石油产品铜片腐蚀试验仪
汽柴油铜片腐蚀快速试验法
PetroChina Lanzhou Lubricant R&D Institute
汽油、柴油铜片腐蚀试验法 快速法
6 试验步骤
6.1
把完全清澈、无悬浮水的试样倒入清洁、干燥的试管中30 mL刻
线处,并将经过最后磨光、干净的铜片在1min内浸入该试管的试样中。 将该试管小心地滑入试验钢弹中,并把弹盖旋紧,然后将试验钢弹完 全浸入已维持在90℃±1℃的恒温浴中恒温。 6.2 恒温30min后,小心地取出试验钢弹,并用自来水冲洗试验钢弹
测定。
中 国 石 油 兰 州 润 滑 油 研 发 中 心
PetroChina Lanzhou Lubricant R&D Institute
汽油、柴油铜片腐蚀试验法 快速法
日常操作注意事项
打磨合格的铜片对试验结果至关重要 磨光后的铜片禁止用手接触 浴温要保持在90℃±1℃范围内 所用试剂应经铜片试验合格后使用 试管小心滑入试验弹后,必须旋紧弹盖 从恒温浴中取出的试验弹用自来水冷却到 室温并擦干后再打开
ASTM D4814 汽油 ASTM D975 柴油 EN 228 汽油 EN 590 柴油 JIS K2202 汽油 JIS K2204 柴油 汽油 柴油 GB 1793 车用汽油 GB 252 轻柴油 GB 19147 车用柴油
中 国 石 油 兰 州 润 滑 油 研 发 中 心
PetroChina Lanzhou Lubricant R&D Institute
汽油、柴油铜片腐蚀 快速试验法介绍
兰州润滑油研究开发中心 2011年5月
石油产品的腐蚀性 石油产品的腐蚀性
金属接触
ASTM 铜片腐蚀测定法
Designation:D130–94(Reapproved2000)e1(21262°F),or both,and having suitable supports to hold the test tubes in a vertical position and immersed to a depth of about 100mm (4in.).Either water,oil,or aluminum block baths are suitable.5.2Copper Strip Corrosion Test Bomb ,constructed of stainless steel according to the dimensions as given in Fig.1,and capable of withstanding a test pressure of 100psi (689kPa).Alternative designs for the bomb cap and synthetic rubber gasket may be used provided that the internal dimen-sions of the bomb are the same as those shown in Fig.1.Provide a 25by 150-mm test tube as a liner for holding the sample.5.2.1Provide liquid baths capable of being maintained at 4061°C (10462°F)or 10061°C (21262°F),or both,and having suitable supports to hold the test bomb in a vertical position.The bath must be deep enough so that the entire bomb will be submerged during the test.As the bath medium,use water or any other liquid which can be satisfactorily controlled at the specified test temperature.5.3Thermometers ,total immersion,for indicating the re-quired test temperature,with smallest graduations of 1°C (2°F)or less.No more than 25mm (1in.)of the mercury thread should extend above the surface of the bath at the test temperature.The ASTM 12C (12F)or IP 64C (64F)thermom-eter is suitable.5.4Polishing Vise ,for holding the copper strip firmly without marring the edges while polishing.Any convenient type of holder (see Appendix)may be used provided that the strip is held tightly and that the surface of the strip being polished is supported above the surface of the holder.5.5Viewing Test Tubes ,flat glass test tubes,are convenient for protecting corroded strip for close inspection or storage (see Appendix).6.Materials6.1Wash Solvent —Any volatile,sulfur-free hydrocarbon solvent may be used provided that it shows no tarnish at allwhen tested at 50°C (122°F).Knock test grade iso octane is a suitable solvent and should be used in case of dispute.(Warning —Extremely flammable,see A2.1.)6.2Polishing Materials —Silicon carbide grit paper of vary-ing degrees of fineness including 65-µm (240-grit)paper or cloth;also a supply of 105-µm (150-mesh)silicon carbide grain and pharmaceutical grade absorbent cotton (cotton wool).6.3Copper Strips :6.3.1Specification —Use strips 12.5mm (1⁄2in.)wide,1.5to 3.0mm (1⁄16to 1⁄8in.)thick,cut 75mm (3in.)long from smooth-surfaced,hard-temper,cold-finished copper of 99.9+%purity;electrical bus bar stock is generally suitable (see Appendix).The strips may be used repeatedly but should be discarded when the surfaces become deformed on handling.6.3.2Surface Preparation —Remove all surface blemishes from all six sides of the strip with silicon carbide paper of such degrees of fineness as are needed to accomplish the desired results efficiently.Finish with 65-µm (240-grit)silicon carbide paper or cloth,removing all marks that may have been made by other grades of paper used previously.Immerse the strip in wash solvent from which it can be withdrawn immediately for final preparation (polishing)or in which it can be stored for future use.6.3.2.1As a practical manual procedure for surface prepa-ration,place a sheet of the paper on a flat surface,moisten it with kerosine or wash solvent,and rub the strip against the paper with a rotary motion,protecting the strip from contact with the fingers with an ashless filter paper.Alternatively,the surface of the strip can be prepared by use of motor-driven machines using appropriate grades of dry paper or cloth.6.3.3Final Preparation —Remove a strip from the wash solvent.Holding it in the fingers protected with ashless filter paper,polish first the ends and then the sides with the 105-µm (150-mesh)silicon carbide grains picked up from a clean glass plate with a pad of cotton (cotton wool)moistened with a drop of wash solvent.Wipe vigorously with fresh pads of cotton (cotton wool)and subsequently handle only with stainless steel forceps;do not touch with the fingers.Clamp in a vise and polish the main surfaces with silicon-carbide grains on absor-bent cotton.Do not polish in a circular motion.Rub in the direction of the long axis of the strip,carrying the stroke beyond the end of the strip before reversing the direction.Clean all metal dust from the strip by rubbing vigorously with clean pads of absorbent cotton until a fresh pad remains unsoiled.When the strip is clean,immediately immerse it in the prepared sample.6.3.3.1It is important to polish the whole surface of the strip uniformly to obtain a uniformly stained strip.If the edges show wear (surface elliptical)they will likely show more corrosion than the center.The use of a vise (see Appendix)will facilitate uniform polishing.6.3.3.2It is important to follow the order of preparation with the correctly sized silicon carbide material as described in 6.3.2and 6.3.3.The final preparation is with 105-µm silicon carbide grains.This is a larger grain size than the 65micron paper used in the surface preparation stage.The reason for this use of larger silicon carbide grains in the final preparation is to produce asperities (controlled roughness)on the surface oftheFIG.1Copper Strip Corrosion TestBombcopper which acts as sites for the initiation of corrosion reactions.7.Corrosion Standards7.1ASTM Copper Strip Corrosion Standards 4consist of reproductions in color of typical test strips representing in-creasing degrees of tarnish and corrosion,the reproductions being encased in plastic in the form of a plaque.7.1.1Keep the plastic-encased printed ASTM Copper Strip Corrosion Standards protected from light to avoid the possi-bility of fading.Inspect for fading by comparing two different plaques,one of which has been carefully protected from light (new).Observe both sets in diffused daylight (or equivalent)first from a point directly above and then from an angle of 45°.When any evidence of fading is observed,particularly at the left-hand end of the plaque,it is suggested that the one that is the more faded with respect to the other be discarded.7.1.1.1Alternatively,place a 20-mm (3⁄4-in.)opaque strip (masking tape)across the top of the colored portion of the plaque when initially purchased.At intervals remove the opaque strip and observe.When there is any evidence of fading of the exposed portion,it is suggested that the standards be replaced.7.1.1.2These plaques are full-color reproductions of typical strips.They have been printed on aluminum sheets by a 4-color process and are encased in plastic for protection.Directions for their use are given on the reverse side of each plaque.7.1.2If the surface of the plastic cover shows excessive scratching it is suggested that the plaque be replaced.8.Samples8.1It is particularly important that all types of fuel samples,which pass a low-tarnish strip classification,be collected in clean,dark glass bottles,plastic bottles,or other suitable containers that will not affect the corrosive properties of the fuel.Avoid the use of tin plate containers for collection of samples,since experience has shown that they may contribute to the corrosiveness of the sample.8.2Fill the containers as completely as possible and close them immediately after taking the sample.Take care during sampling to protect the samples from exposure to direct sunlight or even diffused daylight.Make the test as soon as possible after receipt in the laboratory and immediately after opening the container.8.3When suspended water (haze)is observed in the sample,dry by filtering a sufficient volume of sample through a medium rapid qualitative filter,into the prescribed clean,dry test tube.Carry out this operation in a darkened room or under a light-protected shield.8.3.1Contact of the copper strip with water before,during,or after the completion of the test run,will cause staining,making it difficult to evaluate the strips.9.Procedure9.1Those product classes,to which given procedural varia-tions are intended to be applied,are listed below.Some productclasses,being quite broad,may be tested by more than one set of conditions;in such cases the copper strip quality require-ment for a given product should be limited to a single set of conditions.The conditions of time and temperature given below are those most commonly used and are quoted in the ASTM specifications for these products where such specifica-tions exist.However,other conditions can also be used as and when required by specifications or by agreement between parties.9.1.1For aviation gasoline,and aviation turbine fuel —Place 30mL of sample,completely clear and free of any suspended or entrained water (see 8.3)into a chemically clean,dry 25by 150-mm test tube,and within 1min after completing the final preparation (polishing),slide the copper strip into the sample tube.Carefully slide the sample tube into the test bomb (Fig.1)and screw the lid on pletely immerse the bomb in a boiling water bath at 10061°C (21262°F).After 2h 65min in the bath,withdraw the bomb and immerse for a few minutes in tap water.Open the bomb,withdraw the test tube and examine the strip as described in 9.2.9.1.2For natural gasoline —Carry out the test exactly as described in 9.1.1but at 40°C (104°F)and for 3h 65min.9.1.3For diesel fuel,fuel oil,automotive gasoline —Place 30mL of sample,completely clear and free of any suspended or entrained water (see 8.3),into a chemically clean,dry 25by 150-mm test tube and,within 1min after completing the final preparation (polishing),slide the copper strip into the sample tube.Stopper with a vented cork and place in a bath maintained at 5061°C (12262°F)(see 5.1.1).Protect the contents of the test tube from strong light during the test.After 3h 65min in the bath,examine the strip as described in 9.2.For tests on fuel oil and diesel fuel,to specifications other than Specifications D 396and D 975,a temperature of 100°C (212°F)for 3h is often used as an alternative set of conditions.9.1.4For cleaners (Stoddard)solvent and kerosine —Carry out the test exactly as described in 9.1.3but at 10061°C (21262°F).9.1.5For lubricating oil —Tests can be carried out for varying times and at elevated temperatures other than 100°C (212°F).For the sake of uniformity,it is suggested that even increments of 50°F beginning with 250°F (or Celsius equiva-lents to the nearest whole degree)be used.9.2Strip Examination :9.2.1Empty the contents of the test tube into a 150-mL tall-form beaker,letting the strip slide in gently so as to avoid breaking the beaker.Immediately withdraw the strip with stainless steel forceps and immerse in wash solvent.Withdraw the strip at once,dry with quantitative filter paper (by blotting and not by wiping),and inspect for evidences of tarnishing or corrosion by comparison with the Copper Strip Corrosion Standards.Hold both the test strip and the standard strip plaque in such a manner that light reflected from them at an angle of approximately 45°will be observed.9.2.2In handling the test strip during the inspection and comparison,the danger of marking or staining can be avoided if it is inserted in a flat glass tube (see Appendix X1)which can be stoppered with absorbent cotton.4Conforming to Copper Development Assn.(CDA),United States of America No.110,or to British Standard (BS)1036:1952,which have properquality.10.Interpretation10.1Interpret the corrosiveness of the sample accordingly as the appearance of the test strip agrees with one of the strips of the ASTM Copper Strip Corrosion Standards.10.1.1When a strip is in the obvious transition state between that indicated by any two adjacent standard strips,judge the sample by the more tarnished Standard Strip.Should a strip appear to have a darker orange color than Standard Strip 1b ,consider the observed strip as still belonging in Classifica-tion 1;however,if any evidence of red color is observed,the observed strip belongs in Classification 2.10.1.2A claret red strip in Classification 2can be mistaken for a magenta overcast on brassy strip in Classification 3if the brassy underlay of the latter is completely masked by a magenta overtone.To distinguish,immerse the strip in wash solvent;the former will appear as a dark orange strip while the latter will not change.10.1.3To distinguish multicolored strips in Classifications 2and 3,place a test strip in a 20by 150-mm test tube and bring to a temperature of 315to 370°C (600to 700°F)in 4to 6min with the tube lying on a hot plate.Adjust to temperature by observing a high distillation thermometer inserted into a second test tube.If the strip belongs in Classification 2,it willassume the color of a silver and then a gold strip,if in Classification 3it will take on the appearance of a transparent black,etc.,as described in Classification 4.10.1.4Repeat the test if blemishes due to finger prints are observed,or due to spots from any particles of water droplets that may have touched the test strip during the digestion period.10.1.5Repeat the test also if the sharp edges along the flat faces of the strip appear to be in a classification higher than the greater portion of the strip;in this case it is likely that the edges were burnished during preparation (polishing).11.Report11.1Report the corrosiveness in accordance with one of the classifications listed in Table 1.State the duration of the test and the test temperature.12.Precision and Bias12.1In the case of pass/fail data no generally accepted method for determining precision or bias is currently available.13.Keywords13.1automotive gasoline;aviation gasoline;aviation tur-bine fuel;copper corrosion;copper strip finish;corrosiveness to copper;natural gasolineTABLE 1Copper Strip ClassificationsClassification Designation Description AFreshly polished strip ...B1slight tarnisha.Light orange,almost the same as freshly polished stripb.Dark orange 2moderate tarnish a.Claret red ... vender... c.Multicolored with lavender blue or silver,or both,overlaid on claret red ... d.Silvery...e.Brassy or gold3dark tarnish a.Magenta overcast on brassy strip... b.Multicolored with red and green showing (peacock),but no gray4corrosion a.Transparent black,dark gray or brown with peacock green barely showing ... b.Graphite or lusterless black ...c.Glossy or jet blackAThe ASTM Copper Strip Corrosion Standard is a colored reproduction of strips characteristic of these descriptions.BThe freshly polished strip is included in the series only as an indication of the appearance of a properly polished strip before a test run;it is not possible to duplicate this appearance after a test even with a completely noncorrosivesample.ANNEXES(Mandatory Information)A1.COPPER QUALITYA1.1Copper QualityA1.1.1Hard-temper,cold-finished type-(ETP)electrolytic tough pitch copper.4A2.PRECAUTIONARY STATEMENTA2.1IsooctaneHarmful if inhaled.Vapors may cause flash fire.Keep away from heat,sparks,and open flame.Keep container closed.Use with adequate ventilation.Avoid build-up of vapors and eliminate all sources of ignition,especially nonexplosion proof electrical apparatus and heaters.Avoid prolonged breathing of vapor or spray mist.Avoid prolonged or repeated skin contact.A2.2Aviation Turbine Fuel (Jet A or A-1,seeSpecification D 1655)Keep away from heat,sparks,and open flames.Keep container closed.Use with adequate ventilation.Avoid breathing vapor or spray mist.Avoid prolonged or repeated contact with skin.A2.3Gasoline (Containing Lead)Keep away from heat,sparks,and open flame.Keep container closed.Use with adequate ventilation.Avoid build-up of vapors and eliminate all sources of ignition,especially nonexplosion-proof electrical apparatus and heaters.Avoid prolonged breathing of vapor or spray mist.Avoid prolonged or repeated skin contact.A2.4Gasoline (White or Unleaded)Keep away from heat,sparks,and open flame.Keep container closed.Use with adequate ventilation.Avoid build-up of vapors and eliminate all sources of ignition,especially nonexplosion-proof electrical apparatus and heaters.Avoid prolonged breathing of vapor or spray mist.Avoid prolonged or repeated skin contact.A2.5KerosineKeep away from heat,sparks,and open flame.Keep container closed.Use with adequate ventilation.Avoid breathing vapor or spray mist.Avoid prolonged or repeated contact with skin.A2.6Stoddard SolventKeep away from heat,sparks,and open flame.Keep container closed.Use with adequate ventilation.Avoid breathing vapor or spray mist.Avoid prolonged or repeated contact with skin.APPENDIX(Nonmandatory Information)X1.OPTIONAL USEFUL EQUIPMENTX1.1Viewing TubeX1.1.1A useful flat glass test tube for holding tarnished copper strips for inspection or for storage for later inspection is illustrated and dimensioned in Fig.X1.1.X1.2Strip ViseX1.2.1A useful and convenient vise for holding up to four copper strips during final polishing is illustrated and dimen-sioned in Fig.X1.2.FIG.X1.1Flat Glass Test TubeFIG.X1.2Multistrip ViseASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentioned in this ers of this standard are expressly advised that determination of the validity of any such patent rights,and the risk of infringement of such rights,are entirely their own responsibility.This standard is subject to revision at any time by the responsible technical committee and must be reviewed everyfive years and if not revised,either reapproved or withdrawn.Your comments are invited either for revision of this standard or for additional standards and should be addressed to ASTM International Headquarters.Your comments will receive careful consideration at a meeting of the responsible technical committee,which you may attend.If you feel that your comments have not received a fair hearing you should make your views known to the ASTM Committee on Standards,at the address shown below.This standard is copyrighted by ASTM International,100Barr Harbor Drive,PO Box C700,West Conshohocken,PA19428-2959, United States.Individual reprints(single or multiple copies)of this standard may be obtained by contacting ASTM at the above address or at610-832-9585(phone),610-832-9555(fax),or service@(e-mail);or through the ASTM website ().。
车用汽油铜片腐蚀试验
感谢聆听
油品名称
加热温度/℃
浸渍时间/min
三. 仪器和试剂
; 温度计; 磨片夹钳; 石油产品恒温水浴测定仪。
脱脂棉;软木塞; 车用汽油试样;煤油;洗涤溶剂。
四. 实训步骤及操作录及处理
结果与评价
项目
质量标准
89
92
95
试验方法
注意事项
车用汽油铜片腐蚀试验
车用汽油铜片腐蚀试验
. .
一. 实训目的
➢ 掌握石油产品铜片腐蚀试验【GB/T 50961985(2004)】原理、方法和操作技能;
➢ 掌握金属试片制备技术。
二. 方法概要
把一块已磨好的铜片浸没在一定量的试样中,并按照产品标准要求加热到指定温 度,保持一段时间。待试验周期结束后,取出铜片,经洗涤后与腐蚀标准色板进行比 较,确定腐蚀级别。
油品铜片腐蚀测试方法
油品铜片腐蚀测试方法
石油产品铜片腐蚀试验是目前工业润滑油最主要的腐蚀性测定法,科标能源实验室是专业的第三方检测机构,专注于油品检测,同样也是采用此方法测定油品的腐蚀性能。
检测标准方法
GB/T5096
ASTM D130
ISO2160
SH/T0195
试验方法概要是:
把一块已磨光好的铜片浸没在一定量的试样中,并按产品标准要求加热到指定的温度,保持一定的时间。
待试验周期结束时,取出铜片,在洗涤后与标准色板进行比较,确定腐蚀级别。
工业润滑油常用的试验条件为100℃(或120℃),3h。
1、试验铜片放入试管油样中,恒温50摄氏度+1,放置3hr+5min对照腐蚀标准色板。
分级(1a、1b、2a、2b、2c、2d、2e、3a、3b、3c、4a、4b)。
2.指标为在100℃+1,3h条件下将铜片置于被测溶液中,试验过程中铜片表面受待测式样的侵蚀程度,腐蚀程度共分四级;
1:轻度变色----------淡橙色,几乎与新麽的铜片一样;深橙色
2:中度变色----------紫红色;淡红色;带有淡紫色或银色,或两种都有,并分别覆盖在紫红色上的多彩色;银色;黄铜色或金黄色
3:深度变色-----------洋红色覆盖在黄铜色上的多彩色;有红和绿显示的多彩色(孔雀绿),但不带灰色
4:腐蚀---------------透明的黑色,深灰色或仅带有孔雀绿的棕色;石墨黑色或无光泽的黑色;有光泽的黑色或乌黑发亮的黑色。
油品分析仪器(新)
目录1、石油产品水分试验器2、微量水分试验器(卡尔费休法)3、石油产品酸值试验器4、水溶性酸碱试验器5、闭口杯闪点测定仪6、开口杯闪电测定仪7、石油产品馏程仪8、运动粘度仪9、石油和合成液抗乳化性能试验器10、润滑油抗乳化性能测定仪11、绝缘油介电强度测定仪12、石油产品和添加剂机械杂质试验器13、石油产品凝点试验器14、石油产品倾点试验仪15、原油和燃料油中沉淀物测定器16.石油产品密度测定仪17、石油产品色度试验器18、自燃点测定仪19、石油产品铜片腐蚀试验器20、赛波特比色计21、溴价溴指数仪22、机械状态油液分析仪23、润滑油泡沫特性试验器油品分析仪器石油产品水分试验器1、适用标准GB/T260-77 GB/T5122、适用范围:石油产品中水分测定,用百分数表示。
3、测定原理:一定量的试样与无水溶剂混合,进行蒸馏测定其水分含量用百分数表示。
GB/T 260-77(88)《石油产品水分测定法》是一种蒸馏法。
将一定量的试油和溶剂(沸点在100 ℃左右)混合,在规定的水分测定器中进行蒸馏。
加入的溶剂降低了试验的粘度,可避免含水试油沸腾时引起冲击和起泡现象。
蒸馏时加入的溶剂和水一起沸腾并蒸出,可将试油中含有的水携带出来,经冷凝后冷凝液流入接受器中。
由于水的密度比溶剂的密度大,水分就可以沉降到接受器的下部,接受器上部的溶剂返回蒸馏瓶。
随着不断地蒸馏,水分不断被溶剂携带出来,不断沉降到水分接受器下部。
根据试油的量和蒸出的水分的体积,可以计算出试样中含水的百分数,作为石油产品所含水分的测定结果。
3.1水在燃料油和润滑油中存在的状态:(1)游离状:析出的微小水粒聚集成较大颗粒从油品中沉降下来,呈油水分离状态存在。
(2)悬浮状:水分以水滴形态悬浮于油中,多发生于粘度较大的重油。
(3)乳化悬浮状:水分以极细小的水粒状态均匀分散在油中,这种分散很细的乳浊液,由于水滴微粒极小,比悬浮状的水分更难除去。
(4)溶解状:以水分子状态存在于油品烃类分子空隙间,与烃类呈均相。
液化石油气铜片腐蚀试验法
液化石油气铜片腐蚀试验法
一、概述
铜片腐蚀:在规定条件下,测试液化石油气对铜的腐蚀趋向的试验。
液化石油气的铜片腐蚀试验,主要是测定液化石油气的腐蚀性程度。
因为液化石油气在储运及使用过程中,均采用金属容器罐装,如果液化石油气腐蚀性过强,就会造成储运设备,容器的严重腐蚀,致使缩短使用期限,甚至引发其他危险。
因此,这项试验有重要意义。
我国现行的液化石油气铜片腐蚀试验法是采用SH/T 0232《液化石油气铜片腐蚀试验法》,该方法等效采用ISO 6521-1982《液化石油气铜片试验法》。
二、原理
将磨光的铜片,全部浸入装有100mL已被水饱和的试样的容器中,该容器应具有一定的工作压力(≥7.0MPa),在40℃温度下放置1h,取出后与标准色板比较,判断其腐蚀级别。
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330标准
330标准
国材料与试验协会(ASTM)制定的 ASTM D330 标准,全称为《石油产品铜片腐蚀试验标准方法》(Standard Test Method for Corrosion Test of Petroleum Products by Copper Strip)。
ASTM D330 标准规定了评估石油产品对铜片腐蚀性的测试方法。
该标准适用于各种类型的石油产品,包括润滑油、燃料油、石油溶剂等。
该标准的测试方法是将一块干净的铜片浸入待测石油产品中,在一定温度下保持一定时间后,观察铜片的腐蚀程度,并根据标准规定的评级系统对腐蚀程度进行评定。
ASTM D330 标准的目的是帮助评估石油产品的腐蚀性,以确保它们在使用过程中不会对设备和材料造成损害。
该标准在石油、化工、机械等领域具有广泛的应用。
需要注意的是,ASTM D330 标准可能会随着时间的推移而进行更新和修订,因此在使用时应确保使用最新版本的标准。
7 铜片腐蚀测定仪操作规程
铜片腐蚀测定仪
操作规程
1、测试前的准备
1.1仔细阅读中华人民共和国标准GB/T5096-2017《石油产品铜片腐蚀试验法》,了解并熟悉标准所阐述的试验方法、试验步骤和试验要求。
1.2按标准所规定的要求,准备好试验用的各种试验器具、材料等。
1.3检查仪器的作状态,应符合说明书所规定的工作环境和工作条件。
2、仪器操作说明
2.1 将仪器放在水平位置上。
2.2接通电,打开电源开关及搅拌开关,此时主加热器开始工作,仪器处于升温加热状态。
2.3根据试验的要求,可通过温控仪上的温度设定按钮和调节电位器来选择所需要的控温温度。
2.4打开辅助加热开关,加快升温速度。
当显示温度低于设定温度的3~5℃时,即关闭辅助加热开关。
2.5当温度到达该点时,控温仪便自动控制温度。
稳定后,仪器即可投入试验。
2.6温度恒定以后,请按GB/T5096的规定进行试验。
2.7按产品试验方法,试验结束后,应关闭电源。
2.8、仪器应经常做清洁工作,同时检查温控仪、温度传感器工作是否正常。
2.9、仪器使用完毕后,不再继续使用时,应及时拔掉电源插头。
石油产品铜片腐蚀性测试仪实验方法
石油产品铜片腐蚀性测试仪实验方法铜片腐蚀设备用于测定柴油、汽油、润滑油或其他石油产品对铜的腐蚀性程度(本方法涉及到易燃材料,操作时要注意安全)。
注意:本方法涉及到易燃材料,操作前要注意试样的燃点、闪点,操作时要注意安全铜片腐蚀设备主要部件。
一、水浴:能够维持在试验所需要的温度40、50、100±1℃、LED 显示温度,按键式控制。
用于确认输入值用于设定温度时改变数值的位数二、试验弹:按照ASTM D130 标准制造,用于部分油品测试(如:航空汽油等),内有橡胶垫圈,保持好的密封性。
三、试验试管:按照ASTM D130 标准制造,用于部分易挥发油品测试(如润滑油等)。
四、磨片夹具:磨片时可以牢固的夹住铜片,且不损坏边缘。
五、观察试管及试管固定夹:试验结束时,可以更方便的观察铜片的腐蚀状况。
六、砂纸及砂粒:240目、600目等颗粒粗细不同的磨光砂纸。
七、铜片:纯度大于99.9%的电解铜。
八、腐蚀标准色板:按照ASTM D130标准制造的标准色板,磨光后的铜片在油品中腐蚀后的可参照标准色板的腐蚀等级来判定油品的腐蚀性,铜片腐蚀标准色板要避光保存。
九、观察试管:扁平的观察试管更易观察变色或腐蚀迹象,除铜片腐蚀设备的部件外,还需准备滤纸、脱脂棉、试样、洗涤溶剂(在50℃,试验3小时不使铜片变色的任何易挥发、无硫烃类溶剂均可,如异辛烷、石油醚等)。
铜片的准备:1、用夹具纵向夹紧铜片,先用比较粗的砂纸(目数越低砂纸越粗)把铜片的瑕疵去掉,可来回调换夹具上铜片的方向,使铜片的六个面上所有部位上的瑕疵和以前打磨的痕迹都去掉,打磨完后可以用定量的滤纸擦去铜片上的金属屑,此时可以把铜片放入洗涤溶剂中清洗后擦干再进行最后磨光,也可以直接进行最后磨光,打磨的铜片均要拿镊子或滤纸来拿,不可以用手触摸。
2、用目数较高的砂纸打磨铜片或用蘸了砂粒的脱脂棉打磨铜的表面,磨时尽量沿铜片的长轴方向打磨。
3、在铜片打磨光亮后用脱脂棉擦去金属屑,铜片擦干净后放入准备好的试样中。
油品分析化验仪器设备.doc
油品分析化验仪器设备大连雨禾石油仪器油品分析化验仪器设备大连雨禾石油仪器DYH—G 3536D全自动开口闪点测定仪执行标准:GB/T 3536 (引用ISO2592-2000)适用范围:测定适用于除燃料油(燃料油通常按照GB/T 261进行测定)以外的、开口杯闪点高于79℃的石油产品性能特点:用户只需预置待测物质的预期闪点或起始温度(预期闪点未知的样品),测试过程自动进行,所涉及的温度、时间等参数均由一块240*128点阵的蓝背光液晶显示;自动打印试验结果;输入当地大气压力,仪器会自动修正测试结果,同时具有强大的数据处理功能;可记忆每次关机前的预置和以往的100次分析结果,方便对历史记录的查询及打印。
技术指标:1、测温元件:铂电阻(PT100)2、温度范围:79℃~400℃分辨率:0.1℃3、重复性:当闪点小于或等于150℃时为±2℃,当闪点大于150℃时为±3℃。
4、显示方式:液晶显示240*128点阵蓝背光白字。
5、使用环境:环境温度15~35℃环境湿度小于85%6、电源要求:220V.AC±10%,50Hz±1Hz7、功率损耗:≤600W8、最大尺寸:400×400×230 仪器质量:18㎏DYH—102D全自动闭口闪点测定仪执行标准:GB/T 261 (引用ISO2719-2002)适于范围:测定闪点高于40℃的石油产品性能特点:用户只需预置待测物质的预期闪点或起始温度(预期闪点未知的样品),测试过程自动进行,所涉及的温度、时间等参数均由一块240*128点阵的蓝背光液晶显示;自动打印试验结果;输入当地大气压力,仪器会自动修正测试结果,同时具有强大的数据处理功能:可记忆每次关机前的预置参数和以往的100次分析结果,方便对历史记录的查询及打印。
技术指标:1、测温元件:铂电阻(PT100)2、测温范围:室温+10℃~370℃分辨率:0.1℃3、重复性:当闪点小于110℃时为±1℃,当闪点大于或等于110 ℃时为±1.5℃。
GBT5096 铜片腐蚀实验法
概况 实验准备
试验步骤
结果评定
试验总结
“ GB17930-2016 车用汽油(Ⅵ)
铜片腐蚀(50℃,3h)
不大于1
GB19147-2016 车用柴油(Ⅵ)
铜片腐蚀(50℃,3h) GB252-2015 普通柴油
论论文概文绪况绪论论 研研究究实背验背景设景备 研研究究方方法试法验 研步研究骤究结结果果 结问问果题题评讨讨定论论 论论文文试总总验结结总 结
2.6铜片准备
2.6.2铜片磨光
1、表面磨光 先用粗砂出去上次实验所残留的瑕疵和蚀污。然后用P220(65um)砂 纸处理,除去打磨痕迹,用滤纸擦去铜片表面的金属屑,将铜片浸泡在 洗涤溶剂中随后取出做最后磨光或贮存于洗涤剂中备用。
2、方法概要 把一块已磨光好的铜片浸没在一定体积的试样中,根据产品
的类别加热到规定定的温度,并保持一定的时间。待加热周期 结束时,取出铜片,经洗涤后,将其与铜片腐蚀标准色板进行 比较,确定腐蚀级别。 车用汽油、柴油常用实验条件为50℃,3h 工业润滑油常用的试验条件为100℃(或120℃),3h。
论 文概绪况论 研实验究准背备景 研试究备方样法制 研试究验结步果骤 问结题果讨计论算 与论评文定总 结试 验 总 结
2.5 样品准备
2.5.1取样 按照GB/T4756标准方法进行取样,样品应贮存于深色样品瓶,镀锡容器
会影响样品的腐蚀性,因此不能使用镀锡容器盛装样品。 挥发性样品建议充满至容器容量70~80%即可,取样要小心,要避免将样
品暴露在阳光下。 2.5.2 样品准备
取回的样品应尽快进行实验 如果观察到样品有悬浮水(浑浊),要先用中速定量滤纸过滤干燥足够 实验的样品。过滤操作要避光,最好在暗室中进行。
石油产品铜片腐蚀测定法
GB/T 5096-1985
中国石油内蒙古销售公司
三、仪器、材料、试剂准备——试剂与材料
n 夹具:供磨片时夹住铜片而不损坏边缘用。
GB/T 5096-1985
中国石油内蒙古销售公司
三、仪器、材料、试剂准备——试剂与材料
n 温度计:0~50℃(全浸),最小分度值1℃或小于 1℃。
GB/T 5096-1985
50
快速法 (Q/SY1438-2011)
90
试验时间(分 钟)
180
30
GB/T 5096-1985
中国石油内蒙古销售公司
主要内容
1 2 3 4 5 6 7 8
GB/T 5096-1985
方法概要
测定意义 仪器、材料、试剂准备
实验 结果的表示及判断
结果报告 国家标准与快速法的比较
注意事项
中国石油内蒙古销售公司
1 2 3 4 5 6 7 8
GB/T 5096-1985
方法概要
测定意义 仪器、材料、试剂准备
实验 结果的表示及判断
结果报告 国家标准与快速法的比较
注意事项
中国石油内蒙古销售公司
五、结果的表示及判断( 附表)
分级 1
2
名称 轻度 变色
中度 变色
说明
a 淡橙色,几乎与新磨光的铜片一样 b 深橙色
a 紫红色 b 淡紫色 c 带有淡紫蓝色,或银色,或两种都有,并分别覆盖 在紫红色上的多彩色 d 银色 e 黄铜色或金黄色
中国石油内蒙古销售公司
四、实验——步骤
n 把被测油样,倒入清洁、干燥的试管中30mL刻线 处。(铜片腐蚀按国标需做平行试验,需两个试样)
GB/T 5096-1985
汽油铜片腐蚀试验实训指导
任务2-5 汽油铜片腐蚀试验实训指导一、实施目的(1)掌握铜片腐蚀试验的测定[GB/T 5096《石油产品铜片腐蚀试验法》]原理与试验方法。
(2)熟悉金属试片制备过程与技术。
二、仪器材料试验弹;试管(长150mm、外径25mm、壁厚1~2mm,在试管30mL处刻一环线);水浴或其它液体浴(或铝块浴);磨片夹钳或夹具;观察试管(扁平形,在试验结束时,供检验用或在贮存期间供盛放腐蚀的铜片用);温度计(全浸型、最小分度1℃或小于1℃,供指示所需的试验温度用,所测温度点的水银线伸出浴介质表面应不大于25mm)。
铜片腐蚀试验弹1—“0”形密封圈;2—提环;3—压力释放槽;4—滚花帽;5—细牙螺纹;6—密封圈保护槽;7—无缝不锈钢管三、所用试剂洗涤溶剂(异辛烷或分析纯的石油醚,90~120℃);铜片;磨光材料(砂纸或砂布)。
四、准备工作(1)试片的制备①表面准备:为了有效地达到预期的结果,需先用碳化硅或氧化铝(刚玉)砂纸(或砂布)把铜片六个面上的瑕疵去掉。
再用65μm(240粒度)的碳化硅或氧化铝(刚玉)砂纸(或砂布)处理,以除去在此以前用其它等级砂纸留下的打磨痕迹。
用定量滤纸擦去铜片上的金属屑后,把铜片浸没在洗涤溶剂中。
铜片从洗涤溶剂中取出后,可直接进行最后磨光,或贮存在洗涤溶剂中备用。
表面准备的操作步骤:把一张砂纸放在平坦的表面上,用煤油或洗涤溶剂湿润砂纸,以旋转动作将铜片对着砂纸摩擦,用无灰滤纸或夹钳夹持,以防止铜片与手指接触。
另一种方法是用粒度合适的干砂纸(或砂布)装在马达上,通过驱动马达来加工铜片表面。
②最后磨光:从洗涤溶剂中取出铜片,用无灰滤纸保护手指来夹拿铜片。
取一些105μm(150目)的碳化硅或氧化铝(刚玉)砂粒放在玻璃板上,用1滴洗涤溶剂湿润,并用一块脱脂棉,蘸取砂粒。
用不锈钢镊子夹持铜片,千万不能接触手指。
先摩擦铜片各端边,然后将铜片夹在夹钳上,用沾在脱脂棉上的碳化硅或氧化铝(刚玉)砂粒磨光主要表面。
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本仪器适用于航空汽油、喷气燃料、车用汽油、天然汽油或具有雷德蒸气压不大于124千帕斯卡(930毫米汞柱)的其他烃类、溶剂油、煤油、柴油、馏分燃料油、润滑油和其它石油产品对铜的腐蚀性程度的测定。
符合GB/T5096标准。
一、试验方法概要
把一块已磨光好的铜片浸没在一定量的试样中,并按产品标准要求加热到指定的温度,保持一定的时间。
待试验周期结束时,取出铜片,经洗涤后与腐蚀标准色板进行比较,确定腐蚀级别。
二、主要技术参数
型号规格:JSR2101
控温范围:常温~100℃
控温精度:±0.5℃
容积:320×260×220 mm (长×宽×高)
孔数:四孔
加热速度:<1小时
工作电源:AC220V±10%50HZ
功率:2KW
外形尺寸:350×320×580 mm (长×宽×高)
整机重量:22Kg
三、性能及特点
1、本仪器恒温浴采用水浴或其它液体浴,水浴装有回流冷凝器装置,蒸发的水蒸气通过冷凝器冷凝后回流到恒温浴内,使水浴内液体始终保持在水位线上;
2、仪器为台式,采用电加热管加热的方式,加热速度快,使用寿命长;
3、采用数显温控仪自动控温,显示直观清晰,可在常温到100℃内选择任意一点温度,控温准确;
4、本仪器采用数显时间继电器计时,显示直观,操作方便;
5、本仪器在工作时可同时插入四支试验弹,按配备试管的数量多少而定,可同时做多个样进行对比;
四、仪器使用说明
1、打开仪器包装箱后,请仔细核对仪器型号规格是否与订货相符,并检查仪器各部分在运输途中有无损坏,配件资料是否齐全,然后安放在靠近水源、电源、清洁光亮、空气中无腐蚀性气体和无冲击及振荡的地方;
2、请将恒温浴盖打开,接上水管,将水注入恒温浴内,加水至离浴盖20mm处即可;
3、接通电源,打开电源开关和加热开关,此时温控仪面板上排显示恒温浴内实际温度(PV),下排显示设定温度(SV),按“▲”或“▼”键可改变温度设定值。
当水浴温度达到设定温度时,会在设定温度附近摆动几次,然后趋于稳定。
有关温控仪的详细使用说明请参阅所附的《温控仪使用说明书》;
4、将装有油样的试管放入浴内,打开计时开关,先设定好定时时间,设定动作停止10秒后,设定值保存并生效;计时器便开始计时,按一下计时器右下角“RST或▲”复位键,即刻清零,计时器重新开始计时,到达设定时间后,蜂鸣器报警提醒操作者试验结束。
有关计测器详细操作方法请参阅所附的《智能双数显计测器》使用说明书;
5、具体实验步骤参照GB/T5096标准。
6、试验结束后,请关闭计时、加热和电源开关。
五、注意事项
1、仪器采用交流220V电源供电,为保证操作安全,接地必须良好;
2、仪器使用前应熟悉本说明书,严格按操作规程进行;
3、仪器加热采用电热管,加热前务必注入足量的水或其它介质,否则损坏电热管;
4、仪器在使用过程中,若发生异常情况,应马上停机,待故障排除后方可继续工作;
5、仪器使用过程中,发现不能加热,应检查电热管是否烧坏,若烧坏,则需更换新电热管;
6、仪器长期不用时,应擦拭干净用布罩盖好。