加工中心全部的报警说明.

2007/2/12 Page:1/5
MITSUBISHI 刀臂式机器警报讯息
2007/2/12 Page:2/5
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2007/2/12 Page:5/5
FANUC LH 警報訊息說明2008/01/17
臥式ATC原點校正
臥式ATC PMM GEAR PARAMETER設定PMM參數
P105=0,P179=36000,P141=36000
P106=?
EXAMPLE:刀庫總刀數P68=40,60刀庫齒輪轉一圈刀庫位移十(九)把刀,
BT50每位移一把刀,馬達所需轉速,速比1:120(1:108)
位移一把120/10=12(108/9=12), P106=(刀庫總刀數40 )X 12(位移一把=12)=480 (刀庫總刀數60 )X 12=720
BT40每位移一把刀,馬達所需轉速,速比1:90
位移一把90/9=10, P106=(刀庫總刀數60 )X 10(位移一把=10)=600
若P106值太大則P179=360000,P141=360000(PMM417Alarm), 刀庫總刀數P68=60,P31=-111
P11#0=1 APC,P12#1=0 Automatic parameter setting,P125=Motor type 272
P40=100x10,P41=80x10,P43=200x10
(刀庫總刀數=60 )P1#4=1,P40=700,P41=500,P43=2000,P68=60,P106=720,P141=360000,P179=360000
(刀庫總刀數=40 )P1#4=1,P40=80,P41=50,P43=200,P68=40,P106=480,P141=36000,P179=36000
1.開機1077 MAG MOTOR ALARM
1078 MAG BATTERY ALARM
PMM->MSG 000 319 350
2.K1
3.0=1用手輪移動一個以上刀套(P9989#1=1 PMM,MPG FUN.)
MAG-KEY 在Manual位置
關機再開
目前用此方式
K13.2=1 JOG Mode,X5.2=1(MAG Key=manual),用X5.3(MAG CW)X5.4(MAG CCW)移動一個以上刀套
MAG-KEY 在Manual位置
關機再開
用JOG移動校正OK(JOG速度P41=5~10)
PMM PARAMETER->11#0設1
關機再開
K13.2=0正常MAG JOG One pitch移動
每位移一把刀,馬達所需轉速,BT40速比1:100
位移一把100/10=10(刀庫總刀數60 )X 10=600->P106值=100
P105值=0, P179值=360000
3.ALARM 1078消失
用手輪移動校正OK
PMM PARAMETER->11#0設1
關機再開
4.ALARM 1077消失K13.0=0
5.PMM 950 alarm
DC24V由ON/OFF RELAY 控制
AC220V由K1A 控制
1. A.Function=2 Data=1 Y72=33 Mode=Auto Y70=001 Start=ST(T-code)
B.Function=2 Data=4 Y72=36 Mode=Jog Y70=101 Start=+x,-x(Jog one pitch)
K2.1=0押Mag.CW-key Run, 放開Mag.CW-key Mag. Stop in-correct POS.(連續運轉)
K2.1=1押Mag.CW-key Run, 放開Mag.CW-key Mag. Stop in-nocorrect POS.(one pitch step by step)
C.Function=4 Data=1 Y72=65 Mode=Jog Y70=101 Start= ST
K13.2=1,K15.4=1 Jog Mag.key-in Manual,押主軸停止鍵1sec後放開Mag. Return to 1 POS. D2=1
D.Function=4 Data=15 Y72=79 Mode=Jog Y70=101 Start= ST
K13.2=1,K15.5=1 Jog Mag.key-in Manual,押主軸停止鍵1sec後放開Mag. PMM 000 alarm
P11#0=1
setting HOME OK
E.Function=0 Data=0xxxx Y72=0 Mode=Jog Y70=101 Start=+x,-x
K13.2=1押Mag.CW-key Run, 押W-key Stop錯誤
修正K13.2=1押Mag.CW-key Run, 放開Mag.CW-key Mag. Stop(注意D2不會更動)+X K13.2=1押W-key Run, 放開W-key Mag. Stop(注意D2不會更動)-X
用PMM#41=5 JOG移動刀庫取代MPG
D0=Spindle NO., D1=Wait tool NO. D2=Mag. current NO. D3=T-command code NO
臥式APC
手動找尋O9000程式號碼,且自動跳至自動執行G7.2(ST)=1
P6300#4(ESR)=1
P3202#6(PSR)=1
D100=90
D101=00
P6071=6(M6 ARM換刀)O9001
P6072=100(M100 APC自動更換)O9002
P6073=101(M101 APC PA-IN更換)O9003
P6074=102(M102 APC PB-IN更換)O9004 O9000(APC-MAN.)(D100=90,D101=00)
#3003=1
G4
IF[1013EQ1]GOTO99(MLK)
M98P9002
N99#3003=0
M30
O9001(M6-ATC)(P6071=6)
#3003=1
G4
IF[#1008EQ1]GOTO99 (TF=SP)
IF[#1013EQ1]GOTO99 (MLK)
#130=#4003
#131=#4006
G91G30Z0
G30X0Y0
M6
M88(DOOR CLOSE)
G#130
G#131
M05(M05取消M03記憶)
N99#3003=0
M99
O9002(M100-APC)(P6072=100)
#3001=1
G4
IF[#1013EQ1]GOTO99 (MLK)
M71(APC CHECK)
#130=#4003
#131=#4006
G91G30Z0
IF[#1011EQ1]GOTO2(ZP4 OK)
IF[#1012NE1]GOTO1(1=0.001 Degree)
M41
G91G28B0
M40
GOTO2
N1G91G28B0
N2M40
M72(PALLET UNCLAMP)
G4X2.
M74(PALLET UP)
G4X1.
IF[#1009EQ1]GOTO3(PA NOW IN)
M76(PA->IN)
G4X1.
GOTO4
N3M77(PB->IN)
G4X1.
N4M75(PALLET DOWN)
G4X1.
M73(PALLET CLAMP)
G#130
G#131
N99#3003=0
M99
O9003(M101-PA-in)(P6073=101)
#3003=1
G4
IF[#1013EQ1]GOTO99
IF[#1009EQ1]GOTO99
M98P9002
N99#3003=0
M99
O9004(M102-PB-in)(P6074=102)
#3003=1
G4
IF[#1013EQ1]GOTO99
IF[#1010EQ1]GOTO99
M98P9002
N99#3003=0
M99
EXE M100若停在M74(APC-UP)
因APC-UP(X11.2)APC-DOWN(X11.3)同時為1
把K11.0=1(解除APC-SOL自保)
K14.0=1(解除APC-NOT READY)
K14.7=1(解除APC-OK ENABLE)
關電再開使APC回位OK後K11.0=0,K14.0=0,K14.7=0
X12.1=0 M72 APC UNCLAMP
X12.1=1 M73 APC CLAMP
X12.1(接1.2 NO)
X12.1=0 M72 APC UNCLAMP Y7.6=1 AIR CLEAN
X11.7(接1.3 NO)氣密檢知K14.1=1
X12.1=0 M72 APC UNCLAMP Y7.6=1 AIR CLEAN ON X11.7=1(有風)
X12.1=1 M73 APC CLAMP Y7.6=0 AIR CLEAN OFF X11.7=0(無風)
若X11.7沒有0->1->0則AL1048 AIR TIGHT ALARM
K14.0=1(解除APC-NOT READY)不可設1否則AL1048 AIR TIGHT ALARM不會出現X11.7有風無1則AL1048 AIR TIGHT ALARM Y7.6=1 AIR CLEAN ON
K14.2=1解除AL1048 AIR TIGHT
DATA BCD,BIN選擇由PMCRPM設定D0~D1024 Bit可作斷電自保
COUNTER BCD,BIN選擇由Ladder3設定
臥式位置開關保護
K15.2=1取消位置開關保護
3-AXIS 皆入設定範圍則保護+X.-X,-Y,-Z G132.0,G134.0,G134.1,G134.2=1
不保護+Y,+Z G132.1,G132.2=0
P6930,P6950=X(0,-700000)
P6931,P6951=Y(-500000,-650000)
P6932,P6952=Z(-400000,-650000)。