SKM 1 SKM 2 用户手册说明书

1
General information
2
Safety
3
Product description
4
Commissioning and operation
5
Care and maintenance
6
Transport
7
Technical data
8
Decommissioning and disposal
9
Appendix
10
Index
User manual SKM 1 | SKM 2
May 2020
Table of contents Table of contents
Table of contents 2
List of figures 3
List of tables 4
1General information 5
1.1Contact details 5
1.2Purpose 5
1.3Target audience 5
1.4About this document 6
1.4.1Warning notice 6
1.4.2Information 6
1.5Nomenclature 6
2Safety 7
2.1Warning and safety symbols 7
2.2Use by qualified personnel 8
2.3Intended use 8
2.4Warning notices and safety precautions 9
3Product description 10
3.1Standard scope of supply 10
3.2Functional components SKM 1 11
3.3Functional components SKM 2 12
3.4Versions 13
4Commissioning and operating 14
5Care and maintenance 18
5.1Maintenance 18
5.2Care instructions 18
6Transport 19
7Technical data 20
8Decommissioning and disposal 21
9Appendix 22
9.1EG declaration of conformity 22
10Index 23
List of figures List of figures
Figure 1: Scope of supply (10)
Figure 2: Functional components SKM 1 (11)
Figure 3: Functional components SKM 2 (12)
Figure 4: SKM 1 on Vignoles rail (13)
Figure 5: SKM 2 on Vignoles rail (13)
Figure 6: Adjust the rail profile (14)
Figure 7: Placement on the rail foot 1/2 (15)
Figure 8: Placement on the rail foot 2/2 (15)
Figure 9: Measuring the rail height (16)
Figure 10: Measuring the wear of the running edge (SKM 1) (16)
Figure 11: Measuring the wear of the running edge (SKM 2) (17)
List of tables List of tables
Table 1: Overview of scope of supply (10)
Table 2: Overview of functional components SKM 1 (11)
Table 3: Overview functional components SKM 2 (12)
Table 4: Versions (13)
Table 5: Measuring with SKM (14)
Notes
Please note that, as a general rule, the company names and brand names used in this document are trademarks, brands or patents protected by law.
All the technical data given in the manual has been acquired, compiled, and checked with the greatest of care. However, since errors cannot be completely excluded, please be advised that we give no guarantee as to the correctness of the technical data, nor do we accept legal responsibility nor any other liability for the consequences of such data being incorrect.
Vogel & Plötscher GmbH & Co. KG (hereinafter referred to at V&P) reserves the right to make changes to the product, software, and this document in the sole interest of technical progress.
1General information
1.1Contact details
Vogel & Plötscher GmbH & Co. KG
Geldermannstrasse 4
79206 Breisach
Germany
Telefon: +49 (7667) 946100
E-Mail: **************
1.2Purpose
These operating instructions are designed to ensure trouble-free use of the SKM analogue measuring devices.
1.3Target audience
Users of the measuring device described in this document.
1.4About this document
This document makes use of a range of different formatting and symbols, such as: 1.4.1Warning notice
DANGER Keyword
•Danger notice 1
•Danger notice 2
•…
A warning or safety notice indicates a potential risk and provides instructions on how to prevent it.
The safety symbol may appear differently depending on the type and severity of the risk concerned (section on → warning and safety symbols).
1.4.2Information
1.5Nomenclature
There are two versions of the rail head wear measuring device: SKM 1 and SKM 2. If one of the two versions is not explicitly mentioned, the following information applies equally to both versions. For the sake of convenience, in this case, the term “SKM” is used as a substitute for “SKM 1 and SKM 2”.
2Safety
2.1Warning and safety symbols
DANGER WARNING CAUTION
2.2Use by qualified personnel
The SKM ensures a high level of reliability.
The user must be suitably qualified and trained in the use of the device.
Specifically, the user should ensure that:
•the measuring device is used consistent with its intended use.
•the measuring device is not used if it is damaged or not working properly.
•the operating instructions are clearly legible and available to consult on the site where the device is being used.
•the device is used, repaired, and maintained by suitably qualified personnel only.
2.3Intended use
The SKM is an analogue measuring device for measurements of the wear of the rail head in exposed Vignoles rails. The rail profile is checked using two measurement parameters: •Rail height (vertical wear on rail)
•Wear of the running edge (lateral wear on rail)
Do not drop the measuring device.
2.4Warning notices and safety precautions
GEFAHR Magnetic clamps
•Be careful when moving around magnetic objects.
•Be careful with personal objects.
•Watch out for people and their personal objects when using the device.
To avoid causing injury to other people and/or damage to the measuring device, always be aware of your surroundings when using the device.
It should be checked which objects are worn on one's own body or on the body of work colleagues to avoid potential damage to these objects by magnetic effects.
Product description 3Product description
3.1Standard scope of supply
Figure 1: Scope of supply
Table 1: Overview of scope of supply
Table 2: Overview of functional components SKM 1
Table 3: Overview functional components SKM 2
3.4Versions
The two versions SKM 1 and SKM 2 differ in the quantity of the lateral wear measurement styli. The lateral wear measurement styli are used to measure the wear of the running edge at different angles.
Table 4: Versions
Figure 4: SKM 1 on Vignoles rail
Figure 5: SKM 2 on Vignoles rail
*More profiles and their combinations are available on request.
4Commissioning and operating
Table 5: Measuring with SKM
Figure 6: Adjust the rail profile
Figure 7: Placement on the rail foot 1/2 Figure 8: Placement on the rail foot 2/2
Figure 9: Measuring the rail height
Figure 10: Measuring the wear of the running edge (SKM 1)
Figure 11: Measuring the wear of the running edge (SKM 2)
Care and maintenance 5Care and maintenance
5.1Maintenance
The device must be maintained by qualified personnel only.
It is recommended that the device should be inspected and re-calibrated on an annual basis by
V&P or by an authorized V&P service partner.
5.2Care instructions
Dirt:Any contamination (such as dirt, grinding dust or grease) should be cleaned off the measuring device immediately after use. It is particularly important to
ensure the measuring probes are clean.
Moisture:When using the measuring device in moist environments and/or in the rain, dry the device thoroughly before putting it into its transport case. Shocks:Care should be taken not to shake or drop the device or expose it to any other significant shock, as this can damage the calibration mechanism in the device.
Transport 6Transport
The SKM measuring device should ideally be stored and transported in the provided transport case.
When transporting the case in a vehicle, the case should be secured to make sure it cannot shift in transit.
Inspect the device for damage after every journey.
Technical data 7Technical data
Decommissioning and disposal 8Decommissioning and disposal
CAUTION: The materials used in this device can be harmful to the environment
•Mechanical components can damage the environment.
•All potentially harmful materials must be disposed of in accordance with local regulations.
•Components should be separated out according to the materials used and recycled as appropriate.
•The transport case is not recyclable and should be disposed of as general waste.
•V&P can dispose of the measuring device for you if you wish.
Appendix 9Appendix
9.1EG declaration of conformity
We, the manufacturer, herby confirm that the product named below conforms with the Measuring Instruments Directive 2014/32/EU and the CE Marking Directive 93/68/EWG.
Any changes to the design that affect the technical data and intended use set out in the operating instructions constitute significant alterations to the measuring instrument and shall render the present declaration of conformity invalid.
Breisach, Germany, 18 May 2020
_____________________________
Rolf Herter
CEO
Index 10Index
adjusting the rail profile ................................................................................................................................... 13, 14, 19 case ..................................................................................................................................................................... s ee transport engravings .. (13)
guidelines .................................................................................................................................................. s ee maintenance horizontal slide................................................................................................................. see adjusting the rail profile inspection .................................................................................................................................................. s ee maintenance lateral wear measurement stylus ........................................................................... see wear of the running edge maintenance . (17)
measurement parameters .................................................................................................................................. 8, 15, 16 NB
editorial (6)
legal (4)
nomenclature (6)
rail height................................................................................................................................................................... 8, 15, 19 rail profiles (standard) ............................................................................................................................................... 12, 19 safety ..................................................................................................................................................................................... 7, 8 SKM 1 ................................................................................................................................................................ 10, 12, 15, 19 SKM 2 ................................................................................................................................................................ 11, 12, 16, 19 slide ....................................................................................................................................... see adjusting the rail profile storage case ..................................................................................................................................................... s ee transport transport .................................................................................................................................................................... 9, 18, 19 vertical height measurement stylus ..................................................................................................... s ee rail height vertical slide ...................................................................................................................... see adjusting the rail profile wear of the running edge ..................................................................................................................... 8, 12, 15, 16, 19 wear on rail, lateral ....................................................................................................... see wear of the running edge wear on rail, vertical ................................................................................................................................... s ee rail height
Vogel & Plötscher GmbH & Co. KG | Geldermannstr. 4 | D-79206 Breisach Tel:+49(0)7667946100|E-mail:**************|www.vogelundploetscher.de。