400KW玉柴船用发电机组技术规格书全解

SPECIFICATION
技术规格书Project:
项目:
Model:
KH-CCFJ400JW 型号:
Qty.:
1 SET/VESSEL
数量:
Hull No.:
船体号：
Classification:
CCS 船级社:
Flag: 挂旗：
Ship’s Owner: 船东: Deputy: 代表：
Shipyard: 采购方: Deputy: 代表：
Designer: 设计方: Deputy: 代表：
Supply: 供货方：Deputy: 代表：
Section A Technical Specification for Marine Genset
A部分船用发电机组的技术规格
Classification:
船级社
CCS
At Following Condition: 机组使用条件：In accordance with ISO 3046 reference conditions. 依据 ISO3046 标准
Air Intake Temperature
进气温度
︒C 45
Sea Water Temperature
海水温度
︒C 32
Barometer Pressure
大气压
kPa 100
Relative Humidity
相对湿度
% 60
Transversal Inclination
横倾
22.5°Longitudinal Inclination
纵倾
10°
Transversal Sway
横摇
22.5°Longitudinal Sway
纵摇
10°
Genset can be normally operated under wet air,salt fog,oil fog and mildew fog, vibration and dash of condition. 可在潮湿空气、盐雾、霉菌的环境及正常营运所产生的振动和冲击下正常工作。

Power Deration: Operation at elevated temperature for sustained operating above 45 ℃,derate 2% per 11℃。

功率修正：机组可以在环境温度至45℃时没有功率修正；当温度再上升，每上升11℃功率下降2％Performance of Generator Set
机组的性能参数
Genset Type 机组型号KH-CCFJ400JW
Prime Power Output 机组的额定功率kW 400 Genset Quantity 机组数量 1 Set/Vessel Rated Voltage 额定电压V 400 Rated Frequency 额定频率Hz 50 Rated Current 额定电流 A 720 Power Factor 功率因素0.8 Phase 相数3/3 Rated Speed 转速r/min 1500 Overload 过载能力％110
Momentary Frequency Variation 瞬态频率调整率
±10%
0-100%Em’cy Load -0
Frequency Variation in Steady State
稳态频率调整率
1％
Recovery Time 恢复时间Second
秒
≤5
Momentary Voltage Variation
瞬态电压调整率
≥-15%, ≤+20%
Voltage Regulation in Steady State
稳态电压调整率
≤2.5 % Voltage Variation in Steady State
稳态电压波动率
±1%
Recovery Time 恢复时间Second
秒
≤1.5
Range of Voltage Regulation at Unload: 空载调压范围：95%∽105% of rated voltage 额定电压的95%∽105%
Overload Capacity: 过载能力：机组具有每12小时在110%额定功率下连续运行一小时的过载能力。

10% overload allowed during 1 hour each 12 running hours.
Parallel Running: 并车性能：发电机可以与主发电机短时并车进行不间断负载转移。

Generator set can be paralleled running with main generator set for load transfer continuously.
Starting Capability: 启动性能：Genset can automatic starting reliably, at elevated temperature≥0℃, without pre-heating of Lub.& Cooling water.
在室温不低于0℃时，机油、冷却水无预热的条件下应能可靠启动。

Configuration of Drive Engine
原动机的参数
General Engine Data 原动机的数据玉柴
Drive Engine Type 型号YC6TD600L-C20 Rated Speed 额定转速r/min 1500 - No. of Cylinder 缸数- 6
- No. of Cycle 冲程数 4
- Configuration 形式In-line 直立
- Aspiration 吸气方式Turbocharged 增压- Bore 缸径mm 152
- Stroke 冲程mm 180
- Displacement 排量liter 19.59 - Compression Ratio 压缩比- 14:1 Performance Data 运行参数
General Data 一般参数
-Revolution Direction -旋转方向Counter clockwise viewed to flywheel 面向飞轮，飞轮逆时针旋转
Exhaust System 排气系统
- Max. Exhaust Back Pressure
最大容许排气背压
kPa 10
Air Intake System 进气系统
- Air restrict With Clean Air Filter
干净空滤器
mmH2O 4 Cooling System 冷却系统
- Coolant Specification.
冷却水规格
- Coolant Capacity（Engine only）冷却水容量(仅发动机) 50-50 Ethylene Glycol/Water + Adequate concentration of DCA4 50％的水加50％的防冻液加适量的DCA4溶液
Liter 16.8
- Thermostat operation range
节温器温度调节范围
℃82-95
Lubrication System 机油系统
- Oil Capacity 油盘容量/高低位liter 12.3 – 14.2
- Total Lube System Capacity – Sump Plus Filters
滑油总容量
liter 16.3 - Lub Oil Model 机油型号SAE 15W40 grade CE or CF4 Fuel System 燃油系统
Governor Type 调速器类型GAC Electronic Governor GAC 电子调速器
- Max. Inlet Restriction at PT Pump
最大容许泵前的进口阻力Dirty Filter脏滤器
Clean Filter清洁滤器kPa 8
14
- Max. fuel pump flow
燃油泵最大流量
L/h 127 - Recommended Fuel 推荐的燃油ISO 8217-DMA OR China Fuel Type 0# or -10# - Brake specific fuel consumption
( bsac) at rated power 燃油耗
( + 5% tolerance as per ISO 3046 with fuel having
LHV of 42,780KJ/kg and weighting 850 g/litre )
g/kW.h 214 (100% Load) Starting System（启动系统）
Starting motor 启动马达24VDC ELECTRIC STARTER & SPRING STARTER 24VDC 电启动马达和弹簧储能启动马达
Main Alternator Model
发电机的型号
TFXW-H-400-4
Section B Scope of Supply B 部分 供货范围
Maker 制造商 兰电
Configuration of Main Alternator 发电机的结构
Marine (船用) Brushless(无刷) Air cooling (空气冷却)
Technical Data of Main Alternator 发电机的技术参数
- Rated Capacity 额定容量 kVA / kW
500/400 - P.F. 功率因素
0.8 - Rated Voltage 额定电压 V 400 - Rated Frequency 额定频率 Hz 50 - Insulation System 绝缘等级 Class H - Temperature rise 温升等级 Class H - Enclosure Class 防护等级 IP23 - Phases/Wires 相数/线数 3/3 - Pole 极数
4 - Efciencies 效率
%
91.2
MARINE GENERATING SET, CONSISTING OF PER UNIT:
每台船用机组包括如下供货范围:
1. G - DRIVE ENGINE WITH FOLLOWING EQUIPMENT:
原动机配备如下的附件：
1.1 AIR SYSTEM 空气系统
1.1.1AIR CLEANER AND AIR INLET RESTRICTION INDICATOR 空气滤器及空滤指示器1.1.2TURBOCHARER 增压器
1.1.3CRANKCASE VENT LINE WITH HOSE 曲轴箱呼吸器及透气软管
1.2 COOLING SYSTEM 冷却系统
1.2.1 FRESH WATER PUMP 淡水泵
1.2.3 THERMOSTAT , FOR FRESH WATER 冷却淡水节温器
1.2.4 COOLING FAN 膨胀水箱（带水位开关）
1.2.5 RADIATOR 散热器
1.2.6 COOLANT PRE-HEATER 淡水加热器 220ACV 1000W
1.3 LUB OIL SYSTEM 滑油系统
1.3.1 OIL PUMP 机油泵
1.3.2 OIL FILTER 滑油滤器
1.3.3 OIL COOLER 滑油冷却器
1.4 FUEL OIL SYSTEM 燃油系统
1.4.1 FUEL FILTER 燃油滤器
1.4.2 HIGH PRESSURE FUEL PUMP 高压油泵
1.4.3 GAC GOVERNOR GAC调速器
1.4.4 DUAL SKIN HIGH PRESSURE PIPE WITH LEAKAGE ALARM DEVICE
双层高压油管带泄漏报警装置
1.4.5 FLEXIBLE HOSE, FUEL INLET & OUTLET. LOOSE 柴油进出口软管，散供
1.5 EXHAUST SYSTEM 排气系统
1.5.1 EXHAUST ELBOW 排气弯管
1.5.2 EXHAUST FLEXIBLE SECTION WITH COUNTER FLANGE, AS LOOSE
排气波纹管带配对法兰, 散件供应
1.6 STARTING SYSTEM 启动系统(安装在柴油机上)
1.6.1 24V DC ELECTRICAL STARTING MOTOR 直流24V电启动马达
1.6.2 STARTING BATTERY 启动电瓶（普通免维电瓶120AH, 24V）
1.6.3 BATTERY BOX 电瓶箱
1.6.4 CHANGING ALTERNATOR 充电机（安装在柴油机上）
1.6.5 FLOAT CHARGER 浮充电装置（安装在控制屏内）
2. ALTERNATOR 发电机:
2.1 AVR 电压自动调节器 (MX341)
2.2 SPACE HEATER 防冷凝加热器 220VAC
2.3 ONE POTENTIALMETER FOR VOLTAGE ADJUST, AS LOOSE 一个手动调压电位器，散供
2.4 CABLE GLAND 电缆填料函 (数量和规格在认可图中确认)
3. LOCAL CONTROL PANEL
机旁控制控制屏
3.1 ANALOGUE DISPLAY 模拟量显示内容
3.1.1 LUB. OIL PRESSURE 滑油压力
3.1.2 LUB. OIL TEMPERATURE. 滑油温度
3.1.3 COOLING WATER TEMPERATURE 冷却水温度
3.1.4 SPEED 转速
3.1.6 POWER VOLTAGE 电源电压
3.1.6 RUNNING HOUR METER 运行小时计
3.2 PUSHBUTTON AND SWITCH 按钮和开关
3.2.1 START/STOP BUTTON 启动/ 停车按钮
3.2.2 IDLE/RATED SWITCH 怠速/额定开关
3.2.3 EMERGENCY STOP BUTTON 紧急停车按钮
3.2.4 ANSWER/RESET BUTTON 应答/ 复位按钮
3.2.5 BUZZER 蜂鸣器
3.3 ALARM DESCRIPTION 报警内容：
3.3.1 LUB. OIL PRESSURE LOW ALARM 滑油压力低报警
3.3.2 COOLING WATER TEMPERATURE HIGH ALARM 冷却水温高报警
3.3.3 OVERSPEED SHUTDOWN 超速停机
3.3.4 LUB. OIL TEMPERATURE HIGH ALARM 滑油温度高报警
3.3.5 STARTING FAILURE ALARM 启动失败报警
3.3.6 VOLTAGE LOW ALARM 电源电压低报警
3.3.7 FUEL LEAKING ALARM 燃油泄漏报警
3.5.8 BATTERY VOLTAGE LOW ALARM 电瓶电压低报警
3.3.9 COMMON ALARM 公共报警
3.3.10 LOW LEVEL ALARM OF FRESH WATER 淡水液位低报警
4. GENSET CONSTRUCTION: 发电机组的构成
4.1 STRONG COMMON BASE
公共底座
4.2 ENGINE AND ALTERNATOR FLEXIBLE MOUNTING WITH ISOLATORS
发动机和发电机用减震垫弹性安装
4.3 RIGID CONNECTION BETWEEN GENSET AND SHIP’S RAIL
发电机组和船体刚性安装
4.4 PAINT OF GENSET ACCORDING TO MAKER’S STANDARD
机组油漆颜色按照供货厂家标准
5 FILES AND DOCUMENTS 文件资料
5.1在合同签订两周内供货方向设计方、船厂提供下列认可图6套/批船（中英文）+2CD(AUTO-
CAD)，工作图6套/批船（中英文）+2CD，完工图6套/艘（英文）+2CD。

SUPPLIER MUST PROVIDE 6 SETS/BA TCH SHIP APPROV AL DOCUMENTS（CHINESE & ENGLISH）+2CD(AUTO-CAD) WITHIN ONE WEEK AFTER CONTRACT SIGNED ﹑6 SETS/ BATCH SHIP WORKING DOCUMENTS(CHINESE & ENGLISH) +2CD﹑6SETS/SHIP FINAL
DOCUMENTS (ENGLISH) +2CD TO DESIGNER、SHIPYARD.
5.1.1 柴油发电机组外形图
DIESEL GEN-SET EXTERNAL DIAGRAM
5.1.2 机组电气外部接线图
ELECTRIC EXTERIOR DIAGRAM OF LOCAL CONTROL PANEL
5.1.3 机旁控制箱原理图
SCHEMA TIC OF THE LOCAL CONTROL PANEL
5.1.4 燃油系统图、滑油系统图、冷却系统图、排气系统图
FUEL SYSTEM DIAGRAM、LUB. SYSTEM DIAGRAM、COOLING SYSTEM DIAGRAM、EXHAUST SYSTEM DIAGRAM
5.2 机组出厂时,供货方提供下列文件、资料（以单套机组计）
SUPPLIER PROVIDE THE FOLLOWING FILES AND DOCUMENTS WHEN THE GEN-SET DELIVERY (ONLY FOR THE SINGLE SET)
5.2.1 机组电气外部接线图
ELECTRIC EXTERNAL DIAGRAM OF LOCAL CONTROL PANEL
5.2.2 机旁控制箱原理图
SCHEMA TIC OF THE LOCAL CONTROL PANEL
5.2.3 机组产品合格证书
CERTIFICATION OF GEN-SET
5.2.4 机组装箱清单
PACKING LIST OF GEN-SET
5.2.5 柴油机产品合格证书
CERTIFICATION OF THE DIESEL ENGINE
5.2.6 柴油机使用保养说明书
MAINTENANCE & OPERATION INSTRUCTIONS OF DIESEL ENGINE
5.2.7 发电机产品合格证书
CERTIFICATION OF ALTERNA TOR
5.2.8 发电机产品说明书
INSTRUCTION BOOK OF THE AC ALTERNATOR
5.2.9 柴油机CCS证书
CCS CERTIFICATE OF DIESEL ENGINE
5.2.10 发电机CCS证书
CCS CERTIFICATE OF GENERATOR
5.2.11 发电机组CCS证书
CCS CERTIFICATE OF GENERATOR SET
6 机组试验及验收
SHOP TEST AND INSPECTION OF GEN-SET.
6.1 机组供货方按GB/T13032-91《船用柴油发电机组通用技术条件》和船级社规范编制的试验大
纲进行出厂试验, 试验前向船厂提供试验大纲, 负载试验按功率因数0.8进行。

THE GEN-SET SHALL CARRIED OUT SHOP TEST BEFORE DELIVERED BY THE SUPPLIER ACCORDING TO THE《GB/T3032-91 MARINE DIESEL GEN-SET GENERAL TECHNICAL CONDITION》AND RULES OF CLASSIFICATION，TEST PROCEDURE SHOULD BE SUPPLIED TO SHIPYARD BEFORE TESTING，LOAD TEST CARRIED OUT AT POWER FACTOR 0.8.
6.2 机组出厂试验时,提前通知并邀请订货方、船厂等有关人员参加。

THE CLIENT AND SHIPYARD MUST BE NOTICED AND INVITED TO ATTEND IN TIME WHEN GEN-SET CARRIED OUT THE SHOP TEST BEFORE DELIVERY.
6.3 技术服务：机组装船后进行系泊试验时,船厂提前7天通知供货方，供货方应派员免费提供指导
安装调试服务，船厂需提供必要的便利。

TECHNICAL SERVICE: WHEN GEN-SET INSTALLATION ON BOARD AND BASIN TRIAL, SHIPYARD INFORM SELLER BEFORE 7 DAYS TO PARTICIPATE IN TESTING, SELLER SHOULD ARRANGE SERVICE ENGINEER FREE TO CONSTRUCT INSTALLA TION AND COMMISIONNING, SHIPYARD NEED SUPPLY NECESSARY ASSISTANT.
7 质量保证期
QUALITY WARRANTY PERIOD
在用户按供货方提供的产品使用说明书中所规定的条款进行正确使用和保养的情况下,产品质量保证期为交船后一年或机组出厂后12个月，以先到为准。

保用条件范围，并不包括因人为或不正当使用所引致的损耗及仪表传感器等设备。

WARRANTY PERIOD FOR THE GENERATOR SET IS ONE YEAR FROM VESSEL DELIVERY, OR GEN-SET OUT FACTORY 12 MOUTH, GEN-SET OPERATED & OVERHAULED
CORRECTLY BY USER ACCORDING MANUAL & OPERATION INSTRUCTIONS.
MAINTENANCE SCOPE NOT INCLUDED MAN-MADE OR WRONG OPERATION CAUSED METERS & SENSORS DAMAGED.
8. 其他未尽事宜，双方友好协商解决。

WE WILL DISCUSS AND SOLVE FRIENDLY ABOUT THE OTHER PROBLEMS NOT MENTIONED IN THIS AGREEMENT.
机组报价。