博格华纳Transfer Case Service Manual
- 1、下载文档前请自行甄别文档内容的完整性,平台不提供额外的编辑、内容补充、找答案等附加服务。
- 2、"仅部分预览"的文档,不可在线预览部分如存在完整性等问题,可反馈申请退款(可完整预览的文档不适用该条件!)。
- 3、如文档侵犯您的权益,请联系客服反馈,我们会尽快为您处理(人工客服工作时间:9:00-18:30)。
Table of Contents
Section 1 产品介绍和说明 (3)
1-1. 介绍 (3)
1-2. 产品说明 (3)
第二章分动器的润滑油和故障检查及排除 (4)
2-1. 润滑油 (4)
2-2. 故障检查 (5)
2-3. 拆卸和安装 (7)
分动器的拆卸.................................................................................................................. 错误!未定义书签。
分动器的安装.................................................................................................................. 错误!未定义书签。
第三章分动器的拆解.................................................................................................................. 错误!未定义书签。
3-1. 概况 (10)
3-2. 分动器的拆解 ................................................................................................................. 错误!未定义书签。
3-3. 拆解四驱换档件 (12)
3-4. 拆解链条传动系统 (13)
3-5. 后输出轴及泵分总成 (13)
3-6. 减速换档件 ..................................................................................................................... 错误!未定义书签。
3-7. 前输出分总成拆解 ......................................................................................................... 错误!未定义书签。
3-8. 拆解换挡凸轮机构 ......................................................................................................... 错误!未定义书签。
3-9.拆解前壳体、输入轴和行星机构分总成 ....................................................................... 错误!未定义书签。
第四章清洗、检查、维修或更换.............................................................................................. 错误!未定义书签。
4-1 清洗 (17)
4-2 检查 (17)
一般的检查过程.............................................................................................................. 错误!未定义书签。
特定的检查过程.............................................................................................................. 错误!未定义书签。
齿轮或链轮齿的检查...................................................................................................... 错误!未定义书签。
花键齿的检查.................................................................................................................. 错误!未定义书签。
4-3 维修或替换 ...................................................................................................................... 错误!未定义书签。
齿轮和链轮齿的维修...................................................................................................... 错误!未定义书签。
第五章装配.. (23)
5-1 概况 (23)
装配中的润滑.................................................................................................................. 错误!未定义书签。
5-2 分动器前壳体分总成装配 .............................................................................................. 错误!未定义书签。
5-3. 前壳体、输入轴分总成及行星机构的装配.................................................................. 错误!未定义书签。
5-4. 前输出轴的装配 ............................................................................................................. 错误!未定义书签。
5-5. 电动换挡凸轮的装配 ..................................................................................................... 错误!未定义书签。
5-6. 减速换挡零件的装配 ..................................................................................................... 错误!未定义书签。
5-7. 输出轴和泵分总成的装配 ............................................................................................. 错误!未定义书签。
5-8. 链条传动系统的装配 ..................................................................................................... 错误!未定义书签。
5-9. 四驱换挡组件及换挡锁止机构的装配 ......................................................................... 错误!未定义书签。
5-10. 分动器后壳体分总成的装配 ....................................................................................... 错误!未定义书签。
5-11. 分动器壳体分总成的装配............................................................................................ 错误!未定义书签。
5-12. 换挡马达及传感器的装配 ........................................................................................... 错误!未定义书签。
5-13. 后法兰盘部件的装配及加注润滑油 ........................................................................... 错误!未定义书签。
第六章电气部分检修.................................................................................................................. 错误!未定义书签。
6-1. 电动控制单元 ................................................................................................................. 错误!未定义书签。
6-2. 四驱分动器换挡控制 ..................................................................................................... 错误!未定义书签。
6-3. ECU电子控制单元的检测 ............................................................................................. 错误!未定义书签。
6-4. ECU电子控制单元的诊断 ............................................................................................. 错误!未定义书签。
第七章专用工具. (34)
第八章零部件分解爆炸图及易损件明细 (35)
SECTION 1. INTRODUCTION AND DESCRIPTION
1-1. INTRODUCTION
This manual contains maintenance, service and parts information for the 47-36 Transfer Cases manufactured by BorgWarner TTS (Beijing) Co., Ltd.
As you will see in the Table of Contents, this manual provides information for maintenance, troubleshooting, installation, removal, disassembly, cleaning, inspection, repair or replacement, and assembly of transfer case.
Section 7 lists special tools. These tools, or equivalent are required for proper disassembly and assembly of the transfer case.
The exploded view illustrations in Section 8 make it possible to view the complete assembly in addition to the illustrations in the service sections relating to a specific service procedure.
1-2. DESCRIPTION
The BW 47-36 is a two-speed, part time transfer case. A planetary gear set is used to provide gear reduction. Power is transferred to the front wheel drive through a Morse Hy-Vo chain drive. The unit operates in an oil bath plus an oil pump is used to provide positive lubrication to the planetary gear set and other upper shaft components. Three selector positions are provided:
2H— In two high position, only the two rear wheels are
driven and the transfer case operates at a 1.00 to 1.00
speed ratio.
4H— In four high position, all four wheels are driven at a
1.00 to 1.00 speed ratio.
4L— In four low position, all four wheels are driven and
the transfer case operates at a 2.48 to 1.00 speed
reduction ratio.
The electric shift transfer case is controlled by an electric
clutch, a speed sensor and an electric motor that drive a
shift cam within the case. A separate electronic shift
control system is also necessary. The clutch is used to
spin up the front drive system and permit shifting from
2H to 4H at any speed.
The 47-36 transfer case is used for SUV & light truck
applications.
The identification tag is installed on the transfer case at
the location shown in Figure 1-1. Figure 1-1 also
illustrates the information to be found on the tag.
SECTION 2. ON-VEHICLE SERVICE AND
TROUBLESHOOTING
2-1. MAINTENANCE
The only periodic maintenance required for the BW 47-36 transfer case is to maintain proper lubrication. Refer to Table 2-1 for recommended schedule.
Use only automatic transmission fluid, Dexron III, or equivalent in the transfer case. Designate volume: 1.5±0.05 L.
2-1-1. CHECKING LUBRICANT LEVEL
CAUTION: Do not use an impact wrench to remove or install fill or drain plugs since this will damage female threads in transfer case cover.
NOTE: To check or drain the lubricant, the transfer case should be warm. This is best done shortly after shutdown.
a.Wipe fill level plug and surrounding area clean.
b.Remove fill plug.
c.When transfer case is full, lubricant will just drip out fill plug opening.
d.Add approved lubricant if required.
e.Install fill plug and torque to 19~30 Nm.
2-1-2. CHANGING LUBRICANT
a.Wipe fill and drain plugs and surrounding areas clean.
b.Place suitable container under transfer case.
c.Remove drain plug.
d.Remove fill plug.
e.Allow all lubricant to drain.
f.Install drain plug and torque to 19~30 Nm.
g.Add approved lubricant through fill plug opening until lubricant just begins to drip back out of
opening.
h.Install fill plug and torque to 19~30 Nm.
2-2. TROUBLESHOOTING
In the event of operating difficulty, it is recommended that the transfer case (engine) be shut down. In most cases, to accurately pinpoint the source of trouble, it may be necessary to remove and disassemble, or partially disassemble, the transfer case. Specific inspection procedures for detail parts of the transfer case are provided in Section 4.
Table 2-2 lists troubles which may be encountered along with possible causes and remedies.
Table 2-2. Troubleshooting Chart
2-3. REMOVAL AND INSTALLATION
2-3-1. REMOVAL OF TRANSFER CASE
Refer to the vehicle service manual for specific instructions regarding supports, skid plates, shift linkage, wiring harness, speedometer cable and other components related to the transfer case installation. These may need to be removed to provide access to the transfer case. A suitable hoist for the vehicle and a jack or stand for the transfer case will be required. The jack or stand must be capable of completely and independently supporting the transfer case. It also must be able to lower, raise and move the transfer case laterally. Proceed as follows (see Figure 2-2):
a.Position vehicle over suitable hoist.
b.Shift transmission into park or neutral. Shift transfer case into 2H and shut off engine.
c.Disconnect negative battery terminal.
d.Lift vehicl
e.
e.Place drain pan under transfer case and remove transfer case drain and fill plugs (see Figure 2-1)
f.Disconnect all electrical wiring and/or wiring harnesses from transfer case.
g.Disconnect speedometer cable from transfer case cover (50).
h.Disconnect breather hose from transfer case breather barb (43).
i.Disconnect front driveshaft from transfer case front output flange (44).
j.Disconnect rear driveshaft from transfer case rear output flange (63).
k.Support transfer case with suitable jack or stand.
CAUTION: Make sure transfer case is completely supported by jack or stand before removing nuts
(201) attaching transfer case to transmission. Do not allow transfer case to “hang” from transmission through splined shafts or damage may results.
l.Remove nuts (201) attaching transfer case to transmission.
m.Move transfer case straight back to completely disengage spline of transfer case input shaft (10) from transmission.
n.Carefully lower transfer case on jack or stand.
o.Remove sealant used between transmission and transfer case. Clean sealant material from mating surfaces of transmission (202) and transfer case (2). Use care not to damage metal surfaces.
2-3-2. INSTALLATION OF TRANSFER CASE
Refer to the vehicle service manual for specific instructions regarding supports, skid plates, shift linkage, wiring harness, speedometer cable and other components which were removed to provide access to transfer case. With vehicle on hoist and transfer case on a suitable jack or stand, proceed as follows (see Figure 2-2):
a.Apply thin coat of grease to spline of transmission output shaft.
b.Apply sealant on mounting face of transfer case.
c.Raise transfer case on jack or stand and align with transmission.
CAUTION: Make sure transfer case is in exact alignment with transmission before engaging splines. Do not force transfer case onto transmission. Otherwise, damage may result. If necessary, turn rear output shaft of transfer case to align input shaft (10) spline with that on transmission.
d.Carefully move transfer case forward, engaging spline on transmission and dowel pin, until
mounting faces of transfer case (2) and transmission (202) are in contact.
e.Make sure mounting holes in transfer case (2) and transmission (202)are aligned and install
mounting nuts (201). Torque mounting nuts to 35~40 Nm.
f.Connect rear driveshaft to transfer case rear output flange (63).
g.Connect front driveshaft to transfer case front output flange (44).
h.Connect breather hose to transfer case breather barb (43).
i.Connect speedometer cable at transfer case cover (50).
j.Connect all wiring and/or wiring harnesses to transfer case.
k.Fill transfer case with approved lubricant as described in paragraph 2-1.
CAUTION: Failure to fill transfer case to proper level with approved lubricant will result in damage when engine is started.
NOTE: Use of pump type filler may be necessary when filling transfer case installed on vehicle. NOTE: If transfer case has been removed for repair or overhaul, there will be no lubricant in upper cavities served by transfer case pump. Lubricant level at fill plug opening will not be accurate until pump is operated and these cavities are filled. This can be done on hoist if wheels are free or by driving. Recheck lubricant level after operating pump.
l.After final check of lubricant level, lower vehicle and connect negative battery terminal.
SECTION 3. DISASSEMBLY
3-1. GENERAL INFORMATION
During disassembly, refer to the illustrations provided with the text. In addition, an exploded view of the complete assembly can be seen in Section 8.
This section provides instructions for complete disassembly of the transfer case as would be required for overhaul. If the transfer case is not due for overhaul, and repair affecting specific parts is required, disassemble only to the extent necessary to gain access to these parts. Parts removed from the transfer case as subassemblies or groups need not be disassembled for repair unless they contain the affected parts.
3-2. TRANSFER CASE DISASSEMBLY
Refer to paragraph 2-3 for instructions for transfer case removal from vehicle.
Remove drain and fill plugs. Drain lubricant out of transfer case into a suitable container.
3-2-1. REMOVAL OF FLANGES
Position transfer case on work bench with rear or cover side up. Use wooden blocks under front to keep assembly level. Proceed as follows (see Figure 3-2):
a.Hold flange (63) with torque bar T-13-54-002 and remove nut (62) and washer (61). Pull flange (63)
and remove oil seal (60).
3-2-2. REMOVAL OF EXTERNAL ELECTRIC SHIFT COMPONENTS
On electric shift units, remove components as follows (see Figure 3-3):
a.Remove two flange bolts (66), three bolts (71) and two J-clips (67).
b.Remove speed sensor assembly (65).
c.Remove motor assembly (72).
d.Remove bracket (68), clip (69), and connector (70) only if required. 3-2-3. REMOVAL OF COVER
Proceed as follows (see Figure 3-3):
a.Remove flange bolt (80) and plate (78). Pull speedo body (77) along with driven speedo gear (74).
Remove oil seal (75) and O-ring (76) only if required.
b.Remove seventeen bolts (59). This will free wiring harness clip (58) and identification tag (82). Use
care not to lose identification tag. It contains information required for ordering replacement parts.
Also take care of clip and remember at where the clip should be installed.
c.Pry at the bosses provided on cover (50) and case (2) to break the sealant bond loose. Then, lift
cover assembly (83) straight up to remove.
d.Remove oil seal (57), three nuts (64) and clutch coil assembly (26).
e.Remove snap ring (51) and pull ball bearing (52) from cover (50). This will free tune wheel (54)
and drive speedo gear (55).
f.Pull ball bearing (53) from cover (50).
g.Pull oil seal (56) from cover (50).
h.Remove magnet (45) from slot in case (2).
i.Remove return spring (35) from rail shaft (36).
j.Clean sealant from mating faces of cover (50) and case (2). Use care not to damage metal faces or allow scrapings to fall into transfer case.
3-2-4. REMOVAL OF LOCKUP SHIFT PARTS
From remaining transfer case assembly, remove the following (see Figure 3-4):
a.Remove cam/coil housing assembly (27) from rear output shaft (21).
b.Together, slide 2H-4H lockup assembly (84) and lockup fork (37) from rear output shaft (21).
Separate assemblies and remove rail shaft (36).
c.To disassemble 2H-4H lockup assembly (84), remove snap ring (28), armature (29), return spring
(30), lockup hub (31) and return spring (32) from lockup collar (33) in sequence.
3-2-5. REMOVAL OF CHAIN DRIVE
From remaining transfer case assembly, remove the following (see Figure 3-6):
a.Remove spacer (48) from front output shaft (46).
b.Together, slide drive sprocket (34), driven sprocket (47) and drive chain (49) from output shafts (21
and 46). Separate sprockets and chain when out of assembly.
3-2-6. REMOVAL OF OIL PUMP PARTS
From remaining transfer case assembly, disassemble shaft and pump assembly (85) (see Figure 3-7):
a.Slide pump assembly (22) from rear output shaft (21).
b.Remove hose clamp (23), hose (24) and strainer (25) from pump assembly (22).
c.Do not attempt to disassemble pump assembly (22).
3-2-7. REMOVAL OF REDUCTION SHIFT PARTS
From remaining transfer case assembly, remove the following (see Figure 3-8):
a.Remove reduction hub (20) and reduction shift fork assembly (38) from transfer case.
b.Do not attempt to disassemble shift fork assembly (38).
3-2-8 REMOVAL OF FRONT OUTPUT SHAFT GROUP
From remaining transfer case assembly, remove the following (see Figure 3-9):
a.Hold flange (44) with torque bar T-13-54-002 and remove nut (62) and washer (61). Pull flange (44)
and oil seal (60).
b.Remove front output shaft (46).
3-2-9 REMOVAL OF SHIFT CAM PARTS
Remove the following (see Figure 3-10):
a.Remove electric shift cam group from transfer case as an assembly.
b.Slide electric shift cam (39) off shift shaft (42).
c.Clamp retainer end of shift shaft (42) in soft-jawed vise. Keeping fingers away from spring ends,
pry torsion spring (40) out of engagement with shaft drive tang using a screwdriver. Remove torsion spring (40) and spacer (41) from shift shaft (42).
3-2-10 REMOVAL OF CASE, INPUT SHAFT AND GEAR CARRIER GROUP
From remaining transfer case assembly, remove the following (see Figure 3-11):
a.Remove breather barb (43) and five studs (81) from case assembly (86), if necessary.
b.Remove snap ring (6) and pull ring gear (5).
c.Holding front end of input shaft (10) on workbench, press rearward while expanding long ends of
snap ring (9). This will free input shaft and gear carrier assembly (89). Remove snap ring (9).
d.Pull input oil seal (4), front output oil seal (7) and ball bearing (8) from case (2). Remove pins (1
and 3) only if required.
e.To disassemble input shaft and gear carrier assembly (89), remove snap ring (19) and slide gear
carrier assembly (88) from input shaft assembly (87).
f.Disassemble input shaft assembly (87) only if replacement is required: remove snap ring (11) and
pull ball bearing (12) from input shaft (10). Then remove thrust washer (13) and pull needle bearing (14).
g.To disassemble gear carrier assembly (88), remove snap ring (15), thrust plate (16) and sun gear
(17) from planet carrier assembly (18).
h.Do not attempt to disassemble planet carrier assembly (18).
SECTION 4. CLEANING, INSPECTION, REPAIR OR
REPLACEMENT
4-1. CLEANING
NOTE: Prior to cleaning, check magnet for presence of metal particles. Larger, granular or irregular shaped particles indicate chipping or similar damage. Smaller, powder-like particles indicate uneven or excessive wear. If metal particles are detected, be on the lookout for damage or wear when inspecting rotating part and those with which they mate.
4-1-1. GENERAL CLEANING PROCEDURE
Wash parts in cleaning solvent to remove old lubricant and dirt deposits. Use a bristle brush to remove caked-on deposits. Parts that cannot be cleaned by brushing may be scraped but use care not to damage metal surfaces.
4-1-2. DRYING CLEANED PARTS
Dry parts with low pressure (20 psi max) compressed air. Wiping parts dry could leave lint deposits. Hold bearings to prevent them from spinning when drying.
4-1-3 LUBRICATING BEARINGS
Immediately after cleaning, lubricate ball bearings (8, 12, 52 and 53) and needle bearing (14) with transfer case lubricant. Rotating or spinning dry, unlubricated bearings could result in damage. Cover lubricated bearings to protect from dust.
4-2. INSPECTION
4-2-1. GENERAL INSPECTION PROCEDURE
Visually inspect all parts (except hose coupling, O-ring and oil seals, which should be replaced with new parts) for damage or excessive or uneven wear. Reject parts with damage or wear that would affect serviceability of the part. Inspection terms used in this section are as follows:
Burr: Local rise of material forming protruding sharp edge.
Chip: An area from which a small fragment has been broken off or cut.
Crack: Surface break of line nature indicating partial or complete separation of material.
Excessive wear: Heavy or obvious wear beyond expectations considering conditions of operation. Indentation: Displacement of material caused by localized heavy contact.
Galling: Breakdown (or build-up) of metal surface due to excessive friction between parts. Particles of the softer material are torn loose and welded to the harder material.
Nick: Local break or notch. Usually displacement of material rather than loss.
Scoring: Tear or break in metal surface from contact under pressure. May show discoloration from heat produced by friction.
Step wear: Heavy wear that produces a step that can be seen or felt between adjacent contact and noncontact surfaces.
Uneven wear: Condition of localized, unevenly distributed wear. Includes hollows, shiny spots, uneven polish and other visual indications.
4-2-2. SPECIFIC INSPECTION PROCEDURES
Inspect parts in accordance with table 4-1 and as specified in the following paragraphs. Index numbers used in Table 4-1 are those assigned to the exploded view in Section 8.
4-2-3. GEAR OR SPROCKET TEETH INSPECTION
When specified in Table 4-1, inspect gear or sprocket teeth as follows:
NOTE: Do not confuse contact patterns with normal tool marks that are a result of manufacture. Typical tool marks are shown in Figure 4-1.
a.Check gear or sprocket tooth contact patterns. Contact patterns likely to be encountered are
shown in Figure 4-2. Parts with contact patterns shown in the ACCEPT column are OK for further service provided they meet all other inspection requirement. Parts with contact patterns shown in REJECT column are unacceptable and must be rejected – no repairs are authorized.
b.Check gear or sprocket teeth for chips. Compare tooth chips or nicks with those shown in Figure
4-3. Parts with small chips as shown in REPAIR column may be blend-repaired (refer to paragraph 4-2-4) and reused. Chips or broken teeth as shown in REJECT column are not repairable and the part must be rejected.
4-2-4. SPLINE TEETH INSPECTION
Check for broken or chipped spline teeth. Small chips may be blend-repaired in same manner as gear teeth (see Figure 4-2 and refer to paragraph 4-). If any spline tooth is broken, the part must be rejected. Spline teeth will not show contact patterns as gear teeth do. However, they may show evidence of step wear which is cause for rejection.
4-3. REPAIR OR REPLACEMENT
Parts which are rejected at inspection shall be replaced unless repair procedures specified in the following paragraphs, or other obvious minor repair, will restore the part to complete serviceability.
4-3-1. GEAR AND SPROCKET TOOTH REPAIR
Repair shall be limited to blend-repair of chips within the limits shown in Figure 4-3.
a.Blend-repair chips using a suitable hand-held, high speed grinding tool.
b.Blend chip into surrounding base metal, but do not remove any more metal than necessary.
c.Blend all sharp edges into smooth contour. Sharp edges may chip again or develop cracks.
4-3-2. REMOVING SMALL BURRS
Use a suitable abrasive stone to remove burrs. Be careful to remove only raised material, not base metal.
4-3-3. PARTS REPLACEMENT
Replace rejected parts that are not repairable. If there is any doubt about the serviceability of a part, replace it.
Table 4-1. Inspection
PART (INDEX NO.) INSPECTION ACCEPT/REJECT
All parts (including all springs) Check for cracks. Reject parts with cracks.
Check for distortion. Reject parts that are bent,
SECTION 5. ASSEMBLY
5-1. GENERAL INFORMATION
During assembly, refer to the illustrations specified in the text. In addition, an exploded view of the complete assembly can be viewed on the applicable illustration in Section 8. The exploded view illustrations are listed at the beginning of Section 8. Note the following during assembly:
a.When a torque value is specified, use a torque wrench to tighten the threaded part. Torque values
are specified in the text and also in Table 5-1 at the end of this section.
b.Liberally coat small parts with petrolatum to help hold them in place during assembly.
c.Press in oil seals and bearings using universal drift T-13-54-001. Do not use a hammer to drive in
oil seals and bearings.
5-1-1. LUBRICATION DURING ASSEMBLY
Lubricate all internal parts, not coated with petrolatum, with approved transfer case lubricant (refer to paragraph 2-1) just prior to assembly. This will ease assembly and provide initial lubrication.
a.O-rings or shaft seals may be damaged if not lubricated prior to assembly.
b.Make sure bearings and bushings are thoroughly lubricated before assembly. Running bearings or
bushings dry, even for a brief period, will cause damage.
c.Lubricate sealing lips of oil seals and mating metal parts prior to assembly together.
5-2. ASSEMBLY OF TRANSFER CASE
5-2-1. CASE ASSEMBLY
Assemble parts which were removed from transfer case as follows (see Figure 5-1):
a.Place case (2) on bed of suitable press so that open face of case is up and parallel with press bed.
b.Press in ball bearing (8) to bottom in case (2).
c.Flip case (2) over, position new oil seals (4 and 7) as shown in Figure 5-2 and press in to
dimension.
d.If removed, press pins (1 and 3) into case (2) to dimension shown in Figure 5-2.
e.Place snap ring (9) in groove in case (2).
f.Align serrations on OD of ring gear (5) with those in case (2). Seat ring gear to bottom and install
snap ring (6).
NOTE: This step can be done after assembly of planet carrier assembly (89) in paragraph 5-3.
5-2-2. ASSEMBLY OF CASE, INPUT SHAFT AND GEAR CARRIER GROUP
On work bench, assemble parts as follows (see Figure 5-3):
a.If removed, position needle bearing (14) as shown in Figure 5-4 and press into input shaft (10) to
dimension shown.
b.To assemble input shaft assembly (87), install thrust washer (13) and press ball bearing (12) over
end of input shaft assembly. Retain bearing on input shaft with snap ring (11) in shaft groove.
y planet carrier assembly (18) on work bench with end having groove for snap ring up.
d.Install sun gear (17) with protruding end up. Rotate gears of planet carrier assembly as required
until sun gear is fully meshed.
e.Align tabs and install thrust plate (16) into planet carrier assembly.
f.Install snap ring (15) to complete gear carrier assembly (88).
g.Lift up gear carrier assembly (88) and install input shaft assembly (87) up through gear carrier
assembly. Install snap ring (19) in groove in input shaft (10) to complete input shaft and gear carrier assembly (89).
h.Position case assembly (86) with mating face up. Support on wood blocks to provide clearance for
input shaft (10). Position assembled input shaft and carrier group over case (2) with input shaft down. Lower input shaft and carrier group while expanding long ends of snap ring (9) until snap ring engages groove in OD of bearing (12).
i.Install breather barb (43) and torque to 4~7 Nm.
j.Install five studs (81) and torque until stop at thread end.
5-2-3. INSTALLING FRONT OUTPUT SHAFT AND FLANGE GROUP
To assembly as completed thus far, install parts as follows (see Figure 5-5):
a.Position output shaft (46) in case (2) and install flange (44), oil seal (60), washer (61) and nut (62)
in sequence.
b.Hold flange (46) with torque bar T-13-54-002 and torque nut (62) to 203~241 Nm.
5-2-4. ASSEMBLY OF SHIFT CAM PARTS
Assemble the following (see Figure 5-6):。