JITS Training Module-6.9 (6.0-Setup) JITS-1.7 v0.05d
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Verify Business Event (BE) Rules Rule
PKGComplete
PKGPreRackFull
Assign to AU Tree NOTE Shading represents pre-requisite task or setup NOTE
10054 - Training Material PKG v01j.vsd - (Packaging Execution) Sep 16, 2004 10:44
Packaging Execution Packaging Execution
Scan Item
Items to be Packed from Barcode(RG)
Dunnage?
No
Empty Slot?
No
End Item Scanned?
No
Package Scanned?
No Complete? Note: BE = Business Event RG = Rule Group Yes Yes Dunnage Item Validation (RG) Yes CompletionValidation (RG) PartVerificaitonForAllParts (Rule) Content Validation for Empty Slot (RG) - SP1 ContentValidation for Package (RG) Content Validation for Item (RG)
Packaging Setup: Rule Groups
When the Package is complete, it calls the rule group “PKGComplete”. PKGComplete looks for labels with the matching Label Type
Packaging setup
Steps in setting up Packaging:
– Define a Packaging Unit – Modify/View Packaging Rule Groups – Assign Packaging Unit to the AU Tree
Packaging setup: Definition
Assign Tests
Assign to
Assembly Units (AU)
NOTE Shading represents prerequisite task or setup NOTE
JIT/S
Lot Trace & Test Results
Data Collection: Test and Trace Data
Packaging setup
10054 - Training Material v01i.vsd - (Packaging) Sep 9, 2004 15:20
AU Tree PrerHale Waihona Puke Baiduquisites
Rack Define Packaging Unit
type Pallet
•Question: When do PKG labels get generated? •Answer: At Package Completion
Note: There is a Label Restrictions on the AU Tree menu. This is the same information as that which is found in the Labeling menus...
If Restrictions exist, do they match (e.g. AU)
Test (Attr Name) Verify Airbag Verify Airbag
Attr Value Yes No
Comment Verify contains an airbag Verify doesn’t contain an airbag
Data Collection: Assign Tests
Steps in setting up data collection Define Tests Assign Tests
Data Collection: Define Tests
Purpose: Broad classes of tests are defined as members of the
1) Rule Group
2) Rule Parameters
This identifies which type of labels we want to print
Packaging setup: Assign Packaging Unit to AU Tree
Purpose: Assign Packaging Unit to the appropriate AU Tree Screen: Base|Workcell/Assembly Unit Tree|Assembly Unit Tree Maint
– Data Collection Setup – Packaging Setup – Shipping Setup
Data Collection
10054 - Training Material FlowCharts v01i.vsd - (Data Collection) Jun 10, 2005 10:27
Screen: Base|Packaging|Packaging Unit Maintenance Purpose: Define a Packaging Unit
Packaging Unit Order in which they are going to be packed
Order in which the scanning is to be validated
first sequence of the current package follows the last sequence of the previous package for this assembly unit.
Double Scan
Y
Execute label proper type (e.g. MixedShippablePackageLabel)
This slide shows that once the package is complete, the rule group PkgComplete is executed. This also shows the relationship between the labels and packaging.
Data Collection
Question
– How do we setup the webservice parameters to send data to PLCs and MES systems
Answer
– One method is via the rule WORDRLSD_PLC which sends work order information to an MES system.
1. Select the AU Tree 2. Select <Packaging> from the <Options> menu 3. Select <add a record>
AU Tree
Validate Packages in Sequence. Specify whether to validate that the
Items Prerequisites
Assembly Units (AU)
Verifiable Define Tests
or
Non-Verifiable
Items
Work Cells Supplier’s Production Line Pretensioner Work Cell Airbag Work Cell
JIT/S Setup Training (Module 6.9) continued
November 9th 2005 Version 0.05d section 6
QAD Confidential - not for re-use
Goals of this Chapter
What are we going to learn?
Package Completion Passes B.E. Fired PKGComplete (Rule Group) BE Business Event
How does it Identify the flags? a) PKG Unit flag Shippable Y/N b) PKG Unit Mixed/Master Flag
attribute_type class code in Tools|System Data Tools|Class Code Maintenance; for example, VERIFIABLETEST and NONVERIFIABLETEST.
Screen: Base|Attributes|Attribute Maint
Items: For items, assign both the test category (named attribute) and the test code (attribute value) for each relevant test. This specifies which test is to be performed on an item and what result is required to pass the test. In the Item Maintenance browse, use Options> Attribute Value to link a test category and test code to the item. Assembly Units: For assembly units, assign test categories as named attributes to specify which tests are applicable to the assembly unit and its linked work cell; that is, specify which tests take place at the linked work cell.
MixedNonShippablePackageLabel of type MixedShippablePackageLabel MasterNonShippablePackageLabel MasterShippablePackageLabel
PrintPackageLabels (Rule)
Identify Label Type (see types)
pass to
Initiate Print
Search for all labels of type (see types) that match the type passed
PostProductionForPackage (Rule) Parameters a) Ship-To b) AU
Lookup Label Restictions (if setup)
Functionality tests – for example track position; and traceability data from the Shop Floor Devices consist of torque level, lot/serial numbers and other data which must be retained. The data is passed thru APIs (including: webservice, filedrop) to JIT/S for processing and validation.
PKGComplete
PKGPreRackFull
Assign to AU Tree NOTE Shading represents pre-requisite task or setup NOTE
10054 - Training Material PKG v01j.vsd - (Packaging Execution) Sep 16, 2004 10:44
Packaging Execution Packaging Execution
Scan Item
Items to be Packed from Barcode(RG)
Dunnage?
No
Empty Slot?
No
End Item Scanned?
No
Package Scanned?
No Complete? Note: BE = Business Event RG = Rule Group Yes Yes Dunnage Item Validation (RG) Yes CompletionValidation (RG) PartVerificaitonForAllParts (Rule) Content Validation for Empty Slot (RG) - SP1 ContentValidation for Package (RG) Content Validation for Item (RG)
Packaging Setup: Rule Groups
When the Package is complete, it calls the rule group “PKGComplete”. PKGComplete looks for labels with the matching Label Type
Packaging setup
Steps in setting up Packaging:
– Define a Packaging Unit – Modify/View Packaging Rule Groups – Assign Packaging Unit to the AU Tree
Packaging setup: Definition
Assign Tests
Assign to
Assembly Units (AU)
NOTE Shading represents prerequisite task or setup NOTE
JIT/S
Lot Trace & Test Results
Data Collection: Test and Trace Data
Packaging setup
10054 - Training Material v01i.vsd - (Packaging) Sep 9, 2004 15:20
AU Tree PrerHale Waihona Puke Baiduquisites
Rack Define Packaging Unit
type Pallet
•Question: When do PKG labels get generated? •Answer: At Package Completion
Note: There is a Label Restrictions on the AU Tree menu. This is the same information as that which is found in the Labeling menus...
If Restrictions exist, do they match (e.g. AU)
Test (Attr Name) Verify Airbag Verify Airbag
Attr Value Yes No
Comment Verify contains an airbag Verify doesn’t contain an airbag
Data Collection: Assign Tests
Steps in setting up data collection Define Tests Assign Tests
Data Collection: Define Tests
Purpose: Broad classes of tests are defined as members of the
1) Rule Group
2) Rule Parameters
This identifies which type of labels we want to print
Packaging setup: Assign Packaging Unit to AU Tree
Purpose: Assign Packaging Unit to the appropriate AU Tree Screen: Base|Workcell/Assembly Unit Tree|Assembly Unit Tree Maint
– Data Collection Setup – Packaging Setup – Shipping Setup
Data Collection
10054 - Training Material FlowCharts v01i.vsd - (Data Collection) Jun 10, 2005 10:27
Screen: Base|Packaging|Packaging Unit Maintenance Purpose: Define a Packaging Unit
Packaging Unit Order in which they are going to be packed
Order in which the scanning is to be validated
first sequence of the current package follows the last sequence of the previous package for this assembly unit.
Double Scan
Y
Execute label proper type (e.g. MixedShippablePackageLabel)
This slide shows that once the package is complete, the rule group PkgComplete is executed. This also shows the relationship between the labels and packaging.
Data Collection
Question
– How do we setup the webservice parameters to send data to PLCs and MES systems
Answer
– One method is via the rule WORDRLSD_PLC which sends work order information to an MES system.
1. Select the AU Tree 2. Select <Packaging> from the <Options> menu 3. Select <add a record>
AU Tree
Validate Packages in Sequence. Specify whether to validate that the
Items Prerequisites
Assembly Units (AU)
Verifiable Define Tests
or
Non-Verifiable
Items
Work Cells Supplier’s Production Line Pretensioner Work Cell Airbag Work Cell
JIT/S Setup Training (Module 6.9) continued
November 9th 2005 Version 0.05d section 6
QAD Confidential - not for re-use
Goals of this Chapter
What are we going to learn?
Package Completion Passes B.E. Fired PKGComplete (Rule Group) BE Business Event
How does it Identify the flags? a) PKG Unit flag Shippable Y/N b) PKG Unit Mixed/Master Flag
attribute_type class code in Tools|System Data Tools|Class Code Maintenance; for example, VERIFIABLETEST and NONVERIFIABLETEST.
Screen: Base|Attributes|Attribute Maint
Items: For items, assign both the test category (named attribute) and the test code (attribute value) for each relevant test. This specifies which test is to be performed on an item and what result is required to pass the test. In the Item Maintenance browse, use Options> Attribute Value to link a test category and test code to the item. Assembly Units: For assembly units, assign test categories as named attributes to specify which tests are applicable to the assembly unit and its linked work cell; that is, specify which tests take place at the linked work cell.
MixedNonShippablePackageLabel of type MixedShippablePackageLabel MasterNonShippablePackageLabel MasterShippablePackageLabel
PrintPackageLabels (Rule)
Identify Label Type (see types)
pass to
Initiate Print
Search for all labels of type (see types) that match the type passed
PostProductionForPackage (Rule) Parameters a) Ship-To b) AU
Lookup Label Restictions (if setup)
Functionality tests – for example track position; and traceability data from the Shop Floor Devices consist of torque level, lot/serial numbers and other data which must be retained. The data is passed thru APIs (including: webservice, filedrop) to JIT/S for processing and validation.