MHS重型二级清扫器说明书
山猫清扫器使用说明
封闭式清扫器使用说明书现在由清扫器生产厂家徐州斧山机械介绍清扫器使用安装之前请检查快换装置和封闭清扫器。
手动控制的快换装置:将快换装置拉杆完全拉开。
(如下图)进入驾驶室,系好安全带,压下安全杆,启动发动机。
松开手制动。
将快换装置朝前倾斜。
机器慢慢向前,使快换装置的上边缘完全与清扫器的安装法兰结合。
(如下图)确保快换装置的拉杆不要与清扫器碰撞。
将快换装置向后缩回,直到清扫器完全离开地面。
(如下图)将发动机熄火,离开驾驶室。
压下快换装置拉杆直到锁销完全插入安装架的销孔中被锁定。
(如下图)快换装置的锁销完全插入清扫器安装架的销孔中被锁定,使清扫器与快换装置紧紧结合。
(如下图)警告:快换装置的锁销一定要插入附件的销孔中,拉杆必须完全压下并锁定。
否则会导致清扫器从主机支架上脱落,产生严重伤害甚至人身伤亡。
封闭清扫器的液压连接将封闭清扫器液压油管通过U型连接固定处穿过,连接到前辅助液压把雄性接头安装到雌接头,对准。
插入后,把接头向锁止位置转动(如下图)2、启动设备,使滚刷开始旋转,慢慢地降低清扫器。
确定清扫器铲斗的刀刃口正好与地表面水平, 让地面和刷子表面接触,降低机器大臂并且使用浮动功能让清扫器处于水平工作位置。
清扫的方向有两个,根据主机前进和后退分别选择清扫器的旋转方向清扫器的操作控制按钮开关可向左或向右拨动来控制清扫器毛刷的旋转方向。
机器的行走方向应该与毛刷的旋转方向相符合,以保证清扫的洁净度。
(如下图)3、为了降低毛刷的磨损应尽量减少清扫器下压动作,使用一段时间后应调节调整螺栓以保证清扫路面的面积。
在使用中推荐刷子与地面接触的尺寸为50-76毫米。
(如下图)4、抬高铲斗刀刃到与地面水平,松开调整螺栓的锁紧螺母。
转动调整螺栓,直到毛刷边缘与铲斗刀刃之间有30-60毫米的距离。
经常要检查调整毛刷与刀刃之间的间隙,减少刀刃与毛刷的磨损,增加清扫面积。
(如下图)5、为了使操作更方面、更可靠,应尽量将清扫器放低,防止意外动作发生。
矿车清扫器操作规程模版
矿车清扫器操作规程模版一、操作人员准备1.1 操作人员应穿着符合安全要求的工作服,并戴上防护手套、护目镜和安全帽。
1.2 在操作矿车清扫器之前,操作人员应对其进行必要的检查和维护。
确保清扫器的各项部件完好,无任何故障。
二、操作前的安全检查2.1 操作人员应确认周围环境安全,确保没有人员或设备处于清扫器操作区域内。
2.2 检查矿车清扫器的电源和控制系统是否正常运行,确保能够正常启动和停止。
2.3 检查清扫器的刷头是否完好,刷毛是否清洁,确保清扫效果良好。
三、操作步骤3.1 将矿车清扫器推至清扫区域,并确保清扫器与地面保持适当的接触。
3.2 启动清扫器的电源,并按照操作面板上的指示调整清扫器的工作模式和速度。
3.3 按下起动按钮,使清扫器的刷头开始旋转,并开始清扫工作。
3.4 沿着清扫区域的路径推进,确保刷头覆盖到每个角落和难以清扫的区域。
3.5 当清扫器的储物箱装满垃圾时,停止清扫器的工作,并按照操作手册的要求进行垃圾处理。
四、操作注意事项4.1 操作人员在操作清扫器时,应注意周围环境的安全,避免发生碰撞或造成伤害。
4.2 操作人员应定期检查清扫器的工作状态,确保其正常工作。
如果发现异常情况,应立即停止操作,并报告相关人员进行检修。
4.3 操作人员应根据实际情况,调整清扫器的工作模式和速度,以提高清扫效果。
4.4 在清扫过程中,操作人员应注意刷头的状态,及时清理刷毛上的垃圾,以保持清扫效果。
4.5 操作人员禁止将手或其他物体伸入清扫器的工作区域内,以免发生意外伤害。
五、操作结束5.1 当清扫作业完成后,操作人员应停止清扫器的运行,并将其移到指定位置进行存放。
5.2 操作人员应对清扫器进行必要的清洁和维护,确保清扫器的各项部件干净、完好。
5.3 操作人员应关闭清扫器的电源,并将相关设备归位,并对清扫现场进行清理,确保无垃圾残留。
5.4 操作人员应向上级报告清扫作业的完成情况,并记录清扫器的使用情况和维护记录。
MSS二级清扫器 安装说明
安装基座张紧螺母C 型刀头或 V 型刀头滑动导轨固定杆张紧止动螺母扭杆夹支架调节杆MSS 部件清单固定杆位置规格刀架弹簧张紧装置主皮带轮BCA输送带方向压紧滚筒C料槽壁200mm (8'')200mm (8'')安装清扫器前,请把皮带输送机的电源关闭并锁定做好标记。
MSS 二级清扫器1. 安装弹簧张紧装置安装基座。
(关于上推张紧信息,请参考说明包中提供的附加说明单。
)将安装基座夹紧,使基座上边缘位于输送带上方 25mm (1") 处(图 1a )。
将安装基座用螺栓固定或焊牢。
在反面确定安装基座的位置并安装。
调整每侧的张紧螺母,使扭杆夹支架的中心位于输送带下方 8'' (200mm) 处。
注意:安装料槽时应在料槽壁上划出输送带位置线,依此将安装基座与输送带对齐(图 1b)。
必要时可切割出检查孔。
C 型刀头 - 适用于机械带扣或硫化输送带V 型刀头 - 仅适用于硫化输送带图 1a图 1b90°输送带架构输送带90°张紧螺母张紧螺母料槽壁(1'')(1'')25 mm 25 mm 100mm (4")150至200m m(6"-8")150 至 200mm(6"-8")150 至 200mm (6"-8")150 至 200mm(6"-8")MSS 二级清扫器安装说明6. 试运清扫器并检查清扫性能。
如果发生振动或需要更高的清洁效率,请将张力弹簧下压 3mm (1/8") 以增加刮刀张力。
图 33. 设置刮刀角度。
将固定杆/刮刀置于输送带中部。
使用所配角度量规将刮刀朝输送带方向向上旋转到预设角度。
拧紧每个扭杆夹支架上的两个锁定螺栓锁定固定杆(图 3)。
将固定杆锁定到正确位置时,刮刀一定不能接触输送带。
矿车清扫器操作规程范本(2篇)
矿车清扫器操作规程范本一、引言本操作规程旨在规范矿车清扫器的操作流程,确保清扫工作的安全、高效进行。
操作人员必须严格遵守该规程,并接受相关培训和考核。
二、操作准备1. 检查清扫器的工作状态,确保设备正常运行;2. 穿戴好个人防护装备,包括头盔、耳塞、护目镜、手套等。
三、操作步骤1. 打开矿车清扫器的电源开关,并检查电源指示灯是否正常亮起;2. 根据工作需要,选择合适的清扫器工作模式;3. 将清扫器的控制手柄插入控制台,确保连接紧固;4. 根据清扫区域的情况,调整清扫器的工作高度和角度,以确保最佳清扫效果;5. 按下启动按钮,启动清扫器;6. 按照预定的清扫路线进行操作,并保持匀速行驶;7. 控制手柄的操纵杆用于控制清扫器的前进、后退、左右转向等动作;8. 监测清扫器的工作情况,如有异常及时停止并进行检修;9. 清扫完毕后,将清扫器停在指定位置,关闭电源开关并拔出控制手柄;10. 将清扫器归位并做好清洁与维护。
四、安全注意事项1. 操作前应仔细阅读并理解清扫器的用户手册;2. 在操作过程中,必须全程佩戴个人防护装备,严禁穿拖鞋等不符合操作要求的服装;3. 操作人员必须具备相关技术知识,并按照培训要求参加培训和考核;4. 在操作过程中,必须保持清醒状态,不得受酒精或其他药物影响;5. 在清扫过程中,严禁将手或其他物体伸入清扫器的工作部位;6. 如发现设备故障或异常,应及时停止并向上级报告;7. 不得随意拆卸或改变清扫器的结构和参数;8. 在清扫器停止工作后,应注意进行设备的保养和维修。
五、应急处理1. 在发生事故或紧急情况时,操作人员要第一时间停止清扫器的工作,并向上级汇报;2. 根据情况,执行相应的应急处理措施;3. 在事故调查和处理过程中,要积极配合相关人员的工作,并保护好现场。
六、附则1. 本操作规程的修订和解释权归公司所有;2. 如有违反本规程的行为或操作不当导致事故发生,相关责任由操作人员承担。
2023年矿车清扫器操作规程
2023年矿车清扫器操作规程____年矿车清扫器操作规程第一章总则第一条为规范和安全运行矿车清扫器,保障生产安全,制定本操作规程。
第二条运输车清扫器操作规程适用于矿山、建筑工地等相关领域,对矿车清扫器的操作人员进行规范。
第三条操作人员必须按照本操作规程进行操作,并且具备相关的操作技能和安全意识。
第四条矿车清扫器操作执行人员必须严格遵守国家法律法规和矿山企业的相关规定。
第二章操作规程第五条操作人员在正式进入工作岗位前,需经过培训考试合格,并获得相关的操作证书。
第六条操作人员进入工作岗位后,必须穿戴符合要求的劳动保护用品,包括安全鞋、安全帽、防护手套等。
第七条操作人员必须对矿车清扫器进行日常检查,确保设备的正常运行状态。
第八条操作人员必须熟悉矿车清扫器的结构和工作原理,掌握清扫器的各项参数和操作方法。
第九条操作人员在操作矿车清扫器时,必须确保车辆停稳,并且操作时保持稳定的动作。
第十条操作人员在操作矿车清扫器时,严禁非法改装、拆除设备零部件。
第十一条操作人员在操作矿车清扫器时,必须注意观察周围环境,确保没有障碍物和人员。
第十二条操作人员在清扫过程中,必须按照清扫路线进行操作,并且保持正确的清扫角度和速度。
第十三条操作人员在清扫作业过程中,必须确保清扫器与地面的接触紧密,避免漏扫。
第十四条操作人员在操作矿车清扫器时,必须保持通讯畅通,与监控人员保持良好的沟通。
第十五条操作人员在操作矿车清扫器时,必须定期进行设备维护保养,保持设备的正常运行。
第三章安全措施第十六条操作人员必须经过安全培训,掌握相关的自救和互救技能。
第十七条操作人员在操作矿车清扫器时,必须熟悉相关的安全事故应急措施。
第十八条操作人员在工作期间,必须保持专注和集中注意力,避免因疲劳或分心导致安全事故。
第十九条操作人员在清扫作业过程中,必须排除设备故障,确保设备的安全运行。
第二十条操作人员在清扫过程中,必须保证作业区域的安全,做好封堵、警示标示等措施。
马丁二级合金清扫器说明书
安徽正威刷业有限公司马丁二级合金清扫器主要用于输送煤泥等含水率较大的带式输送机,安装在卸载滚筒下方回程段位置,解决残留物料在输送机回程段洒落造成的环境污染和残留物料粘黏在托辊上引起的回程皮带跑偏的问题。
下面由清扫器厂家安徽正威刷业为大家介绍下它的相关知识,帮助大家了解它的更多作用。
一、马丁二级合金清扫器产品特点1. 马丁二级合金清扫器的张紧器采用本公司专利设计产品。
一体式铸造组件,坚固耐用。
独特的禁锢螺栓可以在频繁震动的工作环境下一直保持禁锢不松动,提高了产品的可靠性。
2.马丁二级合金清扫器的刀片采用分体式结构,单片刀片长度150mm ,由天然橡胶快和碳化钨复合纳米材料组装而成,橡胶底座采用对称设计,适用于双向运行皮带机,清扫受力更均匀,清扫器使用寿命长。
3.马丁二级合金清扫器刀片刃口采用独特的圆弧设计,对皮带磨损更小。
4.该清扫器采用合金刀片,不适合皮带连接方式为金属带扣的带安徽正威刷业有限公司式输送机。
二、马丁二级合金清扫器安装方法1.按照发货清单,开箱检查,箱内应有主机架(装有刀头) , 左右弹簧张紧器各一只及相应安装紧固螺丝等配置。
如有不符,请与我公司或其区域销售代表联系,调整配齐。
2.请仔细阅读安装操作说明书,了解合金二级清扫器的组成结构。
3.测量皮带机头部滚筒的直径、皮带厚度、皮带宽度。
4.将左右联接角钢焊接在主机横梁上,保证清扫器与皮带机有一定的接触力,并确定皮带机有一定的调整量。
5.安装固定后,调节弹簧系统上的调整螺母压缩弹簧,使刀头与皮带有一定压力,锁紧螺母。
三、马丁二级合金清扫器安装案例安徽正威刷业有限公司是一个充满生机和蓬勃发展高速企业。
公司努力致力于实现“组织系统化、管理规范化、工作程序化、效率标准化”的发展目标。
依托学科优势,集成资源、突出特色、自主创新为建设发展思路,打造国内煤炭矿山行业产品研究开发、设计、经营服务为一体的高新技术企业。
安徽正威刷业有限公司公司主营业务包括矿山机械设备及配件,园林机械配件,工程设备配件,毛刷等各行业提供优良、产品和技术服务。
二级清扫器价格
安徽正威刷业有限公司在我们的认知里,厂家进行直接销售是有利于顾客进行购买的,没有了繁琐的分销渠道费用,也少了中间商赚取差价的机会,所以其性价比高的价格优势得以体现。
厂家可直接给客户提供产品及安装、维护指导,具体价格行情可以直接点击官网安徽正威刷业进行在线咨询,希望能给您带来帮助。
一、二级清扫器产品特点1. 二级清扫器的张紧器采用本公司专利设计产品。
一体式铸造组件,坚固耐用。
独特的禁锢螺栓可以在频繁震动的工作环境下一直保持禁锢不松动,提高了产品的可靠性。
2. 二级清扫器的刀片采用分体式结构,单片刀片长度150mm ,由天然橡胶快和碳化钨复合纳米材料组装而成,橡胶底座采用对称设计,适用于双向运行皮带机,清扫受力更均匀,清扫器使用寿命长。
3. 二级清扫器刀片刃口采用独特的圆弧设计,对皮带磨损更小。
4.该清扫器采用合金刀片,不适合皮带连接方式为金属带扣的带式输送机。
二、二级清扫器安装方法安徽正威刷业有限公司1.按照发货清单,开箱检查,箱内应有主机架(装有刀头) , 左右弹簧张紧器各一只及相应安装紧固螺丝等配置。
如有不符,请与我公司或其区域销售代表联系,调整配齐。
2.请仔细阅读安装操作说明书,了解合金二级清扫器的组成结构。
3.测量皮带机头部滚筒的直径、皮带厚度、皮带宽度。
4.将左右联接角钢焊接在主机横梁上,保证清扫器与皮带机有一定的接触力,并确定皮带机有一定的调整量。
5.安装固定后,调节弹簧系统上的调整螺母压缩弹簧,使刀头与皮带有一定压力,锁紧螺母。
三、二级清扫器安装案例安徽正威刷业有限公司是一个充满生机和蓬勃发展高速企业。
公司努力致力于实现“组织系统化、管理规范化、工作程序化、效率标准化”的发展目标。
依托学科优势,集成资源、突出特色、自主创新为建设发展思路,打造国内煤炭矿山行业产品研究开发、设计、经营服务为一体的高新技术企业。
公司主营业务包括矿山机械设备及配件,园林机械配件,工程设备配件,毛刷等各行业提供优良、产品和技术服务。
H型合金清扫器说明书
安徽正威刷业有限公司H 型合金清扫器为头道清扫器,安装在带式输送机头部滚筒,清扫器安装宽度可根据现场情况任意伸缩。
刀片材质为聚氨酯,具有耐磨损、抗腐蚀、不损伤皮带、清扫干净等优点,其特别的张紧装置,设计合理,使用方便,可以在不停机的情况下将刀片和皮带分离,以利于清扫刀口上的杂物。
下面由清扫器厂家安徽正威刷业为大家介绍下它的相关知识,帮助大家了解它的更多作用及安装说明。
一、正威刷业ZW-YQC 系列产品说明输送带输送的物料往往带有粘性物质,如煤尘、泥浆、粉状物料,其中一部分会粘在输送带工作面上,在卸料时不能完全卸掉,随着皮带运转会粘在托辊上,长时间会造成以下后果:1.物料进入托辊的壳体内,从而增大轴承磨损,托辊壳体粘上物料会损伤和拉毛输送带的面胶,加速输送带损坏。
2.粘着物进入尾轮和改向滚筒,物料会粘在滚筒表面上, 且越粘越多,造成输送带跑偏,增加输送带磨损,酿成不良后果。
3.物料粘在驱动滚筒上,加大对滚筒的摩擦力,会引起输送带面胶和滚筒包胶层的损坏。
4.物料没有及时清除,在整个工作通道内会形成落料区,造成环安徽正威刷业有限公司境污染,清扫劳动量增加,影响员工身心健康,增加企业成本。
因此,为保证带式输送机正常运转,必须将输送带上的附着物清扫干净。
如果清扫装置良好,对托辊、输送带等的寿命都可以延长。
由此可见,清扫器在带式输送机上有着不可忽视的作用。
我公司设计的ZW-YQC 系列清扫器该系列清扫器安装简单,维护方便,深受用户青睐。
注:还可以选用同款的重型清扫器ZW_YZQC,刀头高度增加36% ,有效延长了刀头的使用寿命,大大降低了更换刮刀的频率。
二、正威刷业ZW-YQC 系列产品结构示意图三、正威刷业ZW-YQC 系列安装步骤1.按照发货清单,开箱检查,箱内应有主机架(装有刀片) , 左右安徽正威刷业有限公司弹簧张紧器各一只及相应安装紧固螺丝等配置。
如有不符,请与我公司或其区域销售代表联系,调整配齐。
二次除尘工艺操作流程[整理版]word精品文档3页
二次除尘工艺操作规程二次除尘操作分为现场操作和上位机操作两部分,在PLC柜可以实现自动,手动和定压喷吹操作,现场操作一般为维修用。
(一)、上位机操作:1、本除尘器的控制系统分为两部分,即控制室里的PLC主站和除尘器顶上的喷吹系统,这两部分通过DEVICENET通讯连接。
2、PLC上电即除尘器处于运行状态,此时可通过电脑“手动、自动”选择开关选择除尘器的运行方式:手动或自动,也可通过PLC柜上的转换开关进行选择。
3、自动方式:按下自动按钮,自动按钮,显示红色,除尘器自动运行,可无人值守。
4、手动方式:按下手动按钮,自动按钮显示緑色,除尘器停止自动运行,可通过电脑上的各个按钮进行手动操作。
操作完成后应把离线阀打在开的位置。
手动方式一般调试时用,除尘器运行过程中不建议使用,如要停用除尘器,按下手动按钮即可5、在上位机上有风机的各种参数显示:风机的前后轴承温度,电机的前后轴承温度,电机的定子温度,稀油站的油温和油压,风机的前后轴承振动。
6、在上位机上可以操作启动和停止风机,也可操作高压柜合闸和分闸。
7、主画面上有空气压力和除尘器运行时的总压差和分仓位显示,空气压力一般不小于两公斤,除尘器的阻力高于1500Pa时除尘器清灰系统开始工作,阻力可调。
8、上位机可以修改除尘器的运行参数,可以修改除尘器的喷吹周期和振动周期,喷吹间隔和脉宽,振动时间,还可以对总压差进行设定,喷吹间隔一般在10秒,脉宽设定在0.2秒。
9、在上位机上可以显示除尘器各个设备的运行状态:1)、离线阀,黄色表示汽缸在运行过程中,长时间出现表示有故障,蓝色表示离线阀在上限位,红色表示离线阀在下限位。
2)、仓喷吹,绿色表示该仓正在清灰。
3)、振动机,绿色表示灰斗在振动。
4)、料位计,有料时显示红色。
10、点击主画面上的趋势,进入趋势过程记录画面,里面记录了除尘器的运行参数,保持一个星期。
点击“返回”,返回主画面。
11、点击主画面上的报警记录,进入报警记录画面,里面记录了历史上的报警记录。
Hayward Mars HP 自动下水池洁净器用户手册说明书
Congratulations on purchasing the most innovative pressure-side pool cleaner available. Mars HP has been designed and manufactured to be easily installed and to provide years of low maintenance operation. Pool cleaning is reborn.For future reference, record your Mars HP pool cleaner data here:Mars HP Serial Number____________________________________________(Located under the handle on the cleaner head) Date of Purchase____________________________________________________________________________________________ Purchased from______________________________________________________________________________________________ City________________________________________________________________State________________Zip________________ For the following warranty to be in effect you must complete and return the attached warranty card within 15 days of purchase.MARS HP LIMITED WARRANTYThis Mars HP was carefully inspected before shipment from our warehouse. Upon unpacking, if any part proves defective or missing, please notify Zodiac Pool Care, Inc. immediately. Please consult owner’s manual for complete instructions on the installation and operation of your Mars HP.ZODIAC POOL CARE, INC. WARRANTS THE MARS HP POOL CLEANER AGAINST ALL MANUFACTURING DEFECTS, ALL WEAR AND TEAR FOR THE FIRST TWO (2) YEARS. THE MARS HP HOSE IS WARRANTED AGAINST DEFECTS AND WEAR AND TEAR FOR TWO (2) YEARS. ALL WARRANTIES ARE EFFECTIVE FROM THE DATE OF PURCHASE.Should this product prove defective in workmanship, materials or wear during the applicable warranty period, the consumer’s sole and exclusive remedy shall be such repair or replacement of the product as provided below.THIS LIMITED WARRANTY EXCLUDES THE FOLLOWING:1.Discoloration of the Mars HP pool cleaner. This is caused by reaction to ultraviolet rays and the chemicals used in the pool water. Discolorationdoes not affect the operating ability of the Mars HP. Therefore, this Limited Warranty does not cover the replacement of discolored parts.2.Damage to or malfunction of the unit resulting from excess chlorination or improper water chemistry balance.3.Replacement of parts which fail or become defective as a result of improper installation, negligence, misuse, abuse or tampering by unauthorizedrepair personnel.4.Age, pool water imbalance, and improper installation can cause vinyl pool liners to become brittle or unduly wrinkled. Corrosion of the supportingwalls and/or irregularities in the pool base may also cause liner failure. The use of this product in such an environment is at the pool owner’s risk.Therefore, the pool owner hereby releases the manufacturer from any and all claims for damage where these conditions exist.5.The Mars HP is designed for use in inground pools only. If unit is used in any other application, the pool owner hereby releases the manufacturerfrom any and all claims. This misuse will void all warranty on the unit.THE LIMITED WARRANTY PROVIDED HEREIN IS THE SOLE AND EXCLUSIVE WRITTEN WARRANTY WITH RESPECT TO THE MARS HP POOL CLEANER. ALL IMPLIED WARRANTIES IMPOSED BY APPLICABLE LAW, INCLUDING ANY IMPLIED WARRANTY OF MER-CHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WITH RESPECT TO EACH COMPONENT OF THE MARS HP ARE LIMITED TO THE DURATION OF THE EXPRESS LIMITED WARRANTY WITH RESPECT TO SUCH COMPONENT. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.In no event shall Zodiac Pool Care, Inc. be liable in contract or in tort, or under any other legal theory, for lost profits or revenues, loss of use or similar economic loss, or for indirect, special, incidental, consequential or similar damages, even if it has been advised of the possibility of such claim.Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.No claim under this Limited Warranty will be recognized unless the warranty card, included in your box, is completed and returned within fifteen(15) days of the purchase date. Only the original purchaser may submit a claim under this Limited Warranty.Purchaser’s claims againstZodiac Pool Care, Inc. shall be limited to those claims which may be asserted under the Limited Warranty relating to any defect, malfunction or wear of the Mars HP.T o obtain warranty replacements or repair, call (888) 786-7797 for warranty station referral. When calling, always supply serial number, evidence of purchase date, retailer and a brief description of the problems/defects encountered. Zodiac Pool Care, Inc. reserves the right to repair or replace all defective or worn parts covered by this Limited Warranty and return same to purchaser, freight collect.Zodiac Pool Care, Inc. assumes no responsibility for any warranties or representations made by other individuals or businesses beyond the express terms contained in this Limited Warranty.This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.For sale and use in the United States, Canada and Mexico only. This pool cleaner is not warranted or guaranteed outside of the United States, Canada or Mexico.This pool cleaner is covered by U.S. Patent Number D430906.23STEP 1: QUICK DISCONNECT ASSEMBL Y INSTALLATION The white section of the Mars HP supply hose has a quick disconnect with a universal wall fitting, an in-line screen and a pressure relief valve. NOTE:The in-line screen filters out fine debris and will need to be cleaned periodically. The pressure relief valve is used to adjust the wheel RPM as explained later in the manual.4Y HOSE MEASUREMENTThe proper length of the Mars HP supply hose is critical for optimum performance. Read this section carefully before making adjustments.First, measure the distance from the dedicated cleaner line to theAdd 3 additional feet. This distance will be theo remove ANYthe hose off of the swivel.•Cut the pre-measured clear hose from the end you removed from the swivel.•Re-attach the clear hose to the swivel.56NOTE:T o attach ANY hose section to a swivel, slide the mender nut onto the swivel,with the smooth collar facing the swivel, then push the hose onto the barbed end ofthe swivel and tighten the mender nut. This procedure will be easier if the hose is wet.•length. This measurement will be the required length of the whitehose.Example:1The pool is a 15'x30' rectangle, 6' deep.2The measured distance from the dedicated cleaner line to the farthestpoint of the pool is 21'.3After adding 3 additional feet, the total supply hose length is 24'. Theclear hose is cut so that it measures 8' (2' longer than the depth ofthe pool).4After subtracting the 8' of clear hose from the total supply hose lengthof 24', the white hose will be measured and cut to 16 feet (24' of totalsupply hose less the 8' of clear hose). (This is an example only - yourpool may vary.)•Remove the white hose from the swivel that connects it to the clear hose.•Measure and cut the end of the white hose you removed from theswivel, as instructed for your size pool. Y ou may be removing hosefloats.POSITIONING HOSE FLOATSIMPORTANT:For the Mars HP to work properly, it is important that the hose floats are in the correct positions.•The factory setting for the 1 small and 2 large floats nearest the cleaner is for them to be all pushed together and 9 inches from the swivel attached to the cleaner head.•T o increase the cleaning ability of the unit, these 3 floats can be pushed 3 to 6 inches further away from the cleaner, keeping the 3 floats together. If the Mars HPunit is tipping onto one wheel or on it’s side, these 3 floats have been moved backtoo far (or removed).•There must always be a hose float on the white hose, within 6" from the swivel, which connects the white hose to the clear hose. You may need to replace one ofthe hose floats that were removed during adjustment to insure that a float is within6" from this swivel.•Once the hose floats are in the correct position, re-attach the white hose to the swivel, securing it with a mender nut.78WHEEL RPM ADJUSTMENT•T o determine if your Mars HP pool cleaner is operating at the correct speed, you must count the wheel RPM.•T o count wheel RPM (Revolutions Per Minute), hold the Mars HP head sideways, just below the surface to avoid being sprayed by water.•The pressure relief valve on the Mars HP quick disconnect assembly is shipped in the OPEN position, which will most likely result in wheel RPMbelow 40.•Failure to adjust the pressure relief valve to achieve proper wheel RPM can result in improper cleaner performance.•After the back-up jet has completed one cycle,use the arrow on the yellow RPM count decal for easier RPM counting and begintiming the wheel revolutions for 1 minute.•The ideal wheel RPM is between 40 and 48. If your wheel RPM is between 40 and 48, remove the yellow decal and allow the Mars HPcleaner to clean your pool. Y our installation is now complete.•We have included additional RPM count decals for future use. Keep them along with your Mars HP owner's manual.9below 40 or above 48, call our technical service hotline at 1-888-786-7797 for further assistance. 1011CARE AND MAINTENANCEY our Mars HP pool cleaner has been designed and manufactured to provide yearsof carefree maintenance. Please follow the guidelines below to help insure optimum performance.•Y our Mars HP pool cleaner is not a toy. Do not allow children to play with the Mars HP pool cleaner. Remove the Mars HP poolcleaner from the pool before swimming.•When Mars HP is out of the pool, do not coil the supply hose.Coiling will result in poor coverage due to supply hose memory.•Do not lay objects on top of the Mars HP unit. During off season storage, insure unit is stored in flat area without applying pressure tothe wheels.•Store the Mars HP head on its side when not in use, to avoid possible distortion of the wheels.•Never run the booster pump if the filtration pump is not running. This may cause booster pump damage that will not be covered underwarranty.•Regularly clean the in-line screen at the universal wall fitting/quick disconnect. This screen prevents fine debris from clogging water jetsin the Mars HP head. Never run your Mars HP pool cleanerwithout the in-line screen in place.•In freezing conditions, drain your Mars HP pool cleaner and supply hose and remove them from the pool. Remove the drain plug fromthe booster pump and drain all of the water out of the pump.•Always remove the Mars HP pool cleaner when chemically balancing or super-chlorinating the pool. Replace the Mars HP pool cleanerafter the water is properly balanced or after 4 hours from super-chlorinating the pool.•Periodically inspect the tires and wear strip for wear and replace as needed. Follow the instructions to disassemble and replace these parts.See the parts diagram for identification. Contact our technical servicedepartment for any parts that may be needed at 1-888-786-7797.13141516TROUBLESHOOTINGMost problems with your Mars HP pool cleaner are easily remedied by simple adjustments. Follow the suggested solutions in the order shown below. If the problem continues after trying the suggestions below, please call our technical service hotline at 1-888-786-7797.Mars HP sticks in corners•Confirm wheel RPM is between 40 and 48.or in-pool obstacles for•Check to see that the backup valve is working properly. If not longer than 4 minutes.call 1-888-786-7797.•Check that the wheels spin freely. T urn off the booster pumpand spin the wheels.Mars HP is missing large•Confirm wheel RPM is between 40 and 48.areas of the pool.•Clean the in-line screen at the universal wall fitting/quickdisconnect.•Check the supply hose for coiling.•Confirm that the supply hose length is correct for your pool.•Move the hose float on the white hose that is located nearestthe clear hose, back 2’ from the swivel.•Empty the debris trap.•Confirm that the back-up jet is operating.•Check that the wheels spin freely.Mars HP will not climb the•Confirm the wheel RPM is between 40 and 48.pool walls.•Empty the debris trap. Rinse the mesh panels.•Clean the in-line screen at the universal wall fitting/quickdisconnect.•Check the tires for excessive wear, replace as needed.•Check the supply hose for coiling.Mars HP supply hose•Remove the supply hose from the pool and lay in the sun in a coils in pool.straight line for a few hours.•Confirm that the wheel RPM is between 40 and 48 and checkthe in-line screen.•Empty the debris trap.•Confirm that the supply hose length is correct for your pool. Mars HP periodically•Repair pool filtration/booster system problem that causes air floats to the surface.to enter the pressure lines.Mars HP is tipping onto one•Confirm that the hose floats are in the correct position.wheel or on it’s side.For further assistance, please call ourMars HP Technical Service Hotline1-888-786-7797171346571415161718121181392101918Q U A N T I T Y P A R T #D E S C R I P T I O N R E Q U I R E D W 69614M A R S H P D E B R I S T R A P - T O P 1W 69338M A R S H P D E B R I S T R A P - B O T T O M 1W 83207M A R S H P A X L E 1W 69606M A R S H P V E N T U R I H O U S I N G 1W 69368M A R S H P D E B R I S D O O R W /W E A R S T R I P 1W 69318M A R S H P W E A R S T R I P 1W 40015M A R S H P S C R U B B E R 1W 83198M A R S H P F O A M R E T A I N E R 1W 83193M A R S H P F E M A L E I N L E T H A N D L E A S S E M B L Y 1W 48385M A R S H P I N L E T H A N D L E - M A L E 1W 40000M A R S H P P O W E R S W E E P 1W 40025M A R S H P P O W E R S W E E P W /S C R U B B E R 1W 83259M A R S H P B E A R I N G S (2 P A C K )2W 69354M A R S H P W H E E L 2W 69355M A R S H P T I R E 2W 69328M A R S H P W H E E L A S S E M B L Y 2W 69359M A R S H P W A S H E R 2W 69356M A R S H P N U T 2W 69611M A R S H P F M S K I T 119(31)INDICATE PROBLEM:_________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________LET US HELPIf you are having a coverage problem you cannot solve, mail or fax us the following information along with a sketch of your pool shape indicating the location of all skimmers, vacuum lines, inlets, stairs, ladders, swimouts, spas, waterfalls,filter systems or other significant features and a brief description of the problem.MAIL TO:ZODIAC POOL CARE, INC.2028 NW 25th Avenue, Pompano Beach, FL 33069 or fax to: (954) 935-8279CUSTOMER NAME:________________________________________________________TELEPHONE NO.: ( _______ ) ___________________________ADDRESS:______________________________________________________________________________________________________________________CITY: ____________________________________________________________________STATE: _________________ ZIP: ________________________SERIAL NO.: ______________________________________________________________PURCHASED FROM: __________________________________POOL SURFACE (circle one):CONCRETEVINYLFIBERGLASSOTHER: ______________________________________________POOL SIZE: ______________________________________________________________PUMP SIZE (H.P.): _____________________________________FILTER (circle one):SANDD.E.CARTRIDGEFILTER SIZE (or Model No.) _____________________________Zodiac Pool Care, Inc.2028 NW 25th Avenue Pompano Beach, FL 33069W83111。
2023年矿车清扫器操作规程
2023年矿车清扫器操作规程矿车清扫器操作规程2023年版第一章总则第一条为了确保矿车清扫器的安全运行,提高工作效率,保障员工生命财产安全,制定本操作规程。
第二章设备概述第二条矿车清扫器主要用于清扫矿车上的尘土、杂物,保持矿车的清洁。
本设备由清扫机构、控制系统、驱动系统等组成。
第三章操作人员要求第三条矿车清扫器的操作人员应经过专门的培训,并持有操作证书,熟悉设备的结构和工作原理,具备基本的机械、电气知识,并具备以下条件:1.年满18周岁;2.身体健康,无重大病史;3.无酒精、药物依赖等不良嗜好。
第四章操作安全措施第四条操作人员在进行矿车清扫器操作之前,必须了解设备的操作规程和操作手册,并进行必要的安全检查。
第五条在操作矿车清扫器前,必须戴好安全帽、护目镜等个人防护装备,确保安全。
第六条在操作矿车清扫器期间,严禁乱穿乱踩,以免引起危险。
第七条在清洁矿车前应确保设备处于停止状态,断开电源,并进行必要的机械锁定,以免发生意外。
第八条在操作过程中,必须严格按照操作手册的规定进行操作,不得随意更改操作方法。
第九条当发现设备异常情况时,应立即停止操作,及时报告维修人员进行检修,不得私自进行修理。
第十章日常维护第十一条矿车清扫器的操作人员应做好日常的设备清洁工作,确保设备的正常运行。
第十二条定期检查矿车清扫器的各个部件,如发现损坏或磨损严重的部件应及时更换。
第十三章事故处理第十四条在操作矿车清扫器时,如发生事故应及时报告,并按照公司的应急预案进行处理。
第十五条在事故处理过程中,必须做好人员伤亡的防护工作,确保人员的生命安全。
第十六章违章处理第十七条对于违反操作规程的操作人员,将根据公司相关制度进行相应的处罚,严重者将追究法律责任。
第十八条对于故意破坏设备的操作人员,将严肃处理,并要求其承担相应的赔偿责任。
第十九条对于重大违章行为,公司有权停止其操作资格,并向相关部门报告。
第二十章附则第二十一条本操作规程自颁布之日起实施,重要事项由公司进行解释。
第二道除水清扫器说明书6
第二道除水清扫器是目前最可靠的二级柔性清扫器,它不但可去除粘连物,还可有效清除皮带的水分。
若安装喷洒装置,就可变成像清扫箱一样的功能,可清洗被污染的皮带。
下面由清扫器厂家安徽正威刷业为大家介绍下第二道除水清扫器说明书,帮助大家了解它的更多作用。
正威刷业ZW-CS系列产品特点
◆1、聚氨酯二级刀片用橡皮刷清扫皮带,有效去除污垢和湿气。
◆2、单支架上装置可选的双面刀片/双主机,达到以最小的硬件带来最大清扫效率的效果。
◆3、清扫器上附带喷嘴,将水喷到了皮带上,可用于降尘,提高了清扫效率。
安徽正威刷业有限公司
正威刷业ZW-CS系列规格型号
正威刷业ZW-CS系列外形安装简图
正威刷业ZW-CS系列安装案例
安徽正威刷业有限公司
安徽正威刷业有限公司是一个充满生机和蓬勃发展高速企业。
公司努力致力于实现“组织系统化、管理规范化、工作程序化、效率标准化”的发展目标。
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EZS2辅助皮带清扫器安装、操作和维护手册说明书
EZS2 Secondary Belt Cleaner Installation, Operationand Maintenance ManualRockline® EZS2 Secondary Belt CleanerSerial Number: _____________________________________________________________Purchase Date: ______________________________________________________________Purchased From: ____________________________________________________________Installation Date: ____________________________________________________________Serial number information can be found on the Serial Number Labelincluded in the Information Packet found in the cleaner carton.This information will be helpful for any future inquiries or questionsabout belt cleaner replacement parts, specifications or troubleshooting.EZS2® Secondary Belt CleanerTable of ContentsSection 1 – Important Information (2)1.1 General Introduction (2)1.2 User Benefits (2)1.3 Service Option (2)Section 2 – Safety Considerations and Precautions (3)2.1 Stationary Conveyors (3)2.2 Operating Conveyors (3)Section 3 – Pre-Installation Checks and Options (4)3.1 Checklist (4)Section 4 – Installation Instructions (5)Section 5 – Pre-Operation Checklist and Testing (7)5.1 Pre-Op Checklist (7)5.2 Test Run the Conveyor (7)Section 6 – Maintenance (8)6.1 New Installation Inspection (8)6.2 Routine Visual Inspection (8)6.3 Routine Physical Inspection (8)6.4 Blade Replacement Instructions (9)6.5 Maintenance Log (11)6.6 Cleaner Maintenance Checklist (12)Section 7 – Troubleshooting (13)Section 8 – Specs and CAD Drawings (14)8.1 Specifications and Guidelines (14)8.2 CAD Drawings (15)Section 9 – Replacement Parts (17)Section 10 – Other Flexco Conveyor Products (18)1Section 1 – Important Information1.1 General IntroductionWe at Flexco are very pleased that you have selected an EZS2 Secondary Belt Cleaner for your conveyor system.This manual will help you to understand the operation of this product and assist you in making it work up to its maximum efficiency over its lifetime of service.It is essential for safe and efficient operation that the information and guidelines presented be properly understood and implemented. This manual will provide safety precautions, installation instructions,maintenance procedures and troubleshooting tips.If, however, you have any questions or problems that are not covered, please visit our web site or contact our Customer Service Department:Web site: Customer Service: USA: 1-800-541-8028Visit for other Flexco locations and products.Please read this manual thoroughly and pass it on to any others who will be directly responsible forinstallation, operation and maintenance of this cleaner. While we have tried to make the installation and service tasks as easy and simple as possible, it does however require correct installation and regular inspections and adjustments to maintain top working condition.1.2 User BenefitsCorrect installation and regular maintenance will provide the following benefits for your operation:• Reduced conveyor downtime• Reduced man-hour labor• Lower maintenance budget costs• Increased service life for the belt cleaner and other conveyor components1.3 Service OptionThe EZS2 Secondary Belt Cleaner is designed to be easily installed and serviced by your on-site personnel.However, if you would prefer complete turn-key factory service, please contact your local Flexco Field Representative.2EZS2 Secondary Belt CleanerSection 2 – Safety Considerations and PrecautionsBefore installing and operating the EZS2 Secondary Belt Cleaner, it is important to review and understand the following safety information.There are set-up, maintenance and operational activities involving both stationary and operating conveyors. Each case has a safety protocol.2.1 Stationary ConveyorsThe following activities are performed on stationary conveyors:• Installation • Blade replacement • Repairs• Tension adjustments • CleaningIt is imperative that OSHA/MSHA Lockout/Tagout (LOTO)regulations, 9 CFR 1910.147, be followed before undertakingthe preceding activities. Failure to use LOTO exposesworkers to uncontrolled behavior of the belt cleaner causedby movement of the conveyor belt. Severe injury or deathcan result.Before working:• Lockout/Tagout the conveyor power source• Disengage any takeups• Clear the conveyor belt or clamp securely in placeUse Personal Protective Equipment (PPE):• Safety eyewear• Hardhats• Safety footwearClose quarters, springs and heavy componentscreate a worksite that compromises a worker’s eyes,feet and skull.PPE must be worn to control the foreseeablehazards associated with conveyor belt cleaners.Serious injuries can be avoided.2.2 Operating ConveyorsThere are two routine tasks that must be performed while the conveyor is running:• Inspection of the cleaning performance• Dynamic troubleshootingEvery belt cleaner is an in-running nip hazard. Nevertouch or prod an operating cleaner. Cleaner hazardscause instantaneous amputation and entrapment.Never adjust anything on an operating cleaner.Unforseeable belt projections and tears can catch oncleaners and cause violent movements of the cleanerstructure. Flailing hardware can cause serious injuryor death.Belt cleaners can become projectile hazards. Stay as farfrom the cleaner as practical and use safety eyewear andheadgear. Missiles can inflict serious injury.3Section 3 – Pre-installation Checks and Options 3.1 Checklist• Check that the cleaner size is correct for the beltline width• Check the belt cleaner carton and make sure all the parts are included• Review the “Tools Needed” list on the top of the installation instructions • Check the conveyor site:- Will the cleaner be installed on a chute-I s the install on an open head pulley requiring mounting structure4EZS2 Secondary Belt Cleaner5Section 4 – Installation Instructions4.1 EZS2 Secondary Belt Cleaner1. Install the mounting brackets. Determine thecorrect clamp block (left or right) and bracket needed for each side of the conveyor. The top strap should be offset away from the belt (you should be able to see the notch for the top strap from the outside of the conveyor). (Fig. 1a). Position the mounting bracket to locate the cleaner pole centerline 7" (175mm) below the beltline. The pole must be installed so the blades do not touch the belt. Positioning the bracketsperpendicular to the belt is recommended (Fig.1b).Mounting BracketFormflex ™ CushionAdjusting BracketClamp Block BoltsTop StrapTop StrapCushion PadAdjusting BoltLeft Clamp BlockRight Clamp Block PoleTipTools Needed:• Tape measure• (2) 3/4"(19mm) wrench or crescent wrenchSection 4 – Installation Instructions 4. Set the blade angle. With the gauge provided, rotate the pole sothe blades are set at the correct angle. Lock the pole in place by tightening the clamp block bolts (Fig. 4).4.1 EZS2 Secondary Belt Cleaner (cont.)Test run the cleaner and inspect the performance. If vibration occurs, the pole can be rotated to lay the cushion/blade back another 5° to 10° and then the blades must be retensioned. If more cleaning efficiency is desired, the blade tension can be increased in 1/4 turns on the adjusting nuts (see Step 5).6. Check the blade tension. Pull back on the outside blade until itbreaks contact with the belt and release (Fig.6). If the blades are correctly tensioned, the complete tip of the adjacent blade will be visible. If it is not, make a tension adjustment as instructed in Step 5.5. Set the blade tension. Loosen the 4 clamp block lock bolts (on theback of the mounting brackets) and turn the top adjusting jam nut on each side until the blades make light contact across the entire width of the belt. Make an additional 1 full turn on the adjusting nuts to tension the blades. Tighten the bottom adjusting nuts and the clamp block bolts (Fig. 5).3. Install the pole. Remove the clamp block top strap on one side,and on the opposite side loosen the clamp block bolt. Slide the pole across and into the loosened clamp block, replace the top strap on the clamp block, center the blades on the belt and tighten bothclamp block bolts finger tight.2. Choose the tensioner position. The tensioner is shippedmounted in the push-up position. Depending upon the space constraints of the installation, the tensioner can be optionally mounted in a pull-up position. To do this, loosen the threaded rod lock nut, unscrew the threaded rod and remove adjusting bracket lock bolt. Then move the adjusting bracket and threaded rod to the top of the clamp blocks (Fig. 2) and tighten threaded rod lock nut.Adjusting Bracket Lock BoltFig. 2Push-up Tensioning PositionPull-up Tensioning PositionThreaded Rod Lock NutSection 5 – Pre-Operation Checklist and Testing5.1 Pre-Op Checklist• Recheck that all fasteners are tightened properly• Add pole caps• Apply all supplied labels to the cleaner• Check the blade location on the belt• Be sure that all installation materials and tools have been removed from the belt and the conveyor area5.2 Test Run the Conveyor• Run the conveyor for at least 15 minutes and inspect the cleaning performance• Check the tensioner spring for recommended length (proper tensioning)• Make adjustments as necessaryNO TE: Observing the cleaner when it is running and performing properly will help to detect problems orwhen adjustments are needed later.78EZS2 Secondary Belt CleanerSection 6 – MaintenanceFlexco belt cleaners are designed to operate with minimum maintenance. However, to maintain superior performance some service is required. When the cleaner is installed a regular maintenance program should be set up. This program will ensure that the cleaner operates at optimal efficiency and problems can be identified and fixed before the cleaner stops working.All safety procedures for inspection of equipment (stationary or operating) must be observed. The EZS2 Secondary Belt Cleaner operates at the discharge end of the conveyor and is in direct contact with the moving belt. Only visual observations can be made while the belt is running. Service tasks can be done only with the conveyor stopped and by observing the correct lockout/tagout procedures.6.1 New Installation InspectionAfter the new cleaner has run for a few days a visual inspection should be made to ensure the cleaner is performing properly. Make adjustments as needed.6.3 Routine Physical Inspection (every 6-8 weeks)When the conveyor is not in operation and properly locked and tagged out a physical inspection of the cleaner to perform the following tasks:• Clean material buildup off of the cleaner blade and pole.• Closely inspect the blade for wear and any damage. Replace if needed.• Ensure full blade to belt contact.• Inspect the cleaner pole for damage.• Inspect all fasteners for tightness and wear. Tighten or replace as needed.• Replace any worn or damaged components.• Check the tension of the cleaner blade to the belt. Adjust the tension if necessary using the steps on page 6• When maintenance tasks are completed, test run the conveyor to ensure the cleaner is performing properly.6.2 Routine Visual Inspection (every 2-4 weeks)A visual inspection of the cleaner and belt can determine:• If adjusting brackets are set for optimal tensioning.• If the belt looks clean or if there are areas that are dirty.• If the blade is worn out and needs to be replaced.• If there is damage to the blade or other cleaner components.• If fugitive material is built up on the cleaner or in the transfer area.• If there is cover damage to the belt.• If there is vibration or bouncing of the cleaner on the belt.• If a snub pulley is used, a check should be made for material buildup on the pulley.• Significant signs of carryback.If any of the above conditions exist, a determination should be made on when the conveyor can be stopped for cleaner maintenance.96.4 Blade Replacement InstructionsBEFORE YOU BEGIN:PHYSICALLY LOCK OUT AND TAG THE CONVEYOR AT THE POWER SOURCE.1. Release the blade tension and remove worn blade tips.a. Loosen and turn the top adjusting bolt jam nuts 1" (25mm) above the tops of the adjusting brackets (Fig. 1a).b. Loosen the clamp block lock bolts on both sides and allow the pole to move down and rest on the raised top adjusting bolt jam nuts (Fig. 1b).c. Place location marks across the mounting bracket and the clamp block for quick repositioning after blade replacement (Fig. 1c).d. Remove the clamp block lock bolts and adjusting bracket lock bolts on each side and remove the pole with the clamp blocks and adjusting brackets attached (Fig. 1d).e. Remove the nuts, flat washers and lock washers from the tips and remove the worn tips (Fig. 1e).f. Insert new blade tips and install flat washers, lock washers and nuts finger tight. Buff the outside corners of the last tip on each side of thecleaner (Fig. 1f).Section 6 – MaintenanceFig. 1f6.4 Blade Replacement Instructions (C-Tips) (cont.)Section 6 – Maintenance5. Check the blade tip tension. Pull back on the outer blade in thedirection of belt travel until the blade breaks contact with the belt. Let go of the blade. With correct tension the full thickness of the adjacent blade tip should be visible in front of the outer blade (Fig. 5). Also check the center blade in same manner. Add tension in 1/2-turn increments on the top adjusting bolt jam nuts until view of full thickness of the adjacent blade tip is achieved.3. Reinstall the pole. Slide the pole back into position on themounting brackets, aligning the marks made on the bracket and clamp block. Install the two adjusting bracket lock bolts and tighten. Install the four clamp block lock bolts finger tight (Fig. 3).2. Align the blade tips. Push tips together so there is no more than a.010" to .015" gap between them. Position a straightedge along the top surface of new blade tips. Pull upward on each blade to align with the bottom of the straightedge and tighten the nuts (Fig. 2).4. Set the blade tension. Turn the top adjusting bolt jam nuts downuntil light tip to belt contact is made across the entire width of the cleaner. Add an additional 1½ turns on the top adjusting bolt jam nuts and lock the bottom adjusting bolt jam nuts. Tighten all clamp block lock bolts. N O TE: If the belt is cupped, do not overtension the blades tocontact the belt. A hold-down roller should be installed to flatten the belt (Fig. 4a and 4b). (Try the Stabilizing Return Roller or Stabilizing Roller Bracket Kit).6. Test run cleaner and inspect operation. If vibration occurs,increase tip tension by making 1/2-turn adjustments.Fig. 3Fig. 2Slide each blade upward to meet straightedgeAdjusting Bracket Lock BoltClamp Block Lock Bolts (2)StraightedgeFig. 4aFig. 4bSection 6 – Maintenance6.5 Maintenance LogConveyor Name/No.Date: Work done by: Service Quote #Activity:Date: Work done by: Service Quote #Activity:Date: Work done by: Service Quote #Activity:Date: Work done by: Service Quote #Activity:Date: Work done by: Service Quote #Activity:Date: Work done by: Service Quote #Activity:Date: Work done by: Service Quote #Activity:1112 EZS2 Secondary Belt Cleaner6.6 Cleaner Maintenance ChecklistSection 6 – Maintenance Site:Inspected by:Date:Belt Cleaner:Serial Number:Beltline Information:Beltline Number:Belt Condition:Belt Width:Head Pulley Diameter (Belt & Lagging):Belt Speed:fpmBelt Thickness:Belt Splice Condition of SpliceNumber of splicesSkivedUnskivedMaterial conveyedDays per week run Hours per day runBlade Life:Date blade installed:Date blade inspected:Is blade making complete contact with belt? Yes NoDistance from wear line:LEFT MIDDLERIGHTBlade condition:GoodMeasurement of spring:RequiredCurrentlyWas Cleaner Adjusted:Yes No Pole Condition:GoodBentWorn Lagging:Slide lagCeramicRubberOther NoneCondition of lagging:Good BadOtherCleaner's Overall Performance:( Rate the following 1 - 5, 1 = very poor - 5 = very good )Appearance:Comments:Location:Comments:Maintenance:Comments:Performance:Comments:Other Comments:Not contacting beltEstimated blade life:Damaged 18" 24" 30" 36" 42" 48" 54" 60" 72" (450mm) (600mm) (750mm) (900mm) (1050mm) (1200mm) (1350mm) (1500mm) (1800mm)Section 7 – Troubleshooting1314EZS2 Secondary Belt Cleaner8.1 Specifications and GuidelinesSection 8 – Specs and CAD Drawings Specifications:• Maximum Belt Speed ..........................................700 FPM (3.5M/sec)• Temperature Rating .............................................-30°F to 200°F (-35°C to 93°C) HT..........................................................................-30°F to 400°F (-35°C to 205°C)• Usable Blade Wear Length..................................3/8" (9mm)• Blade Material ...................................................... I mpact Resistant Tungsten Carbide(works with mechanical fasteners)• Available for Belt Widths ....................................18" to 72" (450 to 1800mm)• CEMA Cleaner Rating ........................................Class 3U.S. Patent No. 6,823,983HorizontalVerticalClearance Guidelines for InstallationHorizontal Clearance Required VerticalClearance Required in.mmin.mm41008 1/2 for 18"-54"2139 1/2 for 60"-72"238Pole Length SpecificationsBelt Width Blade Width Pole Length MaximumConveyor Span in.mm in.mm in.mm in.mm184501845052130047117524600246005814505313253075030750641600591475369003690070175065162542105042105076190071177548120048120082205077192554135054135088220083207560150060150094235089222572180072180010626501012525Pole Diameter - 2 3/8” (60mm)158.2 CAD Drawing – EZS2 with C-TipsSection 8 – Specs and CAD Drawings2.38606.861741.60.00157.396.20S E C T I O N A -AS P E C I F I C A T I O N SE Z S 2 S E C O N D A R Y C L E A N E RB E L T W I D T H 'A '(i n ) (m m )P O L E L E N G T H 'B '(i n ) (m m )N U M B E R O F T I P SO R D E R N U M B E R I T E M C O D E184505213003E Z S 2-1875643246005814504E Z S 2-2475644307506416005E Z S 2-3075645369007017506E Z S 2-36756464210507619007E Z S 2-42756474812008220508E Z S 2-48756485413508822009E Z S 2-547564960150094235010E Z S 2-6075650721800106265012E Z S 2-727565116EZS2 Secondary Belt Cleaner8.2 CAD Drawing – EZS2 Hi TempSection 8 – Specs and CAD Drawings (cont.)S P E C I F I C A T I O N SE Z S 2 S E C O N D A R Y C L E A N E RB E L T W I D T H 'A '(i n ) (m m )P O L E L E N G T H 'B '(i n ) (m m )N U M B E R O F T I P SO R D E R N U M B E R I T E M C O D E184505213003H T S 1876085246005814504H T S 2476086307506416005H T S 3076087369007017506H T S 36760884210507619007H T S 42760894812008220508H T S 48760905413508822009H T S 547609160150094235010H T S 6076092721800106265012H T S 727609317Section 9 – Replacement PartsMounting Kit Selection ChartCleaner Width78919 CCMK78920 CCMKHDEZS2 18" - 54" (450 - 1350mm)XEZS2 60" - 72" (1500 - 1800mm)XCleaner Tips and Cushions Required Per Cleaner Sizein.mmTips Required1845032460043075053690064210507481200854135096015001072180012Replacement PartsRef DescriptionOrdering Number Item CodeWt. Lbs.118" (450mm) Pole EZS2P1875652 25.0 24" (600mm) Pole EZS2P2475653 28.0 30" (750mm) Pole EZS2P3075654 30.0 36" (900mm) Pole EZS2P3675655 34.0 42" (1050mm) Pole EZS2P4275656 36.0 48" (1200mm) Pole EZS2P4875657 39.0 54" (1350mm) Pole EZS2P5475658 42.0 60" (1500mm) Pole EZS2P6075659 77.0 72" (1800mm) Pole EZS2P7275660 89.0 2C-Tip Kit* (1 ea.)ICT674535 0.7 3FormFlex ™ Cushion Kit* (incl. 1 cushion & 1 pad)FFCK 75661 1.5 3a High Temp Replacement Cushion Kit (incl. 1 cushion & 1 pad)HTSCK 76094 1.54Adjusting Bracket Kit* (1 ea.)PAB 75513 1.55Pole Clamp Kit LEFT* (1 ea.) (incl. item 7) for sizes 18"-54" (450-1350mm)CCKL 79224 6.8 5aHD Pole Clamp Kit LEFT* (1 ea.) (incl. item 7a) for sizes 60"-72" (1500-1800mm)CCKHDL 792258.7 6Pole Clamp Kit RIGHT* (1 ea.) (incl. item 7) for sizes 18"-54" (450-1350mm)CCKR 79228 6.86aHD Pole Clamp Kit RIGHT* (1 ea.) (incl. item 7a) for sizes 60"-72" (1500-1800mm)CCKHDR 792298.77Cradle Clamp Top Strap (1 ea.) for use on L or R Pole Clamp Kit CCKTS 79232 1.17aHD Cradle Clamp Top Strap (1 ea.) for use on L or R HD Pole Clamp Kit CCKHDTS 79233 1.78Mounting Bracket Kit (1 Right and 1 Left)EZS2MBK 75666 13.0 –Cradle Clamp Mounting Kit* for sizes 18"-54" (450-1350mm)(incl. 2 ea. Items 4 and 1 ea. Items 5, 6 & 8)CCMK 7891933.0 –HD Cradle Clamp Mounting Kit* for sizes 60"-72" (1500-1800mm)(incl. 2 ea. Items 4 and 1 ea. Items 5a, 6a & 8)CCMKHD7892036.7*Hardware Included Lead time: 1 working dayU.S. Patent No. 6,823,98327733a86a5a654118EZS2 Secondary Belt CleanerSection 10 – Other Flexco Conveyor ProductsFlexco provides many conveyor products that help your conveyors to run more efficiently and safely. These components solve typical conveyor problems and improve productivity. Here is a quick overview on just a few of them:• Patented ConShear™ blade renews its cleaning edge as it wears • Visual Tension Check™ for optimal blade tensioning and simple retensioning• Quick and easy one-pin blade replacement Material Path Option™ for optimal cleaning and reduced maintenance• Patented “pivot & tilt” design for superior training action • Dual sensor rollers on each side to minimize belt damage • Pivot point guaranteed not to freeze or seize up • Available for topside and return side belts• Exclusive Velocity Reduction Technology™ to better protect the belt• Slide-Out Service™ gives direct access to all impact bars for change-out• Impact bar supports for longer bar life • 4 models to custom fit to the application• A belt cleaner for the tail pulley• Exclusive blade design quickly spirals debris off the belt • Economical and easy to service • Available in vee or diagonal modelsPT Max™ Belt TrainerDRX Impact BedsBelt Plows• “Limited space” cleaners for tight conveyor applications • High Temp cleaners for severe, high heat applications • A rubber-fingered cleaner for chevron and raised-rib belts• Multiple cleaner styles in stainless steel for corrosive applications Flexco Specialty Belt Cleaners Rockline® EZP1 Precleaner • Long-wearing metal blades for superior cleaning efficiency • Individually mounted blades for consistent cleaning power • Easy to install, simple to service• Works with Flexco mechanical belt splicesFlexco Secondary Belt Cleaners1920EZS2 Secondary Belt Cleaner212525 Wisconsin Avenue • Downers Grove, IL 60515-4200 • USATel:(630)971-0150•Fax:(630)971-1180•E-mail:***************Visit for other Flexco locations and products.©2015 Flexible Steel Lacing Company. 11/15. For reorder: X2403。
矿车清扫器操作规程
矿车清扫器操作规程第一章总则第一条为了确保矿车清扫器的安全运行,保障工作人员生命财产安全,本操作规程是矿车清扫器操作人员必须遵守的行为准则。
第二条操作人员必须熟悉矿车清扫器的结构、性能和操作要求,准确操作,遵守各项安全规定,确保设备正常运转。
第三条操作人员必须经过培训并考核合格方可操作矿车清扫器。
第四条操作人员必须佩戴符合要求的安全防护用品,严禁饮酒、吸烟或带入易燃易爆物品。
第五条操作人员必须严格按照操作规程的要求进行操作,如遇到紧急情况,应及时停止操作并报告上级领导。
第二章安全要求第六条操作人员必须对矿车清扫器的使用环境和工作场所进行检查,确保没有障碍物和安全隐患,如发现异常情况应及时报告并采取相应的措施。
第七条操作人员必须按照矿车清扫器的工作负荷和操作要求进行操作,不得超过设备的额定工作负荷。
第八条操作人员在操作矿车清扫器时,必须保持清醒的头脑,不能疲劳驾驶或饮酒后操作。
第九条操作人员必须定期进行设备检查和维护,及时发现并排除设备故障。
第十条操作人员必须熟悉矿车清扫器的停止和紧急停止方法,灵活掌握并熟练操作。
第三章操作要求第十一条操作人员在操作矿车清扫器时,必须先将设备放置在平坦稳固的地面上,并进行安全固定。
第十二条操作人员必须备齐所需工具和配件,并保证使用正确、灵活、顺畅。
第十三条操作人员必须严格按照设备操作要求进行操作,不得擅自改变设备的工作方式或使用方法。
第十四条操作人员在操作矿车清扫器时应注意保持平稳,避免急停急启,以免造成设备损坏或人员伤亡。
第十五条在操纵矿车清扫器时,应避免操作部位发生漏电、触电等安全事故,要保持手部清洁并穿戴绝缘手套。
第四章开始操作第十六条操作人员在开始操作矿车清扫器前,必须检查设备工作状态是否正常,确认设备无故障才能进行操作。
第十七条操作人员在启动矿车清扫器前,必须先检查设备的电源是否接地良好,并确保电源开关处于关闭状态。
第十八条操作人员在打开电源开关前,必须确认操作部位和附件是否处于安全位置,确保不会引起危险事故。
矿车清扫器操作规程
矿车清扫器操作规程一、安全操作规则1. 操作人员必须熟悉矿车清扫器的结构、特点、工作原理等,并接受相应的培训和指导。
2. 操作人员必须穿戴好安全防护装备,包括头盔、防护眼镜、耳塞、防护手套、防护鞋等。
3. 在操作前,必须检查矿车清扫器的各个部位是否正常,如有异常,应及时报修或更换。
4. 操作前必须认真阅读并遵守矿车清扫器的操作说明书,以确保正确操作。
二、操作流程1. 在操作前,应查阅矿车清扫器的操作步骤,并按照步骤进行操作。
2. 操作人员应将矿车清扫器停在平稳的地面上,并确保矿车清扫器的底部离地面一定距离。
3. 根据需要,选择合适的清扫头,将其安装到矿车清扫器上,并确保安装牢固。
4. 操作人员应坐在操作座椅上,并系好安全带,用脚控制矿车清扫器的行进速度和方向。
5. 在操作过程中,应保持专注,注意观察周围环境,遇到障碍物时及时停车处理。
6. 清扫操作应始终保持直线,不得随意改变方向或加速减速,以免造成意外伤害。
7. 在清扫过程中,应注意回收清扫垃圾的容量,及时清理并处理垃圾,防止溢出或堵塞。
三、安全事故处理1. 如果发生意外事故,操作人员应立即停止操作,并迅速报告相关负责人。
2. 在处理事故时,应优先保护人员生命安全,同时采取必要的应急措施。
3. 如有人员受伤,应及时提供急救,并通知医疗人员进行处理。
4. 事故发生后,应立即进行事故分析和调查,找出事故原因,并提出相关改进意见,以防止类似事故再次发生。
四、保养和维护1. 每天使用结束后,应对矿车清扫器进行必要的清洁工作,清理残留的垃圾和灰尘,并进行日常的维护工作。
2. 定期对矿车清扫器进行检查,包括各个部位的松动、磨损情况等,及时进行维修和更换。
3. 定期对矿车清扫头进行检查和清理,保持其清洁状态,以确保正常工作。
4. 在保养和维护过程中,应按照矿车清扫器的说明书进行操作,使用合适的工具和设备。
五、注意事项1. 操作矿车清扫器时,应注意环境安全,避免与其他设备和人员发生碰撞。
矿车清扫器操作规程
If you insist, you will shine. Time is an invincible weapon. It can gather arms and sand into towers, making the impossible in life possible.整合汇编简单易用(页眉可删)
矿车清扫器操作规程
矿车清扫器操作规程
一、开车前的检查与准备
1. 检查各部螺栓有无松动,焊缝有无脱焊现象,传动装置是否完好,钢绳和绳轮是否良好。
2. 检查内齿轮绞车是否完好,制动装置是否灵活可靠。
3. 检查开关、按钮等电气设备是否良好。
4. 经检查没有问题时,松开内齿轮绞车的传动闸,刹紧制动闸,合上开关手把。
二、操作程序
1. 翻转矿车:开动内齿轮绞车,使矿车的活动架沿着拱形架徐徐上升,直到翻扣在振动架上,然后停止内齿轮绞车。
2. 振动清车:按下振动装置的起动按钮,使矿车随着活动架一起上下振动,当矿车清理干净后,按停止按钮停止振动装置振动。
3. 矿车复位:开动内齿轮绞车,使矿车随着活动架缓缓地降回原位,然后停止内齿轮绞车。
三、运行注意事项
1. 开内齿轮绞车应按内齿轮操作规程操作。
2. 清车机工作时,拱形架下及周围不准有人,不准有人穿越提升钢绳。
3. 工作结束后,应关断空气开关和把操纵室的门锁好。
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固定螺丝
图4
定位螺母
定位螺母
从金属垫圈到 基座顶面长度
4. 设置刮刀压力。松开两侧顶部的定位螺母。调节下方定位螺母至适当弹簧压力 (图4)。弹簧长度决定压力大小,根据不同带宽对照以下弹簧长度表调节合适的 弹簧长度。
刮刀宽度
457 毫米 610 毫米 762 毫米 914 毫米 1067 毫米 1219 毫米 1372 毫米 1524 毫米 1829 毫米 2134 毫米
孚乐率传输设备贸易(上海)有限公司 上海松江区锦昔路180弄3号2层 201613
电话: (8621)-3352-8388 网站:
150-200毫米 150-200毫米 (6-8英寸)
(6-8英寸)
下压滚筒
传送带运转方向
1(560--82英00寸毫) 米
机头
100毫米 (4英寸)
C
C
至少150-200毫米 (6-8英寸)
卸料槽挡板
B A
固定杆定位说明
MHS HD 二级清扫器
A
1. 安装配有弹簧张紧装置的组件基板。(关于上推张力调整请参考包装内的附加 说明。)将组件基板放置于装配位置,使基板上翼缘高出传送带25毫米(1英寸) (图1a)。用螺栓或焊接定位组件基板。在另一边以同样步骤安装基板。调节两 端定位螺母使固定杆扭力组件中心位于传送带下方225毫米(9英寸)处。
MHS 重型二ห้องสมุดไป่ตู้清扫器
安装说明
压缩弹簧 组件基板 C型刀头或V型刀头
调节杆 定位螺母
定位螺母
固定杆
C型刀头–适用于机械带扣 或硫化连接传送带
V型刀头–只适用于硫化连接传送带
PowerFlex™缓冲装置 塑料导轨
MHS 组件图
扭力组件
刮刀支架 (MHS双向)
在你开始安装清扫器前,确保输送系统处于锁定状态,电源关闭。
2. 安装固定杆。将固定杆一端按所需深度插入固定杆限位基座,然后将另一端定位于另一侧基座(图2a)。若空间有限,可先从组件基板上拆 下一个固定杆基座,在将固定杆插入组件基板之后再重新安装(图2b)。
图3a
传送带运转方向
图3b
定位螺母
90°
3. 设置刮刀角度。将固定杆/刮刀校准至传送带中心位置。使用一把标准直角尺, 旋转固定杆使其中心角垂直于传送带(图3a)。拧紧每侧固定杆限位基座上的两 颗固定螺丝,从而将固定杆定位(图3b)。在准确定位固定杆过程中,刮刀与传 送带应无任何接触。若在此过程中出现接触,调节调节杆上的定位螺母并重设
注:在卸料槽安装清扫器时,必须在卸料槽挡板上画出传送带位置线,以校准组 件基板与传送带位置(图1b)。在需要时开凿焊接孔。
结构
25毫米 (1英寸)
225毫米 (9英寸)
图1a 卸料槽挡板
25毫米 (1英寸) 225毫米 (9英寸)
图1b
定位螺母 传送带 90°
定位螺母 传送带 90°
图2a
图2b
1 2
5. 试运转清扫器检查清扫效果。若有震动产生或需提高清扫效果,可将压缩弹簧调整3毫米(1/8英寸),从而增加刮刀对传送带压力。
©2003 Flexible Steel Lacing Company Printed in U.S.A. Mineline® is a registered trademark, and PowerFlex™ is a trademark of Flexible Steel Lacing Company U.S. Patent No. 6,823,983 For Reorder: Item Code X1271 Rev. 4/08
弹簧长度表
白色弹簧
86 毫米 79 毫米 73 毫米
N/A N/A N/A N/A N/A N/A N/A
银色弹簧
102 毫米 98 毫米 95 毫米 95 毫米 92 毫米 89 毫米 86 毫米 83 毫米
N/A N/A
黑色弹簧
N/A N/A N/A 98 毫米 95 毫米 92 毫米 92 毫米 89 毫米 86 毫米 79 毫米