WinCC在供热站恒压供水监控系统中的应用
Wincc在供热站恒压供水监控系统中的应用
外文原文Wincc in heating supply stapply stations Constant Pressure Monitoring System Application onstant voltage supply basic working principleSystem uses Automatic Frequency Control regulation or pump motor speed. Plus or minus pump.It is primarily by the Frequency Control System.PID regulator,pressure sensors,liquid level sensor power control circuits and other conponents.Host users control system or control board light over-the-counter transactions,buttons,switchto understand and control system operation,Based on the PID control mode,the operator interface settings in water pressure,PLC to pressure settings and measured values for the deviation PID operation and regulation of distribution through inverter pump speed,so that water pressure was maintained at the set value.System hanlware configurationThe system uses Siemens S7-200 PLC and its configuration software constitute a constant WinCC V6.0 Water pressure control system,water pressure monitoring process.Industrial Etherical controller for PLC and the operator station computer communication between the Remote I/O network for the PLC and the operator station completer communication between the Remote I/O network for the PLC controller and inverter,the soft starter of communication between equipment.PLC controller mainly used to monitor and control water and electricity systems.For1#-4#pressurized pump converter using the ABB Acs510-01-031A4 inverter,HMI operationalism selection DELL computers,computer,Industrial Ethernet server card Siemens conmmunications company CP1612.Software design of SystemThe control system software company Siemens PCS7V5.2 package,STEP7V5.2 PLC controller mainly used to monitor and control water and electricity systems.For 1#~4# pressurized pump converter using the ABB ACS510-031A4 inveter,HMI operatorstation selection DELL puter,Industrial Ethernet server card Siemens communications company Cp1612Software design of SystemThe control system software company Siemens PCS7V5.2 package.STEPV5.2PLC controller.HMImonitoring system used WinCCV6.0 version.HMI server and operating station are using the Windows2000 operating system to have an open programming environment.Heating Sation Wincc configuration control software maior constant pressure water system and coal Gallery in two parts.Implemention of the system of automatic detection and automatic control.Detection constant pressure water and coal Gallcry equipment operation parameters.the real-time data acquisition.uploads.real-time data acquisition.uploads,real-time display and recording.Control unit operation.fault alarm and automatic parking operation .Theconstant pressureof water supply pressure system configuration parameters.real-time monitoring regulatory pressure pumps water pressure and so valued.CoalHanding Gallery in to control the volume.of coal to speed,to monitor the quality of coal (coal crushing degree of quality and impurity).PLC-Based Fuzzy Constant water suppl;y system design constant pressure water system components.From the water supply system programmable controller,inverter,pressure transmiter,and the constact group on the pump unit and other components.Programmable controller selection of AB ControlLogix system.It includes Logix5550 controller,analog input modules,digital input and output modules and communication modutes.Which analog input modute used to test the water pressure on the export signal,digital input module and valves Kai stopped.Inverselection of AB 1336 Plus Inverter.Inverter and Devi2 cenet controller though the network for communication.Constant Pressure Water PrincipleThe outlet channel of pressure sensor installation will export water pressure signals are converted to electrical signals,send PLC fuzzy inference operation,the output control signals to the converter,regulating the operation of pump motor speed,until the actual elimination of hydraulic pressure and set the deviation,constant voltage supply. Programmable controller can control pumps Kai stopped. When the system started working,inverter control from start on 1st pump frequency operation. If users increased consumption of the converter output frequency up to 50 Hz,the pressure will still be less than the set value,then after some time delay,on the 1st of thepump switching frequency operation; Inverter start again on the 2nd pump operation. If pressure is less than the set value,they will be on the 2nd to pump switching frequency operation; Inverter start again on the 3rd pump operation until the output pressure settings to achieve so far. However,if users to reduce water consumption,in accordance with the “Kai-stop”principle will be followed with pumps. This cycle repeatedly to achieve constant pressure water system.Fuzzy2PI control algorithmAs the water supply system in many areas (such as the pipe network and pumps) nonlinear,time-varying,and the variables still exist between the cross-coupling,so it is difficult to establish a precise mathematical system model. For such a complicated process that merely using the conventional PID control is difficult to achieve the desired control. Fuzzy control is not dependent on the mathematical model and the right parameters sensitive to the merits,Fuzzy used to control the water supply system,we can improve the control system dynamic performance. But Fuzzy Control System steady-state performance is poor,this design of a dual-mode Fuzzy2PI control,As shown in figure 2,and its design thinking is; when the pressure is greater error when using fuzzy control,to obtain good transient; When the pressure on the stead-state error into smaller,switched to process from PI control,to obtain good steady precision. PI control algorithms and fuzzy control algorithms are PLC,switching time by a computer program based on prior to the error autormatically.The system uses two-input single-output fuzzy controller. to pressure the desired value and the measurement of e error and the error as a fuzzy controller input linguistic variables,transducer frequency variation u language as output variables. To e error,the error rate ec and control volume u fuzzy subset of ( NB,NS,ZE,PS,PB) and they quantified the domain of seven grades,(-3,-2,-1,0,1,2,3). Fuzzy subset of the membership function used triangle. Initial experience of fuzzy control rules,as shown in table 1. Under these rules calculation of the total fuzzy relation R:Where x,U fuzzy relationship matrix on behalf of the “Cartesian” and the “and”operator. According minimax inference rules synthesis of output variables language domain of fuzzy sets U:U Finally,the weighted average method used for solutions vague and fuzzyvolume U converted into precise amount u. The process is carried out offline,eventually Fuzzy Control Table,as shown in table 2. This form of the PLC memory storage,real-time control,fuzzy control would streamline the process for finding inquiries on the questionnaire process.Parametric Selection of Frequency-water systema reasonable selection pressure control parameters constant pressure to achieve energy-supply system. The realization of is this objective the key is pressure control parameter selection,usually pipe network pressure control point two choice: a pipe network is the most negative pressure on constant pressure control and the other is the constant pressure pump outlet.pressure control. How will the two choices,we have to analyze simple Network pressure on the most disadvantaged constant,the water pipe network by QMAX reduced to Q1,pumps reduce speed,and water characteristic curve of A (unchanged) at the intersection point C,pump characteristic curve downward,network pressure on the most disadvantaged H0. And the pump outlet pressure constant pressure control,Ha unchanged,reduce water consumption by QMAX QI and Ha to pay to point B,water characteristic curve upward A through B,the network most disadvantaged Hb pressure into points. Hb-H0 lift the poor namely,energy waste,so I chose the most disadvantaged network points for the smallest head pressure control parameters. Formation pressure on the closed-loop control system,making the pump speed and PID regulator set pressure match,achieve maximum energy-saving effect,but the constant pressure to achieve the purpose of water supply.the converter and put into operation after the commissioning of the system to ensure optimum operation of the state means necessary. According to the inverter load inertia size of the start and stop the motor when the time is not the same,Set time is too short to be accelerated when the inverter overcurrent,overvoltage decelerating protection; Set time will lead to excessive speed converter running in the system become regulate slow,delayed response,contingency ability is poor. Yi system at the state short-term instability. To protect the converter is not tripping,the scene of many of them using converter increases deceleration time setting too long,the problems they bring very easily be the appearance of the normal equipment and hide,but theconverter operating in less-than-optimal state. So the scene when used according to the load driven by a different nature,testing out the permission of the shortest load increases deceleration time,setting. For the pump motor,plus deceleration time in the choice between 0.2-20 seconds.In the high-end market,PLC and industrial PC something together,because the industrial PC in the data integration and communication capabilities to the user a lot of temptation.PC also introduced Ethernet TCP / IP network and interconnection with the concept of the Internet. But now,PLC manufacturers can claim,"If you want this,we can do."European leader in the PLC,Siemens A & D and Schneider Electric,provides a powerful high-end controller family,regardless of PLC or industrial PC,and at the same time promoting the field of PLC and industrial PC development.The recent announcement by Siemens S7-400 PLC series of significant performance increase,the CPU performance of the previous 3 times the communications capacity is 2 times the previous.Siemens is still the most high-end of the S7-400 series,an increase of another innovation: communications processor with integrated 4-port Ethernet switch. The need for external switch,the Ethernet can be used for small-scale model of the economy. However,the communications processor real difference is that from now on it is a higher stage of development to middle-class,at a higher stage,Siemens will use high-end PLC and integrated Profinet V3 switch external devices,can provide real-time control.Schneider Electric has developed a substantial high-end CPU's performance,the introduction of the new Unity software programming,XML data format. In the embedded web server and multi-port communication,the new functions of the CPU more and more like PC.Integrated design of the platformMitsubishi Electric PLC will be the further development of 2-3 years,and now the horizon: multi-processor and system platform. "From the users point of view means that function blocks can be placed on a plate",PLC and network of expertsbelieve that Hugh Tasker,"These can include standard PLC technology,but a mix of motion control and process control,or full-featured PC performance,the use of SCADA or local program SoftHMI technology. "The development of what is it? In his view,the users,the biggest benefit is the simplified control system. "Do not have to integrate a lot of PLC,they are connected,and then operation and maintenance,and now many of the system will reduce the number of PLC,and even the introduction of a. This can greatly save time for installation and maintenance,the durability of the whole system is also more .He also speculated the future,"in a very long period of time,Bluetooth technology and wireless Ethernet technology will be more extensive. It will first start in a small area,but in terms of reliability,durability and easy acceptance will be improved,manufacturers will be likely to seek the application of wireless technology may one day even the most basic cable they have not been saved.B & R Automation is a supplier of control products,the provision of industrial PC,but compared to other PLC manufacturers,which in the field of PLC is also quite a long time. But they never dwell on the PC and the PLC Which Which weak strong together in the common development. B & R and now see the development of some opportunity,perhaps both to the continuous integration of technology."In the past few years,the classic development of programmable logic controller has always been to the embedded PC technology development," B & R Business Manager Anton Meindl think,"PC technology has its advantages - the enormous computing power,and the Internet The combination of technology,fast Ethernet and USB interface,can combine the traditional advantages of the PLC system,such as practical,durable and strong,and modularity. "Omron's PLC + InverterOmron introduced its first AC inverter 3G3MV,can be used for motion control product lines. Applicable to small-scale motor control (0.1 to 7.5 kW). It allows users to choose non-sensor vector control can provide high torque at low speed in the output frequency of 1 Hz was also able to guarantee 150 percent of torque. Also has the I / O and communication functions.However,in November last year,it increased by another function,it can be someunusual,an increase of Omron PLC Plug & Play modules used,and not just an annex,is a complete PLC,equivalent to the standard Omron CPM2C -S PLC. The use of dual-port RAM,PLC and inverter direct the I / O,data and associated parameters. PLC has its own I / O,can provide data directly to the inverter: input encoding,interrupt output,as well as digital,and PWM output pulse.Omron believes that this combination of products for the network or provide an ideal control program,to meet the location and sequence context in the precise control requirements,but also for manufacturing of multi-step production lines and intelligent packaging conveyor lines.Omron PLC + The combination of inverter,if the order for the pump controller,in the composition of the three pump hydraulic control system. PLC + converter combination of the first pump of the closed-loop continuous control,the other two pipes connected in parallel to the pump on / off control. Man-machine interface (MMI) can monitor SMS wireless signal can be sent to maintenance personnel.PAC in the United StatesIn the United States,market strategy and sometimes even more than the technology itself attention in 2003,the industry there is a new popular vocabulary: Programmable Automation Controllers (Programmable Automation Controller,PAC).Terms of the new ARC Advisory Group from the market research company Craig Renick,he thought,"PLC is very active and well-developed,with a strong vitality. However,PLC an effective tool for this industry is changing many aspects,and continuously increase its charm. automation suppliers are committed to the development of PLC in order to meet market and special user needs. functional enhancements to a new series of the surface of the system. PAC based on open industry standards,features a multi-field,General open platforms and high performance. ARC coin the term,in order to help user-defined applications to help manufacturers when talking about their products more clearly.Whether manufacturers will be the product name changed from the PLC to PAC,remains to be seen. However,GE Fanuc has not the slightest hesitation,they immediately accepted the concept of PAC,but also show in Hanover publicly announced that its new flagship product known as the PACSystems. GE Fanuc nameused to express a combination of its traditional PLC products and the advantages of PC hardware with a common programming environment,Cimplicity Machine Edition software. There is a separate software-controlled engine,a development tool,multi-goal programming hardware. Hardware includes not only the two new PACSystems processor,including GE Fanuc Automation to other products,such as Tablet PC,Embedded PC,MHI and its new motion control system of the S2K."PACSystems control on behalf of industry innovation,which enables centralized control,rather than have nothing to do all the parts together," GE Fanuc Automation (Europe) John Pritchard. Believe that the "one engine,with a development tool,the user can make use of powerful engineering environment for multiple applications. "PAC you have I haveNovember 2003 Rockwell announced that its technology for the PAC leader,and its products ControlLogix and CompactLogix PLC fact that PAC."We have seen the user data control system of unlimited enthusiasm,the user can collect security,finance,quality assurance procedures,and other information," that Ken Deken,Rockwell Automation,"to meet the requirements of users,users need to control the between business systems and the direct contact information at all times. "He believes that,with the constant development,PAC will be a lot of ways to deal with data and with scalability in multi-project control,integrated business systems analysis and life cycle cost management can march forward.Each equipment always will not forget a button, it also is at we meet the urgent circumstance use of, which is nasty to stop the button. When we meet the Human body trouble and surprised circumstances we as long as press it, the machine stops all operations immediately, and wait for processing the over surprised empress recover the operation again. Nasty stop the internal I/ O of the internal CPU of the button conjunction PLC to connect up, be to press button an exterior to trigger signal for CPU, the CPU carries on to the I/ O to examine again, being to confirm to have the exterior to trigger the signal, CPU protection the spot breaks off procedure counts the machine turn the homologous exterior I/ O automatically in the procedure to go to also, be exterior interruption procedure processing complete, the procedure counts the machine to return the main procedure to continue to work. Have 1:00 can what toexplain is we generally would nasty stop the button of exterior break off to rise to the tallest Class, thus guarantee the safety. 360毕业设计网When we are work a work piece, giving the PLC a signal, counting PLC inner part the machine add 1 to compute us for a day of workload, a count the machine and can solve problem in brief, certainly they also can keep the data under the condition of dropping the electricity, urging the data not to throw to lose, this is also what we hope earnestly.The PLC still has the function that the high class counts the machine, being us while accept some dates of high speed, the high speed that here say is the data of the in all aspects tiny second class, for example the bar code scanner is scanning the data continuously, calculating high-speed signal of the data processor DSP etc., we will adopt the high class to count the machine to help we carry on count. It at the PLC carries out the procedure once discover that the high class counts the machine to should of interruption, will let go of the work on the hand immediately. The trapezoid diagram procedure that passes by to weave the distance again explains the high class for us to carry out procedure to count machine would automatic performance to should of work, thus rise the Class that the high class counts the machine to high one Class.The PLC development has already entered for network ages of correspondence from the mode of the one, and together other works control the net plank and I/ O card planks to carry on the share easily. A state software can pass all se hardwires link, more animation picture of keep the view to carries on the control, and cans pass the Internet to carry on the control in the foreign land, the blast-off that is like the absolute being boat No.5 is to adopt this kind of way to make airship go up the sky.Knowing the available PLC network options and their best applications will ensure an efficient and flexible control system design.外文翻译Wincc在供热站恒压供水监控系统中的应用恒压供水基本工作原理系统采用变频调速方式自动调节谁笨点击转速或加、减泵。
WinCC在供热站恒压供水监控系统中的应用
1恒压供水基本工作原理系统采用变频调速方式自动调节水泵电机转速或加、减泵。
恒压供水自动控制原理框图如1图所示,它主要是由变频调速系统、PID调节器、压力传感器、液位传感器、动力控制线路等组成。
用户通过上位监控系统或控制柜面板上的指示灯、按钮、转换开关来了解和控制系统的运行。
图1恒压供水原理框图在基于PID的控制方式下,操作人员在操作界面设定供水压力,PLC对压力设定值和测量值的偏差进行PID运算,并通过变频器调节配水泵转速,使供水压力保持在设定值。
2系统的硬件配置本系统采用西门子公司的S7-200系列PLC及其组态软件WinCCV6.0构成恒压供水控制系统,实现供水过程的压力监控。
图2为恒压供水系统结构图。
工业以太网用于PLC控制器和计算机操作站之间的通讯,远程I/O网用于PLC控制器与变频器、软起动器的设备之间的通讯。
PLC控制器主要用来监测和控制供水系统和供电系统,用于1#~4#加压泵的变频器采用ABB公司的ACS510-01-031A4变频器,5#、6#采用的是A-B公司具有泵控功能的SMCDIALOGPLUS智能马达控制器,HMI操作站选用DELL计算机,工控机、服务器的工业以太网通讯网卡采用西门子公司的CP1612。
3系统的软件设计本控制系统软件采用西门子公司的PCS7V5.2软件包,PLC控制器采用STEP7V5.2,HMI监控系统采用WinCCV6.0版本。
HMI服务器和操作站都采用的是Windows2000操作系统,具有开放的编程环境。
供热站使用WinCC组态软件主要监控恒压供水系统和输煤廊两部分。
实现对系统的自动检测和自动控制。
检测恒压供水和输煤廊运行设备的各项参数,实现实时数据的采集、上传、实时显示和记录。
控制机组运行、故障的自动停机和报警操作。
在恒压供水系统设定供水压力参数,实时监控调节加压泵,使供水压力保持定值。
在输煤廊中控制给煤量和给煤速度,监测给煤质量(煤的粉碎程度和含杂质量)。
触摸屏工控电脑在供水系统网络监控中的应用
使用触摸屏工控电脑实现控制系统联网监控触摸屏工控电脑利用自身深厚的技术优势,应用到供水系统,实现网络化监控,大大减少维护人员,降低系统维护成本,提高了系统运行的稳定性。
实现的功能:1、出现故障时能够通过Email主动上报告警信息和系统状况;2、监控人员通过网络能够随时查看设备运行状况;控制系统不在线时,需要拨打控制系统连接的电话,控制系统收到振铃就拨号上网,监控人员通过域名就可以访问了。
3、监控人员通过网络能够对工作参数进行设置、手动控制系统内设备的运行与停止,而不需要亲临现场;4、系统能够自动发送工作日志到指定邮箱,发送时间和时间范围可以设定。
实现方法:1、网络连接方式:有三种联网工作模式。
a)工控电脑本身带有局域网接口,通过网线可以直接连接到局域网。
在局域网内即可实现网络监控功能。
如果需要通过因特网进行监控,请网络管理员设置映射端口即可。
b)系统通过电话宽带连接到因特网,上网后即可获取外网动态IP地址,就可以实现网络连接。
为节约网络通信费用,网络连接仅在需要时建立。
上报信息时系统会自动拨号上网,要对系统进行浏览时,需要拨打电话,控制系统通过来电检测模块检测到来电就自行拨号上网。
c)调制解调器拨号上网,与电话宽带上网类似,连接速度和数据传送速度较慢。
2、在电话线上网方式,由于IP地址是动态变化的,监控人员不可能直接获取系统的IP地址。
系统具有动态域名功能,连接网络后会自动更新自己的IP地址,监控人员通过固定的域名即可访问系统。
3、监控人员通过IE浏览器即可查看系统工作状态、对系统进行控制。
工作界面上有参数浏览、参数修改等表格。
4、控制系统在设定的时间会发送当前的工作状况到指定的Email地址。
基于PLC的恒温恒压集中供热控制系统的WinCC组态设计
的实 时数据 ; 状态信息是系统 中重点 部分 的实时状态 , 为操作 人员 的监控管理予 以方便 。 1 . 1 . 3 报警信息 系统 报警 系统包含 了 当前机 组运行 状态 、 设 备状 态 和故障 信 息等 。报警信息 以消息 的形 式形成 报警 信息 页面 , 以及报警 的具体状 态信 息 , 这 样相关 操作人 员 和设备 维护 人员 就可 以 及 时了解供热机组 以及相关设备状态信息 。 1 . 1 . 4 上 位 组 态 权 限管 理 供热 系统 Wi n C C组态对 各级管 理权 限进行 了设置 , 操作 员、 维护员或者系统管 理员进入 Wi n C C监 控 系统主 界面前 都 必须先登 录。退 出系统 时也必须按照权 限操作 。 2 Wi n C C监控 下的系统功 能
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管理 , 实现数据的 自动实时采集 , Wi n C C组 态可 以实 现远程控 制、 数据统计 、 报警 、 信 息报 表等功能。
西门子PLC和WinCC SCADA在变频恒压供水系统中的应用
的压力 ,压力变送器将检测到 的压力信号转换 为 4 2 m — 0 A的电 流 信 号 , 到 PE 的 模 拟 量 输 入 模 板 E 3 . 过 PE 的 PD 送 I M2 1 通 I I 运算 , 由模 拟量 输 出模 块 E 3 输 出 4 2 mA 的 电 流 到 变 频 M2 2板 ~0
图 如 图 1所 示 : 图1 控制系统硬件结构图
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信 号( ~ 0 4 2mA) 直接输 入到 P E 中 。 PE 与用户设定 的压力 I 由 I
值 进 行 比较 。 通 过 P E 内 置 PD 运 算 . 结 果 转 换 为频 率 调 并 I I 将 节信 号 , 整水 泵 电机 的 电源 频 率 , 而 实 现 控 制 水泵 转 速 当 调 从 用 水 量 超 过 一 台 泵 的供 水 量 时 ,通 过 P C 控 制 切 换 器 进 行 加 L 泵. 实现 恒压 供 水 。 3 工 控 组态 软 件 WiC 的设 计 . nC 工 控 组 态 软 件 WiC 是 一 个 集 成 的 人 机 界 面 ( nC HMI系 统 ) 和监 控 管 理 (C D 系 统 。 WiC 是 Wid w 0t l etr S A A) nC no sC nr ne oC
水 、 类 自来水 厂 等 供 水 系 统 中 , 来 均 是 采 用 水 塔 、 各 原 高位 水 箱 等 设 备 , 些设 备 不 但 占地 广 、 资 大 , 耗 高 、 且 越 来 越 不 能 这 投 能 而 满 足现 代 化 的 供水 要 求 。变 频 调 速 技 术 是 一 种 新 型 的 交 流 电机 无 级 调速 驱 动 技 术 。它 以其 独 特 优 良的 控制 性 被 广 泛 应 用 在 速 度 控 制 领 域 。 数 据 采 集 监 控 系 统 S A A (u ev o o t l CD S p ri r C n o sy r 是利 用 变 频 器 的 PD实 现 的工 业 过 程 的 闭 环 控 制 将 管 网压 力 I
基于S7-200和WinCC变频恒压供水监控系统的设计
基于S7-200和WinCC变频恒压供水监控系统的设计
李静;赵晶
【期刊名称】《电脑与电信》
【年(卷),期】2009(000)008
【摘要】介绍了以下位机S7-200系列PLC和上位机WinCC为核心的水厂监控系统的设计.其硬件由SIEMENSS7-200 PLC、MM430变频器、水泵及PID控制方案组成,完成变频恒压供水的控制任务,由压力传感器及液位传感器完成压力及水位数据的实时采集,由FC-202B无线数传电台完成系统信息实时传递,由STEP7-Micro/WIN32程序开发软件完成程序的开发和调试,由WinCC6.0组态软件完成系统的监控和监测任务.
【总页数】3页(P45-47)
【作者】李静;赵晶
【作者单位】安阳工学院,安阳,河南,455000;安阳市节能监察中心,安阳,河
南,455000
【正文语种】中文
【中图分类】TP3
【相关文献】
1.基于PLC的智能变频恒压供水监控系统的设计 [J], 李海波
2.基于S7-200和MM440的变频恒压供水系统设计 [J], 蔡文举
3.基于西门子S7-200与WinCC的加热器测试系统设计 [J], 何小虎; 刘玉建; 李璐
4.基于S7-200与WinCC的温室控制系统设计 [J], 李炜; 马思乐
5.基于PLC变频恒压供水监控系统设计 [J], 石晓瑛
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组态Wincc恒压供水系统
组态期末课程设计MP 277 10”T ouch恒压供水系统班级:09机电(1)班学号:0906160118姓名:陈守佳导师:汪岚目录1.设计任务和目的 (4)1.1设计的任务 (4)1.2设计的目的 (4)2.系统的项目组成与系统所需变量的设置 (4)2.1画面的组成流程图 (4)2.2通讯 (5)变量的设置 (5)连接的设置 (5)数据记录 (5)2.3报警管理器 (5)模拟量报警的设置 (5)离散量报警 (6)设置中的设置 (6)2.4历史数据 (6)数据记录的设置 (6)报警记录的设置 (7)2.5脚本的设置 (7)2.6报表的设置 (7)2.7文本和图形列表 (7)文本列表的设置 (7)2.8运行系统用户管理 (8)组的创建 (8)用户的创建 (8)2.9设置设备和语言设置 (8)项目语言的设置 (8)语言和字体的创建 (8)3.系统画面的创建与实现方式 (9)3.1模板画面内容的创建与分析 (9)文本域的创建与说明 (9)日期时间域的创建与说明 (9)报警指示器的创建与实现功能说明 (9)模板按钮的创建与实现功能说明 (9)3.2主画面的内容创建与分析 (10)文本域的创建与说明 (10)按钮的创建与实现功能说明 (10)3.3特性功能画面的内容创建与分析 (11)符号I/O域的创建与说明 (11)按钮的创建与实现功能说明 (11)3.4应用画面的内容创建与分析 (12)按钮的创建与实现功能的说明 (12)图形视图的创建与作用说明 (12)3.5用户登入画面的内容创建与分析 (13)按钮的的创建与功能实现的说明 (13)用户视图的创建与功能实现的说明 (13)3.6消息画面的内容创建与分析 (14)报警视图的创建与功能说明 (14)按钮的创建和功能实现说明 (14)3.7过程画面的内容创建和分析 (15)画面图形的排版 (15)相关画面的文本域创建 (15)相关按钮的创建以及功能的说明 (15)I/O的创建 (15)变量变化相应图形的画面 (16)3.8实时趋势视图的创建与分析 (16)趋势视图的创建和应用说明 (16)日期时间域的创建和作用说明 (17)按钮的创建与功能说明 (17)3.9历史趋势视图的创建与分析 (18)趋势视图的创建与应用说明 (18)I/O域的创建与功能实现说明 (18)按钮的创建与功能实现说明 (19)4.针对整个系统工作的简述归纳 (20)5.数据记录的收集、报警记录的收集、报警报表的收集 (21)5.1报警报表 (21)5.2报警记录 (22)5.3历史记录 (22)6.设计总结 (23)设计过程中遇到的问题以及解决方案 (23)参考文献: (24)MP 277 10”T ouch恒压供水系统1.设计任务和目的1.1设计的任务首先对设计的系统要有清晰的思路,通过创建模板画面、主画面、应用画面、功能特性画面、用户登录画面、消息画面、过程画面、实时趋势视图画面、历史趋势视图画面,根据每个画面所要实现的功能创建相应的图形、按钮。
萧山供水系统中Wincc及PLC程序改造
萧山供水系统中Wincc及PLC程序改造摘要:本文萧山供水系统中Wincc及PLC程序改造,以wincc和PLC为关键技术,继电器、OPC通讯为支持技术,经过改造实现以远程数据采集为依托,远程精确操控阀门、泵机等设备为手段,实现供水系统设备远程实时操控功能,通过供水系统物联控制改造,提高运行安全、降低生产能耗、提高劳动效率。
关键词:远程控制;PLC;wincc;供水系统;程序改造[Abstract] Wincc and PLC program transformation [Abstract] this article Xiaoshanwater supply system, the key technology in WinCC and PLC, relay, OPC communication technology as the support, through the transformation to realize remote data acquisition based on remote precise control valves, pumps and other equipment as a means to realize the water supply system equipment real-time remote control function, the water supply system modification of joint control, improve operation safety, reduce production energy consumption, improve labor efficiency.Key words:Remote control;PLC;wincc;Water system ;Program transformation一、改造背景与目标萧山供水系统包括4个取水口(其中2两个备用取水口)、5个水厂、2个大型加压站、23个区域加压站,总制水能力为125万吨/日,拥有DN100(含)以上供水管网总长度超过2000公里,服务面积超过1000平方公里。
PLC和WINCC在供热控制系统的应用
PLC和WINCC在供热控制系统的应用刘喜梅;郭静;褚衍贺【摘要】研究了以下位机S7-300系列PLC和上位机WinCC为核心的供热控制系统.其硬件主要由SIEMENS S7-300 PLC、MM430变频器组成,完成变频恒压供水的控制任务和现场的数据采集.并由WinCC6.0组态软件完成系统的监控.实际运行表明,该系统提高了供热水系统的稳定性与可靠性,减轻了工人劳动强度,实现了节能降耗.%The heating control system which uses S7-300 as subordinate computer and WinCC as supervisory computer is introduced. Its hardware consists of SIEMENS S7-300 PLC and MM430 converter to fulfill the task of variable frequency constant pressure water-supply and field data collection. Industry supervision software WinCC 6. 0 can achieve the task of monitoring. Practical operation demonstrates that the stability and reliability of the water supply system have been improved and the labor intensity of workers is reduced. The purpose of saving energy and reducing consumption has been realized.【期刊名称】《青岛科技大学学报(自然科学版)》【年(卷),期】2011(032)004【总页数】6页(P415-419,425)【关键词】PLC;变频器;WINCC监控;供热【作者】刘喜梅;郭静;褚衍贺【作者单位】青岛科技大学自动化与电子工程学院,山东青岛266042;青岛科技大学自动化与电子工程学院,山东青岛266042;青岛科技大学自动化与电子工程学院,山东青岛266042【正文语种】中文【中图分类】TP273城市供热是城市基础设施之一,是保证城市经济发展,居民正常过冬的必要条件。
WinCC组态技术在实时监控系统中的应用
通过分析存在问题,考虑国际先进进步性和市场性价比,选择应用WinCC组态技术开发设计多台联网(一般选用螺杆式空压机和两级往复活塞式压缩机混合方式[5])控制空压机的实时监控系统。螺杆式与活塞式比较,效率高;但价格昂贵,维修不易。根据其工作原理[6]和控制要求,确定活塞式空压机监控量为运行时的电流、励磁电流、一级缸压力、二级缸压力、风包压力、风包流量、风包温度、一级缸排气温度、二级缸进气温度、二级缸排气温度、比功率、启动/停止等信号。螺杆式因输入电压、输入电流较大[7],确定监测量为运行时的电流、电压、风包温度、风包压力、风包流量、比功率、启动/停止等信号。总管监测量为总压力、总流量。
接着创建和编辑主导航画面、单台空压机组态画面、远程监控画面、分析诊断画面、数据归档画面、报警显示画面、报警在线限制值画面、报表打印画面、用户登录方式画面等。对画面中添加的按钮、窗口和静态文本等,进行组态变量连接、状态显示设置等等。
再对远程控制画面中的启动/停止按钮进行变量连接,设置手动控制和自动控制两种方式,并且手动控制为高级控制方式。通过设置随变量值的变化范围而改变颜色的比功率棒图进行故障诊断分析;通过对过程值的归档,建立历史和当前的表格与曲线两种状态的监控界面;利用报警和报表打印等,实现信息上报、及时反馈的功能,实现最佳的生产状态监测控制。还可通过用户管理权限的设置,为不同级别的用户设置权限和等待空闲时间,以更好地安全防护。
基于WinCC恒压变频供水系统毕业设计
摘要:水对国民生产和生活地位是独一无二的,并且随着人们生活水平的不断提高和科学技术的不断发展。
尤其是随着生产效率的不断提高。
人们对水的供应的要求不断提高。
尤其是最原始的水塔供应方式已经远远不能满足人们的需求。
高层供水的要求更加苛刻,采用水塔供水已经不可能实现或附加费用会更高。
并且传统供水系统以及一些不合理的供水方式也已经不再适应现在对降低能耗减少资源浪费的需求。
因此我们就需要不断的改进供水方式,达到节约的目的。
本设计中以WinCC监测为核心,监控系统和现场操作箱可以实现两地控制,可以进行手自动切换,本地与远程,变频与工频切换。
组态画面直观,可以显示官网水压及水泵的运行状态。
本设计中应用了WinCC监控软件,使用编程组态技术实现了基于PLC和变频器控制的恒压供水系统,具有高效节能、自动可靠、维护简单、管理方便的优点。
关键字:WinCC;恒压供水;监控。
Abstract:Water on the national production and life status is unique, and along with the continuous development of science and technology and the continuous improvement of people's living level. Especially with the continuous improvement of production efficiency. The demand for water supply is improving. Especially the original tower supply mode has far cannot satisfy people's needs. High water requirements are more demanding, the water tower has not possible or additional costs will be higher. And traditional water supply system and some unreasonable water no longer has to adapt to now of decreasing energy consumption and reducing waste of resources. So we need to improve the water supply way constantly, achieve the purpose of saving.This design by WinCC monitoring as the core, the monitoring system and site operation box can achieve dual control, can carry out the automatic switchover of the hand, local and remote, frequency conversion and power switch. The configuration picture directly, can display the running state and the hydraulic pump.The design of the application of the WinCC monitoring software, programmed using configuration technology to realize the constant pressure water supply system based on PLC and inverter control, with high efficiency and energy saving, automatic, reliable, easy maintenance, convenient management advantages.Keywords: WinCC; constant pressure water supply; monitoring and controlling.目录第1章绪论 (1)1.1 选题的目的与意义 (1)1.2 WinCC国内外的研究现状及发展趋势 (1)1.3 课题主要研究内容 (2)第2章 WinCC组态软件 (3)2.1组态软件介绍及选择 (3)2.2 WinCC组态软件的功能和特点 (4)2.2.1 WinCC组态软件的功能 (4)2.2.2 WinCC组态软件的特点 (4)第3章变频恒压供水系统简述 (6)3.1恒压供水控制系统的选择 (6)3.2恒压供水控制系统的方案 (6)3.3系统控制过程分析 (8)3.4系统硬件构成及选择 (8)第4章恒压供水系统中WinCC的应用 (10)4.1 恒压供水系统中WinCC界面的设计 (10)4.1.1工艺流程界面 (10)4.1.2设备控制界面 (13)4.1.3实时曲线以及历史曲线显示界面 (16)4.2 WinCC的组态变量及通讯 (17)4.2.1 WinCC的变量管理器 (18)4.2.2 WinCC的通信设计 (22)4.2.3 WinCC的消息系统 (22)4.3 WinCC的报表系统 (23)4.4 WinCC监控组态过程设计 (24)结束语 (32)致谢 (33)参考文献 (34)第1章绪论1.1 选题的目的与意义我国人口众多,每年所消耗的能量巨大。
S7-200PLC和WINCC在管网叠压供水设备监控系统中的应用
WIC V . 监控软件对进行采集信号并对水泵故障做 N C 60
出判断和发 出命令 ,及时通知物业管理公司人员 。
图 2 供水 设 备流程 图
1 液位探测器 2 稳流调节罐 3 真空消除器 4 3 蝶阀 5 计量水表 6 倒流防止器 ( . . . 、1. . . 可选) 7 过滤器 8 消毒器 ( . . 可选 )
间的桥梁纽带,一方面它采集液位探测器、市政进水管 压力、出水管压力及水泵运行状态等信号,另一方面它 又与监控中 ( P 24 与 G R L CU2) P S调制解调器 MD7 0 2 —3直
接连接 , 再通过发射天线,通过 G R P S网络传送到监控
化管理功能。可同时兼容多个二次仪表厂家的通信协
议 , 可根据公 司实 际应用增加 自己的通信 协议 ;监控 也
中心对远程站 1的监控 画面如 图 3 、图 4所示 ,此 时 1
和 2 电动机正在 运行 ,出水 口压力 为 12 P ,流 量计 .M a 读数 为 3.4 4 1m 。
图 4 数 据报 表
管理 提供科学 的依据 ,为用 户提供安全 、环 保 、节能 和 高效 的用水质量 。
图 5 控 制流程
参 考 文 献
[ ]陈方肃.高层建筑给水排水设计手册 [ .长沙 :湖 1 M]
[] 2 邱公伟.可编程控制器网络通信及应用 [ ・IV : M] L ,
清华大学出版社 , 0 0 2 o ・G
W W. j. e W tx n t y
GM
蕊 黼
维普资讯
和功能块 ( B ) F D 。首先 建立新 项 目, 入 PC站 ,插 插 L
PLC与WinCC flexible在远程供水系统中的应用
PLC 与WinCC flexible 在远程供水系统中的应用:输配电设备网安装在管网干线上的压力传感器,用于检测管网的水压,将压力转化为4-20mA 的电流信号,提供给可编程控制器。
ABB ACS510 变频器是水泵电机的控制设备,能按照水压恒定需要将0~50 Hz 的频率信号供给水泵电机,调整其转速,ABB ACS510 变频器功能强大,即预先编置好的参数集,将使用过程中所需设定的参数数量减小到最小,参数的缺省值依应用宏的选择而不同。
系统采用默认的宏进行逻辑控制。
可编程根据恒压时读取的变频器当前频率值与从压力传感器获得的反馈电流信号,利用PID 控制宏自动调节,改变频率输出值来调节所控制的水泵电机转速,以保证管网压力恒定要求。
在两个泵的各个主回路中有智能电量变送器,用于测量主回路中每一路的电流和电压,给PLC 模拟量输入信号,以确保两台水泵的安全可靠运行。
恒压供水主电路图如图1-2 所示,接触器KM2、KM4 分别接到变频的输出端,分别连接1#水泵和2#水泵。
而接触器KM1、KM3 将工频电源分别接到两台水泵。
变频器可以对任何一台水泵启动和恒压供水控制。
空气开关(QF)是当电动机过载时自动将电动机从电网中断开热继电器(FR)是利用电流的热效应原理工作的保护电路,它在电路中用作电动机的过载保护。
在切换工频的电机,停车方式设定为自由停车[3],切忌不能软停车。
接触器KM2 与KM4 断开变频器输出与电动机的连接,再用接触器KM1 与KM3 接通工频与电动机,用控制变频的接触器的常闭触点去接通控制工频的接触器电磁线圈,即控制变频的接触器和控制工频的接触器一定要互锁。
这样就保证了变频器的输出端与工频不可能短接,避免切换时造成炸机、跳闸等故障。
对变频器的启/停控制,是将输出端连接的交流接触器是先接通,然后再给出变频器运。
西门子PLC和WinCCSCADA在变频恒压供水系统中的应用
第九卷7CAMETA0 引 言随着社会经济的飞速发展,人们对城市供水的数量、质量、稳定性提出了越来越高的要求。
在居民小区生活用水、工业用水、各类自来水厂等供水系统中,原来均是采用水塔、高位水箱等设备,这些设备不但占地广、投资大,能耗高、而且越来越不能满足现代化的供水要求。
变频调速技术是一种新型的交流电机无级调速驱动技术,它以其独特优良的控制性被广泛应用在速度控制领域。
数据采集监控系统SCADA (Supervisory Control and Data Acquisition)具有丰富的设置项目,使用方式灵活,功能强大,具有操作方便简单、界面友好、编程易掌握、与PLC通讯良好等优点。
我们采用德国西门子公司的西门子S7-200 PLC与SCADA软件WinCC相结合,设计出变频恒压供水系统,可以取得较好的恒压供水效果。
1 控制系统硬件构成与恒压控制原理1.1 控制系统硬件构成设计 控制对象是某校区供水系统,根据校区的实际用水情况,白天用水量大,需开动一台大泵和一台小泵,就能满足生产需要。
晚上用水低峰时,只需开动一台大机就能满足供水需要。
因此采用一大一小两台水泵,用二台变频器控制水泵电机。
控制器硬件电路图如图1所示。
中心控制器采用德国西门子公司的S7-226 P L C (24I /16O ),可满足系统对数字开关量的要求。
系统采用两只量程为0~1.0Mpa由两台FT-1压力传感器分别检测两台水泵后的输水管道的压力,压力变送器将检测到的压力信号转换为4~20mA的电流信号,送到PLC的模拟量输入模板EM231,通过PLC的PID运算,由模拟量输出模块EM232板输出4~20mA的电流到变频器频率给定接口,通过改变水泵电机运行频率从而调整管网压力。
考虑到电机性能上的差异及机械负载的不相同,变频器容量应是电机容量的1~2倍。
另外,也可根据生产机械所需的实际转矩与稳定运行时的转速,求其乘积,得到所需电机的轴上功率,据此确定变频器容量。
机械毕业设计英文外文翻译25Wincc在供热站恒压供水监控系统中的应用
附录IV外文文献翻译原文Wincc in heating supply stapply stations Constant Pressure Monitoring System Application onstant voltagesupply basic working principleSystem uses Automatic Frequency Control regulation or pump motor speed. Plus or minus pump.It is primarily by the Frequency Control System.PID regulator,pressure sensors,liquid level sensor power control circuits and other conponents.Host users control system or control board light over-the-counter transactions,buttons,switchto understand and control systen operation,Based on the PID control mode,the operator interface settings in water pressure,PLC to pressure settings and measured valucs for the deviation PID operation and regulation of distribution through inverter pump speed,so that water pressure was maintained at the set value.Systen hanlware configurationThe system uses Siernens S7-200 PLC and its configuration software constitute a constant WinCC V6.0 Water pressure control system,water pressure monitoring process.Industroal Ethernct controller for PLC and the operator station computer communication betwween the Remote I/O network for the PLC and the operator station compuler communication betwween the Remote I/O network for the PLC controller and inverter,the soft starter of communication betwween equipment.PLC controller mainly used to monitor and control water and electricity systems.For1#-4#pressurized pump converter using the ABB Acs510-01-031A4 inverter,HMI operatostation selection DELL conputers,conputer,Industrial Ethernet server card Siemens conmmunications company CP1612.Software design of SystenThe control system software company Siemens PCS7V5.2 package,STEP7V5.2 PLC controller mainly used to monitor and control water and electricity systems.For 1#~4# pressurized pump converter using the ABB ACS510-031A4 inveter,HMI operatorstation selection DELL puter,Industrial Ethernet server card Siemens communications company Cp1612Software design of SystemThe control system software company Siemens PCS7V5.2 package.STEPV5.2 PLC controller.HMImonitoring system used WinCCV6.0 version.HMI server and operating station are using the Windows2000 operating system to have an open programming environment.HeatingSation Wincc configuration control software maior constant pressure water system and coal Gallery in two parts.Implemention of the system of automatic detection and automatic control.Detection constant pressure water and coal Gallcry equipment operation parameters.the real-time data acquisition.uploads.real-time data acquisition.uploads,real-time display and recording.Ciontrol unit operation.fault alarm and automatic parking operation .Theconstant pressureof water supply pressure system configuration parameters.real-time monitoring regulatory pressure pumps water pressure and so valued.CoalHanding Gallery in to control the volume.of coal to speed,to monitor the quality of coal (coal crushing degree of quality and impurity)PLC-Based Fuzzy Constant water suppl;y system design constant pressure water system componentsFrom the water supply system programmable controller,inverter,pressure transmiter,and the constact group on the pump unit and other components.Programmable controller selection of AB ControlLogix system.It includes Logix5550 controller,analog input modules,digital input and output modules and communication modutes.Which analog input modute used to test the water pressure on the export signal,digital input module and valves Kai stopped.Inverselection of AB 1336 Plus Inverter.Inverter and Devi2 cenet controller thtough the network for communication.Constant Pressure Water PrincipleThe outlet channel of pressure sensor installation will export water pressure signals are converted to electrical signals, send PLC fuzzy inference operation, the output control signals to the converter, regulating the operation of pump motor speed, until the actual elimination of hydraulic pressure and set the deviation, constant voltage supply. Programmable controller can control pumps Kai stopped. When the system started working, inverter control from start on 1st pump frequency operation. If users increased consumption of the converter output frequency up to 50 Hz, the pressure will still be less than the set value, then after some time delay, on the 1st of the pump switching frequency operation; Inverter start again on the 2nd pump operation. If pressure is less than the set value, they will be on the 2nd to pump switching frequency operation; Inverter start again on the 3rd pump operation until the output pressure settings to achieve so far. However, if users to reduce water consumption, in accordance with the “Kai-stop”principle will be followed with pumps. This cycle repeatedly to achieve constant pressure water system.Fuzzy2PI control algorithmAs the water supply system in many areas (such as the pipe network and pumps) nonlinear, time-varying, and the variables still exist between the cross-coupling, so it is difficult to establish a precise mathematical system model. For such a complicated process that merely using the conventional PID control is difficult to achieve the desired control. Fuzzy control is not dependent on the mathematical model and the right parameters sensitive to the merits, Fuzzy used to control the water supply system, we can improve the control system dynamic performance. But Fuzzy Control System steady-state performance is poor, this design of a dual-mode Fuzzy2PI control, As shown in figure 2, and its design thinking is; when the pressure is greater error when using fuzzy control, to obtain good transient; When the pressure on the stead-state error into smaller, switched to process from PI control, to obtain good steady precision. PI control algorithms and fuzzy control algorithms are PLC, switching time by a computer program based on prior to the error autormatically.The system uses two-input single-output fuzzy controller. to pressure the desired value and the measurement of e error and the error as a fuzzy controller input linguistic variables, transducer frequency variation u language as output variables. To e error, the error rate ec and control volume u fuzzy subset of ( NB,NS,ZE,PS,PB) and they quantified the domain of seven grades, (-3,-2,-1,0,1,2,3). Fuzzy subset of the membership function used triangle. Initial experience of fuzzy control rules, as shown in table 1. Under these rules calculation of the total fuzzy relation R:Where x, U fuzzy relationship matrix on behalf of the “Cartesian”and the “and”operator. According minimax inference rules synthesis of output variables language domain of fuzzy sets U:U Finally, the weighted average method used for solutions vague and fuzzy volume U converted into precise amount u. The process is carried out offline, eventually Fuzzy Control Table, as shown in table 2. This form of the PLC memory storage, real-time control, fuzzy control would streamline the process for finding inquiries on the questionnaire process.Parametric Selection of Frequency-water systema reasonable selection pressure control parameters constant pressure to achieve energy-supply system. The realization of is this objective the key is pressure control parameter selection, usually pipe network pressure control point two choice: a pipe network is the most negative pressure on constant pressure control and the other is the constant pressure pump outlet.pressure control. How will the two choices, we have to analyze simple Network pressure on the most disadvantaged constant, the water pipe network by QMAX reduced to Q1, pumps reduce speed, and water characteristic curve of A (unchanged) at the intersection point C, pump characteristic curve downward, network pressure on the most disadvantaged H0. And the pump outlet pressure constant pressure control, Ha unchanged, reduce water consumption by QMAX QI and Ha to pay to point B, water characteristic curve upward A through B, the network most disadvantaged Hb pressure into points. Hb-H0 lift the poor namely, energy waste, so I chose the most disadvantaged network points for the smallest head pressure control parameters. Formation pressure on the closed-loop control system, making the pump speed and PID regulator set pressure match, achieve maximum energy-saving effect, but the constant pressure to achieve the purpose of water supply.the converter and put into operation after the commissioning of the system to ensure optimum operation of the state means necessary. According to the inverter load inertia size of the start and stop the motor when the time is not the same, Set time is too short to be accelerated when the inverter overcurrent, overvoltage decelerating protection; Set time will lead to excessive speed converter running in the system become regulate slow, delayed response, contingency ability is poor. Yi system at the state short-term instability. To protect the converter is not tripping, the scene of many of them using converter increases deceleration time setting too long, the problems they bring very easily be the appearance of the normal equipment and hide, but the converter operating in less-than-optimal state. So the scene when used according to the load driven by a different nature, testing out the permission of the shortest load increases deceleration time, setting. For the pump motor, plus deceleration time in the choice between 0.2-20 seconds.附录V外文文献翻译Wincc在供热站恒压供水监控系统中的应用恒压供水基本工作原理系统采用变频调速方式自动调节谁笨点击转速或加、减泵。
基于WinCC的300MN水压机监控系统
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维普资讯
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PLC和WINCC在供热控制系统的应用
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维普资讯
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