德马刀架使用说明书

P1 DIAMOND Hydraulic Cam Type Lathe Turret一
目录页号Table of contents page
一、目录：
二、简介：
三、刀架规格：
四、外部功能介绍：
4-1：DM-120外形尺寸图 4-2：DM-160外形尺寸图 4-3：DM-200外形尺寸图 五、安装：
5-1：记数式刀架电气系统 5-1-1：电气系统说明
5-1-2：近接开关调整
5-1-3：电气动作
5-1-4：电气动作时序
5-2：编码式刀架电气系统 5-2-1：电气系统说明
5-2-2：近接开关编码图
5-2-3：电气动作
5-2-4：电气动作顺序
5-3：液压系统
5-4: 切削液供给
5-5：润滑系统
六、维修与组合：
6-1端齿盘的安装
6-2：基本设定
6-3：故障排除
七、安全注意事项： 1
2
3
4
5
6
7
8
8
9
10
一.TABLE OF CONTENTS
二.INTRODUCTION
三.TURRET SPEC.
四.INTRODUCTION OF FUNCTIONS
4-1:DM-120 Dimensions
4-2:DM-160 Dimensions
4-3:DM-200 Dimensions
五.INSTALLATION：
5-1：Electric systems of counter turret
5-1-1:Description of electricity
5-1-2:Adjustment of proximity switch
5-1-3:Electric sequence description
5-1-4:Electric sequence diagram
5-2：Electric systems of code turret
5-2-1:Description of electricity
5-2-2:Signal diagram of proximity switch
5-2-3:Electric sequence description
5-2-4:Order of action
5-3:Hydraulic systems
5-4:Coolant supply
5-5:Lubrication systems
六.EPAIR AND ASSEMBLE:
6-1: Mounting the curvic coupling
6-2: Basic setting
6-3: Trouble shooting
七.SAFETYPRECAUTIONS:
1
2
3
4
5
6
7
8
8
P2
DIAMOND Hydraulic Cam Type Lathe Turret
二
简 介
Introduction
本刀架采用高品质液压电机驱动, 高速、低噪音、大扭矩，换刀速度约为0.3秒.
刀架内部机构为日内瓦式间歇机构,配合精密端齿盘,换刀定位精准,在0.003mm 以内,并且可承受重切削.
采用近接开关,并且精心设计电子感应系统,感应快速,正确、保证决不乱刀.
高品质、无缺点,是本公司信誉的保证,我们有完善的售后服务.
HIGH-SPEED REPLACEMENT ONLY 0.3 SECOND . The turret power to rotate by oil-hydraulic. silence , high-torque, high-speed.
HIGH-ACCURCY REPEATABILITY IN 0.003mm & NO
OVERRUN.
The turret structure is one type of the Geneva mechanism and the curvic-coupling is used in fixing between tool disc and the turret .So that the repeatability is controlled in 0.003mm and it is able to bear heavy cutting. NO COUNT ERROR.
The proximity switch control the count and excellent electronics design .For rapidly and correctly four Pre-indexing stations is stetted with a view to perceive.
HIGH QUALITY&COMPLETE SERVICE-AFTER-SALE. We support technology to our customers and
supply spare parts to their disposal.
P3
DIAMOND Hydraulic Cam Type Lathe Turret三
刀架规格TURRET SPEC.
型号
MODEL
DM-120 DM-160A DM-160 DM-200
中心高
Center height
mm 63 80 80 100
刀数
Number of tool
NO. 8T 8T 8T/12T 8T/12T
相临刀换刀时间
Number time (tool-to-tool) sec
0.35 0.35 0.35 0.3
相临刀换刀并锁紧时间
Rotating time (including locking) sec
0.45 0.45 0.45 0.4
换最远刀时间
Total indexing time for 180 sec
1.6 1.6 1.4 1.2
换最远刀并锁紧时间
Total indexing time for 180 (including locking) sec
1.8 1.8 1.5 1.3
刀盘-回转时间
(推出-回转360-锁紧) Rotating a cycle time. (unlocking cycle locking) Rev/min 25 25 8T/12T
25/16.6
8T/12T
25/16.6
电磁换向阀
Solenoid operate valve AC110W
DC24V
AC110W
DC24V
AC110W
DC24V
AC110W
DC24V
工作压力
Hydraulic working pressure Kgf/cm (35-40)
30
(35-40
)
30
(35-40)
35
(35-40)
35
流量
Flow rate
L/min 12 12 40 40
液压缸拉力
Thrusting force of hyd.cyl. Kgf
1602 2065 2200 3800
重复定位精度
Accuracy of repeatability
mm 0.003 0.003 0.003 0.003
净重(不含刀盘)
N.W.(without tool disc)
Kg 35 43 65 110
外部功能介绍
液压电机(3)为刀架动力来源.
本体会被固定在机台上,并以定位销(7)为基利用刀架本体前方的连接盘(5),将刀盘与主切削液入口(9),将引导切削液经由主体流入The hyd. motor (3) is the power source of The main body will be locked on the machine To employ the coupling disc (5) at front of
The
DM-120 外形尺寸图
DM-160外形尺寸图
DM-200 Dimensions
记数式刀架电气系统
接近开关调整
页号
P10
德马-液压凸轮式车床刀架
DIAMOND Hydraulic Cam Type Lathe Turret
5-1-3 记数式刀架电气动作Description of electricity
1.刀盘锁紧接近开关：刀盘锁紧时，为有信号，
当欲换刀时，按刀盘启动开关，刀盘推出，电
磁阀动作，将刀盘外推6mm,此时刀盘锁紧接近
无信号,同时由PLC确定最短路径,液压马达正
反转电磁阀动作,此时刀盘旋转,并执行分度动
作.
2.分度接近开关:刀盘定位时,此接近开关有感
应,且应调节接近开关在感应片中间位置,分度
感应为刀盘可夹紧用,刀盘每换一把刀,分度接
近开关感应一次.
3.奇偶校验接近开关: 为保证不乱刀用,刀号为
奇数时有感应,偶数时无感应。

换刀动作发生
时,如有分度感应器误动作,例如当刀盘应停在
一号刀位置,但刀盘却停在二号刀位置；此时奇
偶校验接近开关应感应,但刀盘实际为二号刀
因而无感应,此时PLC应处理此为乱刀现象,应
停止切削动作,并显示刀架报警.
4.刀具原点感应器:此为向PLC通知现为一号刀
位,当开机时,PLC应处理找寻一号刀位程序,并
予以记忆,以便往后之计算,每当刀盘第一把刀
感应时,PLC可处理重新记忆刀号为第一把刀.
5.刀盘锁紧电磁阀:此电磁阀动作,刀盘往内推,
即锁紧.
6.刀盘推出电磁阀:此电磁阀动作,刀盘往外推
出,即刀盘松开.
7.液压马达正反转电磁阀:此电磁阀动作可转动
刀盘正转或反转,并以最短路径之方向旋转.
1.The tool holder disc pushed sensor: During
the tool holder disc is positioning for which no
sensoring . But when want to make tool change and
push on starting switches thus, the tool holder
disc will be pushed .So as to sol. valve actioned
the tool holder disc moved our 6mm,for then the
sensor will action. Mean while the PLC will be
informed the shortest path after that the forward
and reverse sol. Valve of hyd. Motor actioned and
the tool holder disc will be rotated further more
to make indexing in the same time.
2.Indexing sensor: During the tool holder disc
is positioning and the sensor be sensoring sheet
must be setted in the middle. The indexing sensor
for which counting the tool no. and the tool holder
disc making tool change once as well as the
indexing sensor will be sensored once.
3.The odd and even number counting sensor:For
which to protect the tool change entanglement and
the tool no. is odd thus which will be sensored
so that the tool no. is even, no sensored . During
making tool change and the indexing sensor will
midsection I.e. the tool holder disc be positioned
at no.1 tool position but the tool holder disc is
stopped at no.2 tool position thus the counting
sensor must be sensored but the tool holder disc
at no.2 toll position no sensored. Meanwhile, the
PLC will mentioned the tool change entanglement
and stopped cutting processing. So as to displayed
warning.
4.T ool original sensor: For which announced PLC
if that is no.1 tool and starting processing the
PLC must managed the no.1 tool program and memory
for convenient to count after that I.e. During the
no.1 tool be sensored for which the PLC will be
managed and memorized the no.1 tool.
5.The locking sol.Valve of tool holder disc: The
sol. Valve actioned and the tool holder disc will
be moved toward inner and clamped.
6.The pushed sol. Valve of tool holder disc: The
sol. valve actioned and the tool holder disc will
be moved toward outer and unclamped.
7.The forward and reverse sol. Valve of hyd.
Motor: The sol. Valve actioned for which the tool
holder disc will be rotated forwardly or reversely
and those will be rotated in the shorted path.
页 号 P11
德马-液压凸轮式车床刀架
DIAMOND Hydraulic Cam Type Lathe Turret
5-1-4
电器动作时序图
Electric sequence diagram
T1:为定位停止位置,可设延迟动作之时间,以便调整刀盘定位时之适当位置,但通常设定为“0”.
T1: For which the positioning stop site and can be setted delay action time for convenient to adjust the suitable position of tool holder disc positioning. But that is setted “0”in generally.
电气系统
页号
P14
德马-液压凸轮式车床刀架
DIAMOND Hydraulic Cam Type Lathe Turret5-2-3
动作解说（Explain actions）
1.Sensor A,B,C,D:只供刀位检测，不做任何动作之启动讯号。

1.Sensor A,B,C,D: Only check the Tool position, do not offer any start sign for other
action.
2.Sensor E:每变换一个刀位感应一次,作为刀盘停止旋转并锁紧的启动讯号.
当刀盘旋转至所需刀位时,Sensor E一感应,即控制刀盘旋转电磁阀断电,使刀盘停止旋转,并启动刀盘锁紧之电磁阀,以确保刀盘锁紧.
2.Sensor E: Induct one time for every tool Change action, it is a start sign for stopping
turning & clamping of Tool Dick. When the tool disc turn to the right position, once Sensor E induct, it will control disk to turn the cut the power lf solenoid valve to stop the disk turning, and start sol. For clamping disk ,to ensure the disk is clamping tight.
3.松开锁紧之确认讯号.Sensor 没有感应时,即刀盘已松开脱离,此时才可启动刀盘旋转.Sensor
感应时,即刀盘已锁紧,此时即完成换刀动作.
3.Loose the confirm sign for clamping tight. If sensor is no induct, means the disk
already loose away, it is the right time to start the disk turning. When the Sensor induct, the disk already clamp tight, that means the tool change action was finished.
4.SolA (双头保持型电磁阀): 控制刀盘松开锁紧.
4. SolA (Twin-head sol with 4 holes &2 positions): Control loose &clamp on disk.
5.SolB (双头电磁阀): 控制刀盘正反转.
5. SolB (Twin-head sol): Control clockwise/anticlockwise rotation of disk.
P.S: 程式设计时,应先记忆每一刀位之讯号组合,以供选刀之判断.
P.S: When design the program, should memory the sign assembling for each tool position, in order to judge the choice of tools.
P15
DIAMOND Hydraulic Cam Type Lathe Turret5-2-4
动作顺序(Order of action)
[例:由1号刀换至4号刀]
[e.g.: From No.1 tool change to No.4 tool]
步骤1→Sol A 通电(刀盘松开)
step1 →Sol A power on (disk loose)
步骤2→确认Sensor F没有感应,Sol B 通电,液压电机旋转.
Step2→Confirm Sensor F have no induct ,Sol B power on an hydraulic motor turning.
步骤3→开始检测刀位讯号(注意:Sensor E于1,2,3号刀位时均会感应,但未到达4号刀位时,不做锁紧之动作),当3号刀位之讯号确认时,应设定Sensor E 预备动作,使刀盘转至4号刀位时,Sensor E 一感应,即控制Sol B断电,刀盘停止旋转同时控制Sol A使刀盘锁紧.
Step3→Start to check the sign of tool position (note: Sensor E will induct on NO.1,2,3 tool positions; but it will not act the clamping action before arrived No.4 tool position),when No.3 tool positions’ sign make the tool turn to No.4 tool position, once Sensor E induct, will control Sol B with power off, disk stop turning and control Sol A to make disk clamp tight at the same time.
步骤4→Sensor F 感应即完成换刀动作.
Step 4→Sensor F induct then tool change action is finished.
液压系统
切削液供给
切削液管路保养: The coolant cutting fluid is connected on the During
润滑系统
齿轮箱润滑：
The lubrication of gear box:
端齿盘润滑:
The lubrication of gear coupling disc:
端齿盘安装
安装端齿盘：当撞车或其他因素,而须重新调内侧锁定的端齿盘（如图一）
外侧锁定之端齿盘（如图二）
After the curvic coupling is installed .But when the turret is collided or other condition happens. Which must The disassembly procedures of inner locked curvic
reverse procedures of tool holder disc disassembled. The disassembly procedures of outer locked curvic
基本设定
刀盘校正时,须以液压动力锁紧,确定缩紧后再校To
页号
P21
德马-油压凸轮式车床刀架
DIAMOND Hydraulic Cam Type Lathe Turret6-3
故障排除Trouble Shooting
故障现象
Fault
检视原因
Reason
排除方法
Remedy 换刀时，刀盘连续
运转，不停止.
After making tool
change and tool
holder disc will be
rotated
continuously not
stopped.
1.分度或计数接近开关没反应.
2.电机正反转电磁阀.
1.Perhaps the indexing sensor or
counting sensor etc. no action.
2.The forward and reserve sol. valve
of motor failured.
1.调整分度或计数接近开关或更换
2.电磁阀线圈或继电器调整或更换..
1.Making adjustment of indexing sensor or
counting sensor and replace a new one.
2.Repair the sol. valve coil or making
adjustment of relay or replace a new one.
换刀时,刀盘转至
选刀位后不锁紧.
After making tool
change and the tool
holder disc will
turn to selected
unlocked.
1.分度接近开关.
2.刀盘推出接近开关.
3.刀盘推出及锁紧电磁阀.
1.Perhaps the indexing sensor
failured
2.The pushed sensor of tool holder
disc failured.
3.The pushed sensor of tool holder
disc and positioning sol. valve
failured.
1.调整分度接近开关或更换.
2.调整刀盘推出接近开关或更换.
3.电磁阀线圈或继电器调整或更换.
1.Making adjustment of indexing sensor or
replace a new one.
2.Making adjustment for pushed sensor of tool
holder discs or replaces a new one.
3.Repair the sol. valve coil or making
adjustment of relay or replace a new one.
换刀时,刀盘转动
不顺或中途停止.
After making tool
change and the tool
holder disc will
turned unsmoothly
or middle stopped.
1.电机正反转电磁阀故障.
2.接近开关不良.
3.液压泵压力、流量不足.
4.胀紧环松脱.
5.刀架或刀具外部干涉.
1.The forward and reverse sol. valve
of motor failured
2.The signal of sensor illness.
3.The fluid pressure and volume of
hyd. pump is shorted.
4.The taper key is loosened.
5.The tool rack or outer tool
interrupted.
1.电磁阀线圈或继电器调整或更换.
2.调整分度接近开关或更换.
3.调整液压泵压力、流量.
4.重新定位后,锁紧胀紧环.
5.取出干涉的刀架或刀具.
1.Repair the sol. valve coil or making
adjustment of relay and replace a new one.
2.Making adjustment of indexing sensor or
replace new one.
3.Readjust the fluid pressure and volume of
hyd. pump.
4.Re-positioned and locked the taper key.
5.Remove the interrupted tool rack and outer
tools.
DIAMOND Hydraulic Cam Type Lathe Turret P22
故障排除Trouble shooting
故障现象
Fault
检视原因
Reason
排除方法
Remedy
启动换刀后，刀盘
停止于原刀号，而未
动作.
Starting tool
change and the tool
holder disc will
stopped at the
original no
action.
1.刀盘锁紧未推出.
2.刀盘已推出未转动.
3.内部机构卡住.
1.The tool holder disc be clamped and
not replaced.
2.The tool holder disc has pushed and
not rotated.
3.The inner structure be clogged.
1.刀盘推出及锁紧电磁阀线圈或继电器
调整或更换之.
2-1.电机正反转电磁阀线圈或继电器调
整或更换之.
2-2.正反转液压电机故障,更换液压电
机.
3.须由专业人员或合格的经销商或原制
造商拆卸调整.
1.Making adjustment of tool holder
disc pushed and positioned sol.
valve coil or relay and replace a new
one.
2.-1 Making adjustment for forward
and reverse sol. valve of motor or
relay and replace a new one.
2-2. The forward and reverse hyd.
motor failured and replace a new one.
3.Those must disassembled and
adjusted by professional or assigned
agent.
刀盘不锁紧.
The tool holder
disc will not
locked.
1.刀盘推出及锁紧电磁阀.
2.换刀频率过高.
1.The tool holder disc pushed and
positioning sol. valve failured.
2.The fool change rates override.
1.电磁阀线圈或继电器调整或更换.
2.降低试车的换刀频率.
1.Repair the sol. valve coil or
making adjustment of relay and
replace a new one.
2.Reduce the tool change frequency
for test running.
1.主轴定位角度偏离.
1.The main spindle positioning angle
is misaligned.
1.松开主轴后端胀紧环,重新调整主轴
定位角度.
1.Readjust the main spindle
positioning angle from rear of main
spindle.
DIAMOND Hydraulic Cam Type Lathe Turret P23
故障排除Trouble shooting
故障现象
Fault
检视原因
Reason
排除方法
Remedy
换刀时刀盘转动不是就
近选刀.
During tool change the
tool holder disc will turned.
But, the tool selecting is
not at nearly.
1.电机正反转接线错误.
2接近开关讯号不良.
1.The wrong wiring of motor forward
and reverse.
2.The signal of counting sensor is
illness.
1.更正电机正反转接线.
2.调整接近开关或更换之.
1.Correct wiring of motor forward and
reverse.
2.Making adjustment of counting sensor
or replace a new one.
切削液异常
The cutting fluid
happened abnormal
condition.
1.管路阻塞.
2.切削液泄漏.
3.切削液未喷出.
1.The piping system is clogged.
2.The cutting fluid is leakaged.
3.The cutting fluid is not drained.
1.拆卸切削液管路相关零件并清洗.
2.更换密封防漏O形圈.
3.调整出水口与刀盘密封环对准位置
或冷却泵电源.
1.To disassemble the piping system and
clean.
2.Replace the leakaged portion.
3.Making adjustment of coolant pump
motor.
DIAMOND Hydraulic Cam Type Lathe Turret
P24
安全注意事项
Safety precaution
1.使用本刀架前,必须熟读本使用说明书
2.在维修,调整,清理,拆卸,安装本刀架前,必须先关掉主电源.
3.试运转前,须将活动护罩关上,不可靠近,并注意刀盘转动范围,才可启动开关.
4.依使用说明书内提供的时限,更换符合品质的零件与润滑油.
5.请依照标准,选用电气零件及电气配线,零件清单,详如电控系统.
6.本刀架没有提供油、气压、液压、切削液及电力等动力源.
7.本刀架安装后与整机间的技术文件与使用说明书,由购置厂商自行准备.
8.液压、电气及切削液管线，请按说明书所列的相关位置，由购买厂商自备并固紧.
9.对本刀架,若有特殊用途或使用上有任何疑问与发生故障时,请尽快与合格的代理商或制造商联络.
10.本产品不对下列情形,所造成的故障及伤害负保证责任:
A.未依照使用说明书内的说明使用.
B.不正当的操作与使用.
C.未经授权,而私自将功能作各种改变时.
D.使用非原制造商提供的备品.
1.Before use the tool turret, for which must studied the instruction manual detaily.
2.Before making maintenance, adjustment, disassembly and install the tool turret for which must turned off master power.
3.Before making test running for which closing the sliding cover and far from the tool holder disc rotating range. Thus, start on the power switch.
4.According to the recommended duty running period of instruction manual to replace the qualified parts and lubricant.
5.According to the electrical standard to select the qualified electrical parts and electrical wiring etc. detail as electrical controlling system.
6.The tool turret is not supplied the hyd. pneu. And electrical etc. driving power and so as to the cutting fluid system.
7.As for the technical literature’s of tool turret and relative CE. Paper,instruction manual etc. for which responsible by the purchaser.
8.According to the supplied instruction manual descript the hyd. electrical and cutting fluid piping diagram and the purchaser whom can be connected and preparing the installed material.
9.If you have any question to the tool turret or malfunction of tool turret. Please contact us or contact your local agent.
10.If happened failured or injury under following condition for which our company will not responsible such as: A. The operating procedures are not according as instruction manual mentioned.
B. Abnormal operating and applications.
C. To exchange the functions of tool turret selflessly and under not to permissible.
D. To employ for which is not the original company supplied spare parts.。