PCB汽车板的管理

High Focus Reliability Due to Many Conditions
High Focus Safety Due To Lives of People
Performance & Reliability 表现及信赖度
EACH MODULE DESIGNED NEEDS TO BE TESTED FOR RELIABILIY AND PERFORMANCE THIS PROCESS TAKES 3-9 MONTHS AND COSTS 300,000 - 600,000 RMB PER QUALIFICATION 每个部件设计的信赖度及表现需要被测试，此流程每项认证需要3-9个月并花费300,000 - 600,000 RMB PARTS THEN RUN FOR 3-7 YEARS. 零部件之后会使用3-7年
Automotive Training
Session 1 – Basic Understanding
What is different about automotive customer?
Cost - A car is a major investment 费用－汽车是 很大的投资
项
McDonalds Toy 玩具? Free 免费
Calculator 计算器? 40 RMB? Netbook 笔记本电脑? 2,500 RMB? iPhone 苹果手机? 5,000 RMB? Car – Geely 吉利汽车? 60,000 – 100,000 RMB?
3D TV? 12,000 RMB?
How about a luxury BMW?
500,000 – 800,000 RMB?
THE QUALITY AND PERFORMANCE OF THE NAME BRAND IS CRITICAL!
2010 TOYOTA BREAK RECALL – COSTED UP TO $5,000,000,000!
U.S. Widens Toyota Probe to Electronics
China Czech Republic Philippines S Korea Malaysia India Austria
Supplies Almost All Global Car Manufacturers
Automotive Has Strict Rules For Suppliers: 汽车板对其供应商有严格要求
• Process needs to be qualified and followed: 生产流程需被认证及被遵守 FMEA > Control Plans 制程管控计划 > SOP 作业规范 > Process Documentation 产线其它相关文件，如点检表 • Each specific part is qualified (PPAP) with specific materials and process steps 每个料号都需提交PPAP并被认证，物料及流程需确认 • Supplier must follow procedures, confirm quality, and document 供应商必须依循流程，确认品质及其所提供的文件 • Supplier must not change without approval 供应商在没有得到同意的情况下不可以改变
FEBRUARY 3, 2010
TRANSPORTATION SECRETARY RAY LAHOOD SAID WEDNESDAY HIS AGENCY IS WIDENING ITS PROBE OF SUDDEN ACCELERATION COMPLAINTS IN TOYOTA MOTOR CORP. VEHICLES TO LOOK AT THE POSSIBILITY OF ELECTROMAGNETIC INTERFERENCE WITH ELECTRONIC THROTTLE SYSTEMS, AND SAID HE WANTS TO TALK DIRECTLY WITH COMPANY CHIEF EXECUTIVE AKIO TOYODA. MR. LAHOOD BRIEFLY CAUSED A FLURRY IN FINANCIAL MARKETS AND AT TOYOTA DEALERSHIPS WHEN HE SAID DURING A CONGRESSIONAL HEARING THAT OWNERS OF SIX MILLION TOYOTA AND LEXUS VEHICLES RECALLED TO FIX SUSPECTED THROTTLE PROBLEMS SHOULD STOP DRIVING THE CARS. MR. LAHOOD QUICKLY RETRACTED THE REMARK, CALLING IT A MISSTATEMENT AND SAID HE MEANT ONLY TO ENCOURAGE TOYOTA OWNERS TO GET THEIR CARS FIXED QUICKLY.
THANK YOU FOR YOUR TIME AND ATTENTION!
FINAL COMMENTS Automotive customers take their suppliers seriously since they must have long term relationship with their suppliers. They focus on the processes, procedures, and systems. They do not allow change. They demand high quality and performance. As leaders of YUANMAO you are fully responsible for maintaining your process and providing high quality products to the customer.
WHAT DOES AUTOMOTIVE EXPECT FROM YOU?
AS A LEADER OF YUANMAO!
Quality
Engineering
Manufacturing
Maintenance
Factory Processes – You Are Responsible!
FACTORY SYSTEMS FMEA CONTROL PLANS SOPS ocess Logs Date Code & Lot Control
MI
PEOPLE Leader must follow by examples and continuous reinforce SYSTEMS, PROCEDURES, QUALITY! A LOT OF NEW PEOPLE? TAKE ADVANTAGE OF THIS OPPORTUNITY: Develop FIRST GOOD HABITS of new people Spend time to teach them and demonstrate how to do the job Require them to read and understand SOP, CPs, all process docs. TAKE TRAING SERIOUSLY. CORRECT THEIR MISTAKES, FORCE THEM TO DO JOB CORRECTLY Force them to take care of machines TRAIN, DEVELOP, AUDIT, and PROVIDE FEEDBACK
Who is our major automotive customer (566)?
(Worlds #1 Automotive Electronic Supplier, almost 25% of auto spend)
We ship to:
United States Mexico Brazil Germany France Romania Spain