精编【建筑工程管理】塔架施工方案
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Preheater tower installation includes preheater ground group work and steel preheater aerial installation work. Steel structure and the installation of the preheater components mounting height is high, the entire installation area, if using the large mobile crane, the lifting will be not high enough and the less lifting capacity, and the construction speed is very
通过对预热器塔钢结构重量的计算，前两层钢结构的单件重量达 20 吨。结合塔吊的吊装性能标和塔吊的布置图可以看出：使用 STT403-24T 塔吊进行预热器塔的安装施工满足不了施工要求，固需 要 250 吨吊车配合吊装。
Through the preheater tower steel structure weight calculation, all steel single piece weighing not more than 12 tons. Combined with crane and crane lifting performance standard layout can be seen: Use STT403-24T preheater tower crane for installation and construction fully meet the construction requirements
四．质量安全保证体系流程图 The flow chart of quality safety guarantee system-----11
五．施工工艺过程 The construction process----------------12
六．安全及文明施工 Safe and civilized construction--------16
r of peopl
worker
e
s
aroun
d
1.Nine columns Tower crane， 45
15
erection
Arc welder，
2.Frame girder Chain block，
erection.
Theodolite，
Length ruler，
Electric
wrench
Height:8.6m
ground.
Chain block
Length:2.55m
2.lifting
Length ruler
Weight:16.9ton
feed-end
chamber
3.Stairs erection
item
time
activity
+16.000-27.000 Start:
m column and 10/01/1
STT403-24T 塔吊吊装性能表 STT403-24T Tower crane performance table
STT403-24T 塔吊载荷信息表 STT403-24T Tower crane load chart
文件编号：GU3-方案-M-010
塔吊布置图
Preheater tower crane layout
【建筑工程管理】塔架施工 方案
xxxx 年 xx 月 xx 日 xxxxxxxx 集团企业有限公司
Please enter your company's name and contentv
Erection Program For the 443-3P1preheater tower
Name of the document：The Erection program of the
Documentation record and storage
the bridge work execute（50 workers）
五.施工工艺过程 The construction process
item
time
activity
文件编号：GU3-方案-M-010
method
tools
Numb
炉、三次Leabharlann Baidu管、喂料室等组成，设备安装分别从喂料室开始至 C1 旋风筒结束。预热器系统还配备有提升机、喂料机、风机、收尘 器，电梯等辅助设备。
HOLCIM (ECUADOR) GU3 Cement is a 4500 t/d clinker cement production line. Preheater tower is the key component of clinker production line, because of its complexity, the installation height is high, the number of multi-component, one-piece heavy weight and become difficult to install one of the largest one child. Preheater tower using a combination of steel and installation, which is the role of steel structures to support the entire preheater system, providing production operations, maintenance operations platform. Entire steel body system of 7 storey, 96.4m (15m-111.4m), member of 9 H-beam, the beam is connected planar layers, upper tread plate, steel structure weighing about 2,500 tons. Preheater in the clinker production mainly from the decomposition of raw material preheating and the role of the entire system respectively, by five cyclone, calciner, tertiary air duct, feed room and other components, equipment installation separately from the feed chamber begins - C1 cyclone ends. Preheater system is also equipped with bucket elevator, feeder, fan, dust
工艺布置图 General arrangement drawing
2. HOLCIM(ECUADOR)GU3 水泥厂窑尾塔架钢结构制作、安装图。 HOLCIM(ECUADOR)GU3 preheater tower steel structure fabrication, installation drawings 3. HOLCIM(ECUADOR)GU3 水泥厂预热器制作、安装图。 HOLCIM(ECUADOR)GU3 preheater fabrication, installation drawings 4. 钢结构施工验收规范 Steel construction and acceptance。 5. 机械设备安装验收规范 Mechanical equipment installation acceptance。 三.吊装机具的选择 The choice of Lifting instrument：
slow. So we will use STT403-24T type crane. Ground preheater group will use a 50-ton crane. Here is STT403-24T crane performance tables and preheater tower crane layout.
443-3P1 preheater tower
No. of the document：GU3-方案-M-010
CBMI
Editing department：The Engineering department of
Edited by：Liu Li Da Verified by： Approved by： Version 0
四．Flow Sheet for Guarantee System of Quality and Safety 质量安全保证体系流程图
主管经理 Mananger： Zhouyougen
Supervisor： Xue zhimin Xiang xianlun
Ducumentation： Zhangqing
frame girder 4
Column max.size(m):
erection
End:
Length:≤12.4m
25/01/1 Girder max size(m):
4
length: ≤11m
Single part weight:
≤ 5.5ton
Numb
Numbe er of
method
tools
collector, elevators and other auxiliary equipments. 二． 编制依据 Compilation basis
1. HOLCIM(ECUADOR)GU3 水泥厂烧成窑尾工艺布置图。 HOLCIM(ECUADOR)GU3 PROJECT PREHEATER TOWER GENERAL ARRANGEMENT DRAWING
Date：2013-11-20 Date： Date：
目录 contents
一.工程概述 Summary------------------------------------3
二．方案编制依据 Compilation basis ---------------------3
三．吊装机具的选择 The choice of Lifting instrument-----6
窑尾预热器塔架的安装主要包括预热器的地面组对工作和钢结 构预热器的高空安装工作。钢结构、预热器的安装工作由于构件安装 高度高，整个安装面积大，如使用大型可移动吊车将存在吊装高度不 够，吊装性能小的问题，并且施工速度也很慢。所以我们将采用 STT403-24T 型塔吊。地面预热器的组对将使用一台 50 吨吊车。下 面是 STT403-24T 塔吊的性能表和预热器塔塔吊的布置图。
Numbe er of
r of peopl
worker
e
s
aroun
d
Feed-end chamber erection
Start: 25/12/1 3 End: 10/01/1 4
Size(m)
1. Assemble all Tower crane 45
15
Width:5.15m
the parts on the Arc welder
一．工程概述 Summary:
HOLCIM(ECUADOR)GU3 水泥厂是一条日产 4500 吨的水泥熟料 生产线。窑尾预热器塔架是整个熟料生产线的关键部位，因其系 统复杂，安装高度高，构件数量多，单件重量重而成为安装难度 最大的一个子项之一。预热器塔架采用钢结构和预热器相结合的 安装方式，其中钢结构的的作用是支撑整个预热器系统，提供生 产操作，检修操作的平台。整个钢结构主体系统共 7 层，高 96.4m （15m-111.4m），构件共 9 根 H 型钢，，各层平面有连接梁，上 铺花纹钢板，钢结构总重约 2500 吨。预热器在熟料生产中主要起 生料预热和物料分解的作用，整个系统分别由五级旋风筒、分解
通过对预热器塔钢结构重量的计算，前两层钢结构的单件重量达 20 吨。结合塔吊的吊装性能标和塔吊的布置图可以看出：使用 STT403-24T 塔吊进行预热器塔的安装施工满足不了施工要求，固需 要 250 吨吊车配合吊装。
Through the preheater tower steel structure weight calculation, all steel single piece weighing not more than 12 tons. Combined with crane and crane lifting performance standard layout can be seen: Use STT403-24T preheater tower crane for installation and construction fully meet the construction requirements
四．质量安全保证体系流程图 The flow chart of quality safety guarantee system-----11
五．施工工艺过程 The construction process----------------12
六．安全及文明施工 Safe and civilized construction--------16
r of peopl
worker
e
s
aroun
d
1.Nine columns Tower crane， 45
15
erection
Arc welder，
2.Frame girder Chain block，
erection.
Theodolite，
Length ruler，
Electric
wrench
Height:8.6m
ground.
Chain block
Length:2.55m
2.lifting
Length ruler
Weight:16.9ton
feed-end
chamber
3.Stairs erection
item
time
activity
+16.000-27.000 Start:
m column and 10/01/1
STT403-24T 塔吊吊装性能表 STT403-24T Tower crane performance table
STT403-24T 塔吊载荷信息表 STT403-24T Tower crane load chart
文件编号：GU3-方案-M-010
塔吊布置图
Preheater tower crane layout
【建筑工程管理】塔架施工 方案
xxxx 年 xx 月 xx 日 xxxxxxxx 集团企业有限公司
Please enter your company's name and contentv
Erection Program For the 443-3P1preheater tower
Name of the document：The Erection program of the
Documentation record and storage
the bridge work execute（50 workers）
五.施工工艺过程 The construction process
item
time
activity
文件编号：GU3-方案-M-010
method
tools
Numb
炉、三次Leabharlann Baidu管、喂料室等组成，设备安装分别从喂料室开始至 C1 旋风筒结束。预热器系统还配备有提升机、喂料机、风机、收尘 器，电梯等辅助设备。
HOLCIM (ECUADOR) GU3 Cement is a 4500 t/d clinker cement production line. Preheater tower is the key component of clinker production line, because of its complexity, the installation height is high, the number of multi-component, one-piece heavy weight and become difficult to install one of the largest one child. Preheater tower using a combination of steel and installation, which is the role of steel structures to support the entire preheater system, providing production operations, maintenance operations platform. Entire steel body system of 7 storey, 96.4m (15m-111.4m), member of 9 H-beam, the beam is connected planar layers, upper tread plate, steel structure weighing about 2,500 tons. Preheater in the clinker production mainly from the decomposition of raw material preheating and the role of the entire system respectively, by five cyclone, calciner, tertiary air duct, feed room and other components, equipment installation separately from the feed chamber begins - C1 cyclone ends. Preheater system is also equipped with bucket elevator, feeder, fan, dust
工艺布置图 General arrangement drawing
2. HOLCIM(ECUADOR)GU3 水泥厂窑尾塔架钢结构制作、安装图。 HOLCIM(ECUADOR)GU3 preheater tower steel structure fabrication, installation drawings 3. HOLCIM(ECUADOR)GU3 水泥厂预热器制作、安装图。 HOLCIM(ECUADOR)GU3 preheater fabrication, installation drawings 4. 钢结构施工验收规范 Steel construction and acceptance。 5. 机械设备安装验收规范 Mechanical equipment installation acceptance。 三.吊装机具的选择 The choice of Lifting instrument：
slow. So we will use STT403-24T type crane. Ground preheater group will use a 50-ton crane. Here is STT403-24T crane performance tables and preheater tower crane layout.
443-3P1 preheater tower
No. of the document：GU3-方案-M-010
CBMI
Editing department：The Engineering department of
Edited by：Liu Li Da Verified by： Approved by： Version 0
四．Flow Sheet for Guarantee System of Quality and Safety 质量安全保证体系流程图
主管经理 Mananger： Zhouyougen
Supervisor： Xue zhimin Xiang xianlun
Ducumentation： Zhangqing
frame girder 4
Column max.size(m):
erection
End:
Length:≤12.4m
25/01/1 Girder max size(m):
4
length: ≤11m
Single part weight:
≤ 5.5ton
Numb
Numbe er of
method
tools
collector, elevators and other auxiliary equipments. 二． 编制依据 Compilation basis
1. HOLCIM(ECUADOR)GU3 水泥厂烧成窑尾工艺布置图。 HOLCIM(ECUADOR)GU3 PROJECT PREHEATER TOWER GENERAL ARRANGEMENT DRAWING
Date：2013-11-20 Date： Date：
目录 contents
一.工程概述 Summary------------------------------------3
二．方案编制依据 Compilation basis ---------------------3
三．吊装机具的选择 The choice of Lifting instrument-----6
窑尾预热器塔架的安装主要包括预热器的地面组对工作和钢结 构预热器的高空安装工作。钢结构、预热器的安装工作由于构件安装 高度高，整个安装面积大，如使用大型可移动吊车将存在吊装高度不 够，吊装性能小的问题，并且施工速度也很慢。所以我们将采用 STT403-24T 型塔吊。地面预热器的组对将使用一台 50 吨吊车。下 面是 STT403-24T 塔吊的性能表和预热器塔塔吊的布置图。
Numbe er of
r of peopl
worker
e
s
aroun
d
Feed-end chamber erection
Start: 25/12/1 3 End: 10/01/1 4
Size(m)
1. Assemble all Tower crane 45
15
Width:5.15m
the parts on the Arc welder
一．工程概述 Summary:
HOLCIM(ECUADOR)GU3 水泥厂是一条日产 4500 吨的水泥熟料 生产线。窑尾预热器塔架是整个熟料生产线的关键部位，因其系 统复杂，安装高度高，构件数量多，单件重量重而成为安装难度 最大的一个子项之一。预热器塔架采用钢结构和预热器相结合的 安装方式，其中钢结构的的作用是支撑整个预热器系统，提供生 产操作，检修操作的平台。整个钢结构主体系统共 7 层，高 96.4m （15m-111.4m），构件共 9 根 H 型钢，，各层平面有连接梁，上 铺花纹钢板，钢结构总重约 2500 吨。预热器在熟料生产中主要起 生料预热和物料分解的作用，整个系统分别由五级旋风筒、分解