CGKT114坡口机说明书

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电动角钢切割切线切面机使用说明书

电动角钢切割切线切面机使用说明书

电动角钢切割切线切面机使用说明书使用说明书1. 产品概述电动角钢切割切线切面机是一种用于加工金属角钢的高效工具。

它具有稳定的性能和易于操作的特点,可广泛应用于建筑、机械制造等领域。

2. 产品特点(1)高效工作:电动角钢切割切线切面机采用先进的切割技术,可以迅速而精确地完成角钢的加工,提高工作效率。

(2)稳定性强:机器采用优质材料制造,具有坚固的结构和稳定的性能,可以确保长时间连续工作而不出现故障。

(3)切割精度高:切割刀具的设计优化,确保切割线条整齐平直,角度准确,保证加工结果的质量。

(4)操作简便:机器采用人性化设计,操作面板清晰易懂,只需简单的操作指令即可进行加工。

3. 使用前的准备(1)首先,确认电源是否正常连接,电线是否完好无损。

(2)检查机器的各个部件是否安装牢固,刀具是否锋利,机器表面是否清洁。

(3)根据需要,选择适合的切割刀具和切割模式,确保工作效果最佳。

4. 操作步骤(1)打开电源开关,确认电源指示灯亮起,表示电源已经正常连接。

(2)调整切割刀具和切割模式,根据加工要求进行相应的调整,确保切割效果满足要求。

(3)将待加工的角钢放置在机器的工作台上,并根据需要进行固定,确保加工过程中不会晃动或移动。

(4)根据加工要求,调整切割刀具的切割路径,并根据需要选择切割速度。

(5)按下启动按钮,机器开始工作,完成加工。

(6)加工结束后,关闭电源开关,将机器表面上的切割渣滓和废料清理干净,保持机器的清洁。

5. 安全注意事项为了确保您的安全和机器的正常运行,请务必遵守以下安全事项:(1)在操作机器前,请确保您已经熟悉机器的使用说明,了解各个部件的功能和操作方法。

(2)严禁在机器运行时触碰切割刀具和移动机器工作台。

(3)在操作机器时,请戴上适当的防护手套和护目镜,避免受伤风险。

(4)在机器加工过程中,禁止将其他物品或手部伸入机器内部,以免危及安全。

(5)加工结束后,请及时关闭电源开关,避免长时间待机造成不必要的损坏和安全隐患。

坡口机操作使用说明书

坡口机操作使用说明书

坡口机操作使用说明书第一节简介本机利用滚剪原理,在滚刀旋转带动钢板前进的相对运动中,将钢板的边角切除能满足A钢板、不锈钢板Mn板等焊接前的坡口需要,加工的坡口尺寸正确,3表面光洁。

同时割开坡口的方法相比,能耗低、坡口速度快(为气割的三倍以上),且不需清毛刺。

同刨边机、龙刨等其它切削相比、本机价格低廉、占地面积小、耗能仅是它们的十分之一、加工时工件不需装夹,所以使用方便、工效高、配用托架可不受工件的长度、宽度限制。

因此应用倒角机加工坡口远胜于其它设备,是当今国内最理想的钢板焊接坡口设备。

第二节技术性能第三节安装本机出厂前均已经过整机调试安装,只需接通电源,开机前观察刀具是否与其它东西碰,然后空车运行,观察其运转方向是否正确,该机片的正确运转方向为面对机器逆时针转动,如正确即可投入使用。

加工宽大的钢板坡口时,需安装4个M16的地脚螺栓,另外在机器两端加设托架,托架为组合式,可根据随机提供的图纸安装,安装时进料端比出料端稍调高一些,使钢板在托架上形成一个小的角度,相对减少滚刀带动钢板所需的力,也可延长刀具使用寿命。

第四节操作1. 先调整坡口角度:松开两侧墙板上的四个锁紧螺母(2),摇动手把(11),从指针及刻度牌上可直接看出报需角度,然后锁紧螺母(2)。

2. 调整直边:摇动手轮(8),可从标尺(7)直接看到指针所指的留直边高度。

3. 调整压紧装置:把待加工(或同厚样板)放在工作台(6)上松开手轮(9),然后转动手轮(10),使压辊轻轻压住钢板,拧紧手轮(9)如工件又厚又窄,须螺钉(3)顶紧墙板,如加工大钢板坡口,压辊可与钢板保持一定间隙,如加工很窄的钢板须配上附加压辊,附加压辊的安装是靠两边半圆孔卡在两长压辊上,调节方法和上面相同。

4. 加工坡口:完成了以上工作,然后将工件轻轻推进至刀具啮合位置,工件即自动进料到加工完坡口。

第五节维护与保养1. 减速器采用20#齿轮油,存油量按倒角250时,在油标中能看到油为标准。

管道坡口机的使用方法

管道坡口机的使用方法

管道坡口机的使用方法
使用管道坡口机的操作指南
一、管道坡口机介绍
二、管道坡口机的基本构造
1、主轴:主轴是由高速电机和电路控制组成,可以根据需求选择不
同规格的电机,以满足工作用途;
2、动力系统:包括变速箱、减速机和电磁制动器,其中变速箱和减
速机协同工作,以控制主轴的转速;
3、刀架装置:主要由加工刀架和刀架伺服驱动系统组成,主要用于
完成加工刀具的精确定位及变位;
4、润滑系统:主要由液压泵、油缸和润滑油组成,主要用于向主轴、动力系统及刀架等组件供给润滑油,以提高机械精度;
5、辅助系统:主要由开关柜和操作台组成,主要用于启动、停止、
加工变位及各项参数的调节与显示;
6、主梁结构:主梁采用铸钢的结构,采用一体式架构,能够承受较
大的负荷,并具有良好的阻尼性能,其中有专用的防尘装置,能够有效地
防止机械空间内的粉尘或其它污染物。

三、管道坡口机的操作指南。

ERTG使用说明书及维修保养手册

ERTG使用说明书及维修保养手册

ERTG使用说明书及维修保养手册(机械部分)1.概述轮胎式集装箱龙门起重机是集装箱码头堆场专用机械,可以作为一般堆场用起重机运输机械。

本起重机由八只橡胶轮胎支撑,采用660v交流电供电,经过电缆卷盘后,经变压器转换成440伏作为电源供电。

柴油机发电机组同时可以供电51-71号可以供轮胎吊全部工况,72-85号可以满足空载低速状态工况运行。

经可控硅整流变频后,作为机械的驱动动力,因此可在集装箱场地内移动而不受拖带电缆以及外接动力电源的影响。

并配有能起吊20英尺,40英尺,集装箱的伸缩吊具。

为提高装卸效率,减少吊具的摇摆,起重机装有机械减摇装置;以及为了对箱方便,起重机装有吊具回转装置;为了能够转在柴油机状态下,换场地作业,起重机设有90°直角转向系统和360°原地转向系统。

本起重机能跨越6排集装箱和一条底盘车通道,起升高度可保证起吊一个长40英尺高9′6″的集装箱,越过六层堆箱本起重机的龙门架采用全焊接的箱形结构,在上横梁上装有小车行走轨道,鞍梁与大车平衡梁用轴销卡板连接固定,每个平衡梁上有两只车架和两个轮胎。

起升机构采用恒功率控制,能根据起升负荷大小自动调节升降速度,机构配有超负荷保护装置,超速保护装置等,能确保起重机工作安全和高效率。

小车运行机构采用交流调压控制。

在小车架下设有驾驶室,司机在驾驶室里操纵整台起重机运行。

由于小车是采用齿轮齿条驱动方式驱动的,所以小车在任何状况下车轮都不会打滑,且起制动平稳,定位精确,对箱方便。

大车行走机构也是采用交流调压控制。

为防止起重机之间以及起重机与集装箱之间的相互碰撞,,以及大车激光防撞装置。

在安全设施方面,设有超负荷保护装置,柴油机超速保护,水温过高和机油压力过低等讯号装置,风速指示仪,防台风锚定装置,大车行走四角布置的防碰装置,紧急停止按钮以及各机构限位开关和信号指示等在起重机上设有照明和信号设备可供夜间操作,大车行走还有警报器。

司机和地面联系备有电话,扩大机及无线电对讲机司机应熟悉本说明书,并经过三至六个月的操作训练,经考试合格后才能上机操作,场地要画好集装箱位置及行车白线。

数控门式切割机机械说明书 标准稿

数控门式切割机机械说明书  标准稿

数控切割机机械操作说明书目录1机器外形图2 机器的安装2.1 概述2.2 整机安装2.3 供气3 机械部件简介3.1 机器电缆与供气软管3.2 移动机器结构3.3 割炬装置3.4 流体系统4 机器的维护和保养4.1 清洁机器4.2 机器的润滑4.3 机器的调整4.4 清洗割嘴5 氧-燃气切割5.1 氧-燃气切割技术的介绍5.2 工作压力5.3 割嘴切割性能及基本参数表5.4 设定切割速度和燃气压力5.5 调节加热焰5.6 切割氧射流的调节5.7 割嘴和工件不同的距离5.8 预热时间5.9 切割6操作切割割炬7关闭切割割炬8安全操作9注意事项10 切割1 机器的外形图2 机器的安装2.1概述为使机器能够顺利地移动和正常工作,必须将机器安放在没有任何震动的地基上,同时避免就机器放置在露天场地。

用户必须按照本公司提供的地基基础图,准备好必要的地基和工作环境。

如机器基础周围有较大振动源,建议用户在机器基础四周挖防振沟,以确保机器的切割质量和工作性能。

纵向导轨是切割机的主要部件。

轨道安装的好坏将直接影响到机器的切割精度和工作性能。

因此提请用户在制作导轨基础时一定要按照导轨基础要求和有关技术规范制作,这样才能确保轨道安装精度。

2.2整机安装把主端架的偏心轮调整到最大位置,转出纵向驱动齿轮箱并使之固定,以防纵向输出齿轮与导轨侧面碰撞,然后将机器平稳地吊上已经过精度调试的导轨上,夹紧主端架上的偏心轮。

在主导轨两端合适的位置上调整好纵向限位撞块。

2.3供气供气的连接接口是由用户自己来做的,接口尺寸及各出口压力应按照本公司提供的要求制作,如果用户用管道气源时,必偏心轮须在供气接口处加上200目左右的气体过滤器,确保气源清洁,以防管路中杂质造图二成减压阀、电磁阀损坏和切割管道的阻塞。

3 机械部件简介3.1机器电缆与供气软管机器供气、供电系统包括燃气、氧气,如需要还包括压缩气、水等以及工厂电网向机器供电的电缆可能还有信号电缆、等离子电缆和接地电缆。

坡口机技术操作规程

坡口机技术操作规程

半自动坡口机技术操作规程1.适用范围该机械适用于管道加工,加工管径由ф108—1200mm,根据不同的型号及规格大小加工相应的坡口,还能加工各种铸钢三通、铸钢弯头、压制弯头和修改焊接式阀门、高颈法兰等的坡口以及车削平面和内孔。

坡口型式为: U、 X、 V、双 V型。

2.操作人员的资格要求操作人员要熟悉坡口机各部工作原理和操作程序,新操作人员必须经过安全与技术专业培训,方可操作。

3.坡口机对工作环境的要求坡口机应避免露天放置或作业。

作业结束后应清扫干净,并在暴露部分涂油防锈,机身应用苫布盖好。

4.坡口机操作程序4.1启动总电源,并断开动力头操作电源(即解除按钮)。

4.2按下升降按钮,使下夹具处于与加工件相应的位置,加工件穿过龙门夹具架放在 V型托架上。

启动油泵电机,拨转“紧”钮夹紧工件。

4.3在刀盘上装上磁性表座划针盘,可利用升降或左右移动来找正中心,并通过升降或移动附件托架来调正工件与刀盘的垂直度,达到要求后方可启动油泵电机夹紧工件。

合上联锁按钮,让电触点压力表控制夹紧电磁阀。

4.4移动差动箱上的拨叉至空档位,用手工调正刀架位置,装上适应的刀排,摇动主轴纵向进给手轮,使刀具超过管口8—10mm,然后再移动拨叉至进刀位,调整动力头主轴转速,然后开启动力头进行车削,待刀具移出加工面时即停机。

按前述方法调整刀具至切削位置,再开机加工,反复几次直至坡口符合焊接要求。

壁厚16mm以下的一般 V型坡口能一次成形。

4.5加工小于219mm管子时应装相应管夹并调换相应刀排。

4.6加工内孔时,将拨叉移至同步位,内孔呈圆柱孔。

若移至进刀位,加工出的内孔呈圆锥台形。

4.7车削平面时应用仿型刀架来实现。

4〃8加工弯头等工件时,要在V形夹具内填上相应的楔形垫块。

楔形块根据需要自行制做。

5.坡口机参数及主要技术规范5.1铣削动力头专用电机: P=7.5KW n=1450转/分 V=380V主轴转速:分为34、51、71、89、133、146、186、217、304转/分九档,可根据工件直径选用。

钢管热镀锌φ114生产线技术操作规程

钢管热镀锌φ114生产线技术操作规程

钢管热镀锌φ114生产线技术操作规程目录 Contents第一部分生产概况………………………………………………… (2)Section one General description of the production line一、生产工艺流程图………………………………………………… (2)Process flow diagram二、工艺平面布置示意图………………………………………………… (2)Layout sketch三、原料规格及执行标准………………………………………………… (2)Specification of material and its criteria四、试生产说明 (3)Starting-up illustration第二部分设备的主要技术性能………………………………………………… (5)Section two Main technical characteristics of the equipments一、钢管前处理段………………………………………………… (4)Pre-treatment of steel pipes二、烘干炉………………………………………………… (5)Drying oven三、入料辊道………………………………………………… (6)Feeding rollers四、镀锌炉………………………………………………… (6)Galvanizing furnace五、镀锌锅………………………………………………… (8)Galvanizing vat六、浸锌机构………………………………………………… (8)Dipping unit七、拨料机构………………………………………………… (8)Kick out unit八、提升机构………………………………………………… (8)Lifting unit九、磁力辊………………………………………………… (8)Magnetic roller十、外吹………………………………………………… (8)External blowing十一、磁力辊升降机构………………………………………………… (9)Elevation device of magnetic roller十二、曳出辊道………………………………………………… (9)Pulling out roller十三、猫头叉横移机构………………………………………………… (9)Fork-shaped transverse moving device十四、内吹和升降机构………………………………………………… (9)Internal blowing and elevation device十五、冷却水槽………………………………………………… (9)Cooling water tank十六、检查台架………………………………………………… (10)Check table十七、钝化辊道………………………………………………… (10)Passivation roller十八、钝化喷淋站………………………………………………… (10)Spraying station for passivation十九、烘干台架………………………………………………… (10)Drying table二十、打印辊道………………………………………………… (10)Stamp roller二一、打印机………………………………………………… (10)Stamp machine二二、六角打包设备………………………………………………… (10)Packaging tools二三、除尘器………………………………………………… (10)Cleaner二四、电器设备………………………………………………… (10)Electrical device第三部分镀锌车间技术操作规程………………………………………………… (11)Section three Operating instruction of galvanizing workshop一、目的………………………………………………… (11)Purposes二、使用范围………………………………………………… (11)Applying scope三、工作程序………………………………………………… (11)Working procedures3.1、酸洗工序………………………………………………… (11)Acid cleaning3.2、火炕工序 (11)Heating3.3、锌锅工序………………………………………………… (11)Dipping3.4、内外吹工序 (12)Blowing3.5、钝化水洗工序 (12)Passivation and wash3.6、检验工序 (12)Check3.7、司炉工 (12)Operators修订状况记录………………………………………………… (12)Record of revision (12)第一部分生产概况Section one Generaldescription of the production line 一.生产工艺流程图Process flow diagram钢管热镀锌生产线是将成品黑管经过表面处理后自动侵锌,在钢管内外表面镀一层耐腐蚀、表面光洁锌层的生产设备。

北方工具+设备5速小型钻嘴压力机说明书

北方工具+设备5速小型钻嘴压力机说明书

5-SpeedMINI DRILL PRESS OWNER'S MANUALItem # 155300WARNING:Read carefully and understand all INSTRUCTIONS before operating. Failure to follow the safety rules and other basicsafety precautions may result in serious personal injury.Thank you very much for choosing a NORTHERN TOOL+ EQUIPMENT CO., INC. Product! For future reference, please complete the owner's record below:Model: _______________ Purchase Date: _______________Save the receipt, warranty and these instructions. It is important that you read the entire manual to become familiar with this product before you begin using it.This machine is designed for certain applications only. Northern Tool + Equipment cannot be responsible for issues arising from modification. We strongly recommend this machine is not modified and/or used for any application other than that for which it was designed. If you have any questions relative to a particular application, DO NOT use the machine until you have first contacted Northern Tool + Equipment to determine if it can or should be performed on the product.For technical questions please call 1-800-222-5381.INTENDED USEThis mini drill press is designed for drilling in metal or wooden pieces.TECHNICAL SPECIFICATIONSDescription SpecificationsMotor:1/3 HPVolts:120VSpeed:620 - 3100 RPMChuck Size:1/2”Swing:8"Stroke:2"Drilling Capacity:1/2”Work tabel:65/8" x 69/16"Work base:115/8" x 71/3"Ship Weight:42 lbsFailure to follow all instructions listed below may resultWARNING!Read and understand all instructions.that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.SAVE THESE INSTRUCTIONSWORK AREA• Keep work area clean, free of clutter and well lit. Cluttered and dark work areas can cause accidents.• Do not use your tool where there is a risk of causing a fire or an explosion; e.g. in the presence of flammable liquids, gasses, or dust. Power tools create sparks, which may ignite the dust or fumes.• Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control, so visitors should remain at a safe distance from the work area.12• Be aware of all power lines, electrical circuits, water pipes and other mechanical hazards in your work area, particularly those hazards below the work surface hidden from the operator's view that may be unintentionally contacted and may cause personal harm or property damage.• Be alert of your surroundings. Using power tools in confined work areas may put you dangerously close to cutting tools and rotating parts.SAFETYWARNING!Always check to ensure the power supply corresponds to the voltage on the rating plate.• Do not abuse the cord. Never carry a portable tool by its power cord, or yank tool or extension cords from the receptacle. Keep power and extension cords away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately. Damaged cords may cause a fire and increase the risk of electric shock.• Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances. Never remove the grounding prong or modify the plug in any way. Do not use any adapter plugs. Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. • Double insulated tools are equipped with a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still doesn't fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in any way.• Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators. There is an increase risk of electric shock if your body is grounded.• When operating a power tool outside, use an outdoor extension cord marked “W-A” or “W.” These cords are rated for outdoor use and reduce the risk of electric shock.• Extension Cord Use: A. Use only 'Listed' extension cords. If used outdoors, they must be marked “For Outdoor Use.” Those cords having 3-prong grounding type plugs and mating receptacles are to be used with grounded tools. B. Replace damaged or worn cords immediately.C. Check the name plate rating of your tool. Use of improper size or gauge of extension cord may cause unsafe or inefficient operation of your tool. Be sure your extension cord is rated to allow sufficient current flow to the motor. For the proper wire gauge for your tool, see chart.If in doubt, use larger cord. Be sure to check voltage requirements of the tool to your incoming power source.• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.• Do not let your fingers touch the terminals of plug when installing to or removing from the outlet.• Ground fault circuit interrupters. If work area is not equipped with a permanently installed Ground Fault Circuit Interrupter outlet (GFCI), use a plug-in GFCI between power tool or extension cord and power receptacle.PERSONAL SAFETY • Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.• Dress properly. Do not wear loose clothing, dangling objects, or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts. Air vents often cover moving parts and should be avoided.• Use safety apparel and equipment. Use safety goggles or safety glasses with side shields which comply with current national standards, or when needed, a face shield. Use as dust mask in dusty work conditions.This applies to all persons in the work area. Also use non-skid safety shoes, hardhat, gloves, dust collection systems, and hearing protection when appropriate.• Avoid accidental starting. Do not carry the power tool with your finger on the switch. Ensure the switch is in the off position before plugging tool into power outlet. In the event of a power failure, while a tool is being used, turn the switch off to prevent surprise starting when power is restored.• Do not overreach. Keep proper footing and balance at all times.• Remove adjusting keys or wrenches before connecting to the power supply or turning on the tool. A wrench or key that is left attached to a rotating part of the tool may result in personal injury.• Never place your fingers in a position where they could contact the drill or other cutting tool if the workpiece should unexpectedly shift or your hand should slip.• Whenever possible, position the WORKPIECE to contact the left side of the column if it is too short or the table is tilted, clamp solidly to the table. Use table slots or clamping ledge around the outside edge of the table.• When using a drill press VISE, always fasten it to a table.• Never climb on or allow others to climb on the drill press table; it could break or pull the entire drill press down.• Turn the motor Switch OFF and put away the Switch Key when leaving the drill press.• To avoid injury from thrown work or tool contact, do NOT perform layout, assembly, or setup work on the table while the cutting tool is rotating.TOOL USE AND CARE• Do not force the tool. Tools do a better and safer job when used in the manner for which they are designed. Plan your work, and use the correct tool for the job.• Never use a tool with a malfunctioning switch. Any power tool that cannot be controlled with the switch is dangerous and must be repaired by an authorized service representative before using.• Disconnect power from tool and place the switch in the locked or off position before servicing, adjusting, installing accessories or attachments, or storing. Such preventive safety measures reduce the risk of starting the power tool accidentally.• Secure work with clamps or a vise instead of your hand to hold work when practical. This safety precaution allows for proper tool operation using both hands.• Store idle tools. When tools are not is use, store them in a dry, secure place out of the reach of children. Inspect tools for good working condition prior to storage and before re-use.• Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool may create a risk of injury when used on another tool.• Keep guards in place and in working order.For your own safety, do not try to use your drill press or plug it in until it is completely assembled and installed according to the instructions, read and understood this Instruction manual:• Your drill press must be bolted securely to a workbench. In addition, if there is any tendency for your drill press to move during certain operations, bolt the workbench to the floor.• This drill press is intended for use in dry conditions, indoor use only.• Always keep hands out of the path of a drill bit. Avoid awkward hand positions where a sudden slip could cause your hand to move into the drill bit.• Do not install or use any drill bit that exceeds 175 mm (7") in length or extends 150 mm (6") below the chuck jaws. They can suddenly bend outward or break.• Do not use wire wheels, router bits, shaper cutters, circle (fly) cutters, or rotary planers on this drill press. • When cutting a large piece of material make sure it is fully supported at the table height.• Do not perform any operation freehand. Always hold the workpiece firmIy against the table so it will not rock or twist. Use clamps or a vice for unstable workpieces.• Make sure there are no nails or foreign objects in the part of the workpiece to be drilled.• Do not touch the bit or chips. Drill bits and cuttings are hot immediately offer drilling.• Never reach around or under the working head, or grab the chuck key to stop the drill press.• Make sure the drill press speed is appropriate for both the type of material and bit size you are using.34• Clamp workpiece or brace against the left side of the column to prevent rotation. If it is too short or the table is tilted, clamp solidIy to the table and use the fence provided. • If the workpiece overhangs the table such that it will fall or tip if not held, clamp it to the table. Provide auxiliary support. • Make sure all clamps and locks are firmly tightened before drilling. • Securely lock the head and table support to the column, and the table to the table support before operating the drill press. • Never turn your drill press on before clearing the table of all objects. (tools, scraps of wood, etc.) • Before starting the operation, jog the motor switch to make sure the drill bit does not wobble or vibrate. • Let the spindle reach full speed before starting to drill. If your drill press makes an unfamiliar noise or if it vibrates excessively, stop immediately, turn the drill press off and unplug. Do not restart until the problem is corrected. • Do not perform layout assembly or set up work on the table while the drill press is in operation. • Make sure the spindle has come to a complete stop before touching the workpiece. • To avoid injury from accidental starting, always turn the switch "OFF" and unplug the drill press before installing or removing any accessory or attachment or making any adjustment. • Keep guards in place and in working order. • Use onIy self-ejecting type chuck key as provided with the drill press. • Do not try to drill material too small to be securely held.• Use the drill press in a well-lit area and on a level surface clean and smooth enough to reduce the risk of trips, slips, or falls. Use it where neither the operator nor a casual observer is forced to stand in line with a potential kickback.WARNING! For your own safety, do not attemp to operate your drill press until it is completely assembled and installed according to the instructions and until your have read and understand the following:1. General Safety Instructions for Power Tools2. Getting to Know Your Drill Press3. Basic Drill Press Operation4. Adjustments5. MaintenanceUNPACKINGOn receipt, carefully unpack the components ensuring that no damage was suffered in transit, and that all following parts are accounted for.1. Table Support2. Support Lock Handle3. Column4. Base5. Support column6. Screw Hex HD M8 x 207. Table Bevel Lock Screw8. Table9. Head Arm Check the parts againts the above list and refer to the diagrams. Should there be any deficiencies or damage, you should contact Northern Tool + Equipment.5GETTING TO KNOW YOUR DRILL PRESSASSEMBLY1.Install (3) M8 x 20 bolts in each hole through Column Support and base and tighten with wrench.2.Slide table/support into column.3.Install support lock handle from left side into table support and tighten by hand.4.Lift head above column and slide it onto the column as possible. Align head with table and base. Using a 4mm Hex “L” wrench, tighten the head lock set screws on the head.5.Screw the feed handles into the threaded holes in the hub and tighten.6.Clean out the tapered hole in the chuck. Clean the spindle nose with a clean cloth. Push the chuck up on the spindle nose as far as possible. Lightly tap the nose of the chuck with a piece of wood to ensure proper fitting of the chuck on the spindle.7.Install M5 x 12 pan HD screw in hole located in guard and attach knob, turning until tighten.8.Choose speed for drilling operation, and install belt to correct position for desired speed. Loose belt tension lock handle and turn the motor counterclockwisely to apply tension to the belt. Tighten belt tension lock handle.OPERATION1.Before using this machine, the operator should carefully read over this operation manual to acquaint himself with the construction, controls and driving system of the machine.2.All of the Ball Bearing are packed with grease at the factory. They require no further lubrication. Periodically lubricate the grooves in the spindle and the rack (teeth of the quill).3.Install drill into chuck far enough to obtain maximum gripping of the chuck jaws. Make sure that the drill is centered in the chuck. Tighten the drill sufficiently, so that it does not slip while drilling. Turn the chuck key clockwise to tighten, counter-clockwise to loosen the drill bit.4.The drilling depth may be controlled by pointer and depth scale or by the two stop nuts, on the feed stop rod.1. Pulley-Guard2. Belt Tension Lock Handle3. Head Lock Set Screws4. Support-Table5. Column-support6. Support-Lock7. Base8. Spring-Cap9. Depth-Scale Indicator 10. Depth-Scale 11. Column 12. Bevel Scale 13. Table Lock Set Screw 14. Table 15. Feed Handles 16. Chuck 17. Feed Stoop Rod 18. Stop Nuts 19. Switch 20. Stop-Motor Spring Motor Stop65.To position the table, loosen support lock handle, move the table to the desired position and retighten support lock.To tilt table, loosen the bevel lock, tilt the table to desired position on the bevel scale and retighten bevel lock.6.After drilling a hole, release the feed handle to have the spindle sleeve return to its original position.7.In case of any trouble or abnormal noise arising during operation, stop the motor at once and find out the cause.8.After operation, remove chips and dirt on the machine and cover all the unpainted surfaces with oil to prevent them from rusting. Turn off the power supply for safety.WARNING!For your own safety, turn switch “off” and remove plug from power source outlet before maintaining or lubricating your drill press.WARNING! To avoid shock or fire hazard, if the power cord is worn or cut, or damaged in any way, haveit replaced.WARNING! Make sure this tool is disconnected from its power source before attempting any maintenance,cleaning, or inspection.• Maintain your tools.It is recommended that the general condition of any tool be examined before it is used.Keep your tools in good repair by adopting a program of conscientious repair and maintenance in accordance with the recommended procedures found in this manual. If any abnormal vibrations or noise occurs, turn the tool off immediately and have the problem corrected before further use. Have necessary repairs made by qualified service personnel.• Keep cutting tools sharp and clean.Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. Keep handles dry, clean, and free from oil and grease. • e only soap and a damp cloth to clean your tools. Many household cleaners are harmful to plastics and other insulation. Never let liquid get inside a tool.WARRANTY One-Year Limited Warranty For warranty questions, call 1-800-222-53817FIGURE 1DIAGRAM & PARTS LIST8FIGURE 29Northern Tool + Equipment Co.,2800 Southcross Drive West P .O. Box 1499 Burnsville, MN 55337-0499Made in China。

TPK系列内涨式管子坡口机 说明书

TPK系列内涨式管子坡口机 说明书

TPK系列内涨式管子坡口机 使 用 说 明 书泰州市盛泰机电工具有限公司泰州市海鼎机电设备厂目 录第一部分 设备简介第二部分 安全指示第三部分 机器说明第四部分 安装和操作程序 第五部分 涨紧块图表第六部分 刀具图表第七部分 故障及其处理方法 第八部分 部件及其分解图表设备简介TPK系列专为内径28—630mm管子坡口倒角而设计,它有着不可比拟的实用性,系列产品可坡口、平面法兰加工,无论壁厚、壁薄,均可使用。

特性:安装快速:1、从包装盒取出到安装操作不超过10分钟。

2、拧紧拉杆螺帽能使涨紧块快速有效地涨紧管子。

3、一次调整,三个涨紧块能把机器自动定位于管子内径中心。

4、能在几秒内完成刀片的安装与调整。

操作容易:1、马达开闭容易。

2、使用刻度盘使进给尺寸精度精确。

3、小型化设计更适合低净空量的作业场所。

功能设计独特:采用铝合金机体,重量轻。

带锁定螺丝的旋转刀盘能安置两把刀具,可同时坡口。

3、使用滚珠轴承和自身润滑能最大地延长机器寿命。

4、高强度心轴,大面积涨紧块能最大地提高刚性。

5、外部件能很好地抵抗侵蚀和损耗。

6、特殊热处理的圆环和小齿轮能满足管子各种操作。

包装:机器包装在一个便携式木质箱里,箱内配有涨紧块,装配工具和刀具。

本公司提供所有重要的操作工具。

第二部分安全指示海鼎机电谨提醒各位用户在使用本设备时能遵守下列安全条例:1、阅读操作手册。

在开始安装之前,阅读安装和操作程序可节省宝贵的时间,且避免人员和机器受损。

2、检查机器和配件,核对装箱单。

在安装之前,检查本机器及其另配件。

3、注意阅读标签提示牌。

所有标签、提示牌清晰,并小心维护。

在操作中,务必与旋转刀盘保持一定距离,除启动和停止本设备以外,手臂须与旋转部件保持至少10Cm以上距离。

警告在靠近机器作业时,必需佩戴护目眼镜。

注意在靠近机器作业时,建议佩戴听觉保护装置或其他隔音器具。

注意手套不是保护器具,不该在机械操作时穿戴,作业时产生的碎片需小心处置,应用扫帚和簸箕,以免手部受伤。

CATPDGS 螺纹刀具刨刀尖机操作说明书

CATPDGS 螺纹刀具刨刀尖机操作说明书

Operating Instructions • Warning Information• Parts BreakdownAll rights reservedFAILURE TO OBSERVE THESE WARNINGS COULD RE S ULT IN IN J U R Y.THIS IN STRUCTION MAN U A L CON T AIN S IM P OR T AN T SAFE T Y IN FORMATION .READ THIS IN S TRUC T ION MAN UAL CARE F UL L Y AN D UN D ER S TAN D ALL IN F OR M A T ION BE F ORE OP E R A T I N G THIS TOOL.• It is the responsibility of the owner to make sure all personnel read this manual prior to using this air tool. It is also the responsibility of the air tool owner to keep this manual intact and in a convenient location for all to see and read. If the manual or product labels are lost or not legible, contact Cornwell for replacements. If the operator is not fluent in English, the product and safety instructions shall be read to and discussed with the operator in the operator's native language by the purchaser/owner or his designee, making sure that the operator comprehends its contents.• Al w ays op e r a te, in s pect and main t ain this tool in ac c or d ance with Amer i c an Na t ion a l Stan d ardsIn s ti t ute Safe t y Code of Por t a b le Air Tools (ANSI B186.1) and any oth e r ap p li c a b le safe t y codes and reg u l a t ions.• For safety, top per f or m ance and max i m um du r a b il i t y of parts, op e r a te this tool at 90 psig: 6.2 bar max air pres s ure with 3/8" di a m e t er air sup p ly hose.• Always wear im p act-re s is t ant eye pro t ec t ion when op e r a t i ng or per f orm i ng main t e n ance on this tool (users and bystanders).• Al w ays wear hear i ng pro t ec t ion when us i ng this tool (users and bystanders). High sound levels can cause per m a n ent hear i ng loss. Use hear i ng pro t ec t ion as rec o m m end e d by your em p loy e r or OSHA reg u l a t ion.• Always wear face and hand protection when operating this tool (users and bystanders).• Keep the tool in ef f i c ient op e r a t i ng con d i t ion.• Operators and main t e n ance per s on n el must be phys i c al l y able to han d le the bulk, weight and pow e r of this tool.• Air un d er pres s ure can cause se v ere in j u r y. Nev e r di r ect air at your s elf or oth e rs. Al w ays turn off the air sup p ly, drain hose of air pres s ure and de t ach tool from air sup p ly be f ore in s tall i ng, re m ov i ng or ad j ust i ng any ac c es s o r y on this tool, or be f ore per f orm i ng any main t e n ance on this tool. Fail u re to do so could re s ult in in j u r y. Whip hos e s can cause se r i o us in j u r y. Al w ays check for dam a ged, frayed or loose hos e s and fit t ings, and re p lace im m e d i a te l y. Do not use quick de t ach cou p lings at tool. See in s truc t ions for cor r ect set-up on page 4.• Air powered tools can vi b rate during use. Vi b ra t ion, re p et i t ive mo t ions or un c om f ort a ble po s i t ions over ex t end e d pe r i o ds of time may be harm f ul to your hands and arms. Dis c on t in u e use of tool if dis c om f ort, tin g ling feel i ng or pain oc c urs. Seek med i c al ad v ice be f ore re s um i ng use.• Slip p ing, tripping and/or falling while op e r a t i ng air tools can be a ma j or cause of se r i o us in j u r y or death. Be awareof ex c ess hose left on the walk i ng or work sur f ace.• Keep body work i ng stance bal a nced and firm. Do not over r each when op e r a t i ng the tool.• Anticipate and be alert for sud d en chang e s in mo t ion dur i ng start up and op e r a t ion of any pow e r tool.• Do not carry tool by the hose. Pro t ect the hose from sharp ob j ects and heat.• Tool shaft may continue to rotate briefly after throttle is released. Avoid direct contact with accessories during and after use. Gloves will reduce the risk of cuts or burns.• Keep away from rotating end of tool. Do not wear jewelry or loose clothing. Secure long hair. Scalping can occur if hair is not kept away from tool and accessories. Choking can occur if neckwear is not kept away from tool and accessories.• Note direction of rotation BEFORE operating tool.• Use accessories rated at 54,000 RPM or higher.• Never mount a grinding wheel, cut-off wheel, router cutter or drill bit on a Die Grinder.• Never use an arbor, mandrel or any other adapter to convert the Die Grinder for any other application.• Do not lock, tape or wire the "on/off" safety lever in the "on" position, as the lever must be free to return to the "off" position when released.• Correct bonded abrasive mounted point grinding wheels, rotary files and carbide burrs arenecessary to prevent injury from broken accessories. Do not use chipped or cracked bonded abrasive mounted point grinding wheels, rotary files and carbide burrs. Tighten the bonded abrasive mounted point grinding wheels, rotary files and carbide burrs on the collet to prevent spin off when the Die Grinder is turned off.• Do not use (or modify) the tool for any other purpose than that for which it was designed without consulting the manufacturer's authorized representative.• Do not lu b ri c ate tools with flam m a b le or vol a t ile liq u ids such as ker o s ene, die s el or jet fuel. • This tool is not insulated against electric shock.• This tool must not be used in explosive atmospheres. • Servicing and repairs should only be made by an authorized service center.• Do not force tool be y ond its rat e d capacity.• Use accessories recommended by Cornwell Tools.• Keep tool out of reach of children.• Do not remove any labels. Re p lace any damaged la b els.• This product may contain one or more chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands thoroughly after handling.• Failure to heed these warnings may result in serious orfatal personal injury and/or property damage.PARTS BREAKDOWN - CATPDGSOnly parts identified by part number above are available for purchase.25242612345678910111213141516171819202122232829322124AIR SUPPLYTools operate on a wide range of air pressures. It is recommended that air pressure measures 90 psig at the tool with the trigger fully depressed and no load applied to the tool. Higher pressure (over 90 psig; 6.2 bar) raises performance beyond the rated capacity of the tool, which will shorten tool life and could cause injury.Always use clean, dry air. Dust, corrosive fumes and/or water in the air line will cause damage to the tool. Drain water from air lines and compressor prior to running tool. Clean the air inlet filter screen weekly. The recommended hookup procedure can be viewed in the above figure.The air inlet used for connecting air supply has standard 1/4" NPT. Line pressure should be increased to compensate for unusually long air hoses (over 25 feet). Minimum hose diameter should be 3/8" I.D. and fittings should have the same inside dimensions and be tightly secured.Ensure an accessible emergency shut off valve has been installed in the air supply line and make others aware of its location. LUBRICATIONLubricate the air motor daily with high quality air tool oil. If no air line oiler is used, run 1/2 oz. of oil through the tool. The oil can be squirted into the tool air inlet or into the hose at the nearest connection to the air supply, then run the tool. A rust inhibitive oil is acceptable for air tools.WARNING: After an air tool has been lubricated, oil will discharge through the exhaust port during the first few seconds of operation. The exhaust port must be covered with a towel before applying air pressure to prevent serious injury.OPERATIONWhen using the Die Grinder, be careful not to exert excessive force which could be hazardous and cause mounted spindle to bend or break.Bonded abrasive mounted point grinding wheels, rotary files and carbide burrs can be moounted providing their speed rating exceeds the speed of the Die Grinder. The shank size of the mounted accessory must match the collet size fitted in the Die Grinder. Insert the shank of the mounted point as far as possible into the collet and tighten the nut using the supplied wrenches. Minimum shank gripping length must be 10mm.After mounting a new point, start the Die Grinder under bench and run for a few seconds. if the Die Grinder starts to vibrate when first fitting a mounted point or during operation, immediately remove from service. If Die Grinder is dropped, replace bonded abrasive mounted point grinding wheel, rotary file or carbide burr.N OTE: DURIN G OPERATION SAFETY GOGGLES SHOULD ALWAYS BE WORN TO GUARD AGAIN ST FLYIN G DEBRIS (USERS AN D BYSTANDERS).NOTE: Always turn off the air supply, drain hose of air pressure and detach tool from air supply before installing, removing or adjusting any part or accessory on this tool, or before performing any maintenance on this tool.WARN IN G: Correct bonded abrasive mounted point grinding wheels, rotary files and carbide burrs are necessary to prevent injury from broken accessories. Do not use chipped or cracked bonded abrasive mounted point grinding wheels, rotary files and carbide burrs. Tighten the bonded abrasive mounted point grinding wheels, rotary files and carbide burrs on the collet to prevent spin off when the Die Grinder is turned off. TROUBLESHOOTINGOther factors outside the tool may cause loss of power or erratic action. Reduced compressor output, excessive drain on the air line, moisture or restrictions in air pipes or the use of hose connections of improper size or poor conditions may reduce air supply. Grit or gum deposits in the tool may cut power and may be corrected by cleaning the air strainer and flushing out the tool with gum solvent oil or an equal mixture of SAE #10 and kerosene. If outside conditions are in order, disconnect tool from hose and take tool to your nearest authorized service center.WARRANTYCornwell Quality Tools Company (“Cornwell”) warrants this product against defects in material and workmanship for a period of ONE (1) YEAR from the date of original retail purchase. Subject to the conditions and limitations set forth below, Cornwell will, at its option, either repair or replace any part of the product(s) that proves defective by reason of improper workmanship or materials.This warranty does not cover any damage to this product that results from accident, abuse, misuse, natural or personal disaster, or any unauthorized disassembly, repair, or modification. Repairs, disassembly and modification are only authorized to be made by Cornwell or a Cornwell Authorized Warranty Center.WARRANTY SERVICEIn order to have your tool repaired, return the tool to any Cornwell Au t ho r ized Warranty Center, freight pre p aid. Please include a copy of your proof of pur c hase and a brief de s crip t ion of the prob l em. The tool will be inspected and if any part or parts are found to be de f ec t ive in ma t e r i a l or work m an s hip, they will be re p aired free of charge, and the re p aired tool will be re t urned to you freight pre p aid.EXCLUSIONS AND LIMITATIONSTHIS WARRANTY AND THE REMEDIES SET FORTH ABOVE ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, REMEDIES AND CONDITIONS, WHETHER ORAL OR WRITTEN, EXPRESS OR IMPLIED. CORNWELL SPECIFICALLY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES, INCLUDING, TO THE EXTENT PERMITTED BY APPLICABLE LAW, ANY WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. IF CORNWELL CANNOT LAWFULLY DISCLAIM IMPLIED WARRANTIES UNDER THIS LIMITED WARRANTY, ALL SUCH IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE DURATION OF THIS WARRANTY.IN NO EVENT SHALL CORNWELL BE LIABLE TO THE PURCHASER OR TO THE USER OF A CORNWELL PRODUCT FOR ANY SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES BASED UPON BREACH OF WARRANTY, BREACH OF CONTRACT, NEGL IGENCE, TORT, OR ANY OTHER L EGAL THEORY. SUCH DAMAGES INCL UDE, WITHOUT L IMITATION, EXPENSES, L OST REVENUES, LOST SAVINGS, LOST PROFITS, OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE PURCHASE, USE OR INABILITY TO USE THE CORNWELL PRODUCT.Some states do not allow the exclusion or limitation of incidental or consequential damages or exclusions or limitation on the duration of implied warranties or conditions, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights that vary by state.Repair kits and replacement parts are available for many Cornwell products, regardless of whether or not the product is still covered by a warranty plan.。

天津建科调直机调直流程及注意事项

天津建科调直机调直流程及注意事项

天津建科调直机调直流程及注意事项下载温馨提示:该文档是我店铺精心编制而成,希望大家下载以后,能够帮助大家解决实际的问题。

文档下载后可定制随意修改,请根据实际需要进行相应的调整和使用,谢谢!并且,本店铺为大家提供各种各样类型的实用资料,如教育随笔、日记赏析、句子摘抄、古诗大全、经典美文、话题作文、工作总结、词语解析、文案摘录、其他资料等等,如想了解不同资料格式和写法,敬请关注!Download tips: This document is carefully compiled by theeditor. I hope that after you download them,they can help yousolve practical problems. The document can be customized andmodified after downloading,please adjust and use it according toactual needs, thank you!In addition, our shop provides you with various types ofpractical materials,such as educational essays, diaryappreciation,sentence excerpts,ancient poems,classic articles,topic composition,work summary,word parsing,copy excerpts,other materials and so on,want to know different data formats andwriting methods,please pay attention!天津建科调直机是一种用于调直钢筋等建筑材料的设备,能够提高钢筋的使用效率和质量,确保工程质量。

CGKT114坡口机说明书

CGKT114坡口机说明书

CGKT114台式坡口机使用说明书保定市华沃机械有限公司一、产品概述CGKT114型台式自动坡口机是我公司设计生产的一种全新结构、全新性能的管道加工专用工具。

与传统的同类型机器相比,本机器进行了独特的创新设计,机器的功能及性能得到极大的拓展及提高。

广泛应用于电厂、石油、化工、建筑等行业的管道维修、安装。

现将本产品的特点介绍如下:移动、固定方便1本机器装有推把和四个脚轮,便于移动工作场地。

如果想把坡口机固定在某一场地,可以旋转三条制动螺栓,当螺栓起到支撑作用时,锁紧三个支撑螺母,即可固定坡口机。

2切削时刀具自动进给功能操作者使用本机器进行切削时,不需传统的机器所必需的烦琐的人工进给动作,只需推进进给手轮,机器即自动实现刀具进给。

极大降低操作者的劳动强度。

3加工到位后刀具自动停止进给功能对管道的坡口加工,刀具进给到行程终点时,自动停止进给,这样可有效防止由于操作者的误操作或疏忽可能对机器造成损坏。

4刀具自动快速回退功能加工到位后,只需拔出进给手轮,仅需5-6秒的时间,机器的刀具即自动快速回退到初始状态,等待下一次的切削。

5工件装夹快速、方便将工件放在三脚架和定位支撑上,转动夹紧方头,两夹紧V 型块向中心快速移动,将工件夹紧。

对于不同管径的管材不需加垫块进行调整。

6动力强劲本机器采用三相异步电机,功率大,抗过载能力强,使用寿命长。

7使用范围广本机器使用于φ60-φ114(外径)范围内的管材坡口加工。

二、产品的技术指标1使用范围:外径φ60-外径φ114规格管材2电机功率:3额定电压:380V4满载转速:910rpm5额定电流:6频率:50-60HZ7刀盘额定转速:三、产品结构四、工作前的准备工作及注意事项1接通380V交流电源,坡口机的电缆线应接在闸刀开关或断路器后面,以便工作间歇切断总电源。

接通电源,启动电机看刀盘旋向,从夹紧组件方向看刀盘,刀盘旋向为顺时针方向;如果方向相反,应重新接线。

2调整三脚架V型块和定位支撑定位块的中心高度与夹紧组件及刀盘的中心高度一致,先将工件的一段装夹到夹紧组件上,注意夹正,转动定位支撑的调节手柄,使其定位块的定位面和工件相贴合,旋紧其锁紧螺钉。

坡口机操作指导书

坡口机操作指导书

坡口机操作指导书(ISO9001-2015/ISO45001-2018)一、操作工艺:1)操作手上机前,必须认真读懂设备使用说明书,了解设备结构、构造、工作原理,达到“四懂”、“三会”,持证上岗。

2)管子坡口程序根据管径的大小,合理的选择固定刀具的中心轴及其挡板。

将档板沿着档板盘的插槽插入,滑动到位,并利用螺栓将档板固定在中心轴上。

利用合适的弹簧(随机携带的配件),将挡板固定在一起,然后将中心轴插入管子中,利用锁紧机构,合理的将中心轴固定在管子中,调整中心轴应处于管子中心。

利用联接锁紧套圈,将枪式电动机构与中心轴联接固定在一起。

选择适当的坡口刀具固定在坡口刀架槽内,并将坡口刀架安装在中心轴上(顺时针旋转手柄),直到坡口刀具将要接触到待加工坡口时为止,特别注意决不能接触到坡口。

上述工作完成经检查无误后,启动电动机,继续顺时针方向旋转进给手柄,进行坡口加工,直到坡口完成。

3)法兰加工程序根据法兰内径的大小,合理选择固定中心轴的固定螺栓,并分别拧在中心轴的下端,利用固定螺栓将中心轴固定在待加工法兰的内口径内。

利用调解固定螺栓及中心定位工具及仪器,将中心轴处于法兰孔中心且垂直于法兰平面,偏差应控制在正负0.05mm之内,然后将中心轴紧紧固定在法兰上。

利用联接锁紧套圈,将枪式电动机构与中心轴联接固定在一起。

并将进刀台架安装在中心轴上(顺时针旋转手柄),继续顺时针旋转手柄,直到进刀台的刀具盘平面距离待加工表面25.4mm处。

安装刀具在进刀台架上。

安装自动进刀系统,并将自动进刀定位销调解到合适位置。

上述工作完成经检查无误后,启动电动机,然后顺时针方向旋转进给手柄,使刀尖接触待加工平面后,调整进刀深度,进行法兰平面加工,直到加工完成。

二、维护与保养:1)在进给手柄下有一润滑油进/出阀,必须定期进行润滑保养。

2)润滑油为90号机械油,每次平面加工前进行一次润滑油面检查,保证润滑油量充足,每工作40小时更换一次润滑油。

坡口机平安技术操作规程.doc

坡口机平安技术操作规程.doc

坡口机安全技术操作规程1操作前注意事项1.1开机前检查刀具是否完好,润滑和冷却系统是否通畅。

1.2启动电机,空运转3-5分钟,观察设备运行状况,确认正常后方可开始工作。

2操作注意事项2.1操作中根据管径调节刀具,长管加工需两人操作。

2.2使用行车配合起吊工件时,应严格遵守执行行车作业和地面(挂钩)作业安全技术操作规程,并密切配合。

2.3加工过程中严禁用手拉扯铁屑。

3停机注意事项3.1停车前先停止电机,在松开刀具,最后关闭电源。

3.2工作完毕要擦清机床,将工件放置指定地点。

公文范文其它工作计划员工绩效改进计划员工绩效改进计划员工绩效改进计划是指根据员工有待发展提高方面所制订的一定有关工作能力和工作绩效提高的系统计划。

员工绩效改进计划通常是在主管的帮助下,由员工自己来制订,并与主管共同讨论,就员工当前水平...发布11-09点击532015健康教育工作计划书范文5篇计划1:2015健康教育工作计划书范文根据基本公共卫生服务项目的规定,为进一步搞好健康教育工作,结合我镇实际,制定2015年度健康教育工作计划。

一、指导思想以科学发展观为指导,以提高广大群众身体健康素质为...发布10-29点击722015年除四害工作计划范文2015年乡镇除四害工作计划范文四害直接危害人类的健康和生命的安全,造成财物的损失和破坏,间接危害招商引资建设环境。

为进一步加强除四害工作,最大限度降低四害密度,创建良好的卫生环境,控制和减少虫媒传染病...发布09-14点击183慰问儿童福利院活动计划慰问儿童福利院活动计划慰问儿童福利院活动章程作为一名青年志愿者,我们应该用我们的爱心关心社会上的弱势群体,只要人人都献出一点爱,世界将变的更加美好。

从而让我们明白自己身上的责任和义务,并在以后的生...发布07-27点击1032014年度健康教育工作计划2014年度社区健康教育工作计划为贯彻落实全县健康教育工作精神,进一步提高社区居民群众健康知识水平和自我保健能力,全面提高居民的生活和环境质量,推进社会健康发展,结合社区实际情况,制定如下计划。

坡口机操作手册

坡口机操作手册

GBM-18A型坡口机操作手册GBM-18A-type Bevelling Machine Operation Manual目录1. 概述 (3)1.1 本机介绍1.2 机器参数1.3 机器图示2.安全和警告 (4)2.1 安全指示2.2 安全措施3.设备验收 (5)3.1 检验3.2 开箱和搬运3.3 工具附件4.安装 (6)4.1 电气安装4.2 滚切刀具安装与拆卸5.坡口准备 (6)5.1 钢板放置与行进小车路线5.2 钢板清理5.3 钢板厚度调整与坡口深度设置5.4 角度调整(更换角度器)5.5 行进小车的高度与角度调整6.基本操作 (8)6.1 使用方法6.2 工艺参数7. 润滑 (10)8. 滚切刀重磨再利用方法及注意事项 (10)9. 随机附件清单 (10)1.概述1.1 本机介绍GBM系列自动行进式平板坡口机是一款广泛适用于船舶,冶金,钢结构等各种焊接制造行业的焊割辅助设备,与其它坡口手段相比具有高效,节能,环保,操作简单,使用方便等多项优点;并能大大降低工人的劳动工作量,节约劳动力成本;同时符合当前低碳、低能耗的环保趋势与理念。

GBM-18A型坡口机以每分钟超过2米的速度,可在厚度50毫米以下,材料抗拉强度为40kg/mm²钢板上一次自动行进加工出坡面宽度12毫米的焊接坡口,根据实际需要分数次可加工到坡面18毫米宽度。

通过更换角度器附件可以得到从25º、30º、35º、40º、45º五个标准坡口角度。

该型号机器的坡口范围可涵盖客户群中近80%的实际需求,是一款性价比最高,综合性能最优异的畅销机型。

1.2 参数电机功率…………………………………………………………………………..2.2千瓦电机电压…………………………………………………………………………..380伏电机转速…………………………………………………………………………..1450转/分钟坡口行进速度……………………………………………………………………..2.6米/分钟坡口最大宽度(W)………………………………………………………………12毫米坡口角度(通过更换托轮)………………………………………25º;30 º;35 º;40º;45º 坡口钢板厚度…………………………………………………………………….6-50毫米钢板最窄宽度……………………………………………………………………..55毫米圆管坡口最小直径……………………………………………………………….Ø110毫米机器净重…………………………………………………………………………..70公斤1.2 参数电气开关盒电机角度调整螺杆行走脚轮上压紧装置下托轮装置高度调整螺母2. 安全和警告2.1 安全指示在安装和维修此坡口机之前,你必须花足够的时间仔细阅读本手册中的所有操作说明,电和旋转部位具有造成严重人生伤害或财产损坏的潜在危险。

天津国丰模具CAM编程作业手册资料精

天津国丰模具CAM编程作业手册资料精

融汇尖端科技 雕琢世界品牌CAM 编程作业手册2013杨海章天津国丰模具有限公司TIANJIN GUOFENG MOLD TECHNOLOGY CO.,LTD目录序号文件名称页码1 销钉孔加工1-62 耐磨块槽加工7-83 斜顶、直顶顶杆孔加工9-124 斜顶、直顶槽加工13-145 导套孔加工15-166 深孔加工17-187 热嘴孔加工(背面)19-208 方导柱槽加工21-239 直身槽加工24-2610 司筒针孔加工27-3011 排气避空位加工31-3412 虎口铲基斜面加工35-3713 常见弹刀处理措施38-4414 孔类加工区分45-4615 保险杠前模加工47-5916 保险杠大镶件20201加工60-702.0mm④光刀,侧面余量0,底面余量0.8mm侧向至少分两层切削,切削步距0.06mm小径销钉孔加工①中心钻打点刀补程式侧向一层即可2.0mm④光刀,侧面余量0,底面余量0.5mm侧向一层,等高精加工底部余量0.5mm②钻孔,钻头肩部低于孔底2.0mm,钻孔后单边余量0.4mm2.0mm2.0mm底部余量0.5mm②中光,选择能直接将R角加工到位的刀具中光,侧面留余量-0.1mm,底面留余量0.1mm⑤钻孔⑥下机后电动倒角机手工周边倒角。

②枪钻加工顶杆过孔(G86),即将钻通时需要手动降低F,以防枪钻蹦刃。

③顶杆套沉头加工,侧向余量-0.1mm,底部余量0.1mm镗孔时底部留1.0mm余量,防止顶伤镗刀孔直径大于5倍直径,口部3倍直径深度使用镗孔加工,剩下深度使用钻绞刀加工,为钻绞刀加工时起定位作用。

口部镗孔定位钻绞刀加工至底部⑦压块螺丝孔中心钻打点⑨口部电动倒角机手工倒角②中光,余量0.1mm,底面余量0.1mm,选择R0.8刀粒中光刀具中心在槽内部OK刀具中心在槽边缘上NG底部留余量0.5mm底面上4.00mm开始加工,重合2.0mm,Z向切削最低点距离底部平面留0.015mm余量,光底刀路余量为0,以免有台阶底面光刀,与侧面清角刀路不能有台阶②钻孔,扩孔,钻头肩部深过导套沉头底部钻头肩部深过导套沉头底部底部留1.0mm余量②钻孔钻头直径根据需要加工孔的直径来选取,钻头尖点不能超过加工孔底面。

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CGKT114台式坡口机
使




保定市华沃机械有限公司一、产品概述
CGKT114型台式自动坡口机是我公司设计生产的一种全新结构、全新性能的管道加工专用工具。

与传统的同类型机器相比,本机器进行了独特的创新设计,机器的功能及性能得到极大的拓展及提高。

广泛应用于电厂、石油、化工、建筑等行业的管道维修、安装。

现将本产品的特点介绍如下:
移动、固定方便
1本机器装有推把和四个脚轮,便于移动工作场地。

如果想把坡口机固定在某一场地,可以旋转三条制动螺栓,当螺栓起到支撑作用时,锁紧三个支撑螺母,即可固定坡口机。

2切削时刀具自动进给功能
操作者使用本机器进行切削时,不需传统的机器所必需的烦琐的人工进给动作,只需推进进给手轮,机器即自动实现刀具进给。

极大降低操作者的劳动强度。

3加工到位后刀具自动停止进给功能
对管道的坡口加工,刀具进给到行程终点时,自动停止进给,这样可有效防止由于操作者的误操作或疏忽可能对机器造成损坏。

4刀具自动快速回退功能
加工到位后,只需拔出进给手轮,仅需5-6秒的时间,机器的刀具即自动快速回退到初始状态,等待下一次的切削。

5工件装夹快速、方便
将工件放在三脚架和定位支撑上,转动夹紧方头,两夹紧V 型块向中心快速移动,将工件夹紧。

对于不同管径的管材不需加垫块进行调整。

6动力强劲
本机器采用三相异步电机,功率大,抗过载能力强,使用寿命长。

7使用范围广
本机器使用于φ60-φ114(外径)范围内的管材坡口加工。

二、产品的技术指标
1使用范围:外径φ60-外径φ114规格管材
2电机功率:
3额定电压:380V
4满载转速:910rpm
5额定电流:
6频率:50-60HZ
7刀盘额定转速:三、产品结构
四、工作前的准备工作及注意事项
1接通380V交流电源,坡口机的电缆线应接在闸刀开关或断路器后面,以便工作间歇切断总电源。

接通电源,启动电机看刀盘旋向,从夹紧组件方向看刀盘,刀盘旋向为顺时针方向;如果方向相反,应重新接线。

2调整三脚架V型块和定位支撑定位块的中心高度与夹紧组件及刀盘的中心高度一致,先将工件的一段装夹到夹紧组件上,注意夹正,转动定位支撑的调节手柄,使其定位块的定位面和工件相贴合,旋紧其锁紧螺钉。

然后再装夹一根长工件,调整三脚架的调节手柄,使其V型块的两定位面和工件相贴合,旋紧其锁紧螺钉,机器调整完毕。

3检查所要加工的管子端口是否有割焊焊瘤或严重不平,如有则用角向磨光机磨平,以免损坏刀具或机器。

4使用本机器一定要仔细阅读使用说明书。

五、操作方法
1装夹工件
(1)切断电源。

(2)装夹刀具,将随机附带的刀具一端和刀垫放入刀盘的长槽内,旋紧压刀螺钉。

(3)逆时针旋转夹紧方头,打开夹紧组件的两个V型块。

(4)将工件放置在三脚架和定位支撑上,工件端口距刀刃部分2毫米为宜(确保机器运转时刀具不会碰到工件)顺时针旋转如图所示的夹紧方头,夹紧组件的两个同时V型块向管径方向移动,将工件夹紧(注意一定要夹紧牢固)。

(5)调整刀具的位置,确保刀具能对管的整个壁厚进行切削加工。

2开机加工
(1)按下开关,启动电机。

(2)待电机运转正常后,推进进给手轮,进行切削加工。

(3)加工完毕,拔出进给手轮,刀盘即自动开始快速退回。

(4)擦拭机器。

六、安全注意事项
1操作本机器前务请详细阅读使用说明书,操作时严格遵守。

2如果坡口机使用一段时间后,出现传动带变松、打滑现象,应对传动带进行张紧:先松开四条电机固定螺栓,松开两个锁紧螺母,顺时针旋转两条调整螺钉,适当张紧传动带,然后旋紧电机固定螺栓和锁紧螺母。

注意:调整后的电机轴和主机皮带轮轴平行,用手转动传动带,传动带不做轴向窜动为宜。

3装卸工件或调整时,一定要切断电源。

4加工长工件时,三脚架一定要起到支撑作用,以免损坏机器。

5如果遇到卡刀现象应立即停机,检查刀具是否损坏。

如果损坏应刃磨或更换刀具。

6不超过机器使用说明书所规定的加工范围。

7机器使用前,应对其使用状况进行检查。

如开关操作是否灵活、电线有无破损、刀具等零件安装是否正确。

机器在使用过程中若产生异常噪声和振动,应立即关闭机器进行检查。









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