200W电子镇流器说明书

PowerPack 200W UHP-Driver Specification EUC 200P/00Features:•For use with Philips UHP 200 1.3 mm lamps (short arc application)•High power output•Flatter reduction by patented pulse operation•Stable light output over lamp life timePhilips Lighting Electronics and GearSpecification subject to change without Prior noticeContents1. GENERAL (3)2. QUICK REFERENCE DATE (3)3. ELECTRICAL (4)3.1. GENERAL (4)3.2 ELECTRICAL SPECIFICATION (5)3.3 ELECTRICAL CONNECTIONS (8)3.4 TIMING DIAGRAM FOR IGNITION (9)4. MECHANICAL DIMENSIONS (10)5. MECHANICAL AND ENVIRONMENTAL RELIABILITY TESTS (11)6. SYNCHRONISE OPTION (12)6.1 GENERAL (12)6.2 TIMING DIAGRAM (12)6.3. TIMING SPECIFICATION (13)7. MARKING AND PACKING (14)7.1. MARKING (14)7.2. PACKING (14)8. INSTRUCTION FOR USE (14)Appendix 1: Mechanical drawing of the connector (15)1. GENERALThe lamp driver is capable to drive a short-arc 200W Philips UHP- lamp and controls the lamp power within narrow margins. The lamp driver in combination with the lamp will guarantee a stable light output over the specified lamp lifetime. The lamp driver itself has no mains isolation so the lamp connections are not mains isolated. The lamp driver can be driven by (isolated) input signals. An (isolated) output signal (“Flag”) indicates if the lamp operates correctly.The lamp circuit has no cover.The driver features a built-in option for synchronisation of the lamp current transitions, for which the SCI input can be used as described in chapter 6Note that when this option is NOT used, care must be taken never to apply any pulsating or block-shaped signals on this input; only DC levels (low or high) are allowed!Unless otherwise stated the specified values are valid under nominal operating conditions and measured according fig 1. The lamp has reached a nominal condition or is warm after it has been burning for at least 10 minutes. A lamp is cold after it is turned off for at least 1 hour.WARNING: Driver is only allowed to operate when lamp socket is inserted into driver socket!2. QUICK REFERENCE DATEOutput (lamp) Power200WLamp current frequency (free running)88 Hz.Lamp Ignition voltage25kV peak.Input voltage280-400V DC operating; 160-400V DC standby.EMC standards*EN 55022; DENTORI; FCC CFR 47 part 18.Safety standards*(c-)UL1492, (c-) UL1950, EN/IEC60065 (6th ed. / 7-’98) and EN/IEC60950 (3rd ed. / 4-‘99).Markings CSA, CE, ENECMax. ambient temp.55°C with forced airflow 1.5ms-1.Dimensions (l*b*h)150*60*32 mm* The lampdriver is designed to meet these standards in the application. It is not designed to meet the requirements for ‘limited current’.Manufactured in an ISO 9001 approved factoryAll values are measured with a circuit according fig 3.1This specification is valid for all the following drivers:Driver type Cable length130mm Cable length160mmCable length190mmCable length230mmCable length280mmCable length340mmEUC 200 P/009137 001 570*9137 001 571*9137 001 541*9137 001 532*9137 001 572*9137 001 565* * indicates a 2-digit brandname; default 05 (no brand).3. ELECTRICAL3.1. GENERALAll values are measured with a circuit connected as shown in fig 3.1.Fig 3.1: Driver connections to supply, control signals and lamp.3.2 ELECTRICAL SPECIFICATIONThe lampdriver is tested with a circuit according fig 3.1The values as listed below are valid for all driver types except when indicated otherwise.Description Symbol value CommentMin typ max Unit1INPUTS1Power input1.1Inputvoltage, operating Vpi280350400V DC, or DC with ripple 100 or120Hz1.2Inputvoltage, non-operating Vpi,no160-400V1.4Min. voltage for driver tostart-upVpi,su280--V Non-operating to operating.1.5Voltage dip time to restartimmediately Tlow--1Sec.(Note : Vpi during dip must be >100V)1.6Input voltage ripple Vrip--30Vpp for frequencies < 10kHz 1.7Input current IinLF rms input Current IinrmsFor frequencies < 10kHz-0.65-AHF rms input current Iinhf10kHz ≤frequencies<150kHz-300-mA1.10Input impedance for largecurrent (inrush current)Zin For currents > 10AR1-0.5-Ohm orientation valueL1-0.1-mH orientation valueC2-47-µF orientation value1.11Input power operating Pin220225235W1.12Input power in standby Pin,sta- 1.8-W@ Uin = 350V, Ta = 25°.2Control inputs (mains isolated)*/**By means of optocouplers acc. to VDE 0884.2.1Input current.*Id--20mA 2.2Forward voltage of LED Vf- 1.1-V2.3Rise/fall time of inputcurrent -10-us Note; influences synchronisationdelays.2.4Time the input current mustbe applied to start operating Tsih300--ms Must also be applied beforesynchronisation signal.* Note: To provide optimum flexibility for application of control-voltages, the series resistors used at the inputs of the optocouplers are limited to 100 Ohm. The setmaker has to design the output resistance of their control signals in such a way that min. and max. values of input- (Id) and output (Ice,flag) current are not exceeded.** Note: It is allowed to operate the control input ONLY when the power input voltage is within thespecified operating range.Description Symbol Value CommentMin Typ max Unit2OUTPUTS1.1Lamp power Pla190200210W Over input voltage range, withstabilised lamp.1.2Peak voltage during ignition VoutpkBetween terminals--25kVBetween terminals andGND--14kV1.3Voltage during lampoperation After more than 3 sec in operatingBetween lamp terminals Vlamp--275VBetween lamp terminalsand neg. DC-input terminal(CB1)Voutter--275V2Control output*By means of optocouplers acc. toVDE 0884.2.1Output current*Ice,flagtransistor conducting-1-mA Lamp burning; Vce < 0.5Vtransistor open--100nA Lamp is off; Vce > 2 V2.2Output voltage Vce,flag--50V Note: power dissipation must bebelow 50 mW.2.3Time the signal must staystable for right indicationTflag0.5--SecDescription Symbol.Value CommentMin Typ max Unit3GENERAL1Description lamp start1.1Restart time Tstart-15 +-Sec.time between two startattempts1.2Hot restrike time Thot--60Sec.Time after the lamp isextinguished1.3Ignition time (HV present atlamp terminals)--3sec.For a cold and hot lamp.1.4If, as result of a voltage dip, the lamp extinguished, the lampdriver will do one start attempt as soonas the input voltage becomes Vin> 250Vdc and the SCI are still high.2Lampdriver losses Ploss-23-W3Weight Mdriver-260-gr.4Acoustical noise level-35dBa5Mean time to failure MTTFfirst 300h---FITs after 300h-3100-FITs When applied with specified airflow at 40°C.6Environment operational6.1Ambient temperature Tamb02555°C With airflow. *)6.2Airflow Qair- 1.5-m s-16.3Relative humidity Hop10-90%non condensing6.4Air pressure Pair600--HPa7Environment storage7.1Ambient temperature Tstore-25-85°C7.2Relative humidity Hst5-95%non condensing7.3Air pressure Pair290--HPaNote *) To apply the driver in the final application, the following temperatures must be checked and should not be exceeded in worst-case application:Component Max. applicationtemp.Measuring point background Elcap C185 °C Safety vent LifetimeCoil L5110 °C Top / middle of windings UL-rec. of coilformer material.Igniter L790 °C Top of housing UL-rec. of coilformer material.Heatsink85° C Back side of heatsink undermiddle transistor.Thermal shutdown of driver4EMI & SAFETY • The lampdriver is designed to meet these standards when mounted in the set• Special care should be taken during ignition of the lamp in order to prevent the set electronics in the total application from malfunction.• The final approbation approval must be done in the application • The driver must be fused (4AF) to meet the mentioned standards.1Radiation1.1EN 55022/CISPR22, FCC CFR 47 part 18.Radiation1.2EN 50082-1generic immunity standard2Safety standards 2.1EN/IEC 60950Information technology EU.2.2EN/IEC 60065Consumer application EU2.3(c-)UL 1492 / UL 6500Consumer application US (Canada)2.4(c-)UL 1410 / 1950Information technology US (Canada)3.3 ELECTRICAL CONNECTIONSName connectionCon-nector name Connector typepin configurationConnection to lampCBSMK high voltage connector SOCKET HOUSING101 CCT 093 01 (see appendix 1)(in application : check proper fixing)pin 1pin 3Lamp LampPower input CB1JST: B 2P3-VH pin 1pin 3DC Input voltage GNDSCI & FlagCB2JST: SM05B-SRSS-TBpin 1pin 2pin 3pin 4pin 5Flag/TxD (coll.)Flag/TxD (emitter)Common+ (anodes)SCI/Sync (cath.)RxD (cath.)Remarks :The following connection diagram is advised for use when interfacing with the customer projector set:optocouplers (see item 1.2.1.and 1.2.2 on page 4) or receiving the signal from the optocoupler transistor output (see item 2.2.1 on page 5)•Pin 5 will be used for future communication options; at this moment the connection to the customer interface can be omitted.3.4 TIMING DIAGRAM FOR IGNITIONSCI1mAFLAGYIGN. VOLT.NYLAMP BURNSNA B C D ESit. A-C : Driver behaviour without lamp (or lamp fails to ignite)Sit. A:On current transition (0 -> 10mA) on SCI-input. Driver starts one ignition cycle (1.0on -0.3off -1.7on sec). In case lamp does not burn, Flag-output stay non-conducting. No ignition attempts until nextcurrent transition (0 -> 10mA) on SCI-input. Remark: before any current transition (0 -> 10 mA) theSCI signal must be absent (0 mA) for at least 100ms.Sit. B:On current transition (0 -> 10mA) on SCI-input. When this signal is given within 15 sec. of the last ignition cycle, the driver will wait 15 sec before starting a new ignition cycle, to prevent overheating of the ignitor circuit. (SCI signal (10mA) must be present for the ignition cycle to take place).Sit. C:Current transition (0 ->10mA) on SCI-input, SCI input signal has been absent for at least 15 sec.Driver starts an ignition cycle immediately.Sit. D,E : Driver behaviour with igniting/burning lampSit. D.Current transition (0 -> 10mA) on SCI-input, SCI input signal has been absent for at least 15 sec.Driver starts an ignition cycle immediately, lamp ignites (2x) and starts burning.. After approx. 1 sec.Flag output transistor starts conducting (1mA). Remark: when this signal is given within 15 sec. of the last ignition cycle, the driver will wait until 15 sec. before starting the ignition cycle, to preventoverheating of the ignitor circuit.Sit. E:When lamp burns an SCI current transition (10 -> 0 mA) transition causes the lamp to extinguish.Flag output transistor becomes non-conducting.Notes:•For specification of “Flag” and “SCI” signal see items 1.2 (page 4) and 2.1 (page 5).•This timing diagram is valid when DC-input voltage on CB1 stays within specified limits (280...400Vdc).•After power-dip the driver immediately stops, and must be re-ignited by applying the SCI-transition •When during ignition the SCI-input becomes Low, the driver will finish the ignition cycle.•If the lamp extinguishes due to internal protection circuitry (lower/upper limit of input- and/or lampvoltage exceeded, temperature of the driver too high) the Flag output becomes non-conducting.4. MECHANICAL DIMENSIONSAirflowDirection5. MECHANICAL AND ENVIRONMENTAL RELIABILITY TESTSType test Description Requirement1Mechanical Non-operating•The PCB must be mounted according the mountingprescription.•After the tests the samples must conform to themeasured spec points.1Vibrations Number of directions 3 (XYZ)IEC60068-2-6Fc Frequency range10-55-10 HzNumber of sweeps 6 per axisAcceleration/ amplitude0.35 mmSweep 1 octave/min (Approx. 6 min per sweep) 2Shock Number of directions 6 (XYZ)IEC60068-2-27Ea Number of shocks 3 per directionPulse duration18 ms / half-sinusoidal shaped.Peak acceleration290 m/s23Drop Test Number of drops on 3 side and (inpacking) one angular point IEC60068-2-31Drop height810 mm2Environmental•The PCB must be mounted according to themounting prescription.•Nominal input voltage, during and after the tests.•After the tests the samples must conform to themeasured spec points.1Operational Load 150W or 200W UHP lamp1.1Low air Air pressure 2 hours 600hPaIEC60068-2-13M Temperature5° to 35° C1.2Temp. cycling.Test time1000 hoursIEC60068-2-14 6 hours Cycle as follows:1h -10 to+60 °C Lampdriver operating1h at +60 °C Lampdriver operating1h at +60 °C Lampdriver off1h +60 to -10 °C Lampdriver off2h at -10 °C Lampdriver off1.3Damp heat cyclic Test time21 daysIEC60068-2-30Db24 hours Cycle as follows:12h at 40 C / RH 95%Lampdriver off1 h at 25 C / RH 95%Lampdriver operating11h at 25 C / RH 95%Lampdriver off 2Non-operational2.1Cold storage Temp-25 °CIEC60068-2-1Time240hRecondition time2h at 25 °C5 cycles2.2Temperature-shockIEC60068-2-14Na Cycle as follows Stabilisation 1 h at -20 °C => 1 h at 100 °C => 1h at -20°C =>...Temperature rise or fall within 30 sec to nexttemperatureTemp. change.Recondition time2h at 25 °C2.3Low air Air pressure 2 hours 250hPaIEC 68-2-13M Temperature5° to 35 °C6. SYNCHRONISE OPTION6.1 GENERALApplying a pulse signal to the SCI – input of the optocoupler when the lamp is burning, provides the possibility to control the lamp current transitions. The driver will synchronise the lamp current to the rising transitions of the SCI-input current (see “timing diagram”).Attention: This makes it possible that the half-period time Ta is not equal to the half period time Tb (see timing diagram).If Ta ≠ Tb the average DC current in the lamp can shorten the lamp-life dramatically.The average DC current in the lamp must be less than 1% measured over maximum 3 current periods. Lampcurrent synchronisation is optional. When no synchronisation signal is applied the driver will operate ata fixed frequency of 88Hz6.2 TIMING DIAGRAMSCI sync signalLED-6.3. TIMING SPECIFICATIONDescription Symbol Value Commentmin typ Max Unit1SCI Vinsci Start/Sync Control Input Input current Iinsciinput low--0.1mA lamp offinput high4-15mA Lamp on** Note: It is allowed to operate the SCI input ONLY when the power input voltage is within thespecified operating range.Description Symbol Value Comment2Lamp start / stop control Min Typ Max Unit1SCI control behaviour Scfrom low to high2--V/µs*from high to low2--V/µs*2Time the SCI signal must staystable to start / stopTsciinput low Tsil100--msec Lamp will extinguishinput high Tsih300--msec Lamp start cycle begins(signal must be applied beforesynchronisation)3Synchronisation signal on SCI With burning lamp. ** 1Repetition time T s 3.8-7.1msec Determines driver frequencySee Ch. 6: 4.1.2 ***2Time the signal must bepresent to let the lampdriversync.Tsync-4-TimesTsAfter ignition of the lamp***3Time SCI low T sil200--µsec4Time SCI high T sih200--µsec4Lampcurrent1Lamp current frequency1.1Free running Flc-88-Hz With DC signal on SCI.1.2Synchronised Flc70-132Hz With symmetrical input signal2DC lamp current Ta1+Ta2+Ta3Tb1+Tb2+Tb30.991 1.01Measured over 3 successivelamp current periods5Pulse signal on lampcurrent With burning lamp.1Pulse height Ip- 4.1-A at lampvoltages > 65V 2Pulse width Tp6--%Of half-period time Ta.3Rise time of the pulse Trp50-100µsec Time from nom. Ila to Ipulse.(measured at flc = 90 Hz.) 4Rise / Fall time Tf50-100µsec5Delay time SCI-signal to pulse T del-35-µsec Measured with slope:Ch. 6: 2.1 ** To comply with delay time: Chapter 6: 5.5** With DC-signal the driver will go to free running frequency: Chapter 6: 4.1.1***Depends on required lamp current frequency: Chapter 6: 4.1.27. MARKING AND PACKING7.1. MARKINGManufacturer type number, production date and serial nr. –identification.7.2. PACKING12 drivers in cardboard box.8. INSTRUCTION FOR USESafety distances-All components, except for the SELV control in-/outputs, are directly connected to primary power. This means that precautions for mounting and insulation of the driver must be taken. Note that during ignition voltages up to 1000V may occur on the PCB (with respect to “-“ terminal of power input connector CB1). -It is advised to use plastic mounting devices for fixing the driver.Conditions for use:-Supply voltage of 400 Vdc max. is floating at max. 250 Vrms with respect to earth reference.- A disconnect device has to be provided in the end-use equipment.- A suitable Electrical and Fire enclosure shall be provided in the end product. Creepage and clearance distances to high voltage parts and traces shall be evaluated in the end product. Special consideration shall be given to the distances from earthed mounting screws to hazard voltage traces on the lamp driver PWB.-These component have been evaluated for use in a 55°C ambient with a forced air cooling as follows: During the temperature test the lamp drivers were mounted in a wind tunnel with a forced air cooling witha mean air velocity of 1,5 m/s. The air flow was in the length direction of the driver with the igniter coil atdownstream side-The model shall only be used with manufacturer specified lamp, Philips Type UHP 200W rated 200W, 85 V ± 15V.-During the ignition cycle the re-strike pulses are superimposed on a max. 800 Vpeak voltage between output leads and earth reference. In the end-use this value shall be taken into account when determining creepage and clearance distances.-In the end-use equipment the lamp supply leads and connector shall be routed, supported, clamped or secured in a manner that it is:* relieved from any strain on wire and connections.* prevented from loosening of wire connections and damage of conductor insulation.Warnings-Do not touch heatsink. Heatsink is connected to primary power.-Not for limited current use-SCI operation ONLY allowed when power input voltage is within specified range-Ignition/ lamp operation ONLY allowed when connector is properly connected to lamp-No safety implemented for wrong polarity of input connectorAppendix 1: Mechanical drawing of the connector.。