ARLONSecure1500FG导热粘接绝缘膜应用介绍

ARLON公司简介 Arlon Company Profile
ARLON STD Arlon-STD has been a leader in silicone rubber and silicone adhesive technologies since 1954. Silicone rubber is a unique elastomer that delivers high performance electrical insulation in low temperature and high temperature environments. Arlon focuses on precision-calendered silicone rubber coated fabric sheets and specialty extruded silicone rubber tapes. By specializing exclusively in silicone,Arlon has developed unmatched technical competence.Arlon pursues the most rigorous quality standards and controls.They have incorporated statistical process control methods throughout our manufacturing operations to assure calendering accuracy and precision. Laser measurement capability ensures precise control of calendered thickness across the roll width for the entire production run. Self-bonding organic silicon insulative tape; Thermal insulator adhesive;

ARLON公司简介 ARLON company profile Secure 1500FG材料特性 Characteristics of Secure 1500FG Secure 1500FG材料技术演进 Technology evolution of Secure 1500FG Secure 1500FG材料应用工艺简介 Application process of Sucure 1500FG 同其它功率器件安装方式对比 Comparisons of mounting method between Secure 1500FG and other power devices 优选应用工艺条件 Preferable conditions of application process Q&A Q&A
ARLON Secure 1500FG导热粘接 绝缘膜应用介绍 Application of ARLON Secure 1500FG Thermal Insulator
深圳市艾为创科技有限公司 Shenzhen Aiweichuang Technology Co.,Ltd. ----AVC----
内容 Contents
Secure 1500FG材料特性 Characteristics of Secure 1500FG

材料可靠性测试 Reliability test of the material 80℃/85RH，1000小时高温高湿测试，OK； 80C/85RH -1000 hours
Secure 1500FG材料特性 Characteristics of Secure 1500FG
Secure 1500FG材料的前身：Thermabond thermal Conductive adhesives。
主要用于航太产品、汽车电子等承受苛刻高低温冲击、振动环境条件下 PCBA组件同heatsink的导热粘接，通过材料自身的良好弹性消除组件间 的 CTE失配，并将PCBA组件的发热快速传递到heatsink组件上。 The predecessor of Secure 1500FG was Thermalbond conductive adhesive,which was mainly used on aerospace products and automotive electronics to realize the thermal bond between PCBA and heat sink under thermal shock and vibrating environments,eliminating CTE missmatching between modules and quickly conducting heat from PCBA to heat sink by its own elasticity.
步骤5：常温加压 Step5 Press power packages under normal temperature
步骤4：放置功率管ห้องสมุดไป่ตู้可借助夹具 定位） Step4 Place power packages.A fixture may be needed
同其他功率器件安装方式对比
Comparisons of mounting method between Secure 1500FG and other power devices

材料可靠性测试 Reliability test of the material
-40-150℃，1000cycles高低温循环测试，OK； Temperature Cycling- 1000 cycles -40 to 150 C
Secure 1500FG材料技术演进 Technology Evolution of Secure 1500FG
Secure 1500FG材料特性 Characteristics of Secure 1500FG
材料基本特性 Basic characteristics of the material 1. 专门针对电源产品功率器件的安装需求而开发，集导热、绝缘、粘接 固定等功能于一 身； Secure 1500FG is intended for power devices with its multifunction of heat conducting,insulating and bonding; 2. 基体材料为添加了导热填料的高性能有机硅橡胶。有机硅材料优异的 高、低温特性，良好的弹性确保了-40℃到200℃的工作温度范围， 并 能承受苛刻的高低温冲击条件； The basic material is organic silicon rubber with heat conductive aditive.Its hot and cold properties and high elasticity ensure its working capability under-40℃~150℃ and thermal shock resistance;

Vs 常规导热绝缘膜+螺钉安装方式 Compared to insulator+ bolts installation 1. 产品设计性能优势； 节省安装安装空间，极大提升电源产品功率密度； 耐压高，7mil材料标称4KVAC，9mil材料标称6KVAC，可用作基本绝缘场景。 而通常螺钉安装方式只能做到工作绝缘； 散热好，导热性能优于业界常用导热绝缘膜； Product design and performance advantages: Less installing space requirement significantly improves power products' power density ; Resistant to high voltage.7mil material's nominal voltage is 4KVAC and 9mil material 6KVAC,which can be applied to basic insulation scene,while the insulator + bolts installation can only make operational insulation; Better heat conducting performance than commonly used thermal insulating materials;
步骤2：剥去一侧离型膜，而后 贴合与散热器安装面 Step2 Peel off a release liner and joint the adhesive to the surface of heat sink
步骤3：剥去另一侧离型膜 Step3 Peel off the other liner
步骤6：加热固化 Step6 Cure under heat
Secure 1500FG材料特性 Characteristics of Secure 1500FG

材料可靠性测试 Reliability test of the material 150℃，1000小时长期高温老化测试，OK； Thermal Aging at 150 C for 1000 hours

Secure 1500FG材料特性 Characteristics of Secure 1500FG
3. 特殊的加热固化机理确保良好的粘接强度； Unique thermal enhancing mechanism ensures high cohesional strength; 4. 高耐压、良好导热性； High dielectric strength and good thermal conductivity; 5. ARLON独有的压延控制技术确保材料一致性； Arlon's exclusive calendering control technique ensures material's consistency; 6. 特殊调整的有机硅配方确保材料简单易用： 对位组装----常温加压--加热固化----完成 Unique formulation of the organic silicon ensures simplicity of process: Assembling----Pressing under normal terperature---Curing under heat
Secure 1500FG材料技术演进 Technology Evolution of Secure 1500FG
Secure 1500FG材料应用工艺简介
Application Process of Secure 1500FG
步骤1：材料准备 Step1 Prepare the material
ARLON公司简介 Arlon Company Profile
ARLON是一家专业生产高端电子材料的美国公司，母公司Handy&Harmen是 纽约股市上市公司。 Arlon is an American manufacturer of high-end electronic materials,whose parent company,Handy&Harman is a NY stocks public company. ARLON MED 高性能PCB材料：导热PP、高频板材（聚四氟乙烯）、高可靠性板材（聚酰亚 胺） High performance PCB materials:thermally conductive PP,high frequency plates(polyfluortetraethylene) and high reliability plates(polyimide) ARLON STD 自从 1954 年以来就是硅橡胶和硅酮胶技术的领先者。硅橡胶是一种独特的合 成橡胶，在低温和高温环境中具有高性能的电绝缘。 ARLON STD长期关注精密 压延硅橡胶涂层布块,以及挤压硅橡胶带专业研究。 通过在硅橡胶领域内独一 无二的专门研究，培养出了无与伦比的技术胜任能力。 Arlon 追求最严格的 质量标准与控制。 在整个生产过程中结合了统计过程控制方法，以确保压延准 确度和精确度。 激光测量性能确保了适合全部制造过程的整个辊筒工作面长度 压延厚度的精确控制 。 自愈合有机硅绝缘胶带； 导热粘接绝缘膜；