MQL微量润滑系统原理及应用
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-To have a clean area for the operator, 操作员工作区域干净
2013-06-02 ©SKF Willy Vogel AG
Slide 10
Vectolub systemVectlub润滑系统
And also for : Chain lubrication
用于链条润滑
Stamping, forming etc… 冲压，成型 Assembly lubrication with oil 需要油油的组装
Nozzle AC4071C.dwf
2013-06-02 ©SKF Willy Vogel AG
Slide 15
Example of external lubrication on a milling machine used in the aircraft building industry飞机制造工业上铣床上外部润滑案例
2013-06-02 ©SKF Willy Vogel AG
Slide 11
External lubrication on a milling machine
铣床外置润滑
02/06/2013 ©SKF Willy Vogel AG
Slide 12
Example of external lubrication on a milling machine used in the aircraft building industry飞机制造工业上铣床上外部润滑案例
Special Vectolub VE4 unit 专用的Vectolub VE4单元
根据冲压机的冲压次数PLC可 以自动控制微量泵的脉冲动作 。
微量泵每次0.03ml
根据带材宽度手动开关可以控制 单个喷嘴
2013-06-02 ©SKF Willy Vogel AG Slide 7
Advantages优势
-The diameter sizes for the drilling go from Ø4,17mm to Ø15,9mm.
-钻孔直径从Ø4,17mm 至Ø15,9mm
2013-06-02 ©SKF Willy Vogel AG Slide 22
Why using microlubrication with this process ?为何此工艺需要微量润滑？
- No mist无油雾 - Very easy to set the unit according to the speed of the press and the metal
sheet width根据带材宽度和冲压速度很容易设置
- Low lubricant consumption润滑剂消耗非常少 - Volumetric metering independent from the oil viscosity依据粘度独立计量
Cutter, 200mm diameter. Cutter, 8mm diameter. 8mm铣刀 Only one nozzle is working. 只有1个喷嘴工作 Cycle example:循环举例 Nozzle 1 oiling 1. 2sec = 120 mm3 Nozzle blowing 0.2 sec Nozzle 1 oiling 1. 2sec = 120 mm3 Etc.
200mm铣刀
Every nozzle is working, but only one at once.每个喷嘴轮流工作 Cycle example:循环举例： Nozzle 1 oiling 0.3sec = 30 mm3 Nozzle 2 oiling 0.3sec= 30 mm3 Nozzle 3 oiling 0.3 sec = 30 mm3 Nozzle 4 oiling 0.3 sec = 30 mm3 Nozzle blowing 1 sec Nozzle 1 oiling 0.3 sec = 30 mm3 Etc.
Vectolub: lubrication on stamping press
Vectolub冲压Βιβλιοθήκη Baidu用
Stamping press lubrication 冲压润滑
5个上喷嘴 5个下喷嘴
材料宽度：50－400mm 可用润滑带材的两面
2013-06-02 ©SKF Willy Vogel AG
Slide 6
2013-06-02 ©SKF Willy Vogel AG
Slide 13
Example of external lubrication on a milling machine used in the aircraft building industry飞机制造工业上铣床上外部润滑案例
带喷嘴的圆形支架
2013-06-02 ©SKF Willy Vogel AG
Slide 21
Description of the drilling operation 钻孔作业描述
-On each operation the operator puts the drilling machine on a grid with drill bushes. 在钻孔时操作员将钻机放置在格子形的钻架上。 -On each operation corresponds a diameter of drilling. 每次对应一个孔径 -The thickness of the material goes from 10 mm to 70 mm. It is “sandwich” material composed by carbon fibres, aluminium, titanium… 材料为厚度从10到70mm碳纤维、铝合金、钛的复合材料
2013-06-02 ©SKF Willy Vogel AG
Slide 16
Example of external lubrication on a milling machine used in the aircraft building industry飞机制造工业上铣床上外部润滑案例 Vectolub unit for 4 spindles 4个主轴的Vectolub系 16个时间可调节的气动脉冲阀 统
1个用来吹走切屑的喷嘴 － 7公斤
4个120度的扇型喷油嘴
2013-06-02 ©SKF Willy Vogel AG
Slide 14
Example of external lubrication on a milling machine used in the aircraft building industry飞机制造工业上铣床上外部润滑案例
2013-06-02 ©SKF Willy Vogel AG
Slide 9
Stamping press lubrication冲压设备润滑
- In France 30 to 40 % of the Vectolub units have been sold for applications on presses, (200 units/year). 在法国约有30－40％Vectlub用于冲压（200套/年） - There are surely different applications in your own country. 在每个国家有类似的应用
在内润滑MQL系统不允许的情况下提供了机床的有效解决方案
- It is possible to lubricate cutters with different sizes without changing the position of the nozzles.可以润滑喷嘴位置无需变化的不同尺寸的刀 具 -Low lubricant consumption. Only one nozzle is working every time.
4套4连装的微量泵
2013-06-02 ©SKF Willy Vogel AG Slide 17
Advantages优势
-Efficient solution for machines, on which it is not possible to have an internal MQL system.
2) Working principle工作原理
3) Vectolub®: the new range新应用范围
2013-06-02 ©SKF Willy Vogel AG
Slide 3
1
02/06/2013 ©SKF Willy Vogel AG Slide 4
Applications
应用
1
02/06/2013 ©SKF Willy Vogel AG Slide 5
Machining of aluminum work pieces on a three spindle milling machine with cutter of 8 mm to 200mm diameter. 使用直径8－200mm的铣刀三轴铣床加工铝合金部 件
Lubricant: biodegradable oil 38mm2/sec 润滑剂： 38mm2/sec生物降解油
2013-06-02 ©SKF Willy Vogel AG
Slide 19
1
On board Vectolub unit –Aeronautic
industry 航空工业机身Vectolub系统
6/2/2013 ©SKF Willy Vogel AG Slide 20
On board Vectolub unit Vectolub 系统机身上应用 空中客车
2013-06-02 ©SKF Willy Vogel AG
Slide 1
Vectolub applications
Vectolub微量润滑系统的应用
2013-06-02 ©SKF Willy Vogel AG
Slide 2
Summary 概述
1) Applications :应用 - Vectolub – lubrication on stamping press冲压 - External lubrication on a milling machine铣床外置式润滑 - On board Vectolub unit – aeronautic industry 航空工业机身Vectolub装置
润滑剂消耗量非常少。同一时间仅一个喷嘴工作。
-Chips are blast out of the machining area with air under pressure (7 bar).
切屑由1个7公斤的空气喷嘴吹处切削区域
2013-06-02 ©SKF Willy Vogel AG Slide 18
2013-06-02 ©SKF Willy Vogel AG
Slide 8
Customers 客户群
- Car industry汽车工业 - Suppliers of the car industry汽车零部件供应商 - Cans manufacturers罐头生产厂 - Electric components manufacturers电子接插件制造商 Example: we delivered 3 units to Legrand -Schneider Electric with a market potential of 50 further units (unit sales price: 5000 €) 案例：我们供应3套给Legrand罗格朗，施奈德电气有潜在的50套。
Example of external lubrication on a milling machine used in the
aircraft building industry飞机制造工业上铣床上外部润滑案例
We have sold 8 systems to EADS France and Dassault Aviation: 有8套系统供给法国欧洲航宇集团和Dassault航空公司 Potential market: aircraft building industry 潜在市场：飞机制造工业
2013-06-02 ©SKF Willy Vogel AG
Slide 10
Vectolub systemVectlub润滑系统
And also for : Chain lubrication
用于链条润滑
Stamping, forming etc… 冲压，成型 Assembly lubrication with oil 需要油油的组装
Nozzle AC4071C.dwf
2013-06-02 ©SKF Willy Vogel AG
Slide 15
Example of external lubrication on a milling machine used in the aircraft building industry飞机制造工业上铣床上外部润滑案例
2013-06-02 ©SKF Willy Vogel AG
Slide 11
External lubrication on a milling machine
铣床外置润滑
02/06/2013 ©SKF Willy Vogel AG
Slide 12
Example of external lubrication on a milling machine used in the aircraft building industry飞机制造工业上铣床上外部润滑案例
Special Vectolub VE4 unit 专用的Vectolub VE4单元
根据冲压机的冲压次数PLC可 以自动控制微量泵的脉冲动作 。
微量泵每次0.03ml
根据带材宽度手动开关可以控制 单个喷嘴
2013-06-02 ©SKF Willy Vogel AG Slide 7
Advantages优势
-The diameter sizes for the drilling go from Ø4,17mm to Ø15,9mm.
-钻孔直径从Ø4,17mm 至Ø15,9mm
2013-06-02 ©SKF Willy Vogel AG Slide 22
Why using microlubrication with this process ?为何此工艺需要微量润滑？
- No mist无油雾 - Very easy to set the unit according to the speed of the press and the metal
sheet width根据带材宽度和冲压速度很容易设置
- Low lubricant consumption润滑剂消耗非常少 - Volumetric metering independent from the oil viscosity依据粘度独立计量
Cutter, 200mm diameter. Cutter, 8mm diameter. 8mm铣刀 Only one nozzle is working. 只有1个喷嘴工作 Cycle example:循环举例 Nozzle 1 oiling 1. 2sec = 120 mm3 Nozzle blowing 0.2 sec Nozzle 1 oiling 1. 2sec = 120 mm3 Etc.
200mm铣刀
Every nozzle is working, but only one at once.每个喷嘴轮流工作 Cycle example:循环举例： Nozzle 1 oiling 0.3sec = 30 mm3 Nozzle 2 oiling 0.3sec= 30 mm3 Nozzle 3 oiling 0.3 sec = 30 mm3 Nozzle 4 oiling 0.3 sec = 30 mm3 Nozzle blowing 1 sec Nozzle 1 oiling 0.3 sec = 30 mm3 Etc.
Vectolub: lubrication on stamping press
Vectolub冲压Βιβλιοθήκη Baidu用
Stamping press lubrication 冲压润滑
5个上喷嘴 5个下喷嘴
材料宽度：50－400mm 可用润滑带材的两面
2013-06-02 ©SKF Willy Vogel AG
Slide 6
2013-06-02 ©SKF Willy Vogel AG
Slide 13
Example of external lubrication on a milling machine used in the aircraft building industry飞机制造工业上铣床上外部润滑案例
带喷嘴的圆形支架
2013-06-02 ©SKF Willy Vogel AG
Slide 21
Description of the drilling operation 钻孔作业描述
-On each operation the operator puts the drilling machine on a grid with drill bushes. 在钻孔时操作员将钻机放置在格子形的钻架上。 -On each operation corresponds a diameter of drilling. 每次对应一个孔径 -The thickness of the material goes from 10 mm to 70 mm. It is “sandwich” material composed by carbon fibres, aluminium, titanium… 材料为厚度从10到70mm碳纤维、铝合金、钛的复合材料
2013-06-02 ©SKF Willy Vogel AG
Slide 16
Example of external lubrication on a milling machine used in the aircraft building industry飞机制造工业上铣床上外部润滑案例 Vectolub unit for 4 spindles 4个主轴的Vectolub系 16个时间可调节的气动脉冲阀 统
1个用来吹走切屑的喷嘴 － 7公斤
4个120度的扇型喷油嘴
2013-06-02 ©SKF Willy Vogel AG
Slide 14
Example of external lubrication on a milling machine used in the aircraft building industry飞机制造工业上铣床上外部润滑案例
2013-06-02 ©SKF Willy Vogel AG
Slide 9
Stamping press lubrication冲压设备润滑
- In France 30 to 40 % of the Vectolub units have been sold for applications on presses, (200 units/year). 在法国约有30－40％Vectlub用于冲压（200套/年） - There are surely different applications in your own country. 在每个国家有类似的应用
在内润滑MQL系统不允许的情况下提供了机床的有效解决方案
- It is possible to lubricate cutters with different sizes without changing the position of the nozzles.可以润滑喷嘴位置无需变化的不同尺寸的刀 具 -Low lubricant consumption. Only one nozzle is working every time.
4套4连装的微量泵
2013-06-02 ©SKF Willy Vogel AG Slide 17
Advantages优势
-Efficient solution for machines, on which it is not possible to have an internal MQL system.
2) Working principle工作原理
3) Vectolub®: the new range新应用范围
2013-06-02 ©SKF Willy Vogel AG
Slide 3
1
02/06/2013 ©SKF Willy Vogel AG Slide 4
Applications
应用
1
02/06/2013 ©SKF Willy Vogel AG Slide 5
Machining of aluminum work pieces on a three spindle milling machine with cutter of 8 mm to 200mm diameter. 使用直径8－200mm的铣刀三轴铣床加工铝合金部 件
Lubricant: biodegradable oil 38mm2/sec 润滑剂： 38mm2/sec生物降解油
2013-06-02 ©SKF Willy Vogel AG
Slide 19
1
On board Vectolub unit –Aeronautic
industry 航空工业机身Vectolub系统
6/2/2013 ©SKF Willy Vogel AG Slide 20
On board Vectolub unit Vectolub 系统机身上应用 空中客车
2013-06-02 ©SKF Willy Vogel AG
Slide 1
Vectolub applications
Vectolub微量润滑系统的应用
2013-06-02 ©SKF Willy Vogel AG
Slide 2
Summary 概述
1) Applications :应用 - Vectolub – lubrication on stamping press冲压 - External lubrication on a milling machine铣床外置式润滑 - On board Vectolub unit – aeronautic industry 航空工业机身Vectolub装置
润滑剂消耗量非常少。同一时间仅一个喷嘴工作。
-Chips are blast out of the machining area with air under pressure (7 bar).
切屑由1个7公斤的空气喷嘴吹处切削区域
2013-06-02 ©SKF Willy Vogel AG Slide 18
2013-06-02 ©SKF Willy Vogel AG
Slide 8
Customers 客户群
- Car industry汽车工业 - Suppliers of the car industry汽车零部件供应商 - Cans manufacturers罐头生产厂 - Electric components manufacturers电子接插件制造商 Example: we delivered 3 units to Legrand -Schneider Electric with a market potential of 50 further units (unit sales price: 5000 €) 案例：我们供应3套给Legrand罗格朗，施奈德电气有潜在的50套。
Example of external lubrication on a milling machine used in the
aircraft building industry飞机制造工业上铣床上外部润滑案例
We have sold 8 systems to EADS France and Dassault Aviation: 有8套系统供给法国欧洲航宇集团和Dassault航空公司 Potential market: aircraft building industry 潜在市场：飞机制造工业