通用大宇标准化培训教材

Simple Process Flow
Team ConcFeipxted Period Ordering System/
Order Parts
Controlled External Transportation
Andon Concept
Quality Feedback/ Feed-
QSMyuasantlaeitgmyemSSRechnehcitpeepidviuninlgegd/
DON’T SHORTCUT THE STANDARD!!! 切勿缩短标准！！！
Standard
BAD THINGS COULD HAPPEN, ESPECIALLY SAFETY & QUALITY PROBLEMS
不良的事故会发生，尤其是安全 及质量问题。
IF YOU DON’T LIKE THE STANDARD, TRY TO CHANGE IT, BUT NEVER SHORTCUT IT….
5S
5 Self Discipline/ Cont. Improvement
每年都有人死于不 遵循关阀规定
U.S SUBMARINE HITS JAPANESE FISHING BOAT -
SURFACING PROCEDURE NOT
FOLLOWED
美国潜艇击沉不遵守 海面规定的日本渔船
GERMAN PLANE CRASHES IN
SWITZERLAND – AIR TRAFFIC CONTROL PROCEDURES IGNORED
Discuss as a team and report – Take 5 minutes 小 组讨论、汇报-----5分钟
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通用大宇标准化培训教材
Always Remember The Priorities… 牢记的重点
Safety 安全 People 员工 Quality 质量
Order Parts
Controlled External Transportation
Quality Feedback/ Feedforward
Quality System Management
Scheduled Shipping / Receiving
Andon Concept
Business Plan Deployment
Standardization 标准化的目的
The purpose of standardization is to reduce variation and stabilize, so as to achieve a base from which to grow
and improve.
标准化的目的是减少变化与维 持稳定，在此基础上进步与提
高。
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通用大宇标准化培训教材
Standardization 标准化
Why Is Standardization Important? 为什么标准化很重要？
#1
SAFETY 安全
JD Powers
QUALITY 质量
PRODUCTIVITY 产量
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COMMON DIRECTION 共同方向
事例：2000年美国总统大选：
投票机器与方式的不一致导致重大选举 纷争
通用大宇标准化培训教材
Standardization 标准化
World Class 世界领 先水平
Change 改变
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“THE WEDGE” TO STABILIZE BEST PRACTICE
“楔子”楔牢最优方法
Group Discussion小组讨论
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通用大宇标准化培训教材
Standardization 标准化
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Definition of
Standardization 标准化的定义
Standardization is a dynamic process by which we set standards
by TAKT
Time Visual
Management
Workplace Organization
Internal Pull / Delivery
Supply Chain Level Vehicle Management Order Schedules
Lean Design of Facilities, Continuous
通用大宇标准化培训教材
Standardization 标准化
A Standard Is The Best Current Practice Based On Many People’s Experience & Lessons Learned, so…
标准是基于多数人的经验教训得来最优现行方法，所以…
通用大宇标准化培训教材
WPO Motto:
工作场地布置口号 “A place for everything and
everything in its place”
所有工作的场地，所有工作井 井有序。
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通用大宇标准化培训教材
Workplace Organization, 5S 工作场地布置, 5S
Visual Management
Workplace Organization
People Involvement
Product Quality Standards
Internal Pull / Delivery
Open Communication
Process
Small Lot Packaging
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通用大宇标准化培训教材
Standardization On A Broader Scale Leads to Communization
更大范围的标准化以达到共有化
One “Language” 同一语言 Common Principles 通用原则 Common Methods 通用方法 Common Processes 通用程序
Business Plan Deployment
forward
Level Vehicle Order Schedules
Lean Design of Facilities,
Supply
Equipment,
Chain
Tooling and Layout
Management
Continuous Improvement Process
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通用大宇标准化培训教材
Standardization vs. Commonization
标准化与共有化
If one family made a recipe for their Kimchi, then it would be Standardized. 如果一个家庭为其ve Maintenance
Standardized Work
Problem Solving
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通用大宇标准化培训教材
Workplace Organization 工作场地布置
What is it? 指什么？
Group Discussion 小组讨论
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Simple Process Flow
Values
Health and Safety Priority
Manufacturing Process Validation
Management
Product Quality Standards
Team Concept
Fixed Period Ordering System/
Put order to the workplace by making Standards that allow
“out-of-standard” conditions to be visible!!
制定标准使工作场地井井有序， 并使非标准的东西暴露出来。
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通用大宇标准化培训教材
Where is Workplace Organization Important?
Standardization 标准化
Workplace
Organization 工作场地布置
Shop Floor Vision/ Management Mission
Values
Health and Safety Priority
Manufacturing Process Validation
Management by TAKT Time
通用大宇标准化培训教 材
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2020/12/19
通用大宇标准化培训教材
Standardization
GMS
标准化
Vision/ Mission
Shop Floor
People
Management Involvement
Open Communication
Process
Small Lot Packaging
若你不满意这个标准，试着改变它，切勿走捷径。
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通用大宇标准化培训教材
What Happens When We Do Not Follow Standards???
如果不遵照标准会怎样？？？
EVERY YEAR PEOPLE DIE FROM NOT FOLLOWING LOCK-OUT PROCEDURE
of terminology, principles, methods, and
processes within our organization.
标准化是指在我们的组织内 部对各种术语、原则、方法 及工艺建立标准的动态过程
。
通用大宇标准化培训教材
Standardization标准化
Purpose of
通用大宇标准化培训教材
What Happens When We Do Not Have Good, Clear Standards???…
若没有良好、明晰的标准会怎样？？？
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Example: 2000 U.S. Presidential Elections: Variation in Voting Machines & Methods Caused Major Election Controversy
Responsiveness 响应
Cost 成本
For Example, Sometimes We Have To Sacrifice Efficiency To Achieve Safety…
例如：有时我们必 须为了安全而牺牲 效率
Importance 重要
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通用大宇标准化培训教材
MAKE RULE 制订条例 TEACH RULE 讲授条例 KEEP RULE 遵守条例
Equipment,
Improvement
Tooling and Layout Process
Total Productive Maintenance
Standardized Work
Problem Solving
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通用大宇标准化培训教材
Standardization标准化
What is it? 是什么？
But all families are still different so we are not Commonized (sometimes common is not appropriate).
但是每个家庭做法不一样则没有达到共有化。（有时共同的并 非是正确的）
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通用大宇标准化培训教材
德国忽视空中飞行条例 在瑞士坠毁
EXXON VALDEZ OIL SPILL –
CAPTAIN DID NOT FOLLOW
STANDARDS
船长不遵循标准导致 EXXON 瓦尔迪兹石油
泄露
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通用大宇标准化培训教材
STANDARDIZATION EXERCISE 标准化练习
Think of any example inside or outside work where standards not being followed led to a bad situation 想想工作中或其它不遵守标准导致不良事件 发生的例子。
哪些工作场地布置重要？
On the shop floor. . . 车间地面
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. . . in the office! …办公地点
通用大宇标准化培训教材
How is workplace organization done? 怎样布置工作场地？
Workplace Organization 工作场地布置