atlas-copco空压机参数
Atlas Copco 空压机
Page 1 Quotation No.:dated02.05.2006 技术附件 TECHNICAL APPENDIX目录 INDEX附件一性能参数及特性曲线ATTACHMENT1 Technical Data and Performance附件二供货范围ATTACHMENT2 Scope of Supply附件三备品备件ATTACHMENT3 Spare Parts附件四人员培训及技术服务ATTACHMENT4 Training and Technical Service附件五卖方的承诺ATTACHMENT 5 The Seller’s CommitmentPage 2 Quotation No.:dated02.05.2006附件一性能参数及特性曲线ATTACHMENT 1 Technical Data and Performance设计条件 Design Conditions:进口压力 Inlet Pressure 0.098 MPa(A) 进口温度 Inlet Temperature 30 degC最低温度 Lowest Temperature -18 degC相对湿度 Relative Humidity 78 %公用工程 Utility:1. 循环冷却水 Cooling water (recycle)进/出口温度 I/O temperature 32 / 42 degC最低进口温度 Lowest Inlet Temperature degC进口压力 Inlet Pressure ~0.4 MPa(A)要求压降 Pressure Drop Request <=0.2 MPa污垢系数 Fouling factor 0.00034m2K/W2. 电源 Power Supply主电源 Main Power 10kV+/-10% / 3PH / 50HZ最小短路容量 Min. short cuicurt >= 230 MVA允许母线压降 Max. allowed voltage drop <= 15%油加热器电源 Power for Oil Heater 380V / 3PH / 50HZ辅助油泵电源 Power for Auxiliary Oil Pump 380V / 3PH / 50HZ控制柜电源 Power for Control Panel 220V / 50HZ3. 仪表空气 Instruments Air压力 Pressure >=0.45 MPa(G)露点 Dew point <=-40degCPage3Quotation No.:dated02.05.2006性能参数与特性曲线Technical Data and Performance Curves性能数据 Technical Data: 排气压力(止逆阀后)Discharge pressure(after check valve): 0.62 MPa(A) –0%冷却水流量(不含电机) Cooling water flow (w/o motor): 720 m3/h计算压缩机联轴器功率的公式.Formula for calculation of the compressor coupling power. []el Motor el Coupling Tol P P ±η⨯= X 0.99总误差( Tol el )为动力学误差, 电机功率及测量仪表误差的几何和, 计算公式如下: The electrical tolerance (Tol el ) is the geometrical sum of the thermodynamic, the motor efficiency and the electrical instrumentation uncertainty and is calculated with the following formula:222el measure electrical motoreff yn mod ther Tol ++=电机效率的误差为+/1%.The required motor efficiency tolerance is +/-1%.实际数字需根据现场实际仪表及试车安排确定. The exact numbers can be defined during testing on site according to the existing instruments and test arrangement.测量误差按现场仪表.Measuring tolerance shall be according to the job site condition.特性曲线 Performance Curves: 见所附 See attached.Page 4 Quotation No.:dated02.05.2006附件二供货范围ATTACHMENT 2 Scope of Supply2 供货范围 SCOPE OF SUPPLY页号 Page2.1 总述 GENERAL DESCRIPTION 52.2 压缩机供货范围 COMPRESSOR SCOPE OF SUPPLY 6 - 142.3 供货范围中不包括的部件EXCLUSIONS FROM THE SCOPE OF SUPPLY 15Page 5 Quotation No.:dated02.05.20062 供货范围 SCOPE OF SUPPLY2.1 总述 General descriptionGT-型压缩机是带一个整体式驱动齿轮的离心式压缩机. GT-seriescompressors are centrifugal compressors with an integral spur gear.垂直剖分蜗壳通过结合器固定在水平剖分的齿轮箱上. The vertically splitvolutes are fixed to the horizontally split gear casing by means of adapters.悬挂叶轮以赫氏连接方式与小齿轮轴相连, 保证运转的高可靠性及便于装配.The overhung impellers are connected to the pinion shafts by means of Hirth connection which stands out for its high operating reliability and ease ofassembly.转子在径向可倾瓦轴承中运转. 转子轴封为碳环密封, 确保绝对无油压缩.The rotors run in radial tilting pad bearings. Sealing at the rotor shafts iseffected by a carbon ring seal for absolutely oil-free compression.单螺旋驱动齿轮的噪声很低.The single-helical spur gear has a low noise level.润滑油系统包括一台主轴驱动主油泵, 一台电机驱动辅助油泵, 两台全流量可切换双联油冷却器, 一套双联油过滤器及其切换阀. 此系统带有显示仪表用于保证安全运转.The lubricating oil system comprises a shaft-driven main oil pump, anelectric-motor-driven auxiliary oil pump, Dual oil coolers with 100% fullcapacity for each and a duplex oil filter with changeover valves. This system, together with the monitoring instruments, ensures high operating safety.此台离心式压缩机与齿轮和中间冷却器一起安装在一个刚性底盘上.The centrifugal compressor is mounted on a rigid baseframe together withgear and intercoolers.主驱动设备安装于一个单独的混凝土基础上.The main driver is mounted on a separate concrete.油系统自由放置于压缩机侧. 见所附的标准布置图.Oil system is free standing beside the compressor. See attached standardlayout plan.Page 6 Quotation No.:dated02.05.20062.2 压缩机供货范围 Compressor scope of supply2.2.1. 组合式压缩机主机 Combined Compressor unit三级整体齿轮型离心式压缩机主要包括以下部件. Three-stage integral gearcentrifugal compressor consisting of the following main components:齿轮 Gear带有维护方便的水平剖分齿轮箱的三轴齿轮3-shaft gear with horizontally split casing for easy maintenance.带大齿轮的驱动轴运行于分离式固定瓦轴承中, 此轴承为支撑轴承与止推轴承的组合轴承, 以吸收轴向推力. Driving shaft with bull gear mounted in splittapered land journal bearings with the thrust bearing designed as acombined radial-axial bearing to absorb the axial thrust.主空压机带螺旋形磨齿的小齿轮轴运行于高速可倾瓦轴承中, 每个轴承含五块可倾瓦, 与固定瓦推力轴承组合在一起. Main air-pinion shafts with groundhelical toothing mounted in high speed bearings which are split tilting padtype, each with 5 pads, combined with tapered land thrust bearings.轴承材料 Bearing metal: 巴氏合金表面 babbit-faced steel齿轮设计 Gear design: 单螺旋式 single helicalDIN3960/90 和制造厂标准 DIN 3960/90 and manufacturer's standard, AGMA 421 (SF 1.4)材料 Material: 主齿轮: 42CrMo4, 1.7225小齿轮轴: 31CrMoV9, 1.8519振动测量仪表 Vibration measuring instruments每个高速轴承上有X-Y向两个带连线和变送器的Bently Nevada振动探头. 提供 4~20mA的信号给DCS. Two X-Y vibration probes (Bently Nevada) withcable and transmitters with 4~20mA signal on each high-speed bearing (总共8个 total: 8).请详见所附PID图. Please also refer to the attached P & I-diagram.叶轮 Impeller由高强度回火特种钢GX5CrNi13.4材料铣制的叶轮, 与小齿轮轴赫氏连接.Impellers of high-strength tempered special steel GX5 CrNi 13.4 milled,connected with the pinion shaft via Hirth connection (see section 6).第一级为带后弯叶片的开式叶轮, 第二,三级为带后弯叶片的闭式叶轮.Page7 Quotation No.:dated02.05.2006 Impellers with backward-leaning blades stage 1 as an open design and withshroud at stages 2 and 3.蜗壳 Volute带叶片扩压器的垂直剖分蜗壳.Volute casings vertically split with machined plate diffusors.材料 Material: 铸铁 cast iron GGG 40叶轮水洗系统喷嘴 Nozzles for water washing system每个压缩机级上带3个水洗喷嘴. 3 nozzles for water injection on eachcompressor stage (共9个 total: 9 nozzles)轴封 Shaft seal高速小齿轮轴的轴封为双道自调压式碳环密封. Shaft sealing of the high-speed pinion shaft is by means of two-chamber floating carbon ring seal.轴套材料为X35CrMo17V. Shaft sleeve of X35 CrMo 17V联轴器/联轴器护罩Coupling / coupling guard离心压缩机与电机之间的挠性叠片式联轴器.Flexible multiple-disk coupling between centrifugal compressor and motor.联轴器护罩为钢制. Coupling guard made of steel.2.2.2 进口导叶 Inlet guide vanes在第一/二级前 upstream of stage 1 & 2用于如所附特性曲线一致的部分负荷控制. For partial load control inaccordance with the enclosed characteristic curves.带气动执行机构和电动/气动位置器的进口导叶, 用于连续控制流量和/或工作压力 Inlet guide vanes, for continuous control of capacity and/or operatingpressure, with pneumatic actuator and electric/ pneumatic positioner.所有叶片通过杠杆同步移动. The blades are synchronously moved via levers.材料 Material: 壳体 casing: 铸铁 cast iron GG 25叶片 Blades: CrNi-steel GX5 CrNi 13.4Page8 Quotation No.:dated02.05.20062.2.3 底盘 Baseframe预制设计, 带地脚螺栓和校正设备. 设计成安装带齿轮和中间冷却器的离心式压缩机. Fabricated design with foundation bolts and parts for alignment.Baseframe designed for mounting centrifugal compressor with gear andintercoolers.2.2.4 带管道的中间冷却器 Intercoolers with piping冷却器设计成叠片式冷却器, 带水分离器和自动疏水阀. Coolers designed asplate fin coolers with water separator and automatic drain trap.气走壳程, 水走管程. Gas is led around the tubes, water through the tubes.材料 Material管芯 Core tubes :CuNi 10 Fe (16 x 1.0)翅片 Plate fins :Al管板 Tubesheets :碳钢 Carbon steel壳体 Shell casing :带漆层碳钢 Carbon steel painted水室 Water chambers :带漆层碳钢 Carbon steel painted水侧 Water side :带涂层碳钢 Carbon steel coated分离器 Separator :不锈钢1.4541 Stainless Steel 1.4541压力容器遵照DIN和AD压力容器规范和 TÜV规范. Pressure vesselsaccording to the DIN and AD pressure vessel code and TÜV authority.水侧污垢系数为0.00034m2K/W. Fouling factor water side 0.00034 m2K/W对每个冷却器有一个自动疏水阀. For each cooler: one automatic drain trap:型式 Type: UNA (Gestra), 壳体材料为铸铁 casing material cast iron GG 25包括到疏水阀和截止阀的管道. 管道材料为碳钢.including piping to trap and stop valves. Piping of carbon steel.中间级气体管道 Interstage gas piping (DIN2458)完整的带翅片弯头的中间管道, 从每一级到冷却器或从每一个冷却器到压缩机级. Completely piped internally with fin elbow from the individual stage to and from gascoolers.管材 Pipe material: 碳钢 carbon steel (焊接管 welded piping) 10%的焊缝做探伤检验 10 % of all welds are radiographically inspected (只对圆周焊缝 onlycircumferential welds)Page9 Quotation No.:dated02.05.2006 在每个冷却器出口和压缩机进口都有温度探头 Temperature probes (双支Pt100 dual Pt 100) at each cooler outlet and compressor inlet.压缩机进,出口有压力转换器1 pressure transducer at inlet and outlet of compressor.冷却水管-集水管 Water piping - water manifold (DIN 2458)由买方提供. Provided by the Buyer.2.2.5 供油系统 Oil supply system供油系统与所有的必须辅助设备一起整装, 自由放置于压缩机侧.Oil supply system packaged with all necessary accessories, free standingbeside the compressor.主油泵设计为螺杆泵, 直接由低速齿轮主轴驱动. 泵被设计成双向旋转可靠供油. Main oil pump designed as screw pump directly driven by the low-speedgear shaft; pump designed to positively supply oil when rotating in eitherdirection.辅助油泵设计为齿轮泵, 带联轴器和感应电机, 用于压缩机的启动和卸载.Auxiliary oil pump designed as gear pump with coupling and squirrel-cageinduction motor for compressor start-up and coast-down.泵体为铸铁制 Pump casings of cast iron GG 25双联全流量油冷却器, 可切换, 水走管程, 固定式管箱设计.Dual oil coolers with full capacity for each and can be switched duringoperating water through the tubes, fixed bundle design.污垢系数 Fouling factor: 0.00034 m2K/W材料 Material: 管子 Tubes : CuZn 20 Al (10 x 1)管板 Tubesheets : CuZn 38 Sn Al壳体 Shell : 碳钢 Carbon steel封头 Covers : GG 20 (铸铁 cast iron)带污垢显示的双油过滤器, 壳体采用球墨铸铁. 过滤器可以在压缩机工作时切换.滤芯采用铬镍钢, 过滤精度为25微米. 油箱为碳钢制, 蓄油量至少为5分钟保有量, 带视镜和排放阀.Dual oil filter with fouling indicator, housing nodular cast iron.Filter can be changed over during compressor operation.Filter elements of CrNi-steel, mesh size 0.025 mmOil reservoir of carbon steel, minimum retention time 5 minutes, with oil sightglass, drain valve.带风扇, 电机的抽油烟器, 分离等级符合TA-Luft规范Oil demistor with fan incl. motorPage10 Quotation No.:dated02.05.2006Degree of separation to meet "TA-Luft"一个压力转换器 1 pressure transducer一个温度传感器(双支Pt100) 1 temperature sensor (dual Pt 100)碳钢油管, 材料RSt37.2, 过滤器以后为不锈钢X10CrNi18.9油压控制阀, 安全阀Oil pipes in carbon steel RSt37.2, downstream of oil filter in stainless steelX10 CrNi 18.9,Oil pressure control valve, safety valve有关仪控部分, 请查阅所附的PID图 (第4章 section 4)With regard to instrumentation please refer to the attached P & I-diagram别的部件 Further items: - 油温控阀 oil temperature control valve (Amot)- 油加热器 oil heaters- 到电机的油管 oil piping to motor油箱的油位开关 oil switch for the oil tank2.2.6 就地仪表 Local instruments安装于压缩机单元, 接线至就地接线箱, 或者散供---见所附PID图. 仪表回路遵照Atlas Copco Energas 的标准, 接线按照IEC标准装载于镀锌托架上.Installed on the package unit and cabled up to terminal boxes at skid edge,or supplied as loose items - see attached P & I-diagram. Instrument loops to ACE standard, cabling to IEC standards in galvanized cable trays.供货范围 Scope of supply:前述仪表及 Instruments as specified above and一个放空阀(防喘振控制) 1 blow-off valve (anti-surge control)碳钢GG25阀座 Housing of cast iron GG 25DN = 350 mm, PN = 10 bar装有 Equipment: 气动执行机构 pneumatic actuator电子/气动定位器 e/p-positioner限制开关 limit switch一个SDF流量计, 安装定位于出口管上1 SDF flow meter to be installed in the discharge linePage11 Quotation No.:dated02.05.2006 Atlas Copco Energas仪表的常规供货商ACE standard manufacturers for instrumentation:振动探头 Vibration probes :Bently Nevada振动变送器 Vibration transmitter :Bently Nevada 直径100mm的压力表 Pressure gauges diameter 100 mm :Wika温度探头 Temperature probes :Broeckskes压力转换器 Pressure transducer :Wika差压变送器 Differential pressure transmitters :Siemens温度变送器 Transmitters (temperature) :Phoenix电磁阀 Solenoid valves :HerionACE subsuppliers for main equipment 主要配套设备的供货商:气体冷却器 Gascooler : Oeltechnik齿轮箱 Gear box : BHS-Cincinnati主油泵 Main oil pump : Allweiler辅助油泵 Auxiliary oil pump : Werdohler油冷却器 Oilcooler : Oeltechnik油过滤器 Oil filter : Internormen执行机构 Actuator : ARCA2.2.7 驱动电机 Motor driver (由买方提供to be supplied by the Buyer)高电异步压鼠笼式感应电机Asynchronous high voltage squirrel cage induction motor品牌 Make ABB or Siemens操作和误差遵照IEC, VDE, DIN.Execution and tolerances to IEC, VDE, DIN型号 Type铭牌功率 Rated output kW 9 500 ~ 10 000电压 Rated voltage kV 10 +/-10%转速( Speed (asynchronous) rpm 1 480频率 Frequency Hz 50防护等级 Degree of protection IP 54冷却方式 Cooling method IC 81 W冷却水温度 Cooling fluid temperature o C 32结构形式 Type of construction IM 1001防护形式 Type of protection 无危害 non hazardous冷却水最高温度 Cooling fluid max. temperature 40 °C绝缘等级 Insulation class F级绝缘,B级温升 F utilized to B 轴承种类 Type of bearings 套筒式 SleevePage12 Quotation No.:dated02.05.2006效率 Efficiency %功率因素 Power factor cos phi轴承润滑方式 Type of bearing lubrication 强制润滑 Forced设备 Equipment: - 线圈上六个Pt100探头 6 Pt 100 in windings- 轴承上两个Pt100探头 2 Pt 100 in bearings- 停车加热器 Standstill heater- 安装差动保护用护感器的端子盒 terminal box for CT’s2.2.8 表面防护 Surface protection遵照工作标准033.201e No.AS120To Works standard 033.20.1e No. AS 120.底漆: 两道环氧树脂锌粉底漆Primer: 2-component epoxy resin zinc dust primer with separate accelerator component面漆: 两道以聚氨脂为主要成分的面漆Top paint: 2-component top paint on polyurethane basis with separateaccelerator component颜色: 灰色, 孟塞尔云母色标10b 3.8/1Colour: gray, Munsell code 10b 3.8/12.2.9 测试和检验 Testing and inspection遵照工厂的检验计划 To ACE-standard QA plans.如有需要, 我们会及时通知贵方或贵方代表参加最重要的测试和检验. 现场见证试验将在订货之前由双方协商决定.If required, we will inform you or your representative in time about the mostimportant tests and inspections. Witnessed tests are to be agreed uponmutually before order placement.如果贵方希望现场见证这些测试, Atlas Copco将负担直接的费用. 贵方检验员个人的费用由贵方负担.In case you would like to witness these tests, Atlas Copco will be responsible for direct costs. Personal costs of your inspectors, however, are to youraccount.2.2.10 文件交付清单 Engineering and order documentationPage13 Quotation No.:dated02.05.2006 -电机协调文件 (合同签订后四周内提供) motor coordination file to be submitted within 4 weeks after order-按照Atlas Copco Energas标准306559/01/88的压缩机-电机的扭力分析Torsional analysis for compressor-motor train to ACE standard306559/01/88- 压缩机性能曲线 Compressor performance curve- 基础布置图 Foundation drawing - layout drawing- 油/气/机械PID图 P & I diagram oil/gas/machinery- 启动扭矩曲线 Start-up torque curve- 逻辑环路图 Logic diagram - circuit diagram- 仪表清单 Instrument list- 压力容器图纸及合格证 Pressure vessel drawings with certificate- 测试报告 Test reports-四份英文的操作手册, 包括全部其它文件Instruction manuals 4 copies in English, containing among others- 截面图 Cross-section drawing- 润滑油规格书 Oil specification- 备件清单 Spare part list- 操作指导 Operating instructions- 维护指导 Maintenance instructions初步的P&ID, 整体布置图及土建指导图需在合同签订后4周内提供, 其余资料按照卖方标准. The preliminary P&ID, General Arrangement and Foundation Plan shall be submitted within 4 weeks after contract. Others should followACE-Standard.2.2.11 专用工具 Special tools带泵的液压千斤顶 Hydraulic jack with pump.用于装配和拆卸进口导叶和叶轮的设备Device for suction nozzle and impeller assembly and removal.2.2.12 止逆阀 Non-return flap两片式的压缩机出口管上的止逆阀Non-return flap for compressor discharge pipe, sandwich type.材料: 铸铁阀座, 球墨铸铁阀瓣Material: casing cast iron - flap nodular cast iron.名义直径 Nominal diameter 700 mm名义压力 Nominal pressure 10 barPage14 Quotation No.:dated02.05.20062.2.13 进口膨胀节 Suction expansion joint一个全方位可拆卸的进口端膨胀节One suction-side expansion joint moveable in all directions.材料: 纤维增强橡胶, 法兰为碳钢Material: rubber, reinforced by fabric, flanges of carbon steel.名义直径 Nominal diameter 1400 mm2.2.14 出口膨胀节 Discharge expansion joint一个出口管上的侧向膨胀节. One discharge-side lateral expansion joint.波纹管材料: 1.4541, 法兰为碳钢.Bellow material: 1.4541, flanges of carbon steel.名义直径 Nominal diameter 700 mm名义压力 Nominal pressure 10 bar2.2.15 成对法兰 Counter flanges在气体管路供货界区的成对法兰, 带垫片, 螺栓等 Mating flanges incl.gaskets, bolts and nuts at the battery limits of the gas piping.2.2.16 在中国的开球会 Kick-off meeting in China含Atlas Copco从中国派工程师参加在用户处举行的开球会的费用. Costs forAtlas Copco China engineer for attending a kick-off-meeting at customer’sfacilities in China.2.2.17 包装 Packing主机2.2.1&2.2.2 Core unit including 2.2.1 & 2.1.2: 空运包装 Air flight packing 辅机 Auxiliary equipment: 海运包装 Seaworthy packing2.2.18 主机空运至上海机场, 辅机运输至青岛港Core unit air flight to Shanghai airport, auxiliary equipment sea flightto Qingdao Seaport2.2.19 现场服务 Job site service开箱检验, 由安装工程师参加 Packing inspection by installation engineer.Page15 Quotation No.:dated02.05.2006安装与调试指导, 已包括14个工作日安装指导及12个工作日调试指导, 主要包括: 14 working days Erection & 12 working days commissioningsupervision, mainly including:1. 检查基础尺寸 Review the foundation size2. 安装指导 Erection supervision3. 按照相关技术文件及标准检查设备 Check the Contract equipmentaccording the related documents and specifications4. 设备空负载试车指导 No load test supervision5. 设备验收试车的指导 Acceptance test supervision with load2.2.20 放空消声器 Blow-off silencer由买方提供, 卖方须提供技术要求及参考图.to be provided by the Buyer, the Seller shall provide the technicalspecification and reference drawing2.3 供货范围不包括的 Exclusions from the scope of supply我们的供货范围不包括前面没有清楚列出的所有部件和服务, 主要是Our scope of supply excludes all parts and services not expressly mentioned, in particular- 安装和调试 Erection and commissioning-基础和土建 Foundation and civil works- 冬季防护 Winterization- 就地控制盘 Local control panel-注油 Oil filling-主电机 Main driven motor- 主开关, 耦合器 Main switch, switch gear- 辅助驱动器的接头 Contactors for auxiliary drivers- 关税 State and municipal duties- 管道隔声层 Sound insulation on piping- 进口管, 出口管, 放空管 Suction pipe, discharge pipe, blow-off pipe- 冷却水管 Pipes for cooling water- 单元和机柜外的接线 Cabling outside of package and panel- Bently Nevada监控系统 Bently Nevada monitoring system- 连接环节 Serial link (连接处理器 communication processor)-进口过滤器 Suction filter, suction strainers-消声器SilencersPage16 Quotation No.:dated02.05.2006附件三备品备件ATTACHMENT 3 Spare Parts一个振动探头1 vibration probe一套气体冷却器垫片 1 set of gaskets for gascooler一套油过滤器垫片 1 set of gaskets for oil filter一套油冷却器垫片 1 set of gaskets for oilcooler一套压缩机的O形环及垫片1 set of O-rings and gaskets for compressor 一套油过滤器芯子 1 set of oil filter inserts一套抽油雾器芯子 1 set of filter cartridge for oil demister一套浮动碳环轴封 1 set of floating carbon rings shaft seals一套高速轴瓦 1 set of pads for high-speed bearings一套低速轴承 1 set of low-speed bearingsPage17 Quotation No.:dated02.05.2006Page18 Quotation No.:dated02.05.2006附件四人员培训及技术服务ATTACHMENT 4 Training and Technical Service1. 人员培训 Training:卖方将对买方人员进行技术培训:a.) 现场培训, 含在现场服务期内, 详见附件二的2.2.19条b.) 买方将派其检验人员去卖方的工厂现场见证机械运转试验, 为期两周, 费用由买方承担.The technical training will be done by the Seller:a.) On the job site, included in the on-site service, refer to 2.2.19 in ATTACHMENT2.b.) In the Seller’s factory. The Buyer will dispatch his inspectors to the Seller’s workshop to witness the test in his own expense. The duration is 2 weeks.2. 技术服务 Service:见附件二的2.2.19条 See 2.2.19 in ATTACHMENT 2如果由于买方的原因导致延误, 买方需另外支付.The additional cost shall be paid if any delay due to the Buyer’s reason.以现场时间表为准 according to the time sheet on job site.Page19 Quotation No.:dated02.05.2006附件五卖方的承诺ATTACHMENT 5 The Seller’s Commitment参照我们的通常情况, 我们保证使用合适的材料和非常专业的设计及制造, 在开机后12个月或装运后18个月内, 如果由于机器本身的原因, 我们将保证我方所供设备的正常运转.We shall assume the guarantee for the use of suitable materials and expertdesign and manufacture in the framework of our general conditions, by means of which we are obliged to make good within 12 months following commissioning or18 months following shipping any and all parts of our supply free of cost, ofwhich evidence can be given that they became useless on account of faultydesign or negligent workmanship.本保证不包括正常的磨损和因为错误操作, 过度加载, 不适当的辅助设备, 错误的土建基础, 化学, 电气等原因造成的损伤, 尤其是热交换器.This guarantee does not include normal wear, damage on account of faulty or negligent handling, excessive strain, inappropriate auxiliaries, faulty civil works, inappropriate construction ground, and chemical, electrochemical, or electrical impacts, in particular corrosion of heat exchangers.如果不是因为我方的原因而延误调试, 本保证将在装运或通知交运18个月后中止.In case commissioning is postponed for reasons outside our control, theguarantee shall terminate at the latest 18 months after the date of the shipping documents or advice of readiness for despatch.本保证不包括间接的损坏.Consequential damage shall be excluded from the guarantee.。
阿特拉斯科普科
阿特拉斯.科普科无油螺杆空气压缩机一、无油螺杆空气压缩机K215C/D基本参数：型号：ZR400-8.6Z--无油R--水冷400--电机功率8.6--最大出口压力CW用量： 5.4L/S排气量：978L/S二、基本结构1、驱动电机三相异步电动机：额定功率400KW 额定电压600V额定电流47.2A额定转速：1489rpm润滑油：型号：ESSoN--N3每4000小时加油75g2、机头K215C/D机头主要由一对阴阳螺杆组成（见图），阳螺杆内4齿，转速5000rpm；阴螺杆内6槽，且同阳螺杆齿向反向，转速2/3*5000rpm．主电机通过增速齿轮带动阳螺杆旋转，阴螺杆通过同步齿轮获得动力。
阴阳螺杆分别由两组径向轴承和轴向轴承镶在机头壳体上，表面镀有一层四氟乙烯保护套，当阴阳螺杆运转时，由于阴阳转子之间，转子与壳体之间间隙较小，气体分别经吸气→压缩开始→压缩结束→排气四个过程实现对气体的压缩（如图），并排出进入气网。
螺杆密封采用迷宫型密封，密封外部由透气孔与大气连通；轴承润滑油来自油泵，机头壳体外有冷却水腔，以带走空压机产生的热量。
3、润滑油系统润滑油型号：Atlas copco Roto—Z型油池内加入规定型号油量的润滑油，当主机运行，润滑油经油泵加压后，先后经过油冷却器冷却和油过滤器过滤后，注入轴承和同步齿轮（见图）。
油冷器后装有油压和油温探头，油温采用PT1000型温度传盛器，量程在-10℃---300℃，本机组个温度测量都可以通用；压力测量采用电压型，分4个规格，不能相互代替。
油温报警值设定为65℃，联锁值设定75℃；油压一般调整在2.5---3.0bar，依靠油滤前的油旁通阀调整，报警设定1.3bar，联锁设定1.2bar，机组启动后若油压在20s内达不到1.3bar，机组跳车。
润滑油中的油烟和水份通过装在油槽侧面上的文丘管油呼吸器排出。
文丘管油呼吸器是由引自压缩机出口的高压气流通过喷嘴喷入呼吸器（见图），从而在呼吸器内形成低压区，油腔内的油气和水气被带入呼吸器，油被滤网滤出后返回油池，油侧和水分侧排出腔体。
阿特拉斯空压机(atlas copco)生产的产品和型号介绍
整 体 化 的 设 计(外形美观，安装方便)
压缩空气出口(G1 1/2")
� 安 装 使 用 简单 � 占地面积少
集中监控
� 安装费用低
单线供电
电脑集中监控 冷却空气
冷凝液集中排放
新昊阿特拉斯空压机代理商()专业提供压缩空气解决方案
供货范围覆盖所有需要的部件
进口过滤器 进口控制阀 螺杆转子 传动结构 主电机 油分离系统 冷却系统 管道 电脑控制器 电气系统
内 置 式 冷 冻 式 干 燥 机(可选件)
The Atlas Copco way
�一 体 化 的 蒸 发 器 使 压 降 非 常 低 (< 0.2 bar) � 压 力 露 点 3°C � 内 置 冷 干 机 带 热 旁 通 阀 (HGV):
• • • 可 靠 性高 结构 紧 凑: 可 在 较 高 的 环 境 温 度 下工 作 ， 露点仍能满足要求
新昊阿特拉斯空压机代理商()专业提供压缩空气解决方案
一流的配套件------电 动 机
The Atlas Copco way
高 效 电 机(效率94%) � 全 封 闭 风 冷 式 (TEFC) � 防尘防水 � 防 护 等 级 IP54或 IP55，F 级 绝 缘 � Atlas Copco 定 牌 生 产
新昊阿特拉斯空压机代理商()专业提供压缩空气解决方案
可靠的传动机构
The Atlas Copco way
� 直 联 (GA 30-7.5 bar) 或 齿 轮 箱 传动，效率高，寿命长 � 斜 齿 轮 传 动 补 偿 了 30％ 的 轴 向推力，进一步延长了螺杆 的寿命 �驱 动 齿 轮 两 端 的 轴 承 消 除 了 内在设计上的悬臂力 �电 机 和 齿 轮 箱 法 兰 连 接 确 保 驱 动系统永久对中 �弹 性 联 轴 器 降 低 了 启 动 力 矩
ATLAS微油螺杆式空压机技术参数
GA5-22
型号
压力bar
GA5
GA7
GA11
GA15
GA18
GA22
7.5
0.9
1.2
1.7
2.6
3.2
3.6
处理风量m3/min
8.5 10.0
0.8
1.1
1.6
2.4
3.0
3.5
0.7
1.0
1.5
2.2
2.6
3.1
13.0
0.5
GA45+
GA55+
GA75+
7.5
6.1
7.1
8.6
10.6
14.7
处理风量m3/min
8.5 10.0
6.0
6.9
8.0
10.1
13.8
4.8
5.9
7.3
8.7
12.3
13.0
3.9
4.9
6.1
10.3
噪音db(A)
64
65
66
65
67
功率KW
30
37
45
55
75
马力HP
40
50
60
75
100
重量kg
专业代理阿特拉斯空压机
862
896
1395*865*1625
380V/3/50HZ
1305
1650
2040*940*1802
1730
2290*1080*1 960
马达防护等级
IP55
出口含油量
<2PPM
阿特拉斯空压机
Series 7
中型机
Size 1
大型机
Size 2 (CD 2 - 7)
无动力源
OEM
租赁
PNS/Pቤተ መጻሕፍቲ ባይዱS
Series 7
Size 1.5 Size 2 (CD 1)
Hardhat
Size 2 电移
3
Company confidential
电移动式空压机型号定义说明
XAHS376E
– 移动式空气压缩机 – 单级压缩 – 压力等级
7 bar M H V 8.6 bar 12 bar 14 bar
– 静音型机组 – 相对空气流量（单位 l/s） – 电机驱动
4
Company confidential
常用移动空压机型号表
型号 压力 bar 气量 m³/min 电动机 型号 功率 kW XAVS306E 14 18.6 XAHS376E 12 22.7 XAMS466E 8.6 28.2 华达 YLF3151L1-4E 160 XAMS396E 8.6 23.4 XAS486E 7 28.5
当电控箱门打开时，空 气开关自动断开，防止意 外触电。
16
Company confidential
电控箱 - 内部
热敏过载断路器 交流220V电磁阀替换原来 交流220V电磁阀替换原来 24V直流线圈 24V直流线圈 密封圈
每相独立的电流过载保护器
电器元件为高性能的ABB产品
17
Company confidential
– 1 x G2 1/2 – 1 x G1 – 1 x G3/4
19
Company confidential
通过与客户的互动和不断创新 我们承诺帮助您实现卓越生产力
Atlas Copco阿特拉斯科普柯固定式螺杆空气压缩机中英文说明书-推荐下载
Atlas Copco 阿特拉斯科普柯固定式螺杆空气压缩机电脑控制器操作方法控制面板控制面板功能：1， I ：开机按钮。
按该按钮让空压机开机，自动运行指示灯点亮时表示电脑控制器有效运行（自动运行状态）。
2，O ：停机按钮。
按该按钮让空压机停机，自动运行指示灯熄灭。
3，液晶显示器：显示关于空压机运行状态，保养要求或者故障信息。
4，“↑”，“↓”：上下滚动键：该键用来翻阅显示屏。
5，“ 〓 ”：表格键：该键用来选择跟着水平箭头的参数。
6，“F1”，“F2”，“F3”：功能键：该键用于控制和编制空压机，参见后面的内容。
7，“●自动”：自动运行指示灯：表示电脑控制器正自动控制空压机运行。
8，“●报警”：总报警指示灯：通常熄灭，当有不正常情况出现时，该灯点亮或闪烁，参见后面的内容。
9，“●电源”：电源指示灯：指示和上电源。
10：自动运行图标。
11，：报警图标。
12，13，另外，空压机机体上有一只紧急停机按钮：有紧急情况出现时，按紧急急停按钮让空压机立刻停机，故障排除后，拔出按钮解除锁定，并按重新设置功能键F3复位。
1显示屏-键1.1 典型显示图空压机出气压力/Compressor outlet7.0 bar自动加载/Automatically loaded↓菜单/Menu卸载/unloadF1F2F3显示器有四行：1)前三行:——显示屏显示传感器的名称和实际的读数。
——测量值的单位和传感器的实际读数。
——关于空压机运行的信息（空压机停机，等等），保养要求（比如油过滤器和空气过滤器）或者是故障信息（比如故障停机）。
2）在四行位于三个功能键的上方（F1/F2/F3），显示这些键（F1/F2/F3）对应的实际功能。
1．2 滚动键（↑↓）这些滚动键标有垂直的箭头，允许滚动显示屏。
只要在显示屏的最右边的位置上有一个指向下面的箭头，其对应的滚动键就可以用来查阅下面的内容。
只要在显示屏的最右边的位置上有一个指向上面的箭头，其对应的滚动键就可以用来查阅前面的内容。
亚特兰蒂斯（Atlas Copco）ZR 132 VSD STD-10.4型号的压缩机数据表说明书
COMPRESSOR DATA SHEETMODEL DATA - FOR COMPRESSED AIRFederal Uniform Test Method for Certain Air Compressors Not Applicable1Manufacturer:Atlas CopcoModel Number:ZR 132 VSD STD-10.4Date:07-01-20202Air-cooled Water-cooled Type:Screw LubricatedOil-free# of Stages:23Full Load Operating Pressure*(b)135.0psig*(b)4Drive Motor Nominal Rating 177.0hp 5Drive Motor Nomnial Efficiency 95.6percent 6Fan Motor Nominal Rating (if applicable)--hp 7Fan Motor Nominal Efficiency--percent Input Power (kW)Capacity (acfm) *(a,d)Specific Power (kW/100 acfm)*(d)Max694.620.38*612.320.2529.920.3447.620.6Min365.321.29*Total Package Input Power at Zero Flow*(c,d)20.4kW10a.Measured at the discharge terminal point of the compressor package in accordance with ISO 1217, Annex E; acfm is actual cubic feet per minute at inlet conditions.b.The operating pressure at which the Capacity and Electrical Consumption were measured for this data sheet.c.No Load Power. In accordance with ISO 1217, Annex E, if measurement of no load power equals less than 1%,manufacturer may state “not significant” or “0” on the test report.d.Tolerance is specified in ISO 1217, Annex E, as shown in table below:NOTE: The terms "power" and "energy" are synonymous for purposes of this document.Notes:Consult CAGI website for a list of participants in the third party verification program:*For models that are tested in the CAGI Performance Verification Program, these items are verified by program administratorMemberROT 031.212/19 R3Volume Flow Rate Specific EnergyNo Load / Zero at specified conditionsVolume Flow RateConsumptionFlow Powerm3 / min ft3 / min %%Below 0.5Below 15+/- 7+/- 80.5 to 1.515 to 50+/- 6+/- 7+/- 101.5 to 1550 to 500+/- 5+/- 6Above 15Above 500+/- 4+/- 5This form was developed by the Compressed Air and Gas Institute for the use of its members. CAGI has not independently verified the reported data.Rotary Compressor: Variable Frequency Drive。
Atlas Copco GA 26单相空氣压缩机规格说明书
1. Scope1.1. This specification is for a gear driven, oil-lubricated, single-stage air cooled rotary screw aircompressor. The compressor shall be a 26 kW Atlas Copco model GA26 or pre-approved equivalent.1.2. The compressor shall deliver 66.6 l/s at 8.5 bar in accordance with ISO 1217, Annex C. L/s is litres persecond FAD at inlet conditions.1.3. The units shall be manufactured in accordance with this specification. The construction as describedin this specification is considered essential and critical to the application. The vendor shall state in hisquotation any and all exceptions to the specification.2. General2.1. The rotary screw air compressor shall be capable of producing and delivering 100% of the required airdemand as specified at standard operating conditions.2.2. The compressor shall be designed and supplied as a complete package with all necessary equipment,including but not limited to the following components: inlet filter, air compression element, drive motor, aftercooler with integral moisture separator, oil cooler, cooling fan, motor starter, microprocessorregulation and control system. All components shall be mounted on a common solid base frame andfully enclosed with a sound attenuating enclosure.2.3. The compressor package shall be rated to operate in ambient conditions from 0°C to 46°C.2.4. The units shall be manufactured by a qualified manufacturer who has been manufacturing aircompressors for at least ten (10) years.2.5. The compressor manufacturer shall be certified under ISO 9001 / 9002 quality standards and ISO14001 environmental standards.2.6. The manufacturer must participate in the Compressed Air & Gas Institute (CAGI) PerformanceVerification program.3. Compressor Enclosure3.1. The compressor shall be enclosed in a steel sound attenuating canopy with removable panels.3.2. The sound attenuating material shall be flame retardant polyurethane foam.4. Noise Levels4.1. The compressor package shall not exceed 69 dB(A) when measured in the free field conditions at onemeter in accordance with the CAGI-Pneurop Test Code.5. Compressor Element5.1. The compression profile shall be of the asymmetric profile design with four lobes on the male rotor andsix lobes on the female rotor.5.2. The male and female rotors shall have the same diameter.5.3. The element housing shall be of cast iron construction.6. Drive Motor6.1. The drive motor must be a Totally Enclosed Fan Cooled (TEFC) type.6.2. The full-load efficiency rating must meet or exceed NEMA premium standards.6.3. The motor shall conform with NEMA MG 1 for 60Hz applications and IEC 34-1, EN60034-1 for 50 Hzapplications.6.4. The inboard motor bearing shall be lubricated by the compressor lubricant and the rear motor bearingsshall be greased for the life of the motor.6.5. The complete motor shall be 100% maintenance-free.6.6. Approved manufacturers include:A. SiemensB. WEGC. ABB7. Drive Arrangement7.1. The drive arrangement shall be a gear-driven design.7.2. The drive system shall be fully enclosed to protect against dirt and dust intrusion.7.3. The drive gear shall be directly mounted on the end of the motor shaft eliminating the need for acoupling.7.4. The driven gear shall be helically cut to exert compensating thrust on the rotors to offset axial loadsgenerated during compression.8. Cooling System8.1. The compressor package shall be fitted with an aluminum, air-cooled, oil cooler and aftercooler.8.2. The cooling system shall include a radial fan driven by a Totally Enclosed Fan Cooled (TEFC) motor.9. Moisture Separator9.1. The compressor shall be equipped with a moisture separator integrated in the discharge side of theafter-cooler.10. Electronic Water Drain10.1. The compressor will have a zero loss electronic water drain plumbed to the aftercooler.10.2. These drains shall discharge no compressed air during removal of the condensate.10.3. The zero loss drains shall be monitored by the microprocessor controller.10.4. A manual condensate drain shall also be included.11. Inlet Air Filter11.1. The filter shall be a paper cartridge type and be factory installed inside the compressor enclosure.11.2. The filter shall have the following SAE fine efficiency ratings:1 micron: 98.0%2 microns: 99.5%3 microns: 99.9%11.3. The filter shall be equipped with a differential pressure indicator for monitoring by the control system.11.4. The service interval of the filter must be at least 4,000 hours.12. Oil System12.1. The oil system shall include an ASME approved air/oil separator with oil level indicator. The serviceinterval of the separator element must be at least 8,000 hours.12.2. The oil filter shall be a spin-on type with an integrated bypass valve. The oil filter element will have a12 micron beta 75 rating and the service interval must be at least 8,000 hours.12.3. The oil temperature shall be regulated by means of a thermostatic bypass valve. Oil circulation isachieved through differential pressure.12.4. The oil must be synthetic and rated for a change interval of 8,000 hours.12.5. The oil system must use o-rings to provide a positive seal. No gaskets can be used.13. Electric Cubicle13.1. The control cubicle must be designed to NEMA 3R or IP 54 standards.13.2. The cubicle must include a cooling fan and vent to force ambient air through the cubicle.13.3. A wye-delta starter must be used to start the main drive motor.14. Regulating and Control System14.1. The compressor shall have a regulating system which is of the full load / no load design, controlled byan air compressor discharge pressure sensor which senses the pressure variations at the compressor discharge and maintains it within a pre-set adjustable range.14.2. The full load / no load regulation shall be combined with a start / stop regulation to automatically stopthe compressor as required.14.3. The compressor shall be equipped with an onboard microprocessor controller which will control,monitor and protect the operation and condition of the air compressor.14.4. The controller shall allow programming of two pressure set points for loading and unloading.14.5. The control algorithm shall include a function to proactively stop the compressor during periods of lowdemand without having to wait for the stop timer to time out.14.6. The controller must be capable of automatically restarting the compressor in the event of a voltagefailure.14.7. The compressor shall be able to be controlled locally, remotely or via a local area network.14.8. The controller must be equipped with auxiliary contacts for external indication of automatic or manualload control, general warning and general shutdown conditions.14.9. The controller must be capable of providing remote monitoring by a PC through the local Ethernetsystem via an Ethernet port on the controller.14.10. The controller must be capable of providing remote monitoring via a iPhone, iPad, or Android phone ortablet.14.11. The controller shall monitor the hours of operation and output a message on the display to notify theoperator to provide preventative maintenance in accordance with the factory approved service plan. 14.12. The control system shall have the capability to monitor the following functions:•Discharge air pressure •Element outlet temperature •Ambient temperature •Compressor status •Motor overload status •Running hours •Loaded hours •Regulator hours14.13. Compressor protective functions shall include:•Emergency stop •Element outlet temperature •Drive and cooling fan motor overload •Service warnings15. Shipment and Delivery Preparation15.1. The compressor must be packaged on a wooden skid and fully enclosed with a wooden enclosure.16. General Installation Requirements16.1. Upon placement on a level surface and connection to essential utilities, the unit shall be providedavailable for immediate operation.16.2. The compressor must not require bolting to the floor.。
阿特拉斯空压机参数手册
SCROLL COMPRESSORSSF 1-6 (1.5-5.5 kW/2-7.5 hp) / SF+ 2-22 (2.2-22 kW/3-30 hp)PURE OIL-FREE AIRAs there is no metal-to-metal contact between the compression scrolls, there is no need for oil lubrication in the compression chamber. T herefore, the scroll compression principle guarantees high-quality, oil-free air. As a result, the SF compressor isoil-free in every way.ENERGY EFFICIENCYThe SF scroll compressors, standard equipped with IE3 Premium efficiency motors, are suited for sensitive applications which require flexibility and energy efficiency. Unloaded power consumption is eliminated thanks to the simple start/stop control. Advanced scroll technology guarantees an optimal free air delivery and low duty cycle applications.EXTREMEL Y LOW NOISE LEVELThe slow speed of the scroll compression elements ensures that the SF scroll compressors are extremely quiet. Sound levels are as low as 53 dB(a), making the SF the perfect choice for your sensitive working environment.SIMPLICITY AND RELIABILITYThe SF scroll compressors stand for simplicity and reliability. The compressor has a minimal number of moving parts, ensuring a long operating life with limited service interventions. With their integrated design, Atlas Copco’s SF scroll compressors have a minimal footprint and offereasy serviceability.PROVEN PEACE OF MINDFor over sixty years, Atlas Copco has been leading the industry in oil-free compressed air technology, drawing on vast experience and continuous technological innovations. Y ou can rest assured at all times: severe certification and testing procedures are conducted to ensure air is supplied to thehighest standards of quality control.SF 1-6/SF+ 2-6: EFFICIENT, SILENT & COMPACT The SF 1-6/SF+ 2-6 is a complete package uniting the element, drive motor, aftercooler and starter in a super silent acoustic enclosure to be installed directly into your work environment. It is also available as a Full Feature unit with integrated refrigerant air dryer. Three receiver mounting options are available: with an extended canopy that includes three integrated 10 liter galvanized air receivers or mounted on an internally coated 270 liter (72 gallon) or 500 liter (132 gallon) horizontal receiver.High efficiency paper cartridge air inlet filter, eliminating dust andparticles down to 1 µm.1Automatic stop when the required working pressure is reached,avoiding unnecessary energy costs.2High efficiency scroll elementAir-cooled scroll compressor element offeringproven durability and reliability in operation,in addition to solid efficiency.3IP55 Class F/IE3 motorTotally enclosed air-cooled IP55 Class F motor,complying with IE3 & Nema Premiumefficiency standards.4Compact & optimized integrated refrigerant dryer,ensuring the delivery of dry air, preventing rust andcorrosion in your compressed air network.511043Plug and play solution, lower installation costs with 30l, 270l and 500l tank-mounted options.7® (SF +)Monitoring features include warning indications, maintenance scheduling and online visualization of running conditions.8The new compact vertical setup enables easy access for maintenance, improves cooling allowing lower working temperatures and provides vibration damping.9SF-Skid/T • Suitable for installation at the point of use or for integration into an existing airnetwork: designed with simplicity in mind.Cooler & piping• An oversized cooler improves the performance of the unit.• The use of aluminum pipes and thevertically oversized check valve improve reliability over lifetime and assure the high quality of your compressed air.10A sound insulated canopy makes extremely low noise levels as lowas 53 dB(A) possible, allowing to install the unit closer to the point of use.68296SF + 8-22: MODULAR & FLEXIBLESF + 8-22 multi-scroll units bring in the benefits and flexibility of a modular system utilizing two to four compressor modules integrated into one canopy. The Elektronikon ® continuously monitors the status of each element and starts and stops the compression elements, thereby ensuring that the compressed air output matches the air demand. Moreover, the perfect air quality and user-friendliness of these units guarantee a superior production process.High efficiency paper cartridge air inlet filter eliminating dust and particles down to 1µm.1Air-cooled scroll compressor elements with 8 and 10 bar variants, offering proven durability and reliability in operation, in addition to superior efficiency.3Totally enclosed & air-cooled IP55 Class F motors, complying with IE3 Premium efficiency standards.2Compact & optimized integrated refrigerantdryer ensuring the delivery of dry air, preventing rust and corrosion in the installed compressed air network.4Thanks to the low-noise scroll element, optimized super-silent fan and sound-insulated canopy, best in class noise levels possible are achieved.576452Elektronikon While running the VFT algorithm, the Elektronikon ® Mk5 6The air cooler is finetuned for improved performance, while the use of aluminum & stainless steel pipes improve reliability over lifetime and assure the high quality of compressed air.7Outstanding user-friendly design, with safety in operation & ease of serviceability in mind.8SF Duplex• Duplex set-up with two cubicles, one/two main modules and one/two modules as back-up.• Elektronikon ® regulates each set of compressor modules via an integrated central control system.• Enclosed in sound-insulated bodywork.381CLASS 0: THE INDUSTRY STANDARD Oil-free air is used in all kinds of industries where air quality is paramount for the end product and production process. These applications include food and beverage processing, pharmaceutical manufacturing, chemical and petrochemical processing, fermentation, wastewater treatment, pneumatic conveying, non-woven textile manufacturing and many more. In these critical environments, contamination by even the smallest quantities of oil can result in costly production downtime and product spoilage, resulting in product recalls and loss of reputation.First in oil-free air technologyOver the past sixty years Atlas Copco has pioneered thedevelopment of oil-free air technology, resulting in a range of air compressors and blowers that provide 100% pure, oil-free air.Through continuous research and development, Atlas Copcoachieved a new milestone, setting the standard for air purity as thefirst manufacturer to be awarded ISO 8573-1 Class 0 certification. Eliminating any riskAs the industry leader committed to meeting the needs of the most demanding customers, Atlas Copco requested the renowned TÜV institute to type-test its range of oil-free compressors and blowers. Using the most rigorous testing methodologies available, allpossible oil forms were measured across a range of temperaturesand pressures. T he TÜV found no traces of oil at all in the output air stream. T hus Atlas Copco is the first compressor and blower manufacturer to receive Class 0 certification, according to ISO8573-1 Class 0 Ed. 3 2010 specifications.concentration in total oil content).ADVANCED SCROLL TECHNOLOGYSolid efficiency is a distinctive advantage of the Atlas Copco SF series, thanks to the unique working principle of scroll technology. Air compression is achieved by the interaction of a fixed and orbiting scroll. Air at inlet pressure enters the compression chamber at the exterior side of the scroll element. Once air is drawn in, the orbiting scroll seals off the inlet port. As the scroll continues to orbit, the air is progressively compressed into an increasingly smaller ‘pocket’. A continuous flow of compressed air leaves the scroll element through a discharge port in the center of the fixed scroll. T his process is continuously repeated, resulting in the delivery of pulse-free compressed air.Variable flow technology (VFT)All SF + 8-22 multi-scroll compressors areequipped with the unique VFT control system, which provides maximum flexibility of air delivery. T he VFT system, included in the Elektronikon ® controller, automatically starts and stops the scroll elements to exactly match the demands of your compressed air system. The Elektronikon ® control algorithm ensures that the system pressure is kept within a very narrow pressure band which optimizes the compressor’s efficiency and guarantees a very stable system pressure. T he Elektronikon ® also gives an instant read out of all operational data and continuously scans and monitors the operation of the SF.Cooling fan Suction chamber Suction opening Delivery opening Fixed scroll Orbiting scrollFail-safe temperature sensor for unit protectionCompression chamber1234567812345678WORKPLACE AIR SYSTEM™ COMPRESSORS: THE SOUND OF SILENCEAtlas Copco WorkPlace Air System™ compressors are much more than low noise air compressors with integrated air treatment equipment. To help you save energy and costs, they are designed to give the most efficient source of compressed air within a production environment.Quiet and compactA low noise level enables the compressor tobe installed close to the compressed airapplication, minimizing the size of the airdistribution system and reducing pressureloss and the potential for leakage.Cost-savingAs the air treatment is completely integrated, the installation costs are substantially reduced, making multiple compressor installations practical and financially viable.Supreme energy efficiency To ensure maximum energy efficiency, Atlas Copco offers both traditional on/off regulating systems where the air demand is constant.Peace of mindWith the SF, Atlas Copco does not justoffer the most reliable and efficientcompressors. From air qualitysolutions to a complete pipinginstallation, Atlas Copco can takeresponsibility of your entirecompressed air system to provide youwith best-in-class air. Choose from awide range of Atlas Copco after salesproducts and services that will haveyour SF performing at its best foryears to come. Qualified Atlas Copcosupport is available in over180 countries.A solution that fitsThanks to the broad range of Atlas Copco air treatment technology, you can select the most efficient system to meet your specific compressed air requirements.A STEP AHEAD IN MONITORING AND CONTROLSThe next-generation Elektronikon® operating system offers a wide variety of control and monitoring features that allow you to increase your compressor’s efficiency and reliability. To maximize energy efficiency, the Elektronikon® controls the main drive motor and regulates system pressure within a predefined and narrow pressure band. The SF+ 2-6 are equipped with a standard Elektronikon® controller, while the SF+ 8-22 come with the advanced Elektronikon® Graphic.SMARTLink• Remote monitoring system that helps you optimize yourcompressed air system and save energy and costs.• Provides a complete insight in your compressed air network.• Anticipates on potential problems by warning you up-front.Improved user-friendliness• 3.5-inch high-definition color display with clearpictograms and extra 4th LED indicator for service.• Graphical display of key parameters (day, week,month) and 32 language settings.• Internet-based compressor visualization usinga simple Ethernet connection.• Graphical indication Serviceplan, remote control andconnectivity functions.• Software upgrade available to control up to 6compressors by installing the optional integratedcompressor controller.Online & mobile monitoringMonitor your compressors over the Ethernet with the newElektronikon® controller. Monitoring features include warningindications, compressor shut-down and maintenancescheduling. T he Atlas Copco App is available for iPhone/Android phones as well as iPad and Android tablets. It allowsfingertip monitoring of your compressed air system throughyour own secured network.TECHNICAL SPECIFICATIONS* Unit performance measured according to ISO 1217, Annex C, Latest Edition.** Mean noise level measured at a distance of 1 m according to ISO 2151, tolerance 3 dB(a).Weights of the pack & floor-mounted units are shown in the chart.2043 x 600 x 115480.4 x 23.6 x 45.4LWH• : Optional- : Not availableCOMMITTED TO SUSTAINABLE PRODUCTIVITYWe stand by our responsibilities towards our customers, towards the environment and the people around us. We make performance stand the test of time. T his is what we call – Sustainable Productivity./sf2935 0844 48 © 2014, A t l a s C o p c o A i r p o w e r N V , B e l g i u m . A l l r i g h t s r e s e r v e d . D e s i g n s a n d s p e c i fi c a t i o n s a r e s u b j e c t t o c h a n g e w i t h o u t n o t i c e o r o b l i g a t i o n . R e a d a l l s a f e t y i n s t r u c t i o n s i n t h e m a n u a l b e f o r e u s a g e .Certi cate Number 。
空压机品牌_阿特拉斯空压机(_Atlas_._copco_)与寿力(SULL-AIR_)比较
阿特拉斯空压机(Atlas • copco )与寿力(SULL-AIR )比较一、性能指针:项目阿特拉斯空压机Atlas copco 寿力空压机(SULL-AIR )1 机型GA55-10bar 55KW LS16-75HH 55KW2 实际排气量8. 7m3/min (压力在 lObar 时）8. 5m3/min(压力在lObar 时）3 动力消耗55kw 55kw4 噪音值68dB(A)atlm80dB(A)-87 at lm5 控制面板计算机面板，可外接PC/DCS 控制(自动启动/停机，整齐，简了）仪表型，液晶显示(繁杂）6 马达IP55 (防尘防水)原装西门子马达半封闭式,一般防尘防滴7压缩空气温度环境温度+9°C 环境温度+15°C8 驱动方式弹性连轴器连接（直接连接式）弹性连轴器连接（直接连接式）9 标准附件自动排水器不附1 0 润滑油量25L 45L11空气含油量2ppm 5ppm二、效益评估1、耗电量：（以一台75HP空压机来计算）①阿特拉斯空压机55kw出气量为8. 7mVmin,每小时耗电量为55kw_h (度)，耗能比为:8.7mVminX60min/h + 55kw-h(度)=9.5 m3/度(即：使用阿特拉斯55kw空压机每度电能产生9. 5 nr3的空气) 寿力55kw山气量为8. 5mVmin,每小时耗电量为55kw-h(度）则耗能比为5mVminX60min/h+55kw-h(度)=9. 27 mV度(即：使用寿力55kw空压机每度电能产生9. 27 m3的空气)②假如空压机每天工作时间为24小时，星期日休总，每年按312天计。
阿特拉斯空1K机每年用气量为：8. 7mVminX60min/hX24h/天X312天=3, 908，736 m:7年W\：阿特拉斯空压机每年用电量为:3, 908, 736m3/年+9.5 m3/度=411,446 度/年使用阿寿力空压机每年用电量为：3，908，736mV年+ 9. 27 mV度=421，654 度/年由以上计算得出：使用阿特拉斯空压机每年可节省电费(每度电按0. 8元/度计）：(421,654—411,446)度/年X0.8 元/度=8，166 元/年③按空压机正常寿命十年计算，可将电费：8，166元/年X10年=81，660元2、日常保养费用：阿特拉斯空压机GA55 75HP空压机日常保养用耗件序号P A y叫么单价(RMB)小计(RMB)更换周期备注1 机油过滤器3000-4000 小时2个2空气过滤器3000-4000 小时3 油气分离器7000-8000 小时4 ATLAS专用油3000-4000 小时一次用油25L注：每台阿特拉斯空压机75HP空压机每年耗材费用：若以每天运行24小时，每年312天（周日休息）计，则全年耗材费用为RMB9944 左右；寿力75HP空压机日常保养用耗件(概数)序号门々口口必单价(RMB)小计(RMB)更换周期备注1 空气过滤器4000小时左右2 机油过滤器1000小时左右3 油气分离器4000小时左右4 空压机油4000小时左右一次用油45L 注：每台寿力75HP空K机每年耗材费用：若以每天运行24小时，每年312天（周日休息）计算，则全年耗材费用为RMB23900 左右；由以上计算得知，若以每天运行24小时计，使用阿特拉斯空压机每年可节约保养费用：23，900 - 9，944 = 13，956元； 3、维修费用：设备在使爪过程中出现的问题是难以确定的，综合客户使用的情况，阿特拉斯空H<:机的故障率远远低于寿力空压机，相应的维修费用也很低，W具体数据不好统计，在此不做详细讨论。
atas.copcoGA160配置说明
主机壳体
Cast Iron GG20
AtlasCopco比利时安特卫普工厂
11
齿轮
Heat treated Steel CK35
AtlasCopco比利时安特卫普工厂
12
冷却管
不锈钢
AtlasCopco比利时安特卫普工厂
国内外分包与外购部件清单
序号
名称
规格型号
单位
数量
生产厂家
产地
1
压缩机主机
GA
台
1
Atlas·Copco
比利时
2
壳体
GA
套
1
Atlas·Copco
比利时
3
主轴
――
套
1
Atlas·Copco
比利时
4
齿轮
――
套
1
Atlas·Copco
比利时
5
弹性联轴器
――
套
1
Atlas·Copco
比利时
6
气量调节系统
――
17
电控柜
型号
内置式
产地
德国西门子、ABB
18
排气
含油量
≤2.5ppm
19
配置正反比例阀
实现0～100%
调节
采用加卸载方式调节，可以保证系统压力差范围为0.1bab，并比节流调节更节能。
注：对于空压机所排出的压缩空气的含尘量指标，通常用“颗粒度大小”及其百分比含量来表示。阿特拉斯·科普柯空压机的压缩空气含尘量指标为：3m以上尘粒99.9%去除。
4
付转子齿数
6
3
主电动机
型号
YXLA315S-4
无锡华达电机
Atlas Copco 滚动式无油压缩机产品介绍说明书
COMPRESORES SCROLLSF 1-6 (1,5-5,5 kW/2-7,5 CV) / SF+ 2-22 (2,2-22 kW/3-30 CV)AIRE PURO Y EXENTO DE ACEITEAl no existir ningún contacto de metal con metal entre las espirales de compresión, no hay necesidad de lubricación con aceite en la cámara de compresión. De este modo, el principio de compresión scroll garantiza un aire de alta calidad exento de aceite. En otras palabras, el compresor SF es exento de aceite en todos los sentidos.EFICIENCIA ENERGÉTICALos compresores scroll SF, equipados de serie con motores IE3 de alto rendimiento, resultan ideales para aplicaciones sensibles que requieren flexibilidad y eficiencia energética. El sencillo control de arranque/parada permite eliminar el consumo de energía en descarga. La avanzada tecnología scroll garantiza un aire libre suministrado óptimo para ciclos de trabajo cortos.NIVEL SONORO EXTRAORDINARIAMENTE BAJOLa reducida velocidad de los elementos de compresión scroll garantiza que los compresores scroll SF sean extremadamente silenciosos. Con unos niveles sonoros de tan solo 53 dB(a),los SF son la opción perfecta para entornos de trabajo sensibles.SEN CILLEZ Y FIABILIDADLos compresores scroll SF destacan por su sencillez y fiabilidad. Incorporan un número mínimo de piezas móviles, lo que garantiza una prolongada vida útil con unas limitadas intervenciones de servicio. Gracias a su diseño integrado,los compresores scroll ocupan un espacio mínimo y ofrecen una gran sencillez de mantenimiento.TRANQUILIDAD DEMOSTRADAGracias a su dilatada experiencia y continuas innovaciones tecnológicas, Atlas Copco es líder de la industria en tecnología de aire comprimido exento de aceite desde hace más de sesenta años. Puede sentirse tranquilo en todo momento: se llevan a cabo estrictos procedimientos de certificación y prueba para garantizar que el aire suministrado cumpla las normas másexigentes de control de calidad.110438296Depósito integradoSolución lista para usar, menores costes de instalación gracias a las opcionesde instalación sobre depósito de 30, 270 y 500 litros.7Elektronikon® (SF+)Las funciones de monitorización incluyen indicaciones de aviso, programas demantenimiento y visualización en línea de las condiciones de funcionamiento.8Diseño innovadorLa nueva configuración compacta vertical permite un fácil acceso para laslabores de mantenimiento, mejora la refrigeración, lo que se traduce en unasmenores temperaturas de trabajo, y amortigua las vibraciones.9SF-Skid/T• Se pueden instalar en el punto de usoo integrar en una red de aire existente:diseñado pensando en la sencillez.Refrigerador y tuberías• Un refrigerador sobredimensionadomejora el rendimiento de la unidad.• El uso de tuberías de aluminio y la válvulaantirretorno vertical sobredimensionadamejoran la fiabilidad durante toda la vidaútil de la unidad y garantizan una altacalidad del aire comprimido.10Filtro de aspiración de aireFiltro de aspiración de aire con cartucho de papel de gran rendimientoque elimina polvo y partículas de hasta 1 µm.1Regulación automáticaParada automática cuando se alcanza la presión de trabajo requerida,con lo que se evitan costes de energía innecesarios.2Elemento scroll dealta eficienciaElemento de compresión scroll refrigerado por aireque ofrece una durabilidad y fiabilidad demostradas,además de una extraordinaria eficiencia.Motor IP55 Clase F/IE3Motor IP55 Clase F refrigerado por aire totalmente cerradoque cumple las normas IE3 y Nema de alta eficiencia.Secador frigoríficoSecador frigorífico integrado, compacto y optimizadoque garantiza un suministro de aire seco, evitando asíóxido y corrosión en su red de aire comprimido.5Carrocería silenciosaCarrocería insonorizada que limita los niveles sonoros a sólo 53 dB(A), lo quepermite instalar la unidad cerca del punto de uso.6452381Elemento scroll de altaeficienciaElementos de compresión scroll refrigerados poraire con variantes de 8 y 10 bares que ofrecenuna durabilidad y fiabilidad demostradas,además de una extraordinaria eficiencia.3T ubos y refrigerador optimizadosEl refrigerador de aire está ajustado para un rendimiento mejorado,mientras que el uso de tubos de aluminio y acero inoxidable mejorala fiabilidad durante la vida útil y garantiza una alta calidad delaire comprimido.cumplen las normas IE3 de alta eficiencia.Diseño inteligenteIncreíble diseño de fácil manejo centrado en un funcionamientoseguro y una sencillez de las tareas de servicio.8Secador frigoríficoSecador frigorífico integrado, compacto yoptimizado que garantiza un suministro de aireseco, evitando así óxido y corrosión en la red deaire comprimido instalada.4SF Duplex• Configuración duplex con dosarmarios, uno/dos módulosprincipales y uno/dos módulosde reserva.• Elektronikon® regula cada juegode módulos compresoresmediante un sistema de controlcentral integrado.• Alojado enunacarrocería insonorizada.Carrocería silenciosaGracias al elemento scroll con bajo nivel sonor, el ventiladoroptimizado super silencioso y la carrocería con aislamientosonoro, se consiguen los mejores niveles de ruido posibles.5123456784 módulos3 módulos2 módulos1 móduloTECNOLOGÍA SCROLL AVANZADALa eficiencia sólida es una ventaja distintiva de la serie Atlas Copco SF , gracias a su exclusivo principio de trabajo de tecnología scroll. La compresión del aire se realiza por la interacción de una espiral fija y otra móvil. El aire a la presión de aspiración entra en la cámara de compresión en el lado exterior del elemento scroll. Una vez aspirado el aire, la espiral móvil obtura la lumbrera de aspiración. A medida que la espiral continúa su giro, el aire se comprime progresivamente en un volumen cada vez más pequeño. Del elemento scroll sale un flujo continuo de aire comprimido, a través de una lumbrera de descarga en el centro de la espiral fija. Este proceso se repite continuamente, generando un suministro de aire comprimido sin pulsaciones.T ecnología de caudal variable (VFT)Todos los compresores multiscroll SF + 8-22 están equipadas con el exclusivo sistema de control VFT , que proporciona la máxima flexibilidad para el suministro de aire. El sistema VFT , incluido en el controlador Elektronikon ®, arranca y detiene de forma automática los elementos scroll paraadaptarse exactamente a las demandas del sistema de aire comprimido. El algoritmo de control del Elektronikon ® garantiza que lapresión del sistema permanezca dentro de una banda muy estrecha.Compresores WorkPlace Air System™: el sonido del silencioLos compresores WorkPlace Air System™ de Atlas Copco son mucho más que compresores de aire silenciosos con equipo detratamiento del aire integrado. Para ayudarle a ahorrar energía y costes, están diseñados para proporcionar la más eficaz fuente de aire comprimido en un entorno de producción.Ventilador de refrigeración Cámara de aspiración Lumbrera de aspiración Lumbrera de descarga Espiral fija Espiral móvilSensor de temperatura a prueba de fallos para proteger la unidad Cámara de compresión12345678Clases ISO 8573-1(2010) actuales (las cinco clases principales y la concentración máxima asociada en contenido de aceite total).CLASE 0: LA NORMA DE LA INDUSTRIAEl aire exento de aceite se emplea en todo tipo de industrias donde la calidad del aire es vital para el producto final y para el proceso de producción. Estas aplicaciones incluyen la elaboración de alimentos y bebidas, fabricación de productos farmacéuticos, procesos químicos y petroquímicos, fermentación, tratamiento de aguas residuales,transporte neumático, fabricación de textiles no tejidos y muchas más. En estos ambientes críticos, la contaminación, incluso por mínimas cantidades de aceite, puede dar lugar a costosos tiempos de parada de la producción y deterioro del producto, lo que se traducirá en llamadas a revisión y pérdida de reputación.Los primeros en tecnología de aire exento de aceiteDurante los últimos sesenta años, Atlas Copco ha capitaneado eldesarrollo de la tecnología de aire exento de aceite, creando una gama de compresores y soplantes que suministran aire puro 100% exento de aceite. Mediante una investigación y desarrollo continuos, Atlas Copco marcó un nuevo hito al establecer las pautas sobre pureza del aire como primer fabricante en recibir la certificación ISO 8573-1 Clase 0.Eliminando cualquier riesgoComo líder del sector comprometido a dar respuesta a las necesidades de los clientes más exigentes, Atlas Copco solicitó al prestigioso instituto T ÜV que realizase una prueba de tipo de su gama de compresores y soplantes exentos de aceite. Empleando lasmetodologías de ensayo más rigurosas, se midieron todas las formas posibles de aceite en un rango de temperaturas y presiones. T ÜV no encontró absolutamente rastro alguno de aceite en el flujo de aire de salida. De este modo, Atlas Copco fue el primer fabricante de compresores y soplantes que recibió la certificación de Clase 0, de acuerdo con las especificaciones ISO 8573-1 Clase 0, ed. 3, 2010.Monitorización y controlEl regulador Elektronikon ® de última generación ofrece una amplia variedad de funciones de control ymonitorización que le permiten mejorar la eficiencia y fiabilidad de su compresor. Para optimizar la eficiencia energética, el Elektronikon ® controla el motor de accionamiento principal y regula la presión del sistema con una banda de presión estrecha y predefinida. Los SF + 2-6 están equipados con un controlador Elektronikon ®, mientras que los SF + 8-22 vienen con el avanzado Elektronikon ® Graphic.Mayor sencillez de uso• Pantalla de 3,5" en color de alta definición con unos pictogramas claros y un cuarto indicador LED extra para servicio.• Display gráfico de los parámetros clave (día, semana, mes) y 32 ajustes de idioma.• Visualización de los compresores basada en Internet mediante una sencilla conexión Ethernet.• Indicación gráfica del plan de servicio, control remoto y funciones de conectividad.• Actualización de software disponible para controlar hasta 6 compresores instalando el controlador integrado opcional.DIMENSIONESLAHL AHL AHL AH•: Opcional- : No disponibleESPECIFICACIONES TÉCNICAS* Rendimiento de la unidad medido de acuerdo con ISO 1217, anexo C, última edición.** Nivel sonoro medio medido a una distancia de 1 m de acuerdo con ISO 2151; tolerancia 3 dB(a).En la tabla se muestra el peso de las unidades Pack y las unidades montadas sobre bancada.COMPROMETIDOS CON UNA PRODUCTIVIDAD RESPONSABLESomos conscientes de las responsabilidades que tenemos con nuestros clientes, el medio ambiente y las personas que nos rodean. Nuestra labor resiste el paso del tiempo. Esto es lo que llamamos Productividad Responsable./sf2935 4844 48 © 2014, A t l a s C o p c o A i r p o w e r N V , B él g i c a . R e s e r v a d o s t o L e a t o d a s l a s i n s t r u c c i o n e s d e s e g u r i d a d d e l m a n u a l a n t e s d e l u s o .。
Atlas Copco Genesis 5.5kW - 22 kW 旋筒空气压缩机说明书
Rotary screw air compressors GENESIS5.5kW - 22 kWThe complete compressed air workstationA true compressed air work station,providing clean and dry air,in less than one square metre of floor space **Genesis 5.5,7.5,11 and 15Yesterday’s Traditional installationINNOVATIONThe new Genesis is a unique all encompassing compressed air station replacing the many individual components that comprise a traditional system,saving you valuable space.The new Genesis includes everything you need to provide a reliable source of high quality,dry,clean compressed air to your system in one convenient unit.LOWER NOISE LEVELSWith operating noise levels between 57db(A) and 69 dB(A) the Genesis compressor can be located directly into the working environment and nearer the point of use,creatinga more comfortable workplace and reducing installation costs.REDUCED MAINTENANCESpecial attention has been directed toward the ease of service in the design of the new Genesis compressor.Extended serviceintervals,quick and simple access to all components and the use of convenient ‘spin on’oil filter and air/oil separator allow for a minimum disruption and a reduction in maintenance costs.AESTHETIC DESIGNThe Genesis is a hardworking industrial machine designed for heavy use,even so the design of the new Genesis means that it looks good.The proportional,clean and modern design of the new Genesis is attractive in any environment.INSTALLATIONA traditional compressed air system comprising eight individual components can be replaced entirely with a single Genesis compressed air station.The unique Genesis concept is not only convenient but is also much simpler to install,easier to move and requires far less space when compared to a traditional system.A simple connection to a suitable power supply and to the compressed air network is all that is required to effect an immediate installation.AIR QUALITYThe new Genesis compressor has been deigned from the outset to provide clean compressed air in line with key environmental objectives.This means the Genesis runs cooler and cleaner than other compressors.In addition the Genesis is fitted with an efficient air treatment package comprising refrigerant dryer with R134a gas,pre filtration,hyper filtration and modular condensate drain.The compressed air provided by the Genesis is exceptionally clean and dry,suitable for hundreds of sophisticated applications throughout industry .TodayThe Genesis solutionCompressor Air end IP55 Electric Motor MC2 Controller Starter Enclosure Built-in refrigerant dryer,pre-filter and final-filter.Frequency converter fitted to variable speed (I) version Automatic cooling fan Air inlet filterSpin on separator cartridge Spin on oil filter Intake regulator Cabinet pre-filter Air and oil coolerAutomatic drive belt tensioner Minimum pressure valve Air receiver16151413121110987654321NEW The 16 points making the difference:13412141652156713891011The complete compressed air workstationTHE ENCAPSULATED AIR ENDThe ABAC screw compressors are fitted with the unique TriAB air ends that are designed and built exclusively at the ABAC factories,which are certified to ISO 9001.The highest quality standards are strictly adhered to throughout the manufacturing process ensuring continuous high quality .Highly developed,asymmetric rotor profiles with precision ground 5/6 lobe configuration,provides higher compressed air output with lower power consumption.Each rotor is fitted with 3 oversized high precision bearings allowing a longer air end life.The shaft seal with a 3 lip design provides total protection from oil and other contaminants.Toothed safety washers and special locking nut ensure that the rotor tolerances are set throughout the life of the unit for improved reliabilityTHE ENCAPSULATED AIR ENDLatest generation microprocessor based multi-controller,with easy to use menu driven operation with backlit display,message box and fault log,special functions and emergency warning.The MC2 controller also features:-Optional hardware expansionAbility to interface with other compressors using the optional interface card.Daily and/or weekly operational programming of up to 4 compressors allowing start/stop switching and sequencing control.Remote control Auto -restartProgrammed routine maintenance Diagnostic functions with fault logTHE ENCAPSULATED AIR ENDOne of the most important factors in achieving increased performance and a longer service life with all rotary screw compressors is the quality of the inlet air.With this in mind,theGENESIS range features a two stage air filtration system; air enters through a cabinet pre-filter panel,which helps to keep the internalcomponents of the compressor clean,as well as maintaining optimum cooling efficiency .The second stage of filtration occurs as the air flows through a highly efficient air suction filter,this ensures that the air entering the compressor element is cleaned efficiently,thus providing a considerably longer service life to the whole compressor.TriAB Air EndsMC2 ControllerEfficient air Inlet filtrationTomorrow’s air compressor todayTHE ENCAPSULATED AIR END In the design of the GENESIS series a good deal of consideration was given to providing accessibility and ease of maintenance.All standard service components have been positioned at the front of the compressor thus allowing immediate accessibility by simply removing the front panel.Convenient service accessTHE ENCAPSULATED AIR ENDThe ideal positioning of all service items along with the simple quickaccess and the use of spin on oil filter and separator allow service work to be carried out quickly and safely .The extended service intervals help to reduce costs further.Simple maintenance andreduced costsTHE ENCAPSULATED AIR ENDThe GENESIS compressor provides highquality compressed air in line with keyenvironmental objectives.The unique internal design of the vertical air/oil separator vessel coupled with the high efficiency separator cartridge allows very clean compressed air to be provided at outlet.Oil content within the delivered compressed air is less than 3 mg.per cubic metre.A large capacity delivery hose made with robust stainless steel ensures low losses and improved reliability .High quality airTHE ENCAPSULATED AIR END The greater air flow generated by the electric fan provides for very efficient cooling even during continuous use and in higher ambient temperatures.This combined with the use of over sized air and oil heat exchangers allow the GENESIS compressor to operate at very low temperatures,resulting in a longer life to both the machine and all components including the lubricant.Low operating temperaturesTHE ENCAPSULATED AIR ENDThe main components such as the motor and air end are mounted onto a sturdy base plate which is supported by large anti vibration dampers that absorb the vibration and reduce noise levels.The cabinet on the GENESIS has been acoustically engineered so as to reduce noise levels entering the environmentsignificantly.Low noise levelsTHE ENCAPSULATED AIR END The entire GENESIS range features an automatic transmission belt tensioning system.This ensures a longer life to the belts and improved power transmission and therefore lower energy costs.The design of the new system also allows simple and quick replacement to the belts when required.Automatic transmission beltadjustmentGENESIS Compressed air treatmentTechnical dataGenesis 5.5/08Genesis 5.5/10Genesis 5.5/13Genesis 7.5/08Genesis 7.5/10Genesis 7.5/13Genesis 11/08Genesis 11/10Genesis 11/13Genesis 15/08Genesis 15/10Genesis 15/13Genesis 18.5/08 Genesis 18.5/10 Genesis 18.5/13 Genesis 22/08 Genesis 22/10 Genesis 22/13 Variable speed versionGenesis 11/I Genesis 22/ICapacity FAD ISO 1217Cfm m 3min27.540.7824.340.6919.060.5442.37 1.2036.72 1.0428.240.8058.26 1.6549.43 1.4041.31 1.1781.91 2.3268.14 1.9357.20 1.6299.57 2.8288.27 2.5074.15 2.10117.22 3.32104.16 2.9588.272.5015.5 -58.26*0.44 -1.65*32.5-117.22*0.92 - 3.32*81161014513188811610145131888116101451318881161014513188811610145131888116101451318881168116275275275275500500275500TriAB 51TriAB 51TriAB 51TriAB 69TriAB 69TriAB 69TriAB 51TriAB 691180 x 615 x 16451180 x 615 x 16451180 x 615 x 16451180 x 615 x 16451960 x 710 x 18001960 x 710 x 18001180 x 615 x 16451960 x 710 x 180038539039540072072040072565-6667-6868-6965-6665-6667-6957-66***60-69***PressureBarPsi5.57.57.5101115152018.525223011152230Motor kWHPAir-end typeDimensions W x D x HWeightAir ReceiverNoise dB (A)**Model* Denotes minimum and maximum free air delivery for variable speed (I) version only ** Noise pressure level measured at 4m in accordance ISO 3744*** Noise level on variable speed version will vary according to load conditionsWORKING CONDITIONS:-Intake air pressure 1 bar-Air temperature at intake 20°CAll GENESIS compressors are fitted with a built in air treatment package comprising refrigerant dryer with R134A gas,pre-filter,final-filter and modular condensate drain.The operation of the dryer and condensate drains is conveniently controlled by the compressors main MC2controller this provides for efficient dew point control and allows the fridge compressor to cycle efficiently .The GENESIS is fitted with both pre and final high efficiency filtration resulting in particles,oil and water droplets being removed before entering the compressed air system.The compressed air produced therefore is extremely clean and dry and suitable for use in applications invarious industries.For added convenience all the various condensate drain points are connected to a common manifold which is then connected to a single condensate outlet which can be easily piped to a suitable collection facility .EnergySavedThe Genesis I version with advanced high efficiency vectorial frequency inverter offers many advantages over normal air compressors.Provides a constant air pressure selectable to any value between 6 and 13 bar.The compressed air generated precisely matches the demands of the system with no wasteage.Soft start reduces current surges providing further energy savings Constantly varying output between 25% and 100% capacity .Genesis I variable speed- V- normal air compressorsGenesis I Variable speed - Matching the air generation to demand and saving you power!The solid state high quality frequency inverter is housed in the ideal position within the main starter enclosure.The cabinet and cables are fully protected to provide electromagnetic screening to stringent EC directives.A safety cut out switch is located on the door of the enclosure providing additional safety .Approximately 80% of the cost of owning and running an air compressor over 5 years is electricity.Value over a period of 5 yearsCod.93648Printing11/4 CUSTOMER SERVICEA full product support package is available to all of our customers throughout the world.Qualified technical advice and support is provided in strategic locations and in all majorcountries.Advice on installation,selection,additional equipment,maintenancemanagement and environmental issues is available on request.DistributorABAC air compressors are manufactured in compliance with:98/37 CE machinery Directive;87/404 CE simple pressure vessels Directive;73/23 CE low voltage Directive;89/336 CE for electromagnetic compatibility;2000/14 CE for noise level.Providing the highest levels of performancefor the entire life of the compressor is our mainobjective.The use of GENUINE ABAC SPAREPARTS guarantees the correct and safeoperation of the GENESIS Compressor andmaintains continuous performance.Demand GENUINE ABAC SPARE PARTS fromyour local distributor.GENUINE ABAC Spare partsABAC UK LTDUnit 11 Granville WayChaucer Business ParkBicester,OxonOX26 4JTUKTel: 01869 326226Fax: 01869 326216e-mail:*****************.uk。
Atlas Copco 11-23 m3 min 压缩机产品介绍说明书
1THE VERSATILITY RANGEProducts for every site. Options for everyone 11-23 m 3/min (7-14 bar)2The power of versatilityOur compressed air range from 11-23 m 3/min is simply known as the Versatility range. This range covers hundreds of applications across the world. We provide you with a compressor that can handle a multitude of applications in an efficient way.When we focus on efficiency within medium sized compressors, it’s all about the strategic triangle of size, flow and fuel consumption. Excelling in one of these areas is wasted excellence if you cannot provide the other two. Therefore, our promise to you is an industry leading range of optimized size-to-flow compressors, which have unparalleled levels of fuel efficiency and autonomy.This range is designed to withstand the toughest working conditions. They have a standard operating temperature range of -10°C to +50°C, and a strong undercarriage. The range’s robust nature guarantees reliable operation. The design, controller and modularity put you in control. This range is all about you!ENGINECHOICELOWERCAPITAL INVESTMENTINCREASEDUTILIZATIONFUEL SAVINGSCOMPACTSIZEOne machinecovers multiple applicationsBoth efficiency and autonomyWith maximum flowStrategic choiceto maximize efficiency and serviceSimple service and long service intervalsF l o wS i z eE ffic i e n c y33/min and pressure ranges from 7-14 bar,Introducing PACE technologyPACE technology You need PACE to win the RACE...5• Towing eyes (DIN, ITA, NATO, BNA, ball coupling and loose ball coupling)• Jockey wheel or leg support • Road light system • Wheel chocks • Quality air equipment-Aftercooler -WSD-Bypass valve• Special application equipment-Inlet shut down valve -Spark arrester • Cold start • Safety cartridge • Metal filler neck• Special colors upon request (depending on volume)OPTIONSTECHNICAL DATAThe pressure and flow can be adjusted between the values listed below.(1) Guaranteed according to ISO1217 ed. 3 1996 annex D.PACECompressorsCreating customer value STANDARD FEATURES6Compactness Redefined The new XAHS 108 with hinged canopy and PACE technology.3Specially designed for a wide range of applications,this range has it all. With a lot of options, thesecompressors are built to perform in any givencondition or environment.The range combines light weight with smalldimensions, making it easy to maneuver on site.Together with its user friendly controller, thesecompressors are all about serving your needs.TECHNICAL DATA89CompressorsUp to 23 m 3/minTECHNICAL DATACompliant with the latest emission regulations, this range does not compromise on size, flow or pressure. With its Stage IV MTU engine, these models consume less fuel and are more efficient, resulting in higher productivity. Specifically developed to fit many applications, you’ll get the best of small and large air compressors combined in one range.(1) Guaranteed according to ISO1217 ed. 3 1996 annex D.106789101112131415FLOW cfmP R E S S U R E B a r (g )Selection guide(models without PACE)Service made simple A key feature of the Versatility range.Portable Energy Solutions Portfolio2958 1250 00 © 2017 A t l a s C o p c o P o r t a b l e E n e r g y A l l r i g h t s r e s e r v e d .® A t l a s C o p c o i s a r e g i s t e r e d t r a d e m a r k o f A t l a s C o p c o A B PORTABLE • 1,6-13,9 kVA MOBILE• 9-1250* kVAINDUSTRIAL • 10-1250* kVAGENERATORSAIR COMPRESSORSREADY TO GO • 1-5 m³/min • 7-12 bar VERSATILITY • 7-22 m³/min • 7-20 bar PRODUCTIVITYPARTNER• 19-64 m³/min • 10-35 barDEWATERING PUMPSELECTRIC SUBMERSIBLE • 275-16.500 l/min CENTRIFUGAL DIESEL DRIVEN • 833-9833 l/minSMALL PORTABLE• 210-2500 l/min LIGHT TOWERSLED METAL HALIDE SOLARPhotos and illustrations contained herein might depict products with optional and/or extra components which are not included with the standard version of the product and, therefore, are not included in a purchase of such product unless the customer specifically purchases such optional/extra components. We reserve the right to change the specifications and design of products described in this literature without notice. Not all products are available in all markets. *Multiple configurations available to produce power for any size application.Portfolio and options available can change depending on the market.Diesel and electric options available.。
阿特拉斯空压机参数手册
SCROLL COMPRESSORSSF 1-6 (1.5-5.5 kW/2-7.5 hp) / SF+ 2-22 (2.2-22 kW/3-30 hp)PURE OIL-FREE AIRAs there is no metal-to-metal contact between the compression scrolls, there is no need for oil lubrication in the compression chamber. T herefore, the scroll compression principle guarantees high-quality, oil-free air. As a result, the SF compressor isoil-free in every way.ENERGY EFFICIENCYThe SF scroll compressors, standard equipped with IE3 Premium efficiency motors, are suited for sensitive applications which require flexibility and energy efficiency. Unloaded power consumption is eliminated thanks to the simple start/stop control. Advanced scroll technology guarantees an optimal free air delivery and low duty cycle applications.EXTREMEL Y LOW NOISE LEVELThe slow speed of the scroll compression elements ensures that the SF scroll compressors are extremely quiet. Sound levels are as low as 53 dB(a), making the SF the perfect choice for your sensitive working environment.SIMPLICITY AND RELIABILITYThe SF scroll compressors stand for simplicity and reliability. The compressor has a minimal number of moving parts, ensuring a long operating life with limited service interventions. With their integrated design, Atlas Copco’s SF scroll compressors have a minimal footprint and offereasy serviceability.PROVEN PEACE OF MINDFor over sixty years, Atlas Copco has been leading the industry in oil-free compressed air technology, drawing on vast experience and continuous technological innovations. Y ou can rest assured at all times: severe certification and testing procedures are conducted to ensure air is supplied to thehighest standards of quality control.SF 1-6/SF+ 2-6: EFFICIENT, SILENT & COMPACT The SF 1-6/SF+ 2-6 is a complete package uniting the element, drive motor, aftercooler and starter in a super silent acoustic enclosure to be installed directly into your work environment. It is also available as a Full Feature unit with integrated refrigerant air dryer. Three receiver mounting options are available: with an extended canopy that includes three integrated 10 liter galvanized air receivers or mounted on an internally coated 270 liter (72 gallon) or 500 liter (132 gallon) horizontal receiver.High efficiency paper cartridge air inlet filter, eliminating dust andparticles down to 1 µm.1Automatic stop when the required working pressure is reached,avoiding unnecessary energy costs.2High efficiency scroll elementAir-cooled scroll compressor element offeringproven durability and reliability in operation,in addition to solid efficiency.3IP55 Class F/IE3 motorTotally enclosed air-cooled IP55 Class F motor,complying with IE3 & Nema Premiumefficiency standards.4Compact & optimized integrated refrigerant dryer,ensuring the delivery of dry air, preventing rust andcorrosion in your compressed air network.511043Plug and play solution, lower installation costs with 30l, 270l and 500l tank-mounted options.7® (SF +)Monitoring features include warning indications, maintenance scheduling and online visualization of running conditions.8The new compact vertical setup enables easy access for maintenance, improves cooling allowing lower working temperatures and provides vibration damping.9SF-Skid/T • Suitable for installation at the point of use or for integration into an existing airnetwork: designed with simplicity in mind.Cooler & piping• An oversized cooler improves the performance of the unit.• The use of aluminum pipes and thevertically oversized check valve improve reliability over lifetime and assure the high quality of your compressed air.10A sound insulated canopy makes extremely low noise levels as lowas 53 dB(A) possible, allowing to install the unit closer to the point of use.68296SF + 8-22: MODULAR & FLEXIBLESF + 8-22 multi-scroll units bring in the benefits and flexibility of a modular system utilizing two to four compressor modules integrated into one canopy. The Elektronikon ® continuously monitors the status of each element and starts and stops the compression elements, thereby ensuring that the compressed air output matches the air demand. Moreover, the perfect air quality and user-friendliness of these units guarantee a superior production process.High efficiency paper cartridge air inlet filter eliminating dust and particles down to 1µm.1Air-cooled scroll compressor elements with 8 and 10 bar variants, offering proven durability and reliability in operation, in addition to superior efficiency.3Totally enclosed & air-cooled IP55 Class F motors, complying with IE3 Premium efficiency standards.2Compact & optimized integrated refrigerantdryer ensuring the delivery of dry air, preventing rust and corrosion in the installed compressed air network.4Thanks to the low-noise scroll element, optimized super-silent fan and sound-insulated canopy, best in class noise levels possible are achieved.576452Elektronikon While running the VFT algorithm, the Elektronikon ® Mk5 6The air cooler is finetuned for improved performance, while the use of aluminum & stainless steel pipes improve reliability over lifetime and assure the high quality of compressed air.7Outstanding user-friendly design, with safety in operation & ease of serviceability in mind.8SF Duplex• Duplex set-up with two cubicles, one/two main modules and one/two modules as back-up.• Elektronikon ® regulates each set of compressor modules via an integrated central control system.• Enclosed in sound-insulated bodywork.381CLASS 0: THE INDUSTRY STANDARD Oil-free air is used in all kinds of industries where air quality is paramount for the end product and production process. These applications include food and beverage processing, pharmaceutical manufacturing, chemical and petrochemical processing, fermentation, wastewater treatment, pneumatic conveying, non-woven textile manufacturing and many more. In these critical environments, contamination by even the smallest quantities of oil can result in costly production downtime and product spoilage, resulting in product recalls and loss of reputation.First in oil-free air technologyOver the past sixty years Atlas Copco has pioneered thedevelopment of oil-free air technology, resulting in a range of air compressors and blowers that provide 100% pure, oil-free air.Through continuous research and development, Atlas Copcoachieved a new milestone, setting the standard for air purity as thefirst manufacturer to be awarded ISO 8573-1 Class 0 certification. Eliminating any riskAs the industry leader committed to meeting the needs of the most demanding customers, Atlas Copco requested the renowned TÜV institute to type-test its range of oil-free compressors and blowers. Using the most rigorous testing methodologies available, allpossible oil forms were measured across a range of temperaturesand pressures. T he TÜV found no traces of oil at all in the output air stream. T hus Atlas Copco is the first compressor and blower manufacturer to receive Class 0 certification, according to ISO8573-1 Class 0 Ed. 3 2010 specifications.concentration in total oil content).ADVANCED SCROLL TECHNOLOGYSolid efficiency is a distinctive advantage of the Atlas Copco SF series, thanks to the unique working principle of scroll technology. Air compression is achieved by the interaction of a fixed and orbiting scroll. Air at inlet pressure enters the compression chamber at the exterior side of the scroll element. Once air is drawn in, the orbiting scroll seals off the inlet port. As the scroll continues to orbit, the air is progressively compressed into an increasingly smaller ‘pocket’. A continuous flow of compressed air leaves the scroll element through a discharge port in the center of the fixed scroll. T his process is continuously repeated, resulting in the delivery of pulse-free compressed air.Variable flow technology (VFT)All SF + 8-22 multi-scroll compressors areequipped with the unique VFT control system, which provides maximum flexibility of air delivery. T he VFT system, included in the Elektronikon ® controller, automatically starts and stops the scroll elements to exactly match the demands of your compressed air system. The Elektronikon ® control algorithm ensures that the system pressure is kept within a very narrow pressure band which optimizes the compressor’s efficiency and guarantees a very stable system pressure. T he Elektronikon ® also gives an instant read out of all operational data and continuously scans and monitors the operation of the SF.Cooling fan Suction chamber Suction opening Delivery opening Fixed scroll Orbiting scrollFail-safe temperature sensor for unit protectionCompression chamber1234567812345678WORKPLACE AIR SYSTEM™ COMPRESSORS: THE SOUND OF SILENCEAtlas Copco WorkPlace Air System™ compressors are much more than low noise air compressors with integrated air treatment equipment. To help you save energy and costs, they are designed to give the most efficient source of compressed air within a production environment.Quiet and compactA low noise level enables the compressor tobe installed close to the compressed airapplication, minimizing the size of the airdistribution system and reducing pressureloss and the potential for leakage.Cost-savingAs the air treatment is completely integrated, the installation costs are substantially reduced, making multiple compressor installations practical and financially viable.Supreme energy efficiency To ensure maximum energy efficiency, Atlas Copco offers both traditional on/off regulating systems where the air demand is constant.Peace of mindWith the SF, Atlas Copco does not justoffer the most reliable and efficientcompressors. From air qualitysolutions to a complete pipinginstallation, Atlas Copco can takeresponsibility of your entirecompressed air system to provide youwith best-in-class air. Choose from awide range of Atlas Copco after salesproducts and services that will haveyour SF performing at its best foryears to come. Qualified Atlas Copcosupport is available in over180 countries.A solution that fitsThanks to the broad range of Atlas Copco air treatment technology, you can select the most efficient system to meet your specific compressed air requirements.A STEP AHEAD IN MONITORING AND CONTROLSThe next-generation Elektronikon® operating system offers a wide variety of control and monitoring features that allow you to increase your compressor’s efficiency and reliability. To maximize energy efficiency, the Elektronikon® controls the main drive motor and regulates system pressure within a predefined and narrow pressure band. The SF+ 2-6 are equipped with a standard Elektronikon® controller, while the SF+ 8-22 come with the advanced Elektronikon® Graphic.SMARTLink• Remote monitoring system that helps you optimize yourcompressed air system and save energy and costs.• Provides a complete insight in your compressed air network.• Anticipates on potential problems by warning you up-front.Improved user-friendliness• 3.5-inch high-definition color display with clearpictograms and extra 4th LED indicator for service.• Graphical display of key parameters (day, week,month) and 32 language settings.• Internet-based compressor visualization usinga simple Ethernet connection.• Graphical indication Serviceplan, remote control andconnectivity functions.• Software upgrade available to control up to 6compressors by installing the optional integratedcompressor controller.Online & mobile monitoringMonitor your compressors over the Ethernet with the newElektronikon® controller. Monitoring features include warningindications, compressor shut-down and maintenancescheduling. T he Atlas Copco App is available for iPhone/Android phones as well as iPad and Android tablets. It allowsfingertip monitoring of your compressed air system throughyour own secured network.TECHNICAL SPECIFICATIONS* Unit performance measured according to ISO 1217, Annex C, Latest Edition.** Mean noise level measured at a distance of 1 m according to ISO 2151, tolerance 3 dB(a).Weights of the pack & floor-mounted units are shown in the chart.2043 x 600 x 115480.4 x 23.6 x 45.4LWH• : Optional- : Not availableCOMMITTED TO SUSTAINABLE PRODUCTIVITYWe stand by our responsibilities towards our customers, towards the environment and the people around us. We make performance stand the test of time. T his is what we call – Sustainable Productivity./sf2935 0844 48 © 2014, A t l a s C o p c o A i r p o w e r N V , B e l g i u m . A l l r i g h t s r e s e r v e d . D e s i g n s a n d s p e c i fi c a t i o n s a r e s u b j e c t t o c h a n g e w i t h o u t n o t i c e o r o b l i g a t i o n . R e a d a l l s a f e t y i n s t r u c t i o n s i n t h e m a n u a l b e f o r e u s a g e .Certi cate Number 。
Atlas Copco ZE ZA 2-6 低压油泡空气压机说明书
ZE/ZA 2-6 (1-4 bar(e)/14.5-58 psig) (30-522 kW/40-700 hp)LOW PRESSURE OIL -FREE AIR COMPRESSORSPROVIDING CONTINUOUS PRODUCTIVITYAT THE LOW EST OPERATIONAL COST As the cornerstone of many production processes, low pressure compressed air is essential tokeep the production going. Atlas Copco’s full range of low pressure oil-free air solutions offers a combination of high reliability and energy efficiency, providing a 100% certified supplyof oil-free air for a broad spectrum ofindustrial applications.Keeping your process up and running Especially in harsh and dusty environments, a reliable supply of compressed air is critical to ensure process continuity.Every ZE/ZA is designed, manufactured and tested to comply with ISO 9001 certification. T he totally enclosed IP55 motor is built to ensure continuous operation and exceptional reliability in dusty and humid environments.Driving down energy costsEnergy costs can amount to 80% of the Life Cycle Costs ofa compressor. T he generation of compressed air can account for more than 40% of a plant’s total electricity costs.Fully compliant with ISO 14001 standards, the ZE/ZA range helps to reduce costs: the IE3 / Nema premium efficiency motor and compression element with T eflon rotor coating and cooling jackets provide the highest air volume at the lowest energy consumption. T he integrated Variable Speed Drive (VSD) technology offers approximately 35% extra energy savingsby automatically tuning compressor flow to the requiredair demand.Protecting your reputationand productionIn virtually any application, oil contamination of the air supply causes serious productivity issues and increases costs. As the first manufacturer to receive ISO 8573-1 CLASS 0 (2010) certification for its oil-free air compressors, Atlas Copco has set a new standard in air purity. Focusing on the protectionof critical applications as well as today’s increasing quality demands, Atlas Copco offers TÜV-certified 100% oil-free air.Easy installationDelivered ready for use, ZE/ZA compressors come as all-in-one packages including a powerful controller and optional integrated aftercooler. T he complete scope of supply eliminates the need for extras and reduces installation to an absolute minimum, saving you time and money. Built for easy integration in your existing compressed air network, the ZE/ZAcompressors are up and running in no time.A COMPLETE PACKAGE FOR ALLYOUR APPLICATIONSBuilt to ensure complete product safety, the ZE/ZA compressors guarantee a continuous, highly reliable, energy-efficient and 100% oil-free air supply for decades in all your applications at the lowest possiblelife cycle cost.Pneumatic conveying – dense phase• Lowest energy cost, representing up to 80% of thecompressor life cycle cost.• Minimized downtime and maintenance cost thanks to innovativesingle stage screw compressor technology.Glass blowing• Higher pressure ratio for mold cooling up to 4 bar(e)/58 psig.• 100% Class 0 certified oil-free air resulting in the highestair quality.• Low energy consumption required for continuous operation.Fermentation• Lowest energy cost, representing up to 80% of the compressorlife cycle cost.• Low downtime and low maintenance cost thanks to innovativescrew compressor technology.• Very wide flow and pressure operational range.Mining• Increased energy efficiency and productivity with lowenvironmental impact.• Minimized downtime and maintenance cost thanks to innovativesingle stage screw compressor technology.CLASS 0: THE INDUSTRY STANDARD Oil-free air is used in all kinds of industries whereair quality is paramount for the end product and production process. T hese applications includefood and beverage processing, pharmaceutical manufacturing and packaging, chemical and petrochemical processing, semiconductor and electronics manufacturing, the medical sector, automotive paint spraying, textile manufacturingand many more. In these critical environments, contamination by even the smallest quantities of oil can result in costly production downtime and product spoilage.First in oil-free air technologyOver the past sixty years Atlas Copco has pioneered the development of oil-free air technology, resulting in a range of air compressors and blowers that provide 100% pure, clean air. Through continuous research and development, Atlas Copco achieved a new milestone, setting the standard for air purity as the first manufacturer to be awarded ISO 8573-1 CLASS 0 certification. Eliminating any riskAs the industry leader committed to meeting the needs of the most demanding customers, Atlas Copco requested the renownedTÜV institute to type-test its range of oil-free compressors and blowers. Using the most rigorous testing methodologies available, all possible oil forms were measured across a range of temperatures and pressures. T he TÜV found no traces of oil at allin the output air stream. T hus Atlas Copco is not only the first compressor and blower manufacturer to receive CLASS 0certification, but also exceeds ISO 8573-1 CLASS 0 specifications.concentration in total oil content).Oil pump• Oil pump mounted on thedrive shaft to reduce thenumber of auxiliary motors.• Reliable lubrication in wideoperation range.High precision drive system• Minimized transmission losses, noise andvibration levels.• Prolonged element lifetime thanks to the AGMAQ13/DIN Class 5 gears in the main drive.Coated rotors• Unique T eflon coating results in increasedefficiency, longer lifetime and protectionagainst corrosion.• High temperature resistance allowsoperating pressures up to4 bar(e)/58 psig.• The carbon steel rotors are synchronizedwith Nickel alloyed gears.Electrical cabinet• The standard rating of the short circuit currentprotection of the electrical cubicles is 50 kA (IEC),resp. 65 kA (CSA/UL).• Fixed speed and Variable Speed Drive.PRE-ENGINEERED SOLUTIONS FORALL YOUR NEEDSIn order to provide customers with a more flexible offering for requirements outside the standard product configuration, pre-engineered solutions are defined.Atlas Copco recognizes the need to combine the advantage of serial produced compressors with the typical requirements of the applications for this kind of equipment. T he specifications for low pressure compressors frequently require outdoor installation, operation in remote locations, often exposed to heavy duty conditions. Atlas Copco is offering pre-engineered kits to simplify the sales process.The special requests from original equipmentmanufacturers (OEM’s) for detailed documentation andmaterial certificates are provided through a simplifiedorder routine.Deviations on the standard motor selection (request fordifferent brand, oversized motor or motor options) andtests witnessed by the customer are other services whichare supported through the competent organizationbehind pre-engineered solutions.State-of-the-art screw compression element• Cooling jackets improve reliability and efficiency by ensuring rotor clearances are always kept to the absolute minimum.• Efficient shaft sealing eliminates the risk of oil leakage, reduces wear, and guarantees 100% oil-free air.Air in- and outtake• Air intakes and cooling air outlets are provided with mounting positions to allow easy ducting. • All gratings are provided with internal baffling to reduce the noise level.• Cooling air flows are internally separated to avoid recirculation.Integrated Variable Speed Drive (VSD) (optional)• Electrical cabinet with fully integrated frequency converter and control panel: no additional engineering and installation required.• Specifically selected drive components: the settings are fine-tuned to achieve maximum efficiency.• No blow-off of compressed air to the atmosphere at partial air flow requirement.• Optimized component selection.• Reduced installation cost.• No interferences.• EMC compliance tested and certified.Integrated air-cooled aftercooler*• The highly efficient cooling reduces energy consumption and dryer loads.• Variable speed fan motors allow for constant temperature control, energy savings and noise reduction (ZE 3-4).• Combination of stainless steel pre-cooler and aluminum aftercooler to cope with high heat stress and guarantee long life time.• User-friendliness is increased and costs reduced thanks to easy installation and easy access for cleaning.* Option.T otally enclosed motor• IP55 T EFC protection against dust and humidity.• Highly efficient motors according to IE3 (equal to NEMA Premium).• Dry motor coupling requires no lubrication, eliminating service requirements.Air filter• Quality air inlet filters provide high filtration class, process reliability and energy efficiency. • Long life time extends the service interval.Sound enclosure• Highly efficient noise reduction achieved through sound reflection in the sheet metal and noise absorption by the silencing foam. • Reduced noise installation cost of the compressor room.• Doors allow easy and quick access to all components.Load/unload regulation• Throttle valve controlled without the need for an external air supply.• No air compression at unload operation to reduce power consumption.Advanced element bearings• The bearings adapt easily to changing loads, providing the flexibility and efficiency to make production processes run smoothly.• Proven durability: two axial bearings limit internal leakage losses by maintaining small clearances between the rotor surfaces.Stainless-steel water-cooled aftercooler• Corrosion-resistant stainless steel tubes.• The risk of leaks is eliminated thanks to highly precise robot welding.• Cooling water outside tubes guided by baffles:- Low pressure drop.- No dead zones – limited fouling.- No degradation in cooler performance.- Easy cleaning.- Very long service intervals.StandardNEMA 4electric cubicleAdvanced Elektronikon ®unit controller• One integrated control system for compressor.• Overall system performance status with pro-activeservice indications, alarms for mailfunctions andsafety shutdowns.• Multi-language selectable user interface.• Designed to interface with the Atlas CopcoES central controller.• Remote control and monitoring is possible viaProfibus and Modbus communication.MotorsLow and medium voltage motors availablewith or without starter.VSD: DRIVING DOWN ENERGY COSTSOver 80% of a compressor’s lifecycle cost is taken up by the energy it consumes. Moreover, the generation of compressed air can account for more than 40% of a plant’s total electricity bill. T o cut your energy costs, Atlas Copco pioneered Variable Speed Drive (VSD) technology in the compressed air industry. VSD leads to major energy savings, while protecting the environment for future generations. T hanks to continual investments in this technology, Atlas Copco offers the widest range of integrated VSD compressors on the market.What is VSD technology?• In almost every production environment, air demand fluctuates depending on different factors (time of the day, week or even month).• Extensive measurements and studies of compressed air demand profiles show that many blowers have substantial variations in air demand. Only 8% of all installations have a more stable air demand. T ests prove that, even in this case, VSD compressors save energy.Varying air demand in 92% of all installationsIn almost every production environment, air demand fluctuates depending on different factors (time of the day, week or even month). Extensive measurements and studies of compressed air demand profiles show that 92% of all compressor and blower installations have substantial variations in air demand. Only 8% of all installations have a more stable air demand. T ests prove that, even in this case, VSD compressors save energy.EnergyEnergy savings with VSD Investment MaintenanceEnergy savings on average up to 35%Atlas Copco's VSD technology closely follows the air demand byautomatically adjusting the motor speed. T his results in large energysavings of up to 35%. T he Life Cycle Cost of a compressor can be cutby an average of 22%. In addition, lowered system pressure with VSDminimizes energy use across your production dramatically.T otal compressor lifecycle cost• 64% of all installations• Factory working 24 hrs/day:low demand at night & highdemand during the day • 28% of all installations • Factory working 2 shifts/day, no weekend work: erratically varying air demand • 8% of all installations • Factory working 2 shifts/day, no weekend work: typical 'fixed' speed applicationProfile 1M A X Profile 2M A X Profile 3M A XA STEP AHEAD IN MONITORING AND CONTROLSThe Elektronikon ® operating system offers a wide variety of control and monitoring features that allow you to increase your compressor’s efficiency and reliability. T o maximize energy efficiency, the Elektronikon ® controls the main drive motor and regulates system pressure within a predefined and narrow pressure band.• Improved user-friendliness: 5.7” color display with clearpictograms for easy readout.• Monitoring of running conditions and graphical indicationof the service plan.• Regulates system pressure within a predefined narrow pressure band.• Integrated energy savings functions like dual pressureset point, 4 different programmable week schedules.• Comprehensive icon indications and intuitive navigation.• 31 different languages including character-based languages.• Durable keyboard to resist tough treatment indemanding environments.• Internet-based compressor visualization using a simple Ethernet connection.• Remote control and advanced connectivity functions.Built-in intelligenceOnline & mobile monitoringMonitor your compressors over the Ethernet withthe new Elektronikon ® controller. Monitoringfeatures include warning indications, compressorshut-down and maintenance scheduling.An Atlas Copco App is available for iPhone/Androidphones as well as iPad and Android tablets. It allowsfingertip monitoring of your compressed air systemthrough your own secured network.• A remote monitoring system that helps you optimize yourcompressed air system and save you energy and cost.• It offers you a complete insight in your compressed air networkand anticipates on potential problems by warning you up-front.* Please contact your local sales representative for more information.SMART Link *:Data Monitoring ProgramOPTIMIZE YOUR SYSTEMWith the ZE/ZA, Atlas Copco provides an all-in-one standard package incorporating the latest technology in a built-to-last design. T o further optimize your ZE/ZA’s performance or to simply tailor it to your specific production environment, optional features are available.Standard scope of supply*For more details please contact your Atlas Copco sales representative.OptionsProduct range4321500100015002000(l/s)1800360052007200(m 3/h)ZE/A 2ZE/A 3-4ZA 5-62935 0570 14 © 2016, A t l a s C o p c o A i r p o w e r N V , B e l g i u m . A l l r i g h t s r e s e r v e d . D e s i g n s COMMITTED TO SUSTAINABLE PRODUCTIVITY We stand by our responsibilities towards our customers, towards the environment and the people around us. We make performance stand the test of time. T his is what we call – Sustainable Productivity.。
Atlas Copco E-Air 电气压缩机数据参考表说明书
If you have the power to choose, choose electricAtlas Copco’s range of E-Air compressors brings the benefits of electric-driven equipment to every possible workplace. No emissions, efficient and ruggedized motors, low noise levels and a plug-and-play design; you can take the E-Air anywhere.If you have an electric power supply at your job site, you can save good money using electricity instead of diesel, depending on the energy prices. Emission-free and quiet, the E-Air is an environmentally-friendly and efficient source of compressed air. These light and compact compressors deliver compressed air with a flow of 3 to 37 m³/min (106-1300 cfm).TECHNICAL DATA* Unit performance measured according to ISO 1217, Ed. 3, Annex C - 1996** Measured according to ISO 2151: 2004 using ISO 9614/2XA(H/V/M)S 850E-550EFEATURES:• Safety features such as pressure displays, emergency stop • IP 54 high efficiency electric motor, class F continuous rating • Advanced controller for easy operation • Phase sequence protection• Robust design for outdoor application • Over load protection• Single axle for easy maneuverabilityXRHS 930E-1300EFEATURES:• Safety features as preSafety features as pressure displays, emergency stop, frequency protection • High efficiency electric motor, class F continuous rating • Wye-Delta motor starter • Wide voltage supply 380V ±15%• Best for use in all weather conditions (-25°C to +46°C)• Anti condensation heater to protect motor • 1000 hours service interval• Centralized drain valves for all liquids• Advanced XC2003 controller: easy-to-read instrument panel • Quiet design to have lower noise level • Operator and environmentally safe •Rugged frame built to lastXA 57E-77EFEATURES:• Motor driven with IP54 protection & Class F insulation • Overload protection• Easy to maneouver to and at worksite thanks to small overall dimensions & light weight • Operate and environmentally safe • Rugged construction built to lastOPTIONS:• Undercarriage with parking brake and jockey wheel • Cold start at -25 °C (-13 °F)• Skid mountedLower your total cost of ownershipOPTIONS:• Wagon trailer• Skid or support mounted version • Cold start2958 2210 00 © A t l a s C o p c o A i r p o w e r N V , B e l g i u m 2019. A l l r i g h t s r e s e r v e d .Atlas Copco Power Technique /ptbaPower Technique Solutions PortfolioGenerators Light towers Dewatering pumps• Breakers (2.5 – 40 kg)• Rockdrills (5 – 25 kg)• Underground Rockdrills • Additional Air Tools• Portable • Mobile • Industrial• Diesel LED and MH • Electric LED • Battery LED • Submersible • Surface• Small portableAir compressorsHandheld toolsReady to goPneumatic toolsVersatilityHydraulic toolsProductivity partnerPetrol engine driven tools• 1-5 m³/min • 7-12 bar • 5.5-22 m³/min • 7-20 bar• Breakers (11 – 40 kg)• Additional Hydraulic Tools • Powerpacks• 19-116 m³/min • 10-345 bar• Breakers & Tie Tampers (25 kg)• Combi Drills (23 Kg)*Diesel and electric options available*Multiple configurations available to produce power for any size application*Diesel and electric options availableAtlas Copco’s Power Technique Business Area has a forward-thinking philosophy. For us, creating customer value is all about anticipating and exceeding your future needs – while never compromising our environmental principles. Looking ahead and staying ahead is the only way we can ensure we are your long term partner.Photos and illustrations contained herein might depict products with optional and/or extra components which are not included with the standard version of the product and, therefore, are not included in a purchase of such product unless the customer specifically purchases such optional/extra components. We reserve the right to change the specifications and design of products described in this literature without notice. Not all products are available in all markets.。
Atlas Copco G 110-250 和 G 160 VSD 扁平扭筒式压缩机产品说明书
Compresores de tornillo rotativo coninyección de aceiteG 110-250 (110-250 kW / 150-340 CV)G 160 VSD (160 kW / 200 CV)T ecnología fiable en un diseño robustoAtlas Copco cuenta con una larga y exitosa trayectoria de diseño y fabricación de compresores de aire robustos y fiables. Los compresores de aire G 110-250 y G 160 VSD se han diseñado de acuerdo con esta orgullosa tradición. Incorporan un gran número de características exclusivas que les permite funcionaren las condiciones más difíciles.Los sistemas integrados de separación de agua y aceite producen aire de alta calidad para reducirlos costosos tiempos de parada y retrasos de producción. Los compresores de aire de la gama G son altamente eficientes y fáciles de instalar y de mantener, lo que le permite reducir al mínimo los costesde funcionamiento.Industria del cementoFIABILIDAD EN AMBIENTES CON MUCHO POLVOEl aire comprimido se usa en una variedad de aplicaciones en laindustria del cemento, como colectores de polvo, cuchillas de aire,embragues y actuadores neumáticos, y sistemas de filtración debolsas de polvo. Gracias a la alta fiabilidad de los compresores deaire G 110-250 y G 160 VSD, la planta de producción de cemento semantendrá siempre funcionando día tras día.Industria mineraROBUSTEZ Y FIABILIDADEl aire comprimido se usa en una variedad de aplicaciones en laindustria del cemento, como colectores de polvo, cuchillas de aire,embragues y actuadores neumáticos, y sistemas de filtración debolsas de polvo. Gracias a la alta fiabilidad de los compresores deaire G 110-250 y G 160 VSD, la planta de producción de cemento semantendrá siempre funcionando día tras día.Centrales eléctricasFUNCIONAMIENTO CONSTANTE Y RENTABLELas centrales eléctricas funcionan las 24 horas del día para suministrarenergía vital a la industria y los consumidores. Para mantener unfuncionamiento exento de problemas, es absolutamente fundamentaldisponer de un suministro continuo de aire comprimido. Los compresoresG 110-250 y G 160 VSD son una fuente fiable de aire comprimido paraaplicaciones como soplado de lodos y tratamiento de cenizas volantes.Industria generalUNA FUENTE DE ENERGÍA SEGURA Y FIABLEMuchas compañías industriales usan aire comprimido en susoperaciones diarias. Algunas de ellas incluyen herramientas neumáticaspara trabajos de corte, taladrado, cincelado y amolado; válvulas yactuadores neumáticos; sistemas de ventilación; maquinaria deembalaje y paletizado, y sistemas de transporte. Los compresoresG 110-250 y G 160 VSD están diseñados para ofrecer un rendimientoy fiabilidad excepcionales.Alta fiabilidadPara asegurar un proceso de producción fluido y eficiente, es esencial disponer de un suministro fiable de aire comprimido. Sus funciones de alto nivel y sus generosos márgenes de seguridad representan una gran fiabilidad y una producción continua. Los filtros de aire eliminan el polvo, maximizan la vida útil de las piezas y aseguran un funcionamiento fiable.Alto rendimientoGracias a su diseño, los compresores de aire G 110-250 yG 160 VSD son sumamente eficientes en términos energéticos. El extraordinario elemento de tornillo ofrece la combinaciónóptima de máximo aire libre suministrado y bajo consumode energía. El elemento compresor de avanzada tecnologíaes accionado por motores eléctricos de altas prestaciones,lo que contribuye a lograr el máximo rendimiento delpaquete compresor.Sencillez de instalación,uso y mantenimientoLos compresores de aire G 110-250 y G 160 VSD son verdaderas máquinas listas para funcionar. La instalación,el funcionamiento y el mantenimiento son sencillos. No son necesarias complejas conexiones ni profundos conocimientos técnicos. T an solo coloque el compresor sobre un suelo plano, conecte la alimentación eléctrica y las tuberías, y pulse el botón de arranque.T ranquilidad total aseguradaA través de una inversión constante en nuestra competente, comprometida y eficaz organización de servicio, Atlas Copco garantiza un mayor valor al cliente maximizando su productividad. Con presencia en más de 180 países, ofrecemos un servicio profesional y puntual, mediante la interacción yla participación. El tiempo productivo está garantizado portécnicos cualificados y una disponibilidad 24/7.25134Fácil de instalar, usar y mantener• Sin necesidad de cimentaciones: fácil instalación.• Paquete insonorizado, completamente integrado.• Transporte y mantenimiento sencillos.Motor de alta eficiencia• El motor T EFC IP55 (aislamiento clase F , aumento B) protege frente a la entrada de polvo y sustancias químicas.• Funcionamiento estable a largo plazo incluso en ambientes difíciles.5Filtración de aire de alta calidad• Sistema de eliminación y filtración de polvo, con una eficiencia de hasta el 99,9% incluso en entornos difíciles (partículas ≥ 3 micras).• Protege las piezas y los componentes del compresor,garantiza la calidad del aire y prolonga la vida útil de todo el sistema neumático.4Separador de aire-agua (estándar)• El separador de aire-agua integrado separa eficazmente el condensado.• La salida de agua de gran tamaño evita el riesgo de obstrucción y asegura un funcionamiento sin preocupaciones.Válvula de entrada de aire fiable patentada• Control todo/nada de alta eficiencia.• Diseño sencillo que reduce los costes de mantenimiento y aumenta la fiabilidad.3Filtros de aceite para trabajo pesado• La extraordinaria capacidad de purificación de aceite asegura un sistema de aceite del compresor perfectamente limpio.• Intervalos de servicio prolongados y un fácil acceso para unos costes de mantenimiento reducidos.1Elemento de tornillo de última generación• Perfil de elemento asimétrico diseñado por Atlas Copco, con rodamientos de alta calidad que ofrecen un reducido desgaste y una mayor fiabilidad.• El exclusivo diseño del perfil proporciona una eficiencia energética líder en el sector y le permite reducir los costes de funcionamiento.2Aumente la fiabilidad de producción y proteja la calidad del aireNuestras soluciones de tratamiento de aire producen aire comprimido seco y limpio para mejorar la fiabilidad de sus sistemas de producción y para evitar los costosos tiempos de parada y retrasos en la producción. Nuestro equipo de tratamiento del aire se ha diseñado y fabricado siguiendo las normas estrictas que en nuestros compresores, para garantizar la máxima fiabilidad y eficiencia energética.Monitorización y control: cómo conseguir lo máximo partiendo del mínimoEl controlador Elektronikon ® está especialmente diseñado para maximizar el rendimiento de sus compresores y equipos de tratamiento del aire en una gran variedad de condiciones. Nuestras soluciones le ofrecenventajas claves, como una mayor eficiencia energética, menor consumo de energía, menos mantenimiento y menos tensiones... menos tensiones tanto para usted como para su sistema neumático completo.y fiable sus necesidades de aire comprimido.equipadas de serie, incluida una comunicación basada en Ethernet fácil de usar.basados en caracteres.Averigüe cuánto puede ahorrarPodemos ayudarle a trazar el perfil de demanda de aire de su instalación actual de compresores e indicarle los ahorros de energíapotenciales con compresores VSD. Para obtener más información, póngase en contacto con su representante local de Atlas Copco.VSD: reduzca sus costes de energíaMás del 70% del coste del ciclo de vida de un compresor consiste en la energía que consume. Además, la generación de aire comprimido puede suponer más del 40% del gasto eléctrico total de una central. Atlas Copco fue el primer fabricante de compresores en diseñar compresores con accionamiento develocidad variable (VSD). Con más de 20 años de experiencia en diseño y producción, nuestra tecnología VSD ha conseguido nuevos niveles de ahorro energético y fiabilidad. La tecnología VSD reduce elconsumo energético en los sistemas que tienen patrones de demanda de aire variables. Esta reducción en el consumo energético no solo disminuye su consumo de energía, también su huella de carbono, lo que ayuda a proteger el medioambiente para las generaciones venideras.¿Por qué elegir la tecnología VSD?En casi todos los entornos de producción, la demanda de aire fluctúa en función de diversos factores (hora del día, semana o incluso mes). Extensas mediciones y estudios de los perfiles de demanda de aire comprimido muestran que muchos compresores tienen variaciones sustanciales en la demanda de aire. Sólo el 8% de todas las instalaciones tienen una demanda de aire más estable. Las pruebas demuestran que, incluso en este caso, los compresores VSD ahorran energía.• El 64% de todas las instalaciones. • Fábrica funcionando las 24 horas del día: baja demanda por la noche y alta demanda durante el día.• El 28% de todas las instalaciones.• Fábrica funcionando 2 turnos/día, sin trabajar los fines de semana: demanda de aire variable de forma errática.• El 8% de todas las instalaciones.• Fábrica funcionando 2 turnos/día, sin trabajar los fines de semana: aplicación típica de velocidad “fija”.Velocidad del motorCaudalAtlas CopcoSolución Rango de¿Qué tiene de exclusivo el G VSD integrado de Atlas Copco?Sin picos de intensidad1E l Elektronikon ® controla tanto el compresor como el convertidor integrado, lo cual garantiza la máxima seguridad de la máquina dentro de parámetros.2 L a selección de presión flexible de 4 a 10 bar con engranajeelectrónico reduce los costes de electricidad.3 D iseño específico del convertidor y motor (con rodamientosprotegidos) para la máxima eficiencia en todo el rango de velocidades.4 M otor eléctrico diseñado específicamente para velocidadesde trabajo bajas, con una clara atención a los requisitos de refrigeración del motor y del compresor.5 Todos nuestros compresores G VSD han sido probados ycertificados conforme a las normas EMC. El funcionamiento del compresor no afecta a fuentes externas y viceversa.6 L as mejoras mecánicas garantizan que todos loscomponentes funcionen por debajo de los niveles de vibración críticos en todo el rango de velocidad del compresor.7 S in “ventanas de velocidad” que puedan hacer peligrar losahorros de energía y la estabilidad de la presión de la red. El rango de regulación del compresor se maximiza hasta un 80-85%.8 L a banda de presión de la red se mantiene dentro de0,10 bar (1,5 psi).VSD no integrado Estrella-triángulo DOLArrancador suave VSDVSD integrado Eficiencia combinada de motor/convertidor % de intensidad a plena cargaMín.Mín.Máx.Máx.Ventanas de velocidadOptimice su sistemaAlcance de suministroCaracterísticas y opciones adicionales* Consúltenos para obtener información sobre los rendimientos y las aplicaciones de las opciones.•: Opcional: De serie- : No disponibleADiagrama de flujoVelocidad fijaAccionamiento de velocidad variable: G VSDAire de aspiración Aire de aspiración Mezcla de aire/aceite Mezcla de aire/aceite AceiteAceiteAire comprimido húmedo Aire comprimido húmedo CondensadoCondensadoAire comprimido secoAire comprimido secoA AB BC CD DE E FFEspecificaciones técnicas G 110-250 / G 160 VSDCondiciones de referencia:• Presión absoluta de entrada 1 bar (14,5 psi)• Temperatura de entrada del aire 20 °C (68 °F)• Temperatura del medio refrigerante 20 °C (68 °F)(1) Rendimiento de la unidad medido de acuerdo con ISO 1217, anexo C, edición 4 (2009). FAD medido a las presiones de trabajo siguientes:• Variantes de 7,5 bar a 7 bar • Variantes de 8,5 bar a 8 bar • Variantes de 10 bar a 9,5 bar(2) Nivel sonoroNivel de presión acústica ponderado A, en el puesto detrabajo, Lp WSA (re 20 µPa) dB (con una incertidumbre de 3 dB).Valores determinados de acuerdo con el código de prueba de nivel sonoro ISO 2151 y la norma de medición del ruido ISO 9614.Condiciones de referencia:• Presión absoluta de entrada 1 bar (14,5 psi)• Temperatura de entrada del aire 20 °C (68 °F)• Temperatura del medio refrigerante 20 °C (68 °F)(1) Rendimiento de la unidad medido de acuerdo con ISO 1217, anexo C, edición 4 (2009). FAD medido a las presiones de trabajo siguientes:• Variantes de 100 psi a 100 psi • Variantes de 125 psi a 125 psi • Variantes de 150 psi a 150 psi(2) Nivel sonoroNivel de presión acústica ponderado A, en el puesto detrabajo, Lp WSA (re 20 µPa) dB (con una incertidumbre de 3 dB).Valores determinados de acuerdo con el código de prueba de nivel sonoro ISO 2151 y la norma de medición del ruido ISO 9614.COMPROMETIDOS CON UNA PRODUCTIVIDAD RESPONSABLE2935 4698 01 © 2017, A t l a s C o p c o , B él g i c a (v e r s i ón U E ). R e s e r v a d o s t o d o s l o s d e r e c h o Permanecemos fieles a nuestra responsabilidad con nuestros clientes, con el medio ambiente y con las personas que nos rodean. Nuestra labor resiste el paso del tiempo. Esto es lo que llamamos Productividad Responsable.。
Atlas Copco ZE 3S 37-90 kW 50-120 hp 低压无油气压器产品说明书
Low pressure oil-free rotary screw compressorsZE 3S37-90 kW / 50-120 hpProviding ruggedperformance at thelowest operationalcostAs in many production processes, low pressure compressed air isessential to keep the production going. Atlas Copco's NEW dedicatedrange of low pressure compressors offers rugged performance andprovides 100% certified oil-free air for a broad spectrum of pneumaticconveying industrial applications.ZE 3S37-90 kW / 50-120 hp – insert tablesProtecting your reputation andproductionIn virtually any application, oil contamination of the air supplycauses serious productivity issues and increased costs. Being thefirst manufacturer to receive ISO 8573-1 CLASS 0 (2010)certification for its oil-free air compressors, Atlas Copco has set astandard in air purity. Focusing on the protection of criticalapplications as well as today's increasing quality demands, AtlasCopco offers TUV-certified 100% oil-free air.Keeping your process up and runningEspecially in a harsh and dusty environment, a reliable supply ofcompressed air is critical to ensure process continuity. Everycompressor is desgined, manufactured and tested to comply withISO9001 certification. The latest innovation of screw elementdesign, the robust gearbox and totally enclosed IP55 motor isbuilt to ensure continuous operation and outstanding reliabilityeven in the dustiest, hottest and most humid environment.Easy installation and versatilityWe can deliver the compressor according to your need. Do youwant to have your own starter? No problem. Do you need aready-to-use-machine? Sure. All as standard. Designed and builtfor easy integration in your existing compressed air network or asnew installations.Assuring your peace of mindThrough continuous investment in our competent, committed andefficient service organization, Atlas Copco ensures superiorcustomer value by maximizing productivity. With a presence inover 170 countries, we offer professional and timely servicethrough interaction and involvement. Uptime is guaranteed bydedicated technicians and 24/7 availability.3•Lowest energy cost, representing up to 80% of the compressor life cycle cost.•Minimized downtime and maintenance cost thanks to innovative single stage screw compressor technology.Pneumatic conveying•On site compressor with higher unloading capacity than a truck mounted blower •Low noise emission•No risk for product contamination•Easy connection and faster unloading compared to truck unloaded installationsBulk transportationZE 3S 37-90 kW / 50-120 hp – insert tables•Higher pressure ratio for mold cooling•100% Class 0 certified oil-free air resulting in the highest air quality•Low energy consumption required for continuous operationGlass•Lowest energy cost, representing up to 80% of the compressor life cycle cost•24/7 uniterrupted pollution control thanks to proven reliable designFlue gas desulphurization5Oil-free air is used in all kinds of industries where air quality is paramount for the end product and production process. These applications include food and beverage processing, pharmaceutical manufacturing and packaging, chemical and petrochemical processing, semiconductor and electronics manufacturing, the medical sector, automotive paint spraying, textile manufacturing and many more. In these critical environments, contamination by even the smallest quantities of oil can result in costly production downtime and product spoilage.Class 0: Oil-free airOver the past sixty years Atlas Copco has pioneered the development of oil free air technology, resulting in a range of air compressors and blowers that provide 100% pure, clean air. With our CLASS 0 products, no oil is added during the compression process, and thus provides you with 100% pure, clean air when the atmosphere doesn't contain any oil particles. Through continuous research and development, Atlas Copco achieved a new milestone,setting the standard for air purity as the first manufacturer to be awarded ISO 8573-1 CLASS 0 certification.First in oil-free air technologyAs the industry leader committed to meeting the needs of the most demanding customers, Atlas Copco requested the renowned TÜV institute to type-test its range of oil-free compressors and ing the most rigorous testing methodologies available, all possible oil forms were measured across a range of temperatures and pressures. The TÜV found no traces of oil at all in the output air stream. Thus Atlas Copco is not only the first compressor and blower manufacturer to receive CLASS 0 certification, but also exceeds ISO 8573-1 CLASS 0 specifications.Eliminating any riskZE 3S 37-90 kW / 50-120 hp – insert tables•Inlet filter is combined with a silencer to reduce noise level andprotect the compression stage.•Handy pressure drop indication on the control panel.•Long lifetime extends the service interval.•Cooling jackets improve reliability and efficiency by ensuring rotor clearances always to the absolute minimum•Efficient shaft sealing eliminates the risk of oil leakage, reduces wear and guarantees 100% oil-free air•High performance coated screw rotors for increased efficiency, longer lifetime and protection against corrosion •Minimized transmission losses, noise and vibration levels •Prolonged element lifetime thanks to AGMA Q13/DIN Class 5 gears in the main drive•Directly driven by the gearbox•Oil injection nozzles spray the optimal amount anf temperature of filtered oil to each bearing/gear•Discharge pulsation damper attenuates dynamic pulsation levels in the air flow to the minimum1. Process air filter2. Equiped with the best Atlas Copco oil-free screw element3. High precision gearbox drivesystem4. Integrated oil pump5. Silencer7•IP55 TEFC protection against dust and humidity •Highly efficient motors according to IE3/NEMA Premium •Dry motor coupling requires no lubrication and eliminates service requirements•Optimal cooling in wide temperature operation range •Easy and quick cleaning possibility in harsh environment•Available for built in YD starter and several options •One integrated control system for compressor•Overall system performance status with pro-active service indications, alarms and safety shutdowns•Remote control and monitoring is possible with Profibus, Modbus and TCP/IP•Several built-in energy saving algorithms•Multi-language•Inlet baffle silencing with minimum pressure drop and high sound absorption characteristics•Sealed canopy panels and doors6. High efficient totally enclosed motor7. Oil cooler8. Electrical cubicle 9. Advanced Elektronikon®unit controller10. Silent canopyZE 3S37-90 kW / 50-120 hp – insert tablesInstallation flexibilityY ou will really like to install and work with our ZE 3S compressor, designed to fit into your process wherever you want.Installation flexibilityForget the difficulites of the old machines replacement. We make your life easier,replacing the outdated technology with our latest technology machines and with the smallest footprint. Building new installations with very small footprint makes you save space and thus investment cost.The smallest footprint in the flow and pressure rangeNo need for a dedicated compressor room, no need for excessively long piping… Y ou can install the ZE 3Scompressor wherever you want to use the bolt-on outdoor-kit.Outdoor operation9Atlas Copco's VSD technology closely follows the air demand by automatically adjusting the motor speed. This results in large energy savings of up to 35%. The Life Cycle Cost of a compressor can be cut by an average of 22%. In addition, lowered system pressure with VSD minimizes energy use across your production dramatically.What is unique about the integrated Atlas Copco VSD?•The Elektronikon®controls both the compressor and the integrated converter, ensuring maximum machine safety within parameters.•Flexible pressure selection with VSD reduces electricity costs.•Specific converter and motor design (with protected bearings) for the highest efficiency across the speed range.•Electric motor specifically designed for low operating speeds with clear attention to motor cooling and compressor cooling requirements.•All Atlas Copco VSD compressors are EMC tested and certified. Compressor operation does not influence external sources and vice versa.•Mechanical enhancements ensure that all components operate below critical vibration levels throughout the entire compressor speed range.•A highly efficient frequency converter in a cubicle ensures stable operation in high ambient temperatures up to 50°C/122°F•No ‘speed windows’ that can jeopardize the energy savings and the stable net pressure. Turndown capability of the compressor is maximized to 70-75%.•Net pressure band is maintained within 0.10 bar, 1.5 psi.Energy savings up to 35% ZE 3S37-90 kW / 50-120 hp – insert tables•Air intake with noise attenuating baffle system.•Air is filtered prior to entering the oil-free screw compressor element.•Internal compression in the oil-free screw element.•Discharge silencer reduces the pressure pulsation levels to the minimum.•Safety valve to protect the unit from over pressure.•Check valve is protecting backflow from the pressure network.•Air delivery to the system.Process flow•Integrated oil pump, mounted on the gearbox hence directly driven.•Oil suction from carter, integrated in the gearbox.•Bypass valve decides the exact amount of oil flow that is required for bearing- and gear cooling and lubrication.•Than oil is first pumped through the oil cooler.•Filtered cool oil is distributed to individually tuned oil nozzles per bearing and/or gear in oil-free screw compressor element and gearbox and in the cooling jacket of the element.•Internal drains recover all oil in the carter (in the gearbox).Oil flow•One cooling fan pulls fresh air from the back side of the unit.•That fresh air is pushed through the oil cooler, taking away the heat of the oil.•In parallel, the motor cooling fan also pulls fresh air from the backside of the unit. The motor fan-cowl ensures that air flows over the motor cooling fins.•The cubicle is cooled with fresh air taken-in from the atmosphere through filters in the front door.•Cubicle fans push the hot air out of the cubicle, in the canopy.•The hot canopy air (oil cooling heat, motor cooling heat and cubicle heat) can leave the canopy through a roof-top grating. A noise attenuating baffle is installed.Cooling flowThe Elektronikon ®unit controller is specially designed to maximize the performance of your compressors and air treatment equipment under a variety of conditions. Our solutions provide you with key benefits such as increased energy efficiency, lower energy consumption, reduced maintenance times and less stress… less stress for both you and your entire air system.Elektronikon ®MK5 TouchThe full color touch display gives you an easy-to-understand readout of the equipment’s running conditions.•Clear icons and intuitive navigation provides you fast access to all of the important settings and data.•Monitoring of the equipment running conditions andmaintenance status; bringing this information to your attention when needed.•Operation of the equipment to deliver reliable compressed air specified to your compressed air needs.•Built- in remote control and notification functions provided as standard, including simple- to-use integrated webpage.•Integrated SMART LINK•Built- in remote control and notifications functions provided as standard, including simple-to-use integrated webpage.•Support for 31 different languages, including character based languages.Intelligence is part of the packageMonitor your machines over the ethernet with the Elektronikon ®unit controller and the SMART LINK service. Monitoring features include warning indications, compressor shut-down, sensor trending and maintenance scheduling.Online & mobile monitoringDual set-point and automatic stopMost production processes create fluctuating levels of demand which, in turn, can create energy waste in low use periods. By using the Elektronikon®controller, you can manually or automatically switch between two different setpoints to optimize energy use and reduce costs at low usetimes. In addition, the sophisticated algorithm runs the drive motor only when needed. As the desired setpoint is maintained while the drive motor’s running time is minimized, energy consumption is kept to a minimum.SMARTLINKMonitor your compressed air installation with SMARTLINKKnowing the status of your compressed air equipment at all times is the surest way to achieve optimal efficiency and maximum availability.Go for energy efficiencyCustomized reports on the energy efficiency of your compressor room.Increase uptimeAll components are replaced on time, ensuring maximum uptime.Save moneyEarly warnings avoid breakdowns and production loss.Evolving towards compressed air managementSMARTLINK ServiceA mouse-click reveals the online service log. Get quotes for parts and additional service quickly and easily.SMARTLINK UptimeSMARTLINK Uptime additionally sends you an e-mail or text message whenever a warning requires your attention.SMARTLINK EnergySMARTLINK Energy gives you customized reports on the energy efficiency of your compressor room, in compliance with ISO 50001.•Save costs - Optimal maintenance will reduce the operational cost of your compressor system.•Increase operational efficiency - Our maintenance expertise makes your life easier when it comes to resource management.•High uptime and performance - Specialist service keeps your equipment running and protect your investment.Reduce your total cost of ownership and benefit fromoptimal performanceGenuine Parts, designed and produced to the exact specifications of your compressors, delivered right where and when you need them.•All parts, one package - Always have the needed part for your service intervention at hand.•Save money - A Service Kit costs less than the sum of its components if ordered separately•Less administration - Every Service Kit has a single part number,allowing you to create a simple purchase order which can be easily followed-up.Compressor parts at your doorstep:our Parts PlanAvoid financial surprises. Our Fixed Price Services combine the expertise of factory-trained technicians with the quality of our genuine compressor parts.•The best compressor parts - The unrivalled quality of our genuine parts results in optimal uptime, energy consumption and reliability.•An expert maintenance plan - Rely on the expertise of factory-trained Atlas Copco technicians.•Clear and easy - Tailored to your installation, site conditions, and production planning, every Fixed Price Service has a clear scope and price.Fixed Price Services: best compressorparts & maintenanceRely on trained Atlas Copco technicians and the unrivalled quality of our genuine parts.•Service reports - We help you achieving maximum energyefficiency by keeping you up to date of the status of your system.•Prevent breakdown - If our technicians spot an additional developing problem, they will propose a solution.•Top-priority emergency call out system - If an urgent repair is needed, you get priority assistance.Preventive Maintenance Plan for optimal compressor uptimeWe take care of all your compressor maintenance, upgrades,repairs and even breakdowns at an all-inclusive price.•Complete compressor care - On-time maintenance by expert service engineers, genuine parts, proactive upgrades and compressor overhauls.•Total risk coverage - This means we take care of all yourcompressor repairs and even breakdowns, without extra charges.•Ultimate efficiency - Fitting the latest drive line components gives you high standards of compressor efficiency and reliability.Complete compressor care with our Total Responsibility PlanZE 3S VSD (No-Starter)331.521.8995585470275771.7525.491554047027577229845495470275772.2532.678046047027577ZE 3S VSD 37 kW No-Starter2.536.37204254652757737501.521.81180695470275771.7525.41090645470275772291010595470275772.2532.694055547027577ZE 3S VSD 45 kW No-Starter2.536.3875515465275774560135030001.521.81385815470275781.7525.41295765470275782291205710470275782.2532.6113066547027578ZE 3S VSD 55 kW No-Starter2.536.310556204652757855751.7525.41650970470275782291560920470275782.2532.6147586547027578ZE 3S VSD 75 kW No-Starter2.536.31370805465275781.521.8164096546527578751001.7525.41640965465275782291640965465275782.2532.6164096546527578ZE 3S VSD 90 kW No-Starter2.536.316409654652757890120160035251500/1850 x 1250 x 172059/73 x 49x 68ZE 3S - 50 Hz (Plug & Play and No-starter)31.521.8955560771.7525.486050577229.063037077229.070041077229.0775455772.2532.6625370772.2532.6700410772.2532.6770455772.536.362537077ZE 3S 37 kW2.536.36954107737501.521.81065625771.7525.4106062577229.0950560772.2532.685550577 ZE 3S 45 kW2.536.3855500774560135030001.521.81175695781.7525.4117569078229.01170690782.2532.6105562078ZE 3S 55 kW2.536.310506207855751.521.81450850781.7525.4144585078229.01440845782.2532.6143584578ZE 3S 75 kW2.536.3128075578751001.521.81595940781.7525.4159093578229.01585930782.2532.6158093078 ZE 3S 90 kW2.536.315759307890120160035251500/1850 x 1250 x 172059/73 x 49 x 68ZE 3S - 60 Hz (Plug & Play and No-starter)31.521.8950560771.7525.486050577229.077045577ZE 3S 37 kW2.2532.67704557737501.521.81160680771.7525.4104561577229.0945555772.2532.685550077 ZE 3S 45 kW2.536.3850500774560135030001.521.81285755781.7525.4128075578229.01150680782.2532.6104061078ZE 3S 55 kW2.536.310356107855751.521.81560920781.7525.4155591578229.01410830782.2532.6141083078 ZE 3S 75 kW2.536.3127075078229.01550915782.2532.6154591078 ZE 3S 90 kW2.536.315459107890120160035251500/1850 x 1250 x 172059/73 x 49 x 68(1)Unit performance measured according to ISO 1217, Annex C & E, Edition 4 (2009)Reference conditions:- Absolute inlet pressure 1 bar (14.5 psi).- Intake air temperature 20°C (68°F).(2)A-weighted emission sound pressure level at the work station, Lp WSA (re 20 μPa) dB (with uncertainty 3 dB). Values determined according to noise level test code ISO 2151 and noise measurement standard ISO 9614.(3)L' = length of the unit including motor-backpackZE 3S - 50Hz (without motor)31.521.81450850-751001.521.81595940-1.7525.41590935-2291585930-2.2532.61580930-ZE 3S 37 kW2.536.31575930-90120110024251500/1850 x 1250 x 172059/73 x 49 x 68ZE 3S - 60Hz (without motor)31.521.81560920-1.7525.41555915-75100 229.01550915-2.2532.61545910-ZE 3S 37 kW2.536.31545910-90120110024251500/1850 x 1250 x 172059/73 x 49 x 68(4)Unit performance measured according to ISO 1217, Annex C & E, Edition 4 (2009) Reference conditions:- Absolute inlet pressure 1 bar (14.5 psi).- Intake air temperature 20°C (68°F).(5)L' = length of the unit including motor-backpackAir inlet filter✓Coated screw element with cooling jacket✓Air circuitCheck valve✓Discharge pulsation damper✓Outlet air flange DN125 DIN&ANSI✓Supplied oil-filled✓Completely pre-piped oil circuit✓Integrated oil pump✓Oil circuitOil cooler✓Oil filter✓Built-in oil breather system✓Motor IE3/NEMA3 induction motor, TEFC IP55✓No starter included✓Elektronikon® Touch controller with SMARTLINK✓CubicleSensors air & oil pressure & temperature✓LAN or Internet control/monitoring✓Sound attenuating canopy✓BodyworkFrame with forklift/pallet-jack slots✓Mechanical approval ASME or CE approval✓Blow-down valve✓VSD enabled motor✓YD starter✓Test certificate✓Witness test✓Wooden case packing✓Full option motor (anti-condensation heaters & PT1000's)✓Oversized motor✓No motor✓Outdoor canopy✓Separate air intake✓Heavy duty inlet filter✓SPM monitoring✓Winterization✓COMMITTED TO SUSTAINABLE PRODUCTIVITY We stand by our responsibilities towards our customers, towards theenvironment and the people around us. We make performance standthe test of time. This is what we call – Sustainable Productivity.。