanship standard 工作质量标准
defects8.质量缺陷常用语气密性air tightness
起泡blister/pimple/bubble
碰伤bumps
狗牙caniniform/dentate 铸件周缘翅片铸件披缝, casting fin铸件飞边,
cold lap 冷隔冷纹cold shut
Contamination 污染尘点dirt pits
变形distortion/deformation
重皮double skin
顶针位凹凸ejector marks raised or depressed
elephant skin皱皮slag inclusion 夹渣entrapped slag；filling to excess 多料flow line 流痕/波纹flow mark
缺料incomplete filling
形状不合格incorrect casting form
凹痕印痕/indentation
铸件内在质量internal quality of casting
疏松【显微疏松】；porosity micro-shrinkage 尺寸不合格；off dimensionoff size
油渍oil marks
orange peel 桔皮缺陷out of size 尺寸不符oxidation 氧化partial breakage of a casting 崩料电镀脱皮peeling
针孔pinhole pits 面麻砂孔porosity
roughness 粗糙sand inclusion 砂眼/scratches 划痕刮伤shrinkage 缩水炉渣slag
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stain 污渍致密性texturing
热缩裂产品中的)thermal shrinkage crack （on product）() 产品表面凸起的龟裂线raised crack mark line (on product) ( visual quality of casting 铸件外观质量气孔砂眼/void
挠曲warpage
yellowing发黄铸件合格品率yield of casting
missrun 欠铸
testing
9. 压铸件试验常用语adhesion 附着性挠度deflection
弹塑性elastoplasticity
elongation 延伸率
延伸extend
涂膜厚度film thickness
film thickness gauge 膜厚仪屈曲挠性flexibility
硬度hardness
heat impact test 热冲击试验high humidity test 高湿测试humidity resistance 耐湿impact resistance 抗冲击力冲击性impact strength 胶带附着力测试measuring adhesion by tape test
中性盐雾neutral salt-spray NSS test
残余应力residual stress
spraying viscosity 喷涂粘度加强、巩固strengthen
拉紧、张力tension
粘度viscosity
water resistance 耐水性yield strength 屈服强度chemical analysis 化学成份mechanical property 力学性能
measurement and gauge
10.测量工具常用语高度仪Altitude gauge
平均值average
块规Block Gauge
孔规Bore Gauge
间隙规/Clearance gauge 塞尺CMM 三坐标测试仪深度千分尺Depth Micrometer
Digital caliper 电子卡尺
Digital Height Gauge 数字高度测量仪
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硬度计durometer/hardness meter
电子称Electric/digital Balance
电镀厚度测试仪Electroplating THK.Tester
设备变差equipment variation
重复性和再现性报告gage repeatability and reproducibility report 量具的R&R 通-止规“过”-- “不过”验规go-no-go gauge
Rockwell testing /维氏硬度仪HRC/HV Hardness Tester 洛冲击仪impact tester
外径千分尺内/Inside/outer Micrometer
测量设备分析measurement unit analysis
千分卡尺Micrometer Calipers
metallographic microscope 金相显微镜Microscope 显微镜electric universal testing 电子万能试验机万用表Multimeter
normal distribution curve 正态分布曲线零件数量number of parts
实验次数number of trials
单极差one range
part variation 零件变差针规pin gauge
塞规Plug gage
光学影像测量仪Optical image Projector 投影仪
公差带range
极差控制图range control chart
重复性repeatability
再现性reproducibility 环规Ring Gauge
光谱仪spectrometer
Thermometer 温度计
螺纹规Thread Gauge
thread plug gage螺纹塞规Torque Meter 力矩计total variation 总变差力仪Twisting Meter 转扭游标卡尺Vernier Caliper
粘度计viscosimeter
目测visual check
点标)测量()参考(witness mark
内窥镜endoscope
tolerance
11. 形位公差常用语
角度angularity 倾斜度孔径aperture
基本尺寸basic dimension
basic size 基本尺寸中心距c/c =between centers
中心centricity circular runout 圆跳动roundness circularity 圆度
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同轴度同心度concentricity
圆锥形的conical
坐标数据coordinate data
coordinate dimensioning 坐标尺寸cylindricity 圆柱度/平面/轴线基准/特
征/点/线datum/feature/point/line/ plane/axis
deviation偏差
半径直径/diameter/radius
draft angle 拔模斜度ellipse 椭圆偏心距（率）excentricity
flatness 平面度geometric dimensioning 几何尺寸过盈配合/过渡配合配合fit/clearance fit/interference fit/ transition fits /间隙配合/
M/LMC=maximum/least material condition 最大/小材料状态nominal diameter 公
称直径oblong 长方形椭圆孔oblong hole
圆锥度（变形）ovality
parallelism 平行度
perpendicularity 垂直度
position 位置度
线轮廓度profile of a line
profile of a surface 面轮廓度
reference frame 坐标系right angle 直角外圆角/内圆角拔模斜度rounds/fillets draft
square 正方形/精度公差standard/ precision tolerance 标准直线度straightness
对称度symmetry
theoretical size 理论正确尺寸thickness厚度tolerance/value 公差/值顶/
测/端视图top/side/ end view
total runout 全跳动
单/双边公差unilateral/bilateral tolerance
/ 下偏差upper/lower deviation 上package
包装和包装材料12.bar code 条形码blister plate/PVC tray 吸塑罩
bubble bag 气泡袋封口胶袋closed /sealed poly bag
波纹隔板corrugated cardboard/sheet 瓦楞蛋格卡通箱corrugated egg-crate carton
珍珠棉袋foam bag
forktruck 叉车
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毛/凈重gross weight /NW net weight GW
如果是木制卡板要有卡板消毒If wooden pallet, the certificate of disinfection for pallet 熏蒸证明
in egg tray with carton packages 卡通箱及其蛋格pack 单件装item/ sales consumer
label 包装标识有唛胶袋logo polybag
multipack 多件装length x width x height 外部尺寸长x宽x高outside dimensions
包装材料packaging materials
packaging strapping/PP-straps包装带
隔板pad separator; clapboard; partition board/sheet
卡板pallet
plastic container 胶箱吸塑包装shrinkage package
/三坑纸箱single/double/3 regular slotted carton/box 单/双聚苯乙烯泡沫塑料白色泡沫styrofoam
拷贝纸tissue papper
透明膜保鲜纸transparent plastic film circle the pallet/stretch poly wrap
整卡装unitload pallet
包装材料wrappage
production control
生产控制计划13.控制计划control plan
核心小组core team
修订date Rev. 日期编制date orig. 日期
each batch 每批/ 通知生产拉Inform line/team leader/ supervisor/manager to shut down and recheck
主管/经理，停机再检查组长/ 调机machine adjustment
machine, device, jig, tools for Mfg. 生产工艺装备物料标识material identification 安装模具mounting die
mounting die inspection sheet 模具安装检查清单once every operation每次开机
零件/过程编号part /process number
描述零件名称/part name/description
试生产pre-launch
过程process
操作描述过程名称/ process name/operation description
反应计划reaction plan
参考控制计划refer to CP
gate design
14.优质浇口设计七步法10
优质浇口设计七步法
The Seven Steps To A Quality Gating Design
这样就设定了浇口设计目标。

没有充分了解客户对此零件的所有要求就第一步确定铸件质量等级。

不可能设计出良好的浇口体系。

This sets the goals for the gate Step 1. Determine the casting quality levels.design. It is not possible to design a good gating system without knowing as intimately
as possible all the customer requirements for this part.
意思是说与浇口设计互相影响的工艺因素的等级在确定时要考第二步根据质量等级确定工艺限制。

虑客户所提供的质量等级。

工艺因素在浇口设计中不是独立的，而必须考虑浇口的设计效果。

This means that Step 2. Define the process limits based on the quality levels.the levels for the process factors that interact with the gate design will be defined in consideration of the quality levels provided by the customer. The process factors are not independent of the gate design, and must be considered in the gate design effort.
计算法来决定之后计算的浇PQ2 分析计算。

PQ2一旦把工艺限制确定下来，就可以使用第三步以及特别浇口设计这样一个操作变量所允许的范围。

也, 口面积。

也可以用来确定所选的操作条件再次说明操作条件不是浇口设计中独立存在的。

Once the process limits are set, then the PQ2 Step 3. Run the PQ2 calculations.calculations can be run to determine the gate area for later calculations, and also to
define the selected operating conditions and the allowable range for the operating variables for this particular gate design. Again, the operating conditions are not independent of the gate design.
这是基于早期开发的质量考虑。

开发出的流型要与铸件的质量要求确定流型和浇口位置。

第四步。

相一致，而且要设定浇口的入水位才可以开发出流型可以尽量多地利用零件的外观
This is based on the Step 4. Define the flow pattern and the gate locations.quality considerations developed earlier. The flow pattern is developed to match the quality needs of the casting, and the gate entrances are set to develop the flow pattern
as much as can be done with the part configuration .
浇口设计要设定浇口的位置和形状。

这种设计特别用来产生先前步骤确定的流设计浇口。

第五步型。

The gate design will set the location and the shape of the Step 5. Design the gates.gates. This design is developed specifically to generate the flow pattern determined in
the previous steps.
开发横浇道系统的形状，它必须支持在第五步中开发出的浇口设计。

如设计横浇道系统。

第六步
1-3特别是第1-5步的情况下不应使用模拟，果需要的话，可以使用模拟软件然而，在没有作第。

步
Develop the shape of the runner system, which Step 6. Design the runner system.must support the gate design developed in step 5. If needed, simulation software is
simulation should NOT be used without doing steps 1-5, and used at this point
, however. especially steps 1-3
要得到优质的铸件，整个系统的这一部分是非常重要的，而且在设设计排气和溢流系统。

第七步Step 7. Vent and Design the 计浇注系统时应视为同样优先考虑的事和值得注意的事项。

This part of the system is essential to achieving quality castings, overflow system. and should be given the same priority and attention as designing the gating system.
11。