LCP破碎机(英文)

I.OVERVIEW
Currently broken cement clinker was mainly industrial hammer mill, the crushing mechanism is a high-speed rotating hammer blow to clinker and broken hammer crusher is not only wear, a large pieces frequently replaced, but the use of high costs and inconvenience caused manufacturers to use. The machine is a new cleavage mechanism broken, broken free of hammerhead new crusher, crushing mechanism is realized by the use of centrifugal impact crusher clinker broken, the machine structure is novel and unique, wear small, vulnerable pieces of longer life expectancy, the use of low-cost, Breakers revolution. The aircraft can be placed before the cement clinker pre-pieces is broken grinding, grinding technology, the best little more than broken equipment. Use of the equipment, general mill output will increase 20-40%, 12-18% lower power consumption integrated grinding. Smooth functioning equipment, a large piece of small, easy to maintain and repair, which is the ideal clinker crusher equipment.
Second, the crushing mechanism LCP - kinetic theory for the use of clinker crusher is broken. The equipment is part of the heart of a hollow rotor, the motor rotor driven by the rapid rotation of the feed materials from the mouth into the hollow rotor, through sub-cone materials under the centrifugal force has been accelerated, along rotor internal channel emitted by the rotor, broken into cavity, the material in high-speed collisions counterattack plate broken, broken up into a fine powder material I lost mobility, granular material rebound back with the materials I spray again impact, and expected to achieve their own broken material. Channel specially designed internal rotor, rotor functioning in the process of bonding materials have access layer wall, formed to protect the cushioning effect of the rotor, rotor from wear. Counterattack in broken plates topology cavity, each counterattack by the board composed of more than stacking plates counterattack, counterattack with the rotor plate installed discharging direction perpendicular direction, the impact is not only broken the best, but wear the smallest, long life. Market counterattack in the middle of a normal work wear, the upper and lower classes to counter the use of wrenches fungible, and the use of adjustable surface, extending its life.
Third, the structure LCP - clinker crusher simple and compact structure. Feeding by mouth, Wind cavity, broken cavity, spindle drive, frame, motor and electrical Block, lubrication systems and components -- cavity counters. Vertical transmission hollow rotor at the top, above the rotor with feed, to feed containing sub-population below the expected Cone, equidistant from side wall several open mouth spray, spray the top with boards to facilitate the replacement of worn boards, electrical transmission belt through triangular rotor high-speed rotation. Constitute a broken rotor body cavity surrounded by the broken plate cavity equipped with multi counterattack, counterattack uniformly distributed in broken plates cavity. Lean drive spindle bearings used lubricating oil, the cooling tank to dilute the oil pump for the last bearings enter on the first bearing lubrication, lubrication oil through the lubrication pump drawn out with a temperature of the light oil is recycled cooling water entered the tank. Lubrication System is equipped with temperature increase of more than 5 percentage points warning and alarm system to ensure the safe operation of equipment.
5, equipment performance characteristics 1, LCP - clinker crusher structure is simple, convenient On the whole, simple maintenance. 2, broken than product fineness of high quality, stable, out of abraded material size from a large extent. 3, a large piece of life, is a hammer crusher Wear life three times; the use of low-cost, the cost is the hammer mill, a large pieces of a third. 4, road design and advanced lubricants Hotbox detection and alarm system to ensure good cooling bearings and operation. 5, the lowest broken power, 30% lower power consumption than conventional breakers. 6. Compared with other pre-grinding equipment, the equipment investment, quick and steady work to solve problems in advance to smash the most economical and practical method.
6, equipment installation 1, LCP - clinker crusher to be installed in a solid concrete foundation, the foundation surface requirements, manufacturers based plan for the installation of reference; 2, a piece of the plane when it leaves the factory to factory, according to the list of equipment testing, installation and inspection
of the connectors whether fastening; 3, onto the server based on the palpable effort to wind cavity, the rotor to below as the basis for adjustment of the level of equipment and then back Wind cavity; 4, will be based motor mounts onto the surface of the electrical installation serving in the electrical connection with the motor mounts, plus pad adjustment spindle motor pulley and pulley end;
5, the second real concrete slurry tank, you cement dry solid, appropriate adjustments to the harshness belt; 6, in accordance with the principle to take over the road Circuit lubricants, oil lubricants for the 100 #, clippings should gain access to water tanks lateral flow of the cooling water; 7, plans to take over the power supply circuit by circuit.
7, commissioning and testing equipment 1, it secured pre-operational inspections connectors, anchor bolt fastening whether, if some of the electrical leakage, according to the demands of good lubricating oil tanks; 2, cleaning equipment brink of debris; 3, use the moving belt, the TSA should be flexible without catching; 4, followed by open dispensing pumps and oil pumps to check whether normal lubrication system; 5, operational direction to move the operation of inspection equipment labeled with the direction (for the operation of overlooking an anti-clockwise direction). 6, to move the normal operation of inspection operations, if abnormal noise or vibration, and should immediately check stands, to find out the reasons and remove;
7, the air operations 1-2 hours to check whether the bearing temperature normal temperature (over 75 ° C), the manufacturer of equipment manufactured after passing the air operation. 8, empty operation, should conduct a comprehensive inspection equipment, in particular the special inspection anchor bolt and bearing the double-headed stud fixed it loose, and then secured restructuring drive belt tension. 9, continuous, uniform and gradually feeding operation, the 24-hour trial operation, during regular checks of loose fasteners, inspection lubricant temperature, bearing temperatures not exceeding 75℃. 10, a full load test after further examination before a formal vote expected production machinery vibration found in normal production, timely inspection of bolts loosening excluded. 11, equipment, operating procedures, adhere to open less expected, after emptying stands materials.
8, the use of equipment notes 1, the equipment should be empty starter until smooth operation before feeding, feeding to homogeneous continuous particle size should not exceed permissible limits. 2, and the pump is the main motor control interlock first started dispensing pump motor, pump motor to start again, to see a return to the oil pipeline, the main motor started again. 3, stands before the first stop for materials, and other materials for a complete halt before stopping main motor, and then into the pump motor stopped, and then stopped to pump motor. 4, operates in the process, once bearings increase of more than 5 percentage points, the report will be issued Alarm System (bell ring for red light off), should immediately shut down, nobody stands, the main motor will automatically set 1-5 minutes stands.
5, operation process, the oil temperature over 75 ° C, will be issued a report warning system (bell ring for red light off), should immediately shut down, nobody stands, the main motor will automatically set 1-5 minutes stands. 6, in the main control circuits, electronic short circuit, overload, phase, voltage protection devices, electronic protection devices shorted when it leaves the factory, should be used to remove normal wiring short. 9, process notes 1, in order to ensure continuous and uniform for the material, before grinding equipment should be complementary and not in the kiln under; 2, for the mill yield and high yield, use closed broken screen technology; 3, in order to ensure safety in production. Office equipment should be installed in feed Deforester mouth. The equipment is not sensitive to small iron block, and resolutely put a stop to the plate iron into the machines, blocked jet mouth.
10, and equipment maintenance and notes 1, whether regular inspections Links solid, not loose, found an unusual noise and vibration equipment operation, should be removed promptly stands inspections can continue operating. 2, and bearing the double-headed stud frame connecting point for the exclusive use of non-standard conditions, in strict accordance with a change request for a change, every change must first
replace the fasteners. 3, operation of equipment allowed increase of more than 5 percentage points, regular checks of the fuel tank of oil high, and less than timely supplement, the first three months to replace oil.
4, pump lubrication system should be normal, back to back without oil pipeline, pump inspections for normal, lower oil bearing, the pump back to normal checks, when oil is high, should adopt circulating cooling water tank. 5, operation, we often observe the control of the shop swinging ammeter, if unusual should check stands. 6, equipment operation, should be smooth no abnormal noises, or else stands checks; 7, regular (3 days) opened observation, to inspect the abraded vulnerability, jet liner pull grinding said I should be replaced, the replacement of three pieces of the village board assurance error not exceeding 50 grams of weight to ensure that operations at the balance of the rotor. 8, when the counter plate and timely replacement of worn lining spanner. 9, the feed should be continuous, smooth and uniform particle size should be allowed into the area. 10, I am starting to observe strictly forbidden to open the mainframe, where overhaul should "overhaul" warning signs. Boot up before application of a warning bell. 11, equipment configuration chart
Install operation instructions 1, electric switch board and should be installed in the room with 13, electric switch board, tight and damp proof and wet, dust; 2, The outer cover of automatically controlled cupboard wants reliable ground alone, forbid Line zero and ground wire to mix and connect, earth resistance <10Ω; 3, Connect the wiring between the automatically controlled cupboard and electrical machinery well according to the picture strictly; 4, The switch board belongs to the star trigonometry and starts the form, should follow the appropriate situation and adjust the time of starting, 0-60S establishes arbitrarily; 5, The temperature upper limit of the thermometer is established at 80℃, 6min turn off the host computer automatically to call the police and delay time when being ultra and warm; 6, Because control circuit have, interlock, only in oil pump of entering, answer oil pump work after oil level meet the qualification, could start the host computer;
7. Often check whether switch board every terminal screw becomes flexible and generates heat, or there are unusual noises and should be dealt with in time. 8, Detail: 1ZK DZ10-250A air switch 2ZK DZ47-250A air switch 3ZK DZ47-250A air switch 1JC CJ20-160A exchanges the contactor (the voltage 220V of the coil) 2JC CJ20-160A exchanges the contactor (the voltage 220V of the coil) 3JC CJ20-100A exchanges the contactor (the voltage 220V of the coil) 4JC CJ20-10A exchanges the contactor (the voltage 220V of the coil) 5JC CJ20-10A exchanges the contactor (the voltage 220V of the coil)
Disconnected electric apparatus 2ZJ in 1ZJ JZ7 Break the electric apparatus 1RJ the middle JZ7 JR16-150A heat cutting out device 2RJ JR16-3A heat cutting out device 3RJ JR16-3A hot 1TA, 2TA of cutting out etc., 3TA stop button 1QA, 2QA, 3QA start time broken electric apparatus, 1ST ST3P of button, (delay time disconnected, 0-60S) 2ST ST3P electricity disconnected electric apparatus (delay time openly, 0-10min) 7RD-6RD fuse box 1HD-5HD indicator lamp, 220VJK Close to switch CK digital temperature appearance, 0-100 ℃。