物料免检程序

1.Purpose 目的
Establish this procedure to define the qualification criteria of STS material, to define the operation procedure for STS materials, to enhance IQC work efficiency of inspection.
Note: This procedure can’t as the supplier’s excuse who wants to relax or exempt the quality liability for their products.
建立免检物料的评价标准，规范免检物料的操作流程，提高IQC的检验效率。

注：本程序的建立和执行旨在提高IQC的检验效率，鼓励供应商持续高品质的为我司供货，但并不作为供应商对其产品质量责任豁免的依据。

2.Scope 适用范围
This procedure applied for all production materials which in mass purchasing stage, but not include critical part, subcontract part, customer’s part or customer have special request.
适用于本公司量产采购阶段所有的生产性物料，但关键元器件、外协加工件、客供料或客户有特别要求的物料除外。

3.Definition 定义
3.1 STS Ship To Store / 直接入仓，即物料免检
3.2 RDS Request of Disqualify STS / 物料免检资格取消申请
4.Responsibility 职责
SQE 供应商品质工程师
Drive supplier to improve the quality performance to get STS certification for their product;
推动供应商进行品质改善，以促其产品达到STS状态；
Review the <STS Material Application List>;
《STS物料评审表》的复审；
IQE 来料品质工程师
Prepare and update the <STS Material Application List>, and submit to SQE to review and submit to quality manager for approval;
制备和更新《STS物料评审表》，提交SQE复审以及品质经理批准；
Release RDS, to disqualify the STS material;
发出RDS，以取消物料的STS资格；
Update ERP system data about the material inspection type;
更新ERP系统物料检验模式信息；
IQC 进料检验组
Inspect and mark the STS materials base on ERP system information;
根据ERP系统信息检验和标识STS物料
5.Procedure 工作程序
5.1 The qualification criteria of STS material / STS物料评定标准
The materials may apply to STS if all conditions in below are achieved:
符合下述全部条件的物料，可以申请成为STS物料：
a.Continual pass 10 lots by IQC, without any abnormal case or reject;
连续10批IQC检验无异常、无退货；
b.The material DPPM in process under the control limit last for 3 month:
在我司生产制程中，该物料连续三个月DPPM达成下述指标：
Electrical part and active optical part / 电子物料及有源光器件：100DPPM
Mechanical part / 结构件：500DPPM
Passive optical part / 无源光器件：500DPPM
PCB / 印刷电路板：500DPPM
Packing materials / 包材：1000DPPM
Comments / 注：
The total incoming qty and consumed qty should more than 30kpcs.
来料总数量和我司使用的总数量须在30K以上。

5.2 STS material application, approval and inspection / STS物料的建立、审批和检验
5.2.1 <STS Material Application List> preparation /《STS物料评审表》的制备
IQC collect the incoming inspection data and the process DPPM data, to sort the materials which meet the STS conditions, to make the <STS Material Application List>, and pass to SQE to review.
IQE统计各物料的进料检验数据，并汇总生产过程中物料的DPPM数据，将符合STS条件的物料进行汇总，制成《STS物料评审表》，提交至SQE复审。

5.2.2 < STS Material Application List > approval /《STS物料评审表》的批准
IQE submit the < STS Material Application List> to quality manager for approval.
当SQE对《STS物料评审表》复审完成后，IQE将此表提交至品质经理批准。

5.2.3 ERP system data update / ERP系统的更新
IQE input the approved STS material list to ERP system, and inform IQC leader.
IQE将获得批准的STS物料录入ERP系统，并通知IQC组长。

5.2.4 Inspections for STS material / STS物料的检验
IQC inspector to check the inspection type in ERP system while the materials received, for STS materials, to check below items:
IQC检验员收到物料送检单后，在ERP系统中核对物料的检验模式，对于STS模式的物料，执行下列检验：
a.Check the conformity of materials base on material receipt;
核对实物与送检单信息的相符性；
b.Check the packing is acceptable;
检查产品的外包装是否有损坏、受潮等迹象；
c.HSF check, base on material HSF risk level to check HSF conformity.
HSF检测，依照各物料的HSF风险等级确定的检测频次进行检测；
All above inspections passed, IQC to mark “STS” stamp on both of the out-packing and the
material receipt, and inform the receiving clerk to transfer to materials to store.
上述检验通过，则直接在产品外包装箱和送检单上盖“STS”印章，并通知收料员安排入库。

5.2.5 For the STS materials, 1 lot normal inspection will be performed by IQC every 10 lots.
对于STS物料，IQC将执行每10个来料批次正常检验1批的验证频次。

5.3 STS material disqualification / STS物料的取消
For any below case, the concerned materials should disqualify STS, and return to normal inspection, and dispose the non-conforming according to related procedures.
出现下列任一情形，则取消该物料的STS资格，重回正常检验模式，并对品质异常按相关程序处理：
a.Customer compliant or special request / 客户投诉或特别要求；
b.IQC reject (refer to 5.2.4 and 5.2.5) / IQC检验不合格（参照5.2.4和5.2.5）；
c.Process DPPM exceed the control limit, and confirm it’s belong to incoming material issue;
生产制程中的不良率超出目标DPPM，经确认属于来料问题；
d.SQE judge supplier’s process have potential risk or with delivery risk;
SQE提出供应商制程或交付存在风险隐患的物料；
5.4 RDS application, approval and implementation / RDS的提请、批准和执行
In case of 5.3, IQE raise RDS and submit to quality manager for approval, then update the ERP system, and to inform IQC leader and SQE, IQC inspectors recheck the inventory for disqualified STS materials.
当出现5.3所述情形时，IQE提请RDS由品质经理批准，然后更新ERP系统中物料的检验模式，并通知IQC 组长和SQE，IQC检验员对被取消STS资格的库存物料进行复检。

6.Related documents and records 相关文件和记录
N/A
7.Flowchart 流程图
N/A。