神钢压缩机说明书iZ(α)二段机纳入仕様书---神钢与TCU
压机说明书
压机电气控制说明书一、系统说明电气控制部分有两套电气控制柜组成，电机控制部分和PLC控制操作台组成。
1、电机控制柜安装有液压站、真空泵、冷却泵、循环泵、皮带变频器和振动变频器组成。
各部分功率参数：电机名称功率额定电流液压站30KW 62A真空泵15KW 35A冷却泵 1.5KW 3A循环泵 2.2KW 5A皮带电机7.5KW 15A振动电机18.5KW（×4）37 A（×4）2、PLC控制操作台有PLC、触摸屏和其他电气附件组成。
二、控制说明1、手动控制说明（1）将“手动/自动”旋钮切换到“手动”的位置上。
（2）将“液压站开/停”旋钮切换到“开”的位置上，液压站启动。
将“液压站开/停”旋钮切换到“停”的位置上，液压站停止。
（3）将“1#真空泵开/停”旋钮切换到“开”的位置上，1#真空泵启动。
将“1#真空泵开/停”旋钮切换到“停”的位置上，1#真空泵停止。
（4）将“2#真空泵开/停”旋钮切换到“开”的位置上，2#真空泵启动。
将“2#真空泵开/停”旋钮切换到“停”的位置上，2#真空泵停止。
（5）将“冷却泵开/停”旋钮切换到“开”的位置上，冷却泵启动。
将“冷却泵开/停”旋钮切换到“停”的位置上，冷却泵停止。
（6）将“循环泵开/停”旋钮切换到“开”的位置上，循环泵启动。
将“循环泵开/停”旋钮切换到“停”的位置上，循环泵停止。
（7）将振动电机“手动/自动”旋钮切换到“手动”的位置上。
将“振动电机开/停”旋钮切换到“开”的位置上，振动电机启动。
将“振动电机开/停”旋钮切换到“停”的位置上，振动电机停止。
调节“振动电机调速”电位器，振动电机根据电位器调节量调节振动速度。
（8）将皮带电机“手动/自动”旋钮切换到“手动”的位置上。
将“皮带电机开/停”旋钮切换到“开”的位置上，皮带电机启动。
将“皮带电机开/停”旋钮切换到“停”的位置上，皮带电机停止。
将“皮带正转/反转”旋钮切换到“正转”的位置上，皮带电机正转运行。
神钢螺杆空压机
神钢螺杆空压机过亿吨。
——海域是勘探接替的领域估计我国近海待探明油气资源量分别为86．3亿吨和2．92万亿立方米。
业界认为目前我国近海石油探【神钢螺杆空压机】产品简介： 螺杆式空压机成为当今空气压缩机发展的新主流，与同等功率下的活塞式压缩机相比，具有无可比拟的优点，性能优越而可靠。
其振动小、噪音低、效率高、无易损件，主副转子间以及转子与机体外壳间的精密配合减小了气体回流泄漏，提高了效率；只有转子的相互啮合，无气缸的往复运动，减少了振源和噪音源；独特的润滑方式带来了诸多优点： 凭借自身产生的压力差，不断向压缩室和轴承注入润滑油，简化了复杂的机械结构。
注入的润滑油可在转子之间形成油膜，主转子可直接带动副转子转动，无需高精密度的同步齿轮。
喷入的润滑油可增加压缩的气密性。
润滑油吸收大量的压缩热，因此，即使单级压缩比高达16，机头仍然可以控制在一般润滑油的结碳及劣化温度以下，转子与机壳之间也不会因膨胀系数不同而产生摩擦。
润滑油可减低高频压缩所产生的噪音。
【神钢螺杆空压机】产品特点：低噪音/气源清洁/使用筒便紧凑的结构设计采用了独特的外箱全拆卸结构，使得维护，保养真正无障碍工作。
合理的设计减少了管路连接的接头数量，确保无泄漏现象发生。
冷却系统大尺寸冷却器确保最高环境温度下冷却效率，冷却风扇自动按油温运行减少能耗。
组合式铝冷却器结构按照易维护的方式设计。
进气过滤器重载、高效进气过滤器，确保主机使用寿命；延长油滤、油分和润滑的使用寿命。
独具匠心的整机结构设计依据减震设计原理，将主机与油气桶隔离设计，再配置简单有效幅特殊材料制成的防震圈，机组震动性极佳，机组上的小铜管都看不出震动，从而也有效的保护了机组的各种电控元器件。
运用计算机优化设计，机组整体紧凑，外观美观，使机组的安装无须专用的基础，只要留出最小的通风和维护空间，就能安装本机组。
【神钢螺杆空压机】机体构造： 螺杆式空压机是一种双轴容积式回转型压缩机。
进气口位于机壳上端，排气口开于下部，两只高精度主、副转子平行安装在机壳内。
神钢压缩机
压缩气体体积 从而 提高气体压力
吸气过程 采用端面轴向进气，一旦齿槽间啮合线在端面的啮合线 进入吸气口，则开始吸气。随着转子的转动，啮合线向排 气端延伸，吸入的空气也越来越多，当端面空廓离开吸气 口时，吸气阶段结束。吸入的空气处于一个由阴、阳转子 及壳体构成的封闭腔。 压缩过程 由阴、阳转子及壳体构成的这个封闭腔随转子的继续转 动，向排气端移动，其容积不断缩小，因而气体受压缩。 排气过程 当阳转子齿到达排气口时，封闭腔容积达到最小，压缩 空气随同润滑油一同被排出。 从以上过程可以看出，螺杆压缩机结构简单，不存在往 复力。由于转子连续高速运转，因此排出气体稳定，无脉 冲现象，从而噪音、振动都较小。
一、螺杆式空气压缩机的系统流程图
空气 油气混合物 油 冷凝液
我公司所用神钢压缩机系统图
流程图各符号的意义
螺杆式空气压缩机主机结构图
转子结构图
排气端
阴转子
一套配对的4点 接触球轴承(轴 向)和圆柱轴承 (径向) 高压端
阳转子
圆柱轴承(径向) 低压端
工作原理
阴转子 阳转子
利用一对互相啮合的阴 阳螺杆在不断回转的过程 中， 阴 阳 螺 杆 啮 合 所 密 封 住 的 几 个 空 间 体 积 的 变 化， 从 而 连 续 地 完 成 吸 气、 压 缩 和 排 气 的 过 程。 是 利 用 容 积 的 变 化 来 压 缩 气 体， 是 典 型 的 容 积 式 压 缩 机。
无负荷运行压力
压力设定幅度 负荷运行压力 无负荷压力调整范围 压力设定幅度 电动机功率 额定流量 电动机最大运行电流 星/三角启动电流 使用润滑油牌号 润滑油量
MPa
MPa MPa MPa
0.83（出厂设定值）
0.13（出厂设定值） 0.70 （出厂设定值） 0.2~0.85 0.03~0.14
神钢压缩机
SG1490A-75H型），以上述的齿型开发为先头，实 现了 转子尺寸大型化· 旋转数· 转子直径/长度 （L/D）· 角· 卷 供油量最佳化，做到世界最高水平 的排气量。为 实现高效率，在吸气方式上也采用轴 向吸气方式。这 种吸气方式受吸气温度的影响相对 于旋转式吸气方式要少 。 比功率 ： (SG/AG) 排气量的最大化，高性能化， 即使在负荷变动 的情况下也能发挥出节能性。 SG/AG 系列采用可简易控制台数的加载· 卸载 控制 方式｡用经过 300 万回反复的耐久测试，确 认品质 了的高性能吸气调整阀把压力控制范围 减小。实现 了最小控制范围 0.5bar。 用强制卸载等，用极其 细密的控制减少升压损 失的节能逻辑，因采用耐久 性强的吸气调整阀 而得到实现，提高了节能特性。
压缩气体体积 从而 提高气体压力
吸气过程 采用端面轴向进气，一旦齿槽间啮合线在端面的啮合线 进入吸气口，则开始吸气。随着转子的转动，啮合线向排 气端延伸，吸入的空气也越来越多，当端面空廓离开吸气 口时，吸气阶段结束。吸入的空气处于一个由阴、阳转子 及壳体构成的封闭腔。 压缩过程 由阴、阳转子及壳体构成的这个封闭腔随转子的继续转 动，向排气端移动，其容积不断缩小，因而气体受压缩。 排气过程 当阳转子齿到达排气口时，封闭腔容积达到最小，压缩 空气随同润滑油一同被排出。 从以上过程可以看出，螺杆压缩机结构简单，不存在往 复力。由于转子连续高速运转，因此排出气体稳定，无脉 冲现象，从而噪音、振动都较小。
无负荷运行压力
压力设定幅度 负荷运行压力 无负荷压力调整范围 压力设定幅度 电动机功率 额定流量 电动机最大运行电流 星/三角启动电流 使用润滑油牌号 润滑油量
MPa
MPa MPa MPa
0.83（出厂设定值）
Atlas Copco GG VSD系列气缸压缩机产品介绍说明书
GAS SCREW COMPRESSOR FOR BIOMETHANE & METHANE GG VSD SeriesA GLOBAL PARTNERSHIPFrom being a biogas pioneer in the mid-eighties, Atlas Copco has accumulated extensive knowledge and experience in the field of biogas upgrading and grid injection, natural gas boosting and vehicle fueling.Consequently, Atlas Copco has evolved into a fully-grown industrial player in the biogas field. Our solutions reduce your environmental impact due to low methane and COemissions, and deliver2an economically viable business opportunity. Our portfolio for biogas and methane includes gas screw compressors up to 16 bar(g) and piston compressors up to 350 bar(g).QUALITYWe have put quality in the core of our organization. Our company has received the following certifications:WHY ATLAS COPCO?With over 140 years of innovation and experience, Atlas Copco delivers the products and services to help maximize your company’s efficiency and productivity. As an industry leader, we are dedicated to offering customer proven solutions and seamless integration of critical components. By optimizing your operations you can safeguard your investments. Backed by a strong service network, Atlas Copco keeps your equipment up and running at all times.We also provide solutions for biogas upgrading, down-stream grid injection, grid boosting and vehicle fueling.Blowers Membranes, VPSA LP CooabGas screw High pressure trunk piston compressorsGG VSD GAS SCREW COMPRESSORThe GG VSD is a highly efficient gas screw compressor, in a single stage execution. Safe for gas and equipped with Variable Speed Drive, it is particularly well adapted for biomethane gas grid injection.Fully compliant with CE DirectivesWith the latest technologies applied to its safety components and circuit, the GG gas screwcompressor is a safe companion for your daily operations, your process and your operators.The GG VSD gas screw compression unit is designed for installation in ATEX zone 1 & 2.A constant supply of gas to your customersThe Variable Speed Drive motor adapts to the changing gas production path.This ensures a continuous supply of gas to the grid.Low cost of ownershipThe GG VSD gas screw compressor integrates today’s needs for energy savings and low maintenance costs.Screw technology and VSD drive provide tremendous savings in terms of energy and maintenance. Well-designedcircuits, full accessibility, and the capability for predictive maintenance also contribute to a low cost of ownershipover the lifetime of your investment.VSD ADAPTS TO CHANGING FLOW DEMANDIntelligent technology for maximized savings The benefits of VSD over fixed speed are numerous:Operational efficiency:• A continuous supply of gas to grid, at constant outlet pressure for a given gas feed.• Inlet pressure is kept constant. Improved SER (Specific Energy Requirement)of the screw compressor:• Ensures smooth running of the compressor.• Saves energy.• Increases reliability by preserving the integrity of components.• Reduces maintenance costs.Variable Speed Drive (VSD) allows your gas compressor to easily adapt to changing gas production needs. When the quantity of gas available from the bio process rises, the VSD motorspeeds up to meet this demand and vice-versa,always ensuring correct gas discharge pressure.Gas production, mass-flowGas compressed, mass-flow Gas inlet pressureTime Gas discharge pressure41121596High-performance oil separator• Oil residue in gas down to 5 ppm.• Longer duration between oil top-ups 4Safe electric motor with Variable Speed Drive• IP55 – IEC – 400 V/50 Hz – Eexd IIB T 4.• Flexible coupling with guard: no energy loss due to gears or belts.3Junction box withEmergency Shut Down• Safe, explosion-proof. • Easily accessible emergency push-button.2High efficiency gas screw• Single stage, oil lubricated, with superior mechanical shaft seal.• Large diameter, slow turning rotors maximize gas flow at low energy cost.178310Inlet gas trainStraightforward connection with easyaccess for inlet gas valve, solenoid valveand gas filter.10Efficient oil filters• Extended service interval.11Inlet pressure transmitter• Clear display of inlet pressure.• Motor speed regulated by inlet pressure.9Solenoid valveClosed on emergency stop, isolating compressorfrom gas supply.7Compact; plug & play• All equipment fitted on baseplate, anti-vibration pads.• Cable protection with stainless steel trays• Slots for fork-lift handling.• Easily accessible connections for water, gas and power.8ADVANCED CONTROLAND MONITORINGThe Elektronikon® MkV control & monitoring system provides energy saving features. Based on advanced technology, this intelligent system is extremely easy to use in daily operations and for programmed maintenance.Enhanced safety• Control command placed in NON-ATEXzone, in tight IP54 cabinet.• Security functions handled by SIL2 PLC.• Emergency shutdown and gasdetection included.• Gas handling in case of shutdown.• Clear display of all relevant machine parameters, in real time, including the motor bearings and winding temperatures.• Advanced algorithms ensure optimum efficiency for maximum energy savings:o Converter for Variable Speed Drive saves energy.o Programmable timers (hours, drains) allow for energy and maintenance savings. • With local or remote display of all parameters on an internal website, you are always connected in real time with what is happening on the machine and network.User-friendlyThe 5.7" display with clear pictograms allows clear and easy management of the machines. It is available in multiple languages. T he main functions of the MkV are to measure, communicate, control and protect:ACFEBDA CUSTOMER-FRIENDL Y DESIGNDesigned as a plug and play system, the GG VSD compressor is placed on a compact base frame. The screw unit is fixed on anti-vibration pads. Only water, gas and electrical connections are needed.Straightforward maintenance• Easy access to all components.• Stop button easily accessible.• All functions reported to the control cabinet located in safe area.• Predictive maintenance.• Low maintenance cost.• Options for remote control.• Competent teams available: qualified and trained to carry out safe maintenance.• Service contracts available.A: Gas inlet B: Gas outlet C: Water inD: Water out E: Power F: ControlsTHE SCREW COMPRESSOR AS YOU NEED IT! The GG VSD gas screw compressor is designed as a complete turnkey unit, ready for use. It is built around an efficient gas screw compressor with pre-defined instruments and controls. This arrangement allows you to either choose the complete turnkey unit or the basic compressor with the options you need. You can customize the instrumentation you need.15236784TECHNICALSPECIFICATIONSGG VSD compressorElectrical cubicleGas handled Biomethane, methaneWorking pressureUp to 16 bar (a)Flow rate at minimum speed 75 Nm³/h Flow rate at maximum speed Up to 900 Nm³/h Installed motor power 90 / 132 kWDimensions (L x W x H)2530 x 1100 x 1450 / 1617 mm WeightApproximately 1800 / 2500 kgFlow rate (Nm 3/h)01.051.101.151.201.251.301.351.40100200300400500600700800900Suction pressure (bara)Maximum flow Minimum flow Intake gas 1. Gas intake filter 5. Solenoid valve 2. Screw compressor6. Oil cooler3. Separator vessel7. After cooler4. Thermostatic bypass valve8. Minimum pressure valveCompressed gas Gas/oil mixture WaterOilCOMMITTED TO SUSTAINABLE PRODUCTIVITYWe stand by our responsibilities towards our customers, towards the environment and the people around us. We make performance stand the test of time. T his is what we call – Sustainable Productivity.2935 0602 10 © 2015, A t l a s C o p c o , B e l g i u m . A l l r i g h t s r e s e r v e d . D e s i g n Certi cate Number 。
压机使用说明书（范本）
压机使用说明书压机使用说明书篇一：KD3800压机操作说明书 KD3800全自动液压压砖机使用说明书(机械部分) 广东科达机电股份有限公司二零零一年五月目录一、总则二、机械概述三、安全说明四、安装过程五、操作规程六、维护与保养七．压制砖坯规格表八、用户自购备件明细表九．随机附件明细表附图一、压机外形图附图二、压机主体附图三、液压部阀组结构图附图五、复合顶出装置结构图附图六、模具安装连接尺寸图(一、二) 附图七、液压气动原理图附图八、压制曲线图附图九、地基图附图十、压机吊装图附图十一、冲头开关箱附图十二、锁模安装示意图附图十三、复合顶出系统装模示意图一．总则1．在压机使用之前，操作人员及日常维护人员需经过培训及仔细阅读说明书的全部内容，这样对操作人员、维修人员及设备自身的安全很重要。
本手册中所述的产品及材料会因技术原因或工作原因随时更改,我们保留更改的权利,恕不另行通知。
说明书的内容属于有价技术资料，不得交付第三方复印或转让。
2．严格按本说明书操作、维护压机，未按本说明书操作、维护产生的不良后果本公司不负责任。
3．用户对说明书必须妥善保管，为便于查阅，说明书应放在靠近设备的地方，使操作和维修人员能在需要的时候及时查阅。
4．对工作循环和机器结构进行的任何修改请向科达集团的产品支持人员咨询，只有他们才有权进行这项工作。
5．压机的使用寿命为10年，本手册也应妥善保管10年以上。
对使用非原装配件导致的设备损坏本公司不承担责任。
6．压机铭牌公称压制力（t）二．机械概述1．设备概述 KD3800全自动液压压砖机（以下简称科达系列压机）是全自动化设备，专门用于陶瓷墙地砖生产过程中的粉料压制成型。
它由主机部分、液压部分和电气控制部分组成，本机采用液压传动，用可编程控制器实现控制功能。
神钢控制器 DCL-33A系列说明书
●设定范围：W（5A）时为 0.0～5.0A，W（10A） 时， 为 0.0～10.0A
W（20A）时为 0.0～20.0A，W（50A）时，为 0.0～50.0A
回路异常报警时间设定【设定回路异常报警的判断时间】
0分
●如设定为“0”时，回路异常报警则无作用。
●与”报警”动作或加热器断线报警同时增加时，则为公用输出。
（直流电压、直流电流输入时，其小数点位置依“小数点 位置选择”而定）
2.5% 200 秒
50 秒
50%
30 秒 或
3秒 0.0
“报警”设定【报警动作点的设定】
0℃
●如设定为“0”或“0.0”时，此报警动作则无作用。
（绝对值上限、绝对值下限报警除外）
●与回路异常报警，或加热器断线报警同时增加时，则为公用输出。
□/ A
□ □.
R
控制输出
S
输入 电源电压
A M
特选功能
□□□
1 W（5A） W（10A） W（20A） W（50A） C5
DCL-33A（W22.5mm×H75mm×D100mm）
PID 动作
由键操作选择报警动作 （※1）
继电器接点：la
无触点电压（驱动 SSR）：DC12 V
直流电流：DC4~20mA
● 端子接线安装时，请采用适当的扭矩。
如扭矩太大时，则可能导致端子部分破损及外壳变形。
● 应使用与输入规格相对应的热电偶和补偿导线。 ● 热电阻输入时，应使用三线制的传感器。 ● 直流电压，电流输入时，请注意配线十一极性，不要接反。 ● 输入电源为 DC 24V 时，请注意配线十一极性，不要接反。 ● 输入线（热点偶，热电阻等）与电源线、负荷线应隔离配线。 ● 传感器输入端子请勿与电源接触，也不要把电源直接加于输入端子。 ● 为防止不能预期的噪音对本控制器的不良影响，推荐在电磁开关的线圈间加装浪涌吸收器。 ● 本控制器内部未配置“电源开关”，“断路器”及“保险丝”等装置，因此，必须在控制器外部就近安
Atlas Copco Z压缩机系列产品说明书
Oil-free rotary screw compressorsZR/ZT 110-275 (FF) & ZR/ZT 132-315 VSD (FF)Setting the standard in energy efficiency, safety and reliability The shortest route to superior productivity is to minimize operational cost while maintaining an uninterrupted supply of the right quality of air. The Atlas Copco Z compressor series is focused on effectively saving energy, ensuring product safety –only oil-free machines exclude contamination risks for 100% – and guaranteeing the utmost reliability around the clock. And not just today, but day after day, year after year,with minimal maintenance cost, few service interventions and long overhaul intervals.Highest reliabilityFor 60 years, Atlas Copco Z compressors have set the benchmark for durability. T hey are built using long-standing internal engineering practices, and are designed and manufactured according to ISO 9001, ISO 14001, ISO 22000& OHSAS 18001. T he high-end ZR/ZT uses time-provenstate-of-the-art screw technology, cooling and pulsation dampers and provides you with the highest reliability. 100% oil-free compressed airThe ZR/ZT offers you 100% pure, clean air that complies with ISO 8573-1 CLASS 0 (2010) certification. T his means zero riskof contamination; zero risk of damaged products; zero risk of losses from operational downtime; and zero risk of damaging your company’s hard-won professional reputation. Maximum energy efficiencyThe ZR/ZT’s superior oil-free screw elements provide the optimum combination of high Free Air Delivery (FAD) with the lowest energy consumption. Ample sized cooling, low pressure drops and an extremely efficient drive train result in the highest compressor package efficiency.The most complete packageWith the ZR/ZT compressor, Atlas Copco provides a superior solution without hidden costs. T he totally integrated,ready-to-use package includes internal piping, coolers, motor, lubrication and control system. T he Full Feature version even integrates an IMD adsorption dryer for an impeccable end product. Installation is fault-free, commissioning time is low and no external instrument air is required. Y ou simply plug and run. Global presence - local serviceOur aftermarket product portfolio is designed to add maximum value for our customers by ensuring the optimum availability and reliability of their compressed air equipment with the lowest possible operating costs. We deliver this complete service guarantee through our extensive service organization,maintaining our position as leader in compressed air.100% certified oil-free airAtlas Copco is renowned for designing and manufacturing some of the most durable oil-free screw compressors. T he ZR/ZT high-end rotary screw compressor comes out of this strong tradition.Ideal for industries where high-quality oil-free air is key, the ZR/ZT offers the highest reliability and safety in combination with low energy costs.Food & beverage• 100% pure, clean, oil-free air for all kinds of applications(e.g. fermentation, packaging, aeration, transportation,filling & capping, cleaning, instrument air).• ISO 8573-1 CLASS 0 (2010) certification to avoidcompromising the purity of your end productand ensure zero risk of contamination.T extiles• Easy and quick installation.• A completely, fully integrated, ready-to-use solution.Oil & gas• Years of experience in providing compressed airfor the oil & gas industry.• 100% oil-free compressed air for control/instrumentair or buffer air.• Strong global support network to provide 24/7 assistance.Power plants• Ideal for applications such as flue gas desulphurization,oxidation air, and fluidized beds.• Continuous operation.Class 0:the industry standardOil-free air is used in all kinds of industries whereair quality is paramount for the end product and production process. T hese applications includefood and beverage, pharmaceutical, chemical and petrochemical, semiconductor and electronics,the medical sector, automotive paint spraying, textile and many more. In these critical environments, contamination by even the smallest quantities of oil can result in costly production downtime and product spoilage.First in oil-free air technologyOver the past sixty years Atlas Copco has pioneered the development of oil-free air technology, resulting in a rangeof air compressors and blowers that provide 100% pure, clean air. Through continuous research and development, Atlas Copco achieved a new milestone, setting the standard for air purityas the first manufacturer to be awarded CLASS 0 certification. Eliminating any riskAs the industry leader committed to meeting the needs of the most demanding customers, Atlas Copco requested the renownedTÜV institute to type-test its range of oil-free compressors and blowers. Using the most rigorous testing methodologies available, all possible oil forms were measured across a range of temperatures and pressures. T he TÜV found no traces of oil at all in the outputair stream.concentration in total oil content).321High efficiency coolers and water separator• Corrosion resistant stainless steel tubing*.• Highly reliable robot welding; no leakages*.• Aluminium star insert increases heat transfer*.• Water separator with labyrinth design to efficiently separate the condensate from the compressed air.• Low moisture carry-over protects downstream equipment.3World-class oil-free compression element• Unique Z seal design guarantees 100% certified oil-free air.• Atlas Copco superior rotor coating for high efficiency and durability.• Cooling jackets.2Throttle valve with load/unload regulation• No external air supply required.• Mechanical interlock of inlet and blow-off valve.• Low unload power.1* Only for ZR water-cooled versions.45AirWaterOilMotor• IP55 T EFC protection against dust and humidity.• High efficiency fixed speed IE3 motor (equal to NEMA Premium).4Advanced Elektronikon ®• Large 5.7” sized color display available in 31 languages for optimal ease of use.• Controls the main drive motor and regulates system pressure to maximize energy efficiency.5Water-cooled ZR Pack123Silenced canopy• Base frame with forklift slot.• Fully packaged, easy to install.• Easy ducting.1Efficient intake air filtration• 2-stage dust removal system (99.9% for 3 micron).• Low pressure drop.• Efficient protection of the compressor.• Minimum intake losses.2High-efficiency motor + VSD• TEFC IP55 motor protects against dust and chemicals.• Continuous operation under severe ambient temperature conditions.• Full regulation between 30 to 100% of the maximum capacity.34Full Feature: IMD adsorption dryer• Eliminates the moisture before it enters the air net.• Ensuring a reliable process and a top quality end product.• No external energy is needed to dry the air, resulting in high energy savings and no compressed air losses.• Minimal pressure drop.4Air outAir-cooled ZT Full FeatureAirWaterOilVSD: driving down energy costsOver 80% of a compressor’s lifecycle cost is taken up by the energy it consumes. Moreover, the generation of compressed air can account for more than 40% of a plant’s total electricity bill. T o cut your energy costs, Atlas Copco pioneered Variable Speed Drive (VSD) technology in the compressed air industry. VSD leads to major energy savings, while protecting the environment for future generations. T hanks to continual investments in this technology, Atlas Copco offers the widest range of integrated VSD compressorson the market.EnergyEnergy savings with VSD Investment MaintenanceEnergy savings of up to 35%Atlas Copco's VSD technology closely follows the air demand by automatically adjusting the motor speed. This results in large energy savings of up to 35%. The Life Cycle Cost of a compressor can be cut by an average of 22%. In addition, lowered system pressure with VSD minimizes energy use across your production dramatically.T otal compressor lifecycle costVSD?1The Elektronikon® controls both the compressor and the integrated converter, ensuring maximum machine safety within parameters.2Flexible pressure selection from 4 to 10.4 bar with VSD reduces electricity costs.3Specific converter and motor design (with protected bearings) for the highest efficiency acrossthe speed range.4Electric motor specifically designed for low operating speeds with clear attention to motor cooling andcompressor cooling requirements.5All Atlas Copco VSD compressors are EMC tested and certified. Compressor operation does notinfluence external sources and vice versa.6Mechanical enhancements ensure that all components operate below critical vibration levels throughout theentire compressor speed range.7 A highly efficient frequency converter in a cubicleensures stable operation in high ambient temperatures up to 50°C/122°F (standard up to 40°C/104°F).8No ‘speed windows’ that can jeopardize the energy savings and the stable net pressure. T urndown capability of the compressor is maximized to 70-75%.9Net pressure band is maintained within 0.10 bar, 1.5 psi.Monitoring and control:how to get the most from the leastThe Elektronikon ® unit controller is specially designed to maximize the performance of your compressors and air treatment equipment under a variety of conditions. Our solutions provide you with key benefits such as increased energy efficiency, lower energy consumption, reduced maintenance times and less stress… less stress for both you and your entire air system.Intelligence is part of the package• High resolution color display gives you an easy to understand readout of the equipment’s running conditions. • Clear icons and intuitive navigation provides you fast access to all of the important settings and data. • Monitoring of the equipment running conditions and maintenance status; bringing this information to your attention when needed.• Operation of the equipment to deliver specifically and reliably to your compressed air needs.• Built-in remote control and notifications functions provided as standard, including simple to use Ethernet based communication.• Support for 31 different languages, including character based languages.Online & mobile monitoringMonitor your compressors over the Ethernet with the new Elektronikon ® controller. Monitoring features include warning indications, compressor shut-down andmaintenance scheduling. An Atlas Copco App is available for iPhone/Android phones as well as iPad and Android tablets. It allows fingertip monitoring of your compressed air system through your own secured network.• A remote monitoring system that helps you optimize your compressed air system and save you energy and cost.• It offers you a complete insight in your compressed air network and anticipates on potential problems by warning you up-front.*Please contact your local sales representative for more information.SMART LINK *:Data monitoring programProtecting your productionUntreated compressed air contains moisture and possibly dirt particles that can damage your air system and contaminate your end product. T he resulting maintenance costs far exceed air treatment costs. Atlas Copco believes in effective prevention and provides a complete range of air treatment solutions to protect investments, equipment, production processes and end products.Increase production reliabilityLow quality air heightens the risk of corrosion, which can lower the life span of production equipment. T he air treatment solutions produce clean air that enhances your system’s reliability, avoiding costly downtime and production delays.Safeguard production qualityCompressed air coming into contact with your final products should not affect their quality. Atlas Copco provides clean,dry air to protect your production and reputation in the market.Supreme energy and cost savingsAtlas Copco’s quality air solutions stand for substantial energy savings all day, every day. T aking technology to a new level,these products achieve maximum cost savings.Proven peace of mindBuilding on know-how and years of experience, the entire Atlas Copco quality air range is produced in-house and tested using the most stringent methods in the industry.A dryer solution for every needUntreated compressed air contains moisture and possibly dirt particles that can damage your air system and contaminate your end product. T he resulting maintenance costs far exceed air treatment costs. Atlas Copco believes in effective prevention and provides a complete range of air treatment solutions to protect investments, equipment, production processes and end products.BD/BD +-70°C/-40°C/-20°C -94°F/-40°F/-4°FHeat reactivated adsorption dryer• Use of electrical heaters for regenerating the desiccant• Limited pressure drop• Variants without loss of compressed airFD/FD +(VSD)+3°C/+20°C +37°F/+68°FRefrigerant dryer• Use of cooling circuit for cooling down compressed air • Guaranteed pressure dew points• Lowest energy consumption in all operating conditions • Air and water cooled variantsMD-20°C/+3°C -4°F/+37°FMDG-40°C/-20°C -40°F/-4°FRotary drum heat of compression dryers• Use of freely available heat of compression • Negligible power consumption• Variants with extra heat augmentation for lower dew pointsND-40°C/-20°C -40°F/-4°FDryers overviewD e w p o i n t (°C )D e w p o i n t (°F )Flow (l/s)Flow (cfm)+3+37-20-4-40-40-70-94To further protect your investment, equipment and processes, Atlas Copco presents a full line-up of innovative quality air solutions to suit the high quality requirements of your specific application.45213A complete Full Feature packageAtlas Copco’s Full Feature concept stands for a compact, all-in-one quality air solution. Integrating the IMD dryer and its Variable Speed Drive on VSD models, this integrated package offers the highest quality air at the lowest possible cost.Protect your compressed air systemA dry compressed air system is essential to maintain the reliability of production processes and the quality of the end products. Untreated air can cause corrosion in the pipe work, premature failure of pneumatic equipment and product spoilage.IMD adsorption dryerThe IMD adsorption dryer eliminates the moisture before it enters the air net,ensuring a reliable process and an impeccable end product. As no external energy is needed to dry the air, large savings are obtained. T he pressure drop through the dryer is minimal, which again cuts down the operating cost.The IMD drying principle1 Hot unsaturated air2 Hot saturated air3 Cold saturated air4 Dry air5 Drying sectionOptimize your systemWith the ZR/ZT , Atlas Copco provides an all-in-one standard package incorporating the latest technology in a built-to-last design. T o further optimize your ZR/ZT’s performance or to simply tailor it to your specific production environment, optional features are available.Engineered solutionsAtlas Copco recognizes the need to combine our serially produced compressors and dryers with thespecifications and standards applied by major companies for equipment purchases. Strategically located departments within the Atlas Copco Group take care of the design and manufacturing of customized equipment to operate at extreme temperatures, often in remote locations.Innovative technologyAll equipment is covered by our manufacturer warranty.The reliability, longevity and performance of our equipment will not be compromised. A global aftermarket operation employing 360 field service engineers in 160 countries ensures reliablemaintenance by Atlas Copco as part of a local service operation.Innovative engineeringEach project is unique and by entering into partnership with our customers, we can appreciate the challenge at hand, ask the relevant questions and design the best engineered solutionfor all your needs.Options• : Optional- : Not available(*) Maximum intake/cooling air temperature is 50°C/122 °F for HAT versions.Please note the availability of the option depends on the chosen configuration.ZR 110-275 (FF)(1) Unit performance measured according to ISO 1217, Annex C & E, Edition 4 (2009).Reference conditions:- Relative humidity 0%.- Absolute inlet pressure: 1 bar (14.5 psi).- Intake air temperature: 20°C/68°F.FAD is measured at the following working pressures: Fixed speed:- 7/7.5/8.6 bar versions at 7 bar.- 10/10.4 bar versions at 9 bar.- 13 bar version at 12 bar.For VSD: at their maximum working pressure.(2) A-weighted emission sound pressure level at the work station (LpWSAd).Measured according to ISO 2151: 2004 using ISO 9614/2 (sound intensity scanning method).The added correction factor (+/- 3 dB(A)) is the total uncertainty value (KpAd) conform with the test code.(3) Not available as FF variant.CABZT 110-275 (FF)(1) Unit performance measured according to ISO 1217, Annex C & E, Edition 4 (2009).Reference conditions: - Relative humidity 0%.- Absolute inlet pressure: 1 bar (14.5 psi). - Intake air temperature: 20°C/68°F .FAD is measured at the following working pressures:Fixed speed:- 7/7.5/8.6 bar versions at 7 bar. - 10/10.4 bar versions at 9 bar. - 13 bar version at 12 bar.For VSD: at their maximum working pressure.(2) A-weighted emission sound pressure level at the work station (LpWSAd).Measured according to ISO 2151: 2004 using ISO 9614/2 (sound intensity scanning method).The added correction factor (+/- 3 dB(A)) is the total uncertainty value (KpAd) conform with the test code.(1) For the working pressure of the FF variant, please consult Atlas Copco.(2) Unit performance measured according to ISO 1217, Annex C & E, Edition 4 (2009).Reference conditions:- Relative humidity 0%.- Absolute inlet pressure: 1 bar (14.5 psi).- Intake air temperature: 20°C/68°F.FAD is measured at the following working pressures: Fixed speed:- 7/7.5/8.6 bar versions at 7 bar.- 10/10.4 bar versions at 9 bar.- 13 bar version at 12 bar.For VSD: at their maximum working pressure.(3) A-weighted emission sound pressure level at the work station (LpWSAd).Measured according to ISO 2151: 2004 using ISO 9614/2 (sound intensity scanning method).The added correction factor (+/- 3 dB(A)) is the total uncertainty value (KpAd) conform with the test code.ZR 132-315 VSD (FF) (50/60 Hz)(1) For the working pressure of the FF variant, pleaseconsult Atlas Copco.(2) Unit performance measured according to ISO 1217, Annex C & E, Edition 4 (2009).Reference conditions: - Relative humidity 0%.- Absolute inlet pressure: 1 bar (14.5 psi). - Intake air temperature: 20°C/68°F .FAD is measured at the following working pressures:Fixed speed:- 7/7.5/8.6 bar versions at 7 bar. - 10/10.4 bar versions at 9 bar. - 13 bar version at 12 bar.For VSD: at their maximum working pressure.(3) A-weighted emission sound pressure level at the work station (LpWSAd).Measured according to ISO 2151: 2004 using ISO 9614/2 (sound intensity scanning method).The added correction factor (+/- 3 dB(A)) is the total uncertainty value (KpAd) conform with the test code.ZT 132-315 VSD (FF) (50/60 Hz)DimensionsCABCOMMITTED TO SUSTAINABLE PRODUCTIVITY2935 0538 14 © 2017, A t l a s C o p c o , B e l g i u m . A l l r i g h t s r e s e r v e d . D e s i g n s a n d s p e c i fi c a t i We stand by our responsibilities towards our customers, towards the environment and the people around us. We make performance stand the test of time. T his is what we call – Sustainable Productivity.。
Atlas Copco ZR ZT-使用说明书
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3.5 滚动键
控制面板
使用说明书
键 (1) 使操作员能够滚动查看显示屏。 只要向下的箭头显示在显示屏的最右侧，具有相同符号的滚动键就可以用来查看下一项。 只要向上的箭头显示在显示屏的最右侧，具有相同符号的滚动键就可以用来查看上一项。 如果持续按滚动键，将继续滚动。
3.6 紧急停机按钮
3.2 FDT 预冷却器的 Elektronikon® 电脑控制器
注释
FDT 预冷却器的 Elektronikon 电脑控制器的大多数功能与这些压缩机相似。
控制面板
概述 Elektronikon 电脑控制器自动控制预冷却器，即：
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使用说明书
• 使温度抑制保持稳定 • 在必要时停止运行预冷却器 • 如果需要，重新起动预冷却器 为了控制预冷却器以及读取和修改可设定的参数，电脑控制器提供了一个配备以下配件的控制面 板： • 用来指明预冷却器状态的指示灯 • 用来指明工作状况或故障的显示屏 • 用来控制预冷却器和访问电脑控制器收集的数据的键 • 用来手动起动和停止预冷却器的按钮 通常，电脑控制器具有以下功能： • 控制预冷却器 • 保护预冷却器 • 断电后自动重新起动（未激活）
3.8 控制程序
说明 为便于设定和控制，已在电脑控制器中执行菜单驱动型控制程序。
最大负载 10 A / 230 V AC 10 A / 230 V AC 10 A / 230 V AC 10 A / 230 V AC 10 A / 230 V AC
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ZR/ZT110 - ZR/ZT275 和 ZR300 - ZR750（简化）
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压缩机使用说明指导书
压缩机使用阐明书1.概述2.重要性能参数3.各系统阐明4.主机重要部件和机组辅助设备阐明5.安装阐明6.压缩机拆卸与装配7.压缩机重要装配间隙8.压缩机运转和操作9.压缩机筹划检修10.压缩机常用故障及解决办法11.压缩机油封和启封12.备件清单13.专用工具14.整体导向环热套规程1.概述ZW－64/35型氧气压缩机为立式、四级四列、双作用、水冷却、无润滑、活塞式氧气压缩机。
可用于大中型空分设备和石油化工等其他工业部门。
该机重要特点为：a.构造紧凑、占地面积小、重量轻。
b.动力平衡性好、运转平稳可靠。
c.振动和噪音小。
d.运营经济性好。
e.导向环、活塞环、填料磨损均匀、寿命长。
f.外形美观。
2.重要参数3.各系统阐明请参阅6235LC流程图3.1 气体系统低压氧气，经吸入滤清器过滤，再经各级压缩及冷却后，送入后装置。
详细走向如下：吸入滤清器→一级气缸压缩→一级排气缓冲器→一级换热器→二级吸气缓冲器→二级气缸压缩→二级排气缓冲器→二级换热器→三级进气缓冲器→三级气缸压缩→三级排气缓冲器→三级换热器→四级进气缓冲器→四级气缸压缩→四级排气缓冲器→后续装置。
四级排气缓冲器后设有排气截止阀及放空阀，放空阀为气体紧急放空、吹除及试车用。
3.2冷却系统通往一台压缩机组（主机和各换热器）冷却水来自一根上水总管。
然后由进水总管分七条支管分别连接各级气缸和各换热器进水口。
其中DN50支管三条，分别接到各换热器进水口；DN40支管一条，接油冷却器进水口；DN32支管二条，分别接到一、四级气缸和二、三级进水口；DN15支管一支，接四级填函进水口。
各排水管管径分别与各自相应进水管管径相似，各级排水管上均设有测温装置，各进水管和各排水管用地沟均由顾客依照需要和现场位置自行设计，冷却水管所有采用钢管。
3.3润滑油系统由于导向环、活塞环和填料采用自润滑材料，因而气缸不需要注油润滑，只需润滑其他运动部件，该任务由本机组齿轮油泵来完毕。
压缩机说明书
Z-0.28/(20-76)-250型天然气压缩机使用说明书ZNG20(II)•SM目录一、用途和适用范围二、主要规格及技术参数三、压缩机的主要结构及工作原理四、压缩机的安装五、压缩机的装配及拆卸注意事项六、压缩机的操作与使用七、压缩机的油封和保管八、运行故障与排除方法九、主要配合件装配间隙十、保证十一、产品成套设备、随机工具、备品备件、文件清单十二、随机安装图样一、用途和适用范围Z-0.28/（20-76）-250型天然气压缩机（以下简称压缩机），是将气体压力为2-20MPa的净化天然气（经母站压缩机压缩，净化的天然气）压缩到25MPa，供气量为300-1350Nm3/h（吸气压力为2.0〜7.6MPa时），输入车载气瓶内作为燃料代替汽油使用的主要设备。
该压缩机对天然气气质的要求：不含游离水，硫化氢（HS）含量＜15mg/Nzw,低热 2 值三31.4Mj/N碇，含尘量W5mg/Nm3,总硫含量（以硫计）W100mg/N理。
二、主要规格及技术参数（一）、压缩机1、型号：Z-0.28/（20-76）-2502、型式：Z型两级混冷活塞式3、压缩介质：净化天然气4、进气压力：2.0〜20MPa5、压缩机启动压力：2.0〜17MPa6、进气温度：W30℃7、排气压力：25MPa8、排气温度：W160℃（冷却前）；W环境温差+15℃（冷却后）9、排气量：0.28M3/min10、供气量：300〜1350Nm3/h11、含油量：W5ppm12、噪声：W75dB（A）（箱体外1m处）13、传动方式：直联14、轴功率：W72KW15、电机功率：75KW,防爆等级：dIIBT417、启动与控制（PLC）该机为全自动，即自动启停，自动排污。
主机软启动注油器启动后，主机延时启动。
（二）、主电动机：1、型号：YB315M-82、额定功率：75KW3、转速：740r/min4、电压：380V5、防爆等级：dIIBT4（三）、注油器电机：1、额定功率：0.55KW2、电压：380V3、防爆等级：dIIBT4（四）、控制柜：Z-0.28/（20-76）-250单机PLC控制柜（五）、风机电机（两台）1、额定功率：2X2KW2、电压：380V3、防爆等级：dIIBT4（六）、水泵电机1、额定功率：0.75KW2、电压：380V3、防爆等级：dIIBT4（七）、加热器功率约4X1.5KW三、压缩机的主要结构及工作原理：（一）、压缩机的主要结构压缩机为Z型，两级压缩，气体风冷、气缸内循环水冷活塞式，气缸中心线为竖直方向。
神钢C-10VF 取扱说明书(中国)
■ 阅读“使用说明书”后，务必妥善保管，以便使用本产品的人员能够随时阅读。 ■ 使用的产品转让或出借时，务必将“使用说明书”随附于产品本体的醒目位置，以便新的所有者了解安全 正确的使用方法。 ■ 本“安全注意事项”所记载的危险、警告、注意并未涵盖所有情况。请仔细阅读使用说明书，并始终将安 全放在第一位。
2/31
危险
不能用于压电方式的零件供料机。 请勿在放置可燃物、易燃物等危险品的场所使用。 本产品并非防爆型。可能会起火或燃烧。 安装产品时，务必进行可靠夹持和固定。 否则，可能会因产品翻倒、掉落、异常动作等造成人员受伤。 请勿在本产品上淋水。淋水、清洗或在水中使用，均可能会因异常动作造成人员受伤、触电、火灾等。 因配线作业等拆下护罩作业前，应切断输入电源。 外壳内有高电压，非常危险。
昕芙旎雅株式会社
前言
衷心感谢您选用 C10 系列控制器。 为正确使用本控制器，使用前请务必阅读本使用说明书。 本说明书也适用于维护时参阅，请妥善保管。 另外，请将其交给最终用户。
目
录
前言......................................................................................................................................................1 安全注意事项 .......................................................................................................................................2 配线......................................................................................................................................................5 面板基本操作 .......................................................................................................................................7
Atlas Copco G Serie 螺纹液压钢管压缩机说明书
ÖLEINGESPRITZTE SCHRAUBENKOMPRESSORENGX 2-7 EPG 7-15 ELDER IDEALE KOMPRESSOR FÜR KLEINE UNTERNEHMENDIE NEUE SERIE GDie Serie G bietet ein leistungsfähiges Schraubenelement sowie eine fortschrittliche elektronische Steuerung beim G 7-15 EL und erfüllt alle Erwartungen an Leistung und Bedienerfreundlichkeit. INTEGRIERTE ZUVERLÄSSIGKEIT• Das patentierte Schraubenelement ermöglicht 100 % Einschaltdauer.• Der Kompressor ist für den Betrieb beiUmgebungstemperaturen von bis zu 46 °C ausgelegt.EINFACHE INSTALLATION• Verfügbar in verschiedenen Varianten – inklusive Boden- oder Behältermontierte Versionen mit oder ohne integrierten Trockner.• Aufgrund des minimalen Platzbedarfs und des an der Oberseite des Kompressors befindlichen Kühlluftauslasses kann das Gerät unmittelbar ander Wand oder in Nischen positioniert werden.Atlas Copco Kompressoren genießen hinsichtlich Zuverlässigkeit und Effizienz einen hervorragenden Ruf. Daher sind die Kompressoren der Serie G die bevorzugte Wahl für kleine bis mittlere Unternehmen. Die Modelle GX 2-7 EP und G 7-15 EL sprechen einfachMODERNE ÜBERWACHUNG Die neue BASE-Steuerung des G 7-15 EL bietet umfassende Überwachungs- und Steuerungsfunktionen:• Symbolbasierte Anzeige,Druckeinstellungen, Temperaturerfassung.• Arbeitsstunden/Betriebsstunden unter Last.• Wartungshinweise.• Einstellung des Auslassdrucks direkt über die Steuerung.• Anzeige von Druck und Temperatur am Elementauslass.ROBUSTES UND EFFIZIENTES VERDICHTUNGSELEMENTDie bewährte Schraubenverdichterstufe bietet im Vergleich zu älteren Modellen einen um biszu 3 % gesteigerten Volumenstrom.ERSTKLASSIGE QUALITÄT SEIT 1873Atlas Copco ist seit über einem Jahrhundert führend im Bereich hochwertiger Drucklufttechnik und setzt durch innovative Produkte immer wieder neue Maßstäbe.KOMPRESSOREN, DIE WEDERPROBLEME NOCH SORGEN BEREITENG 7-15 ELLEISTUNG, DIEIHRESGLEICHEN SUCHT•Dank der Energieeffizienzlast-/Leerlauf-Regelung schaltet die Kompressorsteuerungautomatisch in den optimalen Steuermodus fürhohen, niedrigen und zeitweiligen Luftverbrauch.•Hervorragende Leistung, höchsteZuverlässigkeit und niedriger Stromverbrauch.GX 2-7 EPKOMPAKT UND EFFIZIENT•Im Vergleich zu Kolbenkompressoren überzeugtder GX durch geringen Stromverbrauch undhöherer Effizienz.•Die Schraubentechnologie bietet dankminimierter Vibrationen einen leisen Betriebzu äußerst niedrigen Investitionskosten.•Mit der standardmäßigen Start-/Stopp-Steuerung des GX 2-5 EP wird sichergestellt,dass der Kompressor nur Strom verbraucht,wenn Druckluft benötigt wird. Der GX 7 EPist mit einer Energieeffizienzlast-/Leerlauf-Regelung ausgestattet.HOHEZUVERLÄSSIGKEIT• 100 % Einschaltdauer.• Umgebungstemperaturenbis zu 46 °C.GERINGERWARTUNGSAUFWAND• Leichter Wartungszugang.• Hochwertige BauteileUMWELTFREUNDLICH• Reduzierter Energiebedarf.• Niedrige CO2-Emissionen.GERÄUSCHARMERBETRIEB• RiemengetriebenesSchraubenelement.• Niedriger Geräuschpegelund geringe Vibrationen.SERIE G–EINVERTRAUENSWÜRDIGERPARTNERFULL FEATURE (FF)• IntegrierterKältemitteltrockner.• Integrierte PD/DD-Luftfilter.FULL FEATURE MIT INTEGRIER-TEM TROCKNERDie Full Feature-Version bietet einen eingebauten leistungsstarken Kältetrockner, der die Druckluft kühlt und Wasser abscheidet, bevor sie in IhrDruckluftnetzwerk gelangen kann. Dadurch werden Rostbildung in Ihren Druckluftleitungen und Schäden an Ihren Druckluftgeräten vermieden.AUSWAHL AN FILTERNDamit Ihre Druckluft den Qualitätsanforderungen verschiedenster Anwendungen genügt, stehen PD/DD-Luftfilter unterschiedlicher Stufen zur Auswahl.HOCHWERTIGEDRUCKLUFTAUFBEREITUNGUnbehandelte Druckluft enthält Feuchtigkeit, Aerosole und Schmutzpartikel und kann zu Schäden an Ihrem Druckluftsystem und zur Verunreinigung Ihres Endprodukts führen. Unsere Kompressoren der Serie G liefern saubere, trockene Luft, was die Zuverlässigkeit steigert, teure Ausfälle vermeidet und Ihre Produkte schützt.TYPISCHES FLUSSDIAGRAMM FÜR GX 7-15 EL FF2AC345691011121314151617781LUFTKREISLAUFLufteinlassfilterindestdruckventilÖLKREISLAUFÖlbehälterVentilblockOPTIONENFull FeaturePD Hochleistungs-Luftfilter BehälterablassKÄLTEMITTELSTRÖMUNGVerdampferautomatischer AbleiterTECHNISCHE DATENBehältermontierte Ausführung.EP: Elektropneumatisch, EL: BASE-Steuerung.Standardgröße für Luftbehälter, GX 2-7 EP: 200 l/60 gal.,GX 7-15 EL: 270 l/80 gal.Länge mit Lufteinlassgitter.Abmessungen des behältermontierten GX 7-15 EL betragen1.935 x 590 x 1.463 mm (L x B x H) bei einem 500-Liter-Behälter.ABMESSUNGENAnsaugluft Luft-Öl-Gemisch ÖlFeuchte Luft Trockene Luft KältemittelgasFlüssiges KältemittelGX 2-7 EPAm Boden montiert G 7-15 ELAuf Behälter montiertLeistung der Anlage gemäß ISO 1217, neueste Fassung.Durchschnittlicher Geräuschpegel (Standardausführung) gemäß Prüfnorm Pneurop/Cagi PN8NTC2, Toleranz 3 dB(A).Standard O Optional - Nicht verfügbarHHWIR BRINGEN NACHHALTIGE PRODUKTIVITÄT Wir stehen zu unserer Verantwortung gegenüber unseren Kunden, gegenüber der Umweltund gegenüber den Menschen in unserem Umfeld. Wir sorgen dafür, dass Leistung auchin Zukunft Bestand hat. Das ist, was wir nachhaltige Produktivität nennen.2935 3869 49 © 2016, Atlas Copco Airpower NV, Belgien. Alle Rechte vorbehalten.Produktausführung und technische Daten können ohne Ankündigung und ohneVerpflichtung seitens des Herstellers geändert werden.Lesen Sie vor dem Gebrauch alle Sicherheitsanweisungen im Handbuch.。
KOBELCO 无油系列压缩机产品说明资料
中间冷却器 油冷却器 水-分离器 和 排水
消音器 单向阀
后冷却器 出水 进水 压缩空气出口
神钢压缩机制造(上海)有限公司
KOBELCO无油机概要
• 历经半个世界的无油机开发历史。 • 只有素材厂家才具备的加工技术。 • 对全球丰富的出货业绩。 • 通用无油机主机制作→全世界仅有6家。
神钢压缩机制造(上海)有限公司
神钢压缩机制造(上海)有限公司
KOBELCO无油机的发展历程
日本第一的开发历史
神钢压缩机制造(上海)有限公司
无油空气在纺织行业
1. 喷气编织工艺中:压缩空气载着纬线在细小的喷嘴中通过。一旦压缩空气中含油， 则会导致喷嘴堵塞，从而引起生产中断，产生大量的喷嘴更换费用。另外还会引起 织物污染，导致产品报废。同时，喷气织机的喷嘴会喷出废气，压缩空气中的油会 沉积在钢筘上，吸附灰尘和纤维，使钢筘粘结在一起绷断，造成生产损失，用户不得 不更换钢筘，产生大量维护成本。 2. 喷气纺纱：更平稳的生产，更少的维护需求和更低的费品率。 压缩空气将棉花卷入纱线穿过细小的喷嘴。一旦压缩空气中含油，则会导致喷嘴堵 塞， 并造成与压缩空气直接接触的纱线受到油污染。同时，会发生大量的喷嘴更换成本， 引起生产中断损失和最终产品报废。 3. 气力输送：防止仪器损坏和管道堵塞，提升安全性。 4. 喷气编织：减少停机检修时间，降低维护成本，减少费品率。纺织用人造原材料的 生产要用到压缩空气，其应用之一就是采用气力输送的方式驱动PVC、PTA和DMT等片材 的输送，受油污染的空气将损坏控制和仪器部件，造成生产中断。 5. 卷曲工艺：减少生产中断，提高纱线质量。在该生产程序中，纱线通过喷嘴的空气 射流来完成混合。被油堵塞的喷嘴将造成纱线混合不均匀，并导致纱线断裂或变色。
ABC压缩机操作手册(保养部分)
ABC压缩机操作说明书4 OPERATION操作4。
1安全服役确保压缩机在本手册中技术指标下安全运转。
清理压缩机周围区域：—尽可能清除水、油泄漏，排除泄漏原因。
-使工具、油桶、碎布等杂物远离压缩机。
确保冷却水已冷却压缩机。
避免在无冷却水或冷却不充分的情况下使压缩机工作，否则气缸会发生过热。
决不要切断安全阀和允许压缩机在无保护下运转。
除非压缩机已停止运转,并且气缸已无压力下，才能收紧压力容器和气缸上的螺栓、螺丝和螺帽。
如果电机着火，请不要使用水可用CO2气体扑灭。
压缩机运转过程中一旦出现安全阀跳闸，应立即停止机器,查明原因。
压力调节阀工作时安全阀不会起动,这意味着安全阀跳闸是由于压缩机压力调节阀没有工作.当压缩机停止时，确保所有排水管已手动排尽，并且排空水冷系统。
当水冷系统使用蒸汽冷却塔时，建议咨询水处埋专家，避免冷却塔手册中所陈列之危险。
润滑油、汽油、溶剂、废物等易燃物不要靠近压缩机放置。
当保护器动作部件开启时，压缩机不能起动。
4。
2设备操作空气从进口过滤器吸入后，在气缸中压缩，同时压力增大，温度升高。
在HA和HP系列中，压缩气体温度采用冷水冷却。
首先在气缸，然后在冷却器，都有逆流水从外部管道穿过.冷却器产生的冷凝水会从冷却器出口瓶罐中分离出来，这一过程称之为分离过程。
冷凝水可通过手动或自动排水阀排出.如果生产线中会产生冷凝水，或用户需要干燥气体时,必须使用干燥机.可选冷却型(露点：1～3℃），或吸附型（露点：0℃以下），多数情况下选用干冷机就足够了。
冷却水可以运转在开放(当地水网）或封闭的循环系统中。
在后一种情况下，必须采用冷却水塔或风冷机（激冷系统）方式来冷却水。
为了在最佳条件下给用户生产线提供压缩气体，P&I示意图中不仅陈列了所有的设备,而且涵括了全部的压缩工艺流程和进一步处理系统。
同时P＆I示意图也列出了诸如压力、温度,……正常运转工作值、安全阀的安全设定值等。
压缩机需要一个储气罐来为自身调节(加载/空载），储存压缩气体.这样当起动设备时能马上满足用户需要.星型-三角型起动：接触器合上，起动装置得电，“星型”起动持续约12秒，压缩机空转（这样可减少起动电流强度），然后转接“三角型”，机器正常运转。
压缩机说明
LW-116/1.5无润滑空气压缩机合格证0767A-ZM(10KV)江西气体压缩机有限公司一、LW-116/1.5无润滑空气压缩机合格证1、型号：LW-116/1.52、名称：空气压缩机3、型式：L型单级双缸复动水冷式4、出厂编号：7080455、性能质量符合GB/T13279-2002《一般用固定的往复活塞空气压缩机》有关标准的规定，准予出厂。
二、无润滑空气压缩机验收结果随机工具：1、扳手体1件2、活塞杆螺母扳手1件3、活塞杆扳手1件4、轴承座提手1件5、活塞提手2件6、扳手杆1件7、缸座螺母扳手1件8、组合扳手1件9、吊环螺栓2件10、密封圈导套1件随机备件：固定的空气压缩机安全规则和操作规程一、防止潜在事故以下仅指出一些特殊事故，特别是固定的空气压缩机可能发生的事故。
1、不正确润滑1.1不正确润滑通常的原因a.使用不合时的润滑油b.缺油c.由于维护不良引起间隙过大、油压过低，导致轴承磨损；d.不充分冷却或过度冷却；e.过度润滑。
1.2压缩机润滑系统中的故障可能导致温度升高，当继续运转，温度会不断升高，润滑油有着火的危险。
2不正确冷却补充分冷却会引发事故，但过度冷却形成的冷凝液会使润滑油变质，引起气缸内壁腐蚀。
3机械故障机械故障通常是由以下或数个原因造成的：a.超压；b.超速；c.不正确冷却；d.不正确润滑；e.维护不良f.过度振动或受外力组作用。
4人身伤害通常引起人身伤害的原因是：a与运动件接触；b与发热零件接触；c从高处摔下；d滑倒（例如由漏油引起的）；e触电；f维修时不正确使用工具；g在有压力情况下设备或部件的爆破或爆炸；h润滑油着火产生的有毒烟气。
二、防止压力系统着火与爆炸1油润滑压缩机一般认为，油润滑压缩机压力系统的着火是由于积碳引起的，压缩机和压力系统都应当是清洁、无积碳的，这样可减少着火事故。
对会产生积碳的压力系统来说，油的品级质是比较重要的，而定期清洗压力系统也同等重要。
以下列出影响积碳形成四个因素；a给油量供油过度助长积碳形成；b空气过滤随空气吸入尘粒使油变稠，使油通过排气系统热部件的通道时间延长，增加油氧化反应的时间，因而加速了积碳形成的速度；c温度明显氧化的起始温度与使用油的品级和种类有关，带有水冷气缸的压缩机，推荐采用处理过的或除去矿物质的水，以防止水道结垢。
神钢挖掘机维修资料手册
Book code No.S5YN0502①SK200 专业手册SK200LC————————故障对策————————目录1、前言1.1机械整体………………………………1（151）2、驱动系统………………………………………1（151）3、液压系统………………………………………2（152）4、旋转系统………………………………………3（153）5、行走系统………………………………………7（157）6、附属装置系统…………………………………11（161）7、控制系统………………………………………15（165）8、电气系统………………………………………17（167）9、机械系统………………………………………23（173）株式神戸製鋼所1、前言1.1有关机械整体(1)有关机械整体，不论发生多小的故障都不能放任不管而继续操作，否则，它将成为致命故障的诱因，导致多额修理费用及浪费大量的时间。
为此，当发生小故障时，应立即系统性地查找原因，认真维修、调整，防故障于未然。
另外，有时也会因各种原因重叠而产生故障，请一定注意。
(2)容易发生的故障的原因和对策已列出如下，请按其指示处理。
另外，发动机相关内容记录在在［发动机操作说明书］中，各液压机器已的相关内容请参考［机器篇］。
2、驱动系统(1)从泵连接部分发出异常声音。
(2)发动机已起动，但没有其它各部分的动作。
3．液压系统（1）液压油的乳化。
（3）气蚀的发生（4）液压油污浊（1）左右两方完全不能旋转5.行走系统（3）在坂道上不能停止，或掘削时链轮旋转，并被向前拉紧。
（5）行走无力（仅行走时）。
6．附属装置系统（6）大臂动作时，产生嘎吱嘎吱的磨擦声。
向相反动作时，中途将逆方向运动，并回到原来方向。
*如果这样使用，会慢慢消除7、控制系统8、电气系统A、交流发电机（1）完全不充电。
（2）充电量不足B、调节器（4）控制灯亮C、起动器（1）、合上起动器开关，但电磁开关不工作。
Atlas Copco ZE ZA 2-6 低压油漏气压缩机产品说明书
ZE/ZA 2-6 (1-4 bar(e)/14.5-58 psig) (30-522 kW/40-700 hp)LOW PRESSURE OIL -FREE AIR COMPRESSORSPROVIDING CONTINUOUS PRODUCTIVITYAT THE LOW EST OPERATIONAL COST As the cornerstone of many production processes, low pressure compressed air is essential tokeep the production going. Atlas Copco’s full range of low pressure oil-free air solutions offers a combination of high reliability and energy efficiency, providing a 100% certified supplyof oil-free air for a broad spectrum ofindustrial applications.Keeping your process up and running Especially in harsh and dusty environments, a reliable supply of compressed air is critical to ensure process continuity.Every ZE/ZA is designed, manufactured and tested to comply with ISO 9001 certification. T he totally enclosed IP55 motor is built to ensure continuous operation and exceptional reliability in dusty and humid environments.Driving down energy costsEnergy costs can amount to 80% of the Life Cycle Costs ofa compressor. T he generation of compressed air can account for more than 40% of a plant’s total electricity costs.Fully compliant with ISO 14001 standards, the ZE/ZA range helps to reduce costs: the IE3 / Nema premium efficiency motor and compression element with T eflon rotor coating and cooling jackets provide the highest air volume at the lowest energy consumption. T he integrated Variable Speed Drive (VSD) technology offers approximately 35% extra energy savingsby automatically tuning compressor flow to the requiredair demand.Protecting your reputationand productionIn virtually any application, oil contamination of the air supply causes serious productivity issues and increases costs. As the first manufacturer to receive ISO 8573-1 CLASS 0 (2010) certification for its oil-free air compressors, Atlas Copco has set a new standard in air purity. Focusing on the protectionof critical applications as well as today’s increasing quality demands, Atlas Copco offers TÜV-certified 100% oil-free air.Easy installationDelivered ready for use, ZE/ZA compressors come as all-in-one packages including a powerful controller and optional integrated aftercooler. T he complete scope of supply eliminates the need for extras and reduces installation to an absolute minimum, saving you time and money. Built for easy integration in your existing compressed air network, the ZE/ZAcompressors are up and running in no time.A COMPLETE PACKAGE FOR ALLYOUR APPLICATIONSBuilt to ensure complete product safety, the ZE/ZA compressors guarantee a continuous, highly reliable, energy-efficient and 100% oil-free air supply for decades in all your applications at the lowest possiblelife cycle cost.Pneumatic conveying – dense phase• Lowest energy cost, representing up to 80% of thecompressor life cycle cost.• Minimized downtime and maintenance cost thanks to innovativesingle stage screw compressor technology.Glass blowing• Higher pressure ratio for mold cooling up to 4 bar(e)/58 psig.• 100% Class 0 certified oil-free air resulting in the highestair quality.• Low energy consumption required for continuous operation.Fermentation• Lowest energy cost, representing up to 80% of the compressorlife cycle cost.• Low downtime and low maintenance cost thanks to innovativescrew compressor technology.• Very wide flow and pressure operational range.Mining• Increased energy efficiency and productivity with lowenvironmental impact.• Minimized downtime and maintenance cost thanks to innovativesingle stage screw compressor technology.CLASS 0: THE INDUSTRY STANDARD Oil-free air is used in all kinds of industries whereair quality is paramount for the end product and production process. T hese applications includefood and beverage processing, pharmaceutical manufacturing and packaging, chemical and petrochemical processing, semiconductor and electronics manufacturing, the medical sector, automotive paint spraying, textile manufacturingand many more. In these critical environments, contamination by even the smallest quantities of oil can result in costly production downtime and product spoilage.First in oil-free air technologyOver the past sixty years Atlas Copco has pioneered the development of oil-free air technology, resulting in a range of air compressors and blowers that provide 100% pure, clean air. Through continuous research and development, Atlas Copco achieved a new milestone, setting the standard for air purity as the first manufacturer to be awarded ISO 8573-1 CLASS 0 certification. Eliminating any riskAs the industry leader committed to meeting the needs of the most demanding customers, Atlas Copco requested the renownedTÜV institute to type-test its range of oil-free compressors and blowers. Using the most rigorous testing methodologies available, all possible oil forms were measured across a range of temperatures and pressures. T he TÜV found no traces of oil at allin the output air stream. T hus Atlas Copco is not only the first compressor and blower manufacturer to receive CLASS 0certification, but also exceeds ISO 8573-1 CLASS 0 specifications.concentration in total oil content).Oil pump• Oil pump mounted on thedrive shaft to reduce thenumber of auxiliary motors.• Reliable lubrication in wideoperation range.High precision drive system• Minimized transmission losses, noise andvibration levels.• Prolonged element lifetime thanks to the AGMAQ13/DIN Class 5 gears in the main drive.Coated rotors• Unique T eflon coating results in increasedefficiency, longer lifetime and protectionagainst corrosion.• High temperature resistance allowsoperating pressures up to4 bar(e)/58 psig.• The carbon steel rotors are synchronizedwith Nickel alloyed gears.Electrical cabinet• The standard rating of the short circuit currentprotection of the electrical cubicles is 50 kA (IEC),resp. 65 kA (CSA/UL).• Fixed speed and Variable Speed Drive.PRE-ENGINEERED SOLUTIONS FORALL YOUR NEEDSIn order to provide customers with a more flexible offering for requirements outside the standard product configuration, pre-engineered solutions are defined.Atlas Copco recognizes the need to combine the advantage of serial produced compressors with the typical requirements of the applications for this kind of equipment. T he specifications for low pressure compressors frequently require outdoor installation, operation in remote locations, often exposed to heavy duty conditions. Atlas Copco is offering pre-engineered kits to simplify the sales process.The special requests from original equipmentmanufacturers (OEM’s) for detailed documentation andmaterial certificates are provided through a simplifiedorder routine.Deviations on the standard motor selection (request fordifferent brand, oversized motor or motor options) andtests witnessed by the customer are other services whichare supported through the competent organizationbehind pre-engineered solutions.State-of-the-art screw compression element• Cooling jackets improve reliability and efficiency by ensuring rotor clearances are always kept to the absolute minimum.• Efficient shaft sealing eliminates the risk of oil leakage, reduces wear, and guarantees 100% oil-free air.Air in- and outtake• Air intakes and cooling air outlets are provided with mounting positions to allow easy ducting. • All gratings are provided with internal baffling to reduce the noise level.• Cooling air flows are internally separated to avoid recirculation.Integrated Variable Speed Drive (VSD) (optional)• Electrical cabinet with fully integrated frequency converter and control panel: no additional engineering and installation required.• Specifically selected drive components: the settings are fine-tuned to achieve maximum efficiency.• No blow-off of compressed air to the atmosphere at partial air flow requirement.• Optimized component selection.• Reduced installation cost.• No interferences.• EMC compliance tested and certified.Integrated air-cooled aftercooler*• The highly efficient cooling reduces energy consumption and dryer loads.• Variable speed fan motors allow for constant temperature control, energy savings and noise reduction (ZE 3-4).• Combination of stainless steel pre-cooler and aluminum aftercooler to cope with high heat stress and guarantee long life time.• User-friendliness is increased and costs reduced thanks to easy installation and easy access for cleaning.* Option.T otally enclosed motor• IP55 T EFC protection against dust and humidity.• Highly efficient motors according to IE3 (equal to NEMA Premium).• Dry motor coupling requires no lubrication, eliminating service requirements.Air filter• Quality air inlet filters provide high filtration class, process reliability and energy efficiency. • Long life time extends the service interval.Sound enclosure• Highly efficient noise reduction achieved through sound reflection in the sheet metal and noise absorption by the silencing foam. • Reduced noise installation cost of the compressor room.• Doors allow easy and quick access to all components.Load/unload regulation• Throttle valve controlled without the need for an external air supply.• No air compression at unload operation to reduce power consumption.Advanced element bearings• The bearings adapt easily to changing loads, providing the flexibility and efficiency to make production processes run smoothly.• Proven durability: two axial bearings limit internal leakage losses by maintaining small clearances between the rotor surfaces.Stainless-steel water-cooled aftercooler• Corrosion-resistant stainless steel tubes.• The risk of leaks is eliminated thanks to highly precise robot welding.• Cooling water outside tubes guided by baffles:- Low pressure drop.- No dead zones – limited fouling.- No degradation in cooler performance.- Easy cleaning.- Very long service intervals.StandardNEMA 4electric cubicleAdvanced Elektronikon ®unit controller• One integrated control system for compressor.• Overall system performance status with pro-activeservice indications, alarms for mailfunctions andsafety shutdowns.• Multi-language selectable user interface.• Designed to interface with the Atlas CopcoES central controller.• Remote control and monitoring is possible viaProfibus and Modbus communication.MotorsLow and medium voltage motors availablewith or without starter.VSD: DRIVING DOWN ENERGY COSTSOver 80% of a compressor’s lifecycle cost is taken up by the energy it consumes. Moreover, the generation of compressed air can account for more than 40% of a plant’s total electricity bill. T o cut your energy costs, Atlas Copco pioneered Variable Speed Drive (VSD) technology in the compressed air industry. VSD leads to major energy savings, while protecting the environment for future generations. T hanks to continual investments in this technology, Atlas Copco offers the widest range of integrated VSD compressors on the market.What is VSD technology?• In almost every production environment, air demand fluctuates depending on different factors (time of the day, week or even month).• Extensive measurements and studies of compressed air demand profiles show that many blowers have substantial variations in air demand. Only 8% of all installations have a more stable air demand. T ests prove that, even in this case, VSD compressors save energy.Varying air demand in 92% of all installationsIn almost every production environment, air demand fluctuates depending on different factors (time of the day, week or even month). Extensive measurements and studies of compressed air demand profiles show that 92% of all compressor and blower installations have substantial variations in air demand. Only 8% of all installations have a more stable air demand. T ests prove that, even in this case, VSD compressors save energy.EnergyEnergy savings with VSD Investment MaintenanceEnergy savings on average up to 35%Atlas Copco's VSD technology closely follows the air demand byautomatically adjusting the motor speed. T his results in large energysavings of up to 35%. T he Life Cycle Cost of a compressor can be cutby an average of 22%. In addition, lowered system pressure with VSDminimizes energy use across your production dramatically.T otal compressor lifecycle cost• 64% of all installations• Factory working 24 hrs/day:low demand at night & highdemand during the day • 28% of all installations • Factory working 2 shifts/day, no weekend work: erratically varying air demand • 8% of all installations • Factory working 2 shifts/day, no weekend work: typical 'fixed' speed applicationProfile 1M A X Profile 2M A X Profile 3M A XA STEP AHEAD IN MONITORING AND CONTROLSThe Elektronikon ® operating system offers a wide variety of control and monitoring features that allow you to increase your compressor’s efficiency and reliability. T o maximize energy efficiency, the Elektronikon ® controls the main drive motor and regulates system pressure within a predefined and narrow pressure band.• Improved user-friendliness: 5.7” color display with clearpictograms for easy readout.• Monitoring of running conditions and graphical indicationof the service plan.• Regulates system pressure within a predefined narrow pressure band.• Integrated energy savings functions like dual pressureset point, 4 different programmable week schedules.• Comprehensive icon indications and intuitive navigation.• 31 different languages including character-based languages.• Durable keyboard to resist tough treatment indemanding environments.• Internet-based compressor visualization using a simple Ethernet connection.• Remote control and advanced connectivity functions.Built-in intelligenceOnline & mobile monitoringMonitor your compressors over the Ethernet withthe new Elektronikon ® controller. Monitoringfeatures include warning indications, compressorshut-down and maintenance scheduling.An Atlas Copco App is available for iPhone/Androidphones as well as iPad and Android tablets. It allowsfingertip monitoring of your compressed air systemthrough your own secured network.• A remote monitoring system that helps you optimize yourcompressed air system and save you energy and cost.• It offers you a complete insight in your compressed air networkand anticipates on potential problems by warning you up-front.* Please contact your local sales representative for more information.SMART Link *:Data Monitoring ProgramOPTIMIZE YOUR SYSTEMWith the ZE/ZA, Atlas Copco provides an all-in-one standard package incorporating the latest technology in a built-to-last design. T o further optimize your ZE/ZA’s performance or to simply tailor it to your specific production environment, optional features are available.Standard scope of supply*For more details please contact your Atlas Copco sales representative.OptionsProduct range4321500100015002200(l/s)1800360052008000(m 3/h)ZE/A 2 / VSDZE/A 3-4 / VSDZE/A 5-6 / VSD2935 0570 14 © 2016, A t l a s C o p c o A i r p o w e r N V , B e l g i u m . A l l r i g h t s r e s e r v e d . D e s i g n s COMMITTED TO SUSTAINABLE PRODUCTIVITY We stand by our responsibilities towards our customers, towards the environment and the people around us. We make performance stand the test of time. T his is what we call – Sustainable Productivity.。