ASME焊接用表格2
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试样号
Notch Location
缺口位置
Notch Type缺口类型
Test Temp.
试验温度
℃
Impact Value
冲击值
J
Lateral Exp.侧向膨胀
Drop Weighty
落锤重量
Shear
%
Mils
Break断裂
No Break不断裂
FILLET-WELD TEST角焊试验(QW-180)
PROCEDURE QUALIFICATION RECORD
焊接工艺评定报告
PAGE OF
PQR:
REV:
WPS(P) No.焊接工艺规程号:
Welding Process(es)焊接方法:
Type (Manual, Automatic, Semi-Auto类型(手动、自动、半自动):
Welder’s Name焊工姓名:Stamp No.盖印号:Date日期:
我们证明本记录数据完全正确。所有焊接试验是按照ASME标准第Ⅸ款进行制备、焊接和试验的
Manufacture制造厂
Signature (Head of Lab)签名(试验室主任)Date日期
Reviewed by A.I.A.I复核Date日期
焊工技能评定报告
焊工姓名:识别号码:
母材标准号:厚度:
试验条件和评定范围
焊接监督者
We certify that the statements in this record are correct and that the test welds were prepared
welded and tested in accordance with the requirements of Section IX of the ASME Code
屈服强度σsMPa
Tension strength抗拉强度
σb MPa
Elongation
延伸率
Failure Location
断口位置
Remarks
备注
Width宽度
Thickness厚度
GUIDED BEND TEST定型弯曲试验(QW-160)
Specimen
No
试样号
Specimen Thickness
GAS气体(QW-408)
Shielding Gas保护气体Gas Flow Rate气体流率L/min
Percent Composition (Mixture)混合比(比例);
Back Gas反面气体Gas Flow Rate气体流率L/min
Percent Composition (Mixture)混合比(比例);
PROCEDURE QUALIFICATION RECORD
焊接工艺评定报告
PAGE OF
PQR:
REV:
TENSILE TEST抗拉强度试验(QW-150)File No.文件号:
Specimen No
试样号
Specimen Location试样部位
SpecimenDimension
试样尺寸mm
Yield Point
□弯曲试验:□横向背弯和面弯[QW-462.3(a)];□纵向背弯和面弯[QW-462.3(b)];□侧弯[QW-462.2]
√管子弯曲试样
类型
结果
类型
结果
类型
结果
改为射线透照检测结果(QW-191):
Macro Test Fusion:角焊断口试验(QW-180):
Fillet Weld-fracture Test:宏观试验(QW-184):
Trade Name商品牌号焊剂型号Flux Type
F-NoA -No.
Chemical Analysis and Mechanical Properties化学成分和机械性能焊丝:
焊条:
Size of Filler Metals焊丝规格
Weld Metal Thickness Range for Each Process各焊接方法熔敷金属厚度
试样厚度(mm)
Bend Radius
弯曲半径(mm)
Bending Angle (Degree)弯曲角(度)
Results
结果
Remarks
备注
Face Bend面弯
Root Bend背弯
Side Bend侧弯
TOUGHNESS TESTS韧性试验(QW-170) File No.文件号
Specimen No.
焊接变素实际值评定范围
焊接方法
自动化程度(即:手工、半自动)
衬垫(金属、焊缝金属、双面焊等)
□板□管(如为管子,记入直径)
母材或S-No.与P-No.或S-No.
填充金属或焊条标准
填充金属或焊条型号
填充金属F-No
填充金属类型
每个焊接方法的熔敷厚度
评定的位置
GTAW电流类型/极性
结果
完成焊缝的外观检验(QW-302.4)
Max. Interpass Temperature最高预热温度
Other其它
POSTWELD HEAT TREATMENT焊后热处理(QW-407)
Postweld Heat Treatment焊后热处理Without:有;With无;
Holding Temperature持续温度;Holding Temperature持续时间;
Length and Percent of Defect缺陷长度和百分比:
Fillet Leg Size K1角焊焊脚尺寸K1mm K2mm
Difference in Fillet Leg Size角焊焊脚差
Concavity凹处mm Convexity凸处mm
Other其它
OTHER TEST其它试验File No.文件号
filler metal or process used)
(详细记录熔敷金属厚度、各焊料和所用焊接工艺)
BASE METALS母材(QW-403)
Material Spec.材料技术规格Type or Grade类型和等级Ident. No.识别号
P-No.类号Group No.组号to P-No.至类号Group No.组号
Length and Percent of Defect缺陷长度和百分比:
Fillet Leg Size K1角焊焊脚尺寸K1mm K2mm
Diffቤተ መጻሕፍቲ ባይዱrence in Fillet Leg Size角焊焊脚差
Concavity凹处mm Convexity凸处mm
Other其它
力学性能试验者实验室试验编号
Result-Satisfactory:结果满意程度:Yes满意No.不满意
Visual Examination Results:目视检验结果:Yes好No.不好
Macro Test Fusion:熔合宏观试验:Yes好No.不好
Fillet Weld-fracture Test:角焊断口试验:Yes好No.不好
我们证明本记录数据完全正确。所有焊接试验是按照ASME标准第Ⅸ款进行制备、焊接和试验的
Manufacture制造厂
Signature (Head of Lab)签名Date日期
Reviewed by A.I.A.I复核Date日期
性能
Thickness of Test Coupon试样厚度Diameter of Test Coupon试样直径
Thickness Range Qualified厚度适用范围
Filler Metals焊接材料(QW-404)
SFA Specification技术规范
Classification类别
Unassigned Base Metal Trade Name非规范母材商品牌号
to Unassigned Base Metal Trade Name非规范母材商品牌号
Chemical Analysis and Mechanical Properties of Unassigned Base Metgal (s)非规范母材的化学成分和机械
Others其它:
JOINTS接头(QW-402):
Groove Design of test Coupon试样坡口设计
(For combination qualifications, the deposited
weld metal thickness shall be recorded for each
Thickness of Deposited Weld Metal Qualified for Each Process规范的各焊接方法熔敷金属厚度:
Other 1.Supplemental or powdered filler material has not been added其它
PROCEDURE QUALIFICATION RECORD
焊接工艺评定报告
PAGE OF
PQR:
REV:
POSITION位置(QW-405)
Groove坡口Fillet填角
Weld Progression (Uphill, Downhill)焊接进程(上焊,下焊)
Other其它
PREHEAT预热(QW-406)
Min. Preheat Temperature最低预热温度
ELECTRICAL CHARACTERISTICS电特性(QW-409)
Current AC or DC电流AC或DCPolarity极性
Tungsten Electrode Size and Type钨极尺寸和型号
Mode of Metal Transfer GMAW气体保护金属极电弧焊的金属转移方式
We certify that the statements in this record are correct and that the test welds were prepared
welded and tested in accordance with the requirements of Section IX of the ASME Code
Notch Location
缺口位置
Notch Type缺口类型
Test Temp.
试验温度
℃
Impact Value
冲击值
J
Lateral Exp.侧向膨胀
Drop Weighty
落锤重量
Shear
%
Mils
Break断裂
No Break不断裂
FILLET-WELD TEST角焊试验(QW-180)
PROCEDURE QUALIFICATION RECORD
焊接工艺评定报告
PAGE OF
PQR:
REV:
WPS(P) No.焊接工艺规程号:
Welding Process(es)焊接方法:
Type (Manual, Automatic, Semi-Auto类型(手动、自动、半自动):
Welder’s Name焊工姓名:Stamp No.盖印号:Date日期:
我们证明本记录数据完全正确。所有焊接试验是按照ASME标准第Ⅸ款进行制备、焊接和试验的
Manufacture制造厂
Signature (Head of Lab)签名(试验室主任)Date日期
Reviewed by A.I.A.I复核Date日期
焊工技能评定报告
焊工姓名:识别号码:
母材标准号:厚度:
试验条件和评定范围
焊接监督者
We certify that the statements in this record are correct and that the test welds were prepared
welded and tested in accordance with the requirements of Section IX of the ASME Code
屈服强度σsMPa
Tension strength抗拉强度
σb MPa
Elongation
延伸率
Failure Location
断口位置
Remarks
备注
Width宽度
Thickness厚度
GUIDED BEND TEST定型弯曲试验(QW-160)
Specimen
No
试样号
Specimen Thickness
GAS气体(QW-408)
Shielding Gas保护气体Gas Flow Rate气体流率L/min
Percent Composition (Mixture)混合比(比例);
Back Gas反面气体Gas Flow Rate气体流率L/min
Percent Composition (Mixture)混合比(比例);
PROCEDURE QUALIFICATION RECORD
焊接工艺评定报告
PAGE OF
PQR:
REV:
TENSILE TEST抗拉强度试验(QW-150)File No.文件号:
Specimen No
试样号
Specimen Location试样部位
SpecimenDimension
试样尺寸mm
Yield Point
□弯曲试验:□横向背弯和面弯[QW-462.3(a)];□纵向背弯和面弯[QW-462.3(b)];□侧弯[QW-462.2]
√管子弯曲试样
类型
结果
类型
结果
类型
结果
改为射线透照检测结果(QW-191):
Macro Test Fusion:角焊断口试验(QW-180):
Fillet Weld-fracture Test:宏观试验(QW-184):
Trade Name商品牌号焊剂型号Flux Type
F-NoA -No.
Chemical Analysis and Mechanical Properties化学成分和机械性能焊丝:
焊条:
Size of Filler Metals焊丝规格
Weld Metal Thickness Range for Each Process各焊接方法熔敷金属厚度
试样厚度(mm)
Bend Radius
弯曲半径(mm)
Bending Angle (Degree)弯曲角(度)
Results
结果
Remarks
备注
Face Bend面弯
Root Bend背弯
Side Bend侧弯
TOUGHNESS TESTS韧性试验(QW-170) File No.文件号
Specimen No.
焊接变素实际值评定范围
焊接方法
自动化程度(即:手工、半自动)
衬垫(金属、焊缝金属、双面焊等)
□板□管(如为管子,记入直径)
母材或S-No.与P-No.或S-No.
填充金属或焊条标准
填充金属或焊条型号
填充金属F-No
填充金属类型
每个焊接方法的熔敷厚度
评定的位置
GTAW电流类型/极性
结果
完成焊缝的外观检验(QW-302.4)
Max. Interpass Temperature最高预热温度
Other其它
POSTWELD HEAT TREATMENT焊后热处理(QW-407)
Postweld Heat Treatment焊后热处理Without:有;With无;
Holding Temperature持续温度;Holding Temperature持续时间;
Length and Percent of Defect缺陷长度和百分比:
Fillet Leg Size K1角焊焊脚尺寸K1mm K2mm
Difference in Fillet Leg Size角焊焊脚差
Concavity凹处mm Convexity凸处mm
Other其它
OTHER TEST其它试验File No.文件号
filler metal or process used)
(详细记录熔敷金属厚度、各焊料和所用焊接工艺)
BASE METALS母材(QW-403)
Material Spec.材料技术规格Type or Grade类型和等级Ident. No.识别号
P-No.类号Group No.组号to P-No.至类号Group No.组号
Length and Percent of Defect缺陷长度和百分比:
Fillet Leg Size K1角焊焊脚尺寸K1mm K2mm
Diffቤተ መጻሕፍቲ ባይዱrence in Fillet Leg Size角焊焊脚差
Concavity凹处mm Convexity凸处mm
Other其它
力学性能试验者实验室试验编号
Result-Satisfactory:结果满意程度:Yes满意No.不满意
Visual Examination Results:目视检验结果:Yes好No.不好
Macro Test Fusion:熔合宏观试验:Yes好No.不好
Fillet Weld-fracture Test:角焊断口试验:Yes好No.不好
我们证明本记录数据完全正确。所有焊接试验是按照ASME标准第Ⅸ款进行制备、焊接和试验的
Manufacture制造厂
Signature (Head of Lab)签名Date日期
Reviewed by A.I.A.I复核Date日期
性能
Thickness of Test Coupon试样厚度Diameter of Test Coupon试样直径
Thickness Range Qualified厚度适用范围
Filler Metals焊接材料(QW-404)
SFA Specification技术规范
Classification类别
Unassigned Base Metal Trade Name非规范母材商品牌号
to Unassigned Base Metal Trade Name非规范母材商品牌号
Chemical Analysis and Mechanical Properties of Unassigned Base Metgal (s)非规范母材的化学成分和机械
Others其它:
JOINTS接头(QW-402):
Groove Design of test Coupon试样坡口设计
(For combination qualifications, the deposited
weld metal thickness shall be recorded for each
Thickness of Deposited Weld Metal Qualified for Each Process规范的各焊接方法熔敷金属厚度:
Other 1.Supplemental or powdered filler material has not been added其它
PROCEDURE QUALIFICATION RECORD
焊接工艺评定报告
PAGE OF
PQR:
REV:
POSITION位置(QW-405)
Groove坡口Fillet填角
Weld Progression (Uphill, Downhill)焊接进程(上焊,下焊)
Other其它
PREHEAT预热(QW-406)
Min. Preheat Temperature最低预热温度
ELECTRICAL CHARACTERISTICS电特性(QW-409)
Current AC or DC电流AC或DCPolarity极性
Tungsten Electrode Size and Type钨极尺寸和型号
Mode of Metal Transfer GMAW气体保护金属极电弧焊的金属转移方式
We certify that the statements in this record are correct and that the test welds were prepared
welded and tested in accordance with the requirements of Section IX of the ASME Code