桂林六面顶压机邵阳插装阀650说明书(大增压比)
辊压机说明书
CLF140-65 压机安装、使用、维护说明书版本号：E编写人：尹红、陈雷、刘忠安审核人：徐智平中国成都市利君实业有限责任公司1・前言该说明书将使用户熟悉银压机及其辅助设备的安装、操作和维护。
在安装或操作辗压机前请仔细通篇阅读该说明书。
车昆压机釆用优质材料及高质量的制造技术使该机操作简便、结构合理、利于保养和检测。
如有任何问题，请拨电话、来传真或直接给本公司来函。
联系方式：地址：中华人民共和国四川省成都市武科东二路5号邮政编码：610045国际工程部：（国外用户联系）电话（传真）：电子邮箱：技术服务部：（国内用户联系）电子邮箱：1. 1主要用途CLF系列規压机是在二十世纪末研制、开发的最新一代水泥工业专用粉磨设备，它能在极低能源消耗和运行成本下，实现水泥生料和水泥成品产量的大幅度提高。
在传统水泥生产过程中，粉磨电耗占总电耗的6 0 — 7 0 %,粉磨高能耗是水泥工业的老大难问题，严重阻碍着水泥企业经济效益的提升和水泥生产规模的大型化。
在粉磨系统中釆用基于料层粉磨技术的辗压机及配套的集打散、分级、烘干于一体的VXS或VXR选粉机，可与球磨机配合或自成系统组成各种各样的工艺流程，如预粉磨、混合粉磨、半终粉磨及终粉磨等系统。
由于粉磨机理的改变, 车昆压机及其系统工艺技术可使粉磨系统电耗降低20 — 100%,产量提高25-200%；适用于新建厂或老厂改造中的水泥生料或熟料的粉磨系统。
以丰昆压机为代表的料层粉磨技术和配套工艺必将成为新世纪水泥干法生产技术发展的新亮点和新热点。
1. 2工作原理CLF系列辘压机主要由电动机、行星减速器、耗系、机架、扭矩支承、液压加压装置、润滑装置、喂料装置、车昆罩、控制系统等组成，眾压机的两个辘轴分别由电动机经万向联轴器、行星减速机带动。
行星减速机安装在扭矩支承上，与车昆子间用缩紧盘联接。
车昆系分为活动车昆系和固定辘系，两个辘系都安装在机架上, 活动车昆系可在机架导轨上作水平运动，活动车昆系两端共有两个（或四个）平行油缸对辘系的轴承座施加压力，该压力通过车昆系作用在通过两车昆轴间的物料上，使物料被破碎、粉磨,并最终被压成料饼。
桂林六面顶压机邵阳插装阀650说明书
6×36500 KN人造金刚石液压机使用说明书机器型号：CS-Ⅹ（HD）出厂编号：桂林桂冶实业有限公司地址：桂林市清秀路3号邮政编码：541001电话：电传：Email目录一.概述 (1)二.主要技术参数 (1)三.机器的结构及性能特点 (1)四.液压系统 (2)1液压系统的组成 (2)2内部管路 (3)3动力装置 (4)4液压系统的工作原理 (4)五.电气控制系统 (5)六.机器的安装 (5)七.机器的调整及试车 (6)八.机器的使用与维护保养 (7)九.特别警告 (9)十.故障原因及消除方法 (10)一、概述铰链式6×36500千牛六面顶人造金刚石液压机是合成人造金刚石的超高压设备，是我国人造金刚石生产部门广泛应用的主要设备。
它具有结构紧凑、操作灵活、维护简单、上马快、经济效益高等优点。
它主要应用于制造人造金刚石单晶和聚晶，以及合成复合片、立方氮化硼等超硬材料领域的研究和生产。
该设备具有如下结构特点：1、主机工作缸及活塞的直径为φ650毫米，液压控制系统在压力较低的条件下，实现其液压机高吨位的工作能力。
2、主机铰链梁为合金钢整体铸造件，工作缸采用“兜底支承”与“法兰支承”双支承结构，受力状态合理，具有较好的强度和刚度。
工作缸活底密封结构已获国家专利。
3、通过增压器使液压系统获得超高压能力。
4、本机采用了先进的计算机智能控制系统，具有各种智能化功能。
二、主要技术参数三、机器的结构及性能特点1、整机整机（见附图一）是由主机（序号1）、增压器（序号2）、液压系统（序号4）、液压站（序号3）及电气控制台（序号5）等组成。
2、主机主机（附图二）由铰链梁（1）、工作缸（2）、底座（3）及防护装置（4）等组成。
当各工作缸通入110MPa超高压压力油时，分别产生36500千牛工作压力并通过活塞、垫块及顶锤传递到正六面体工件上。
六组工作缸分别安装在铰链梁上，其中上、右、前三缸活塞具有空行程，敞开工作腔以便于装卸工件。
六面顶压机工作流程
六面顶压机工作流程下载温馨提示:该文档是我店铺精心编制而成，希望大家下载以后，能够帮助大家解决实际的问题。
文档下载后可定制随意修改，请根据实际需要进行相应的调整和使用，谢谢!并且，本店铺为大家提供各种各样类型的实用资料，如教育随笔、日记赏析、句子摘抄、古诗大全、经典美文、话题作文、工作总结、词语解析、文案摘录、其他资料等等，如想了解不同资料格式和写法，敬请关注!Download tips: This document is carefully compiled by theeditor. I hope that after you download them,they can help yousolve practical problems. The document can be customized andmodified after downloading,please adjust and use it according toactual needs, thank you!In addition, our shop provides you with various types ofpractical materials,such as educational essays, diaryappreciation,sentence excerpts,ancient poems,classic articles,topic composition,work summary,word parsing,copy excerpts,other materials and so on,want to know different data formats andwriting methods,please pay attention!六面顶压机工作流程一、准备工作阶段在启动六面顶压机之前，需要进行一系列的准备工作。
JET 产品说明书：HP-5A 15A 35A 水力铸造压机
Operating Instructions and Parts ManualHydraulic Shop PressesModels HP-5A/15A/35AModel HP-35A shownJET427 New Sanford RoadLaVergne, Tennessee 37086Part No. M-331406 Ph.: 800-274-6848Revision C1 09/2014 Copyright © 2014 JET This .pdf document is bookmarked1.0 Warranty and ServiceJET® warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.Warranty PeriodThe general warranty lasts for the time period specified in the literature included with your product or on the official JET branded website.•JET products carry a limited warranty which varies in duration based upon the product. (See chart below) •Accessories carry a limited warranty of one year from the date of receipt.•Consumable items are defined as expendable parts or accessories expected to become inoperable within a reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects. Who is CoveredThis warranty covers only the initial purchaser of the product from the date of delivery.What is CoveredThis warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair, alterations or lack of maintenance. JET woodworking machinery is designed to be used with Wood. Use of these machines in the processing of metal, plastics, or other materials may void the warranty. The exceptions are acrylics and other natural items that are made specifically for wood turning.Warranty LimitationsWoodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.How to Get Technical SupportPlease contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof of initial purchase when calling. If a product requires further inspection, the Technical Service representative will explain and assist with any additional action needed.JET has Authorized Service Centers located throughout the United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service Center Locator on the JET website.More InformationJET is constantly adding new products. For complete, up-to-date product information, check with your local distributor or visit the JET website.How State Law AppliesThis warranty gives you specific legal rights, subject to applicable state law.Limitations on This WarrantyJET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are given as general information and are not binding. JET reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET® branded products are not sold in Canada by JPW Industries, Inc.Product Listing with Warranty Period90 Days – Parts; Consumable items; Light-Duty Air Tools1 Year – Motors; Machine Accessories; Heavy-Duty Air Tools; Pro-Duty Air Tools2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery usedfor industrial or commercial purposes5 Year – Woodworking MachineryLimited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual HoistAccessories; Shop Tools; Warehouse & Dock products; Hand ToolsNOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries, Inc., or any of its successors in interest to the JET brand.2.0 Table of ContentsSection Page1.0 Warranty and Service (2)2.0 Table of Contents (3)3.0 Safety warnings (4)4.0 Specifications (5)5.0 Features and Terminology (6)6.0 Assembly (7)7.0 Operation (7)8.0 Maintenance (7)9.0 Replacement Parts (7)9.1.1 HP-5A Head Assembly – Exploded View (8)9.1.2 HP-5A Head Assembly – Parts List (9)9.2.1 HP-5A Frame Assembly – Exploded View (10)9.2.2 HP-5A Frame Assembly – Parts List (11)9.3.1 HP-15A Head Assembly – Exploded View (12)9.3.2 HP-15A Head Assembly – Parts List (13)9.4.1 HP-15A Frame Assembly – Exploded View (15)9.4.2 HP-15A Frame Assembly – Parts List (16)9.5.1 HP-35A Head Assembly – Exploded View (17)9.5.2 HP-35A Head Assembly – Parts List (18)9.6.1 HP-35A Frame Assembly – Exploded View (20)9.6.2 HP-35A Frame Assembly – Parts List (21)3.0 Safety warnings1. Read and understand all safety warnings on the machine and in this manual.2. Replace warning labels if they become obscured or removed.3. This press is designed and intended for use by properly trained and experienced personnel only. If you arenot familiar with the proper and safe operation of a hydraulic press, do not use until proper training and knowledge have been obtained.4. Do not operate this press beyond its rated capacity. Use pressure gauge to determine load.5. This press is designed for pressing, bending, and straightening purposes only.6. Keep hands away from pressing area and pinch points.7. Do not operate this tool while tired or under the influence of drugs, alcohol or any medication.8. Check the press for loose or damaged parts before each operation. Replace damaged parts and tighten allloose bolts before operating. Components are designed to withstand the rated capacity of the press – do not substitute components.9. Make sure workpiece is center-loaded and secure on the bed before pressing.10. Always apply load at center of ram.11. Remove workpiece from table before attempting to raise or lower table.12. Some parts being pressed may have a tendency to be ejected from the press or explode under pressure.Protect yourself accordingly, and do not allow bystanders near the machine.13. Use good quality hydraulic pump oil only. Do not use brake fluid or other improper types.14. Do not use tube extensions on the pump handle.15. Always wear approved safety glasses/face shields and personal safety equipment. (Everyday eyeglassesonly have impact resistant lenses; they are not safety glasses.)16. Failure to comply with these warnings may result in serious injury and/or damage to property.4.0 SpecificationsModel Number .......................................... H P-5A...................................... H P-15A ................................... HP-35A Stock Number .........................................331406....................................... 331416 (331431)Capacity (ton) ....................................................5............................................... 15 .. (35)Ram Diameter (in.) ..................................... 1-3/4.......................................... 2-1/2 . (3)Piston Stroke (in.) ..............................................4.......................................... 4-1/2 ........................................ 4-3/4 Screw Stroke (in.) ..............................................3.......................................... 3-1/8 . (4)Work Table (in.) ...................................19 x 5-1/2............................ 24-3/4 x 7-1/2 .............................. 31 x 10-3/8 Lateral Movement (in.) ...................................NA...................................... 10-3/16 .. (15)Vertical Travel (in.) ................................... 18-3/4...................................... 22-3/16 ...................................... 23-5/8 Base Size (in.) ...................................23-1/2 x 26.......................... 33-7/8 x 29-1/2 ........................ 43-1/2 x 55-1/2 Height (in.) ................................................ 51-1/2............................................... 65 .. (68)Hydraulic oil capacity (mL) ............................216............................................. 553 (1350)Net Weight (lbs.) ...........................................154............................................. 431 (704)The specifications in this manual were current at time of publication, but because of our policy of continuous improvement, JET reserves the right to change specifications at any time and without prior notice, without incurring obligations.5.0 Features and TerminologyFigure 1Model HP-35A shown as representative; other models may vary6.0 AssemblyRefer to Figure 1 for identification.1. Use a lifting device, such as a hoist or forkliftwith straps, to position machine upright.2. Bolt the frame brackets to the main frame withthe provided screws and hex nuts. Fingertighten only.3. The press should be placed within a well-litarea, upon a level floor, preferably concrete.Lower the press onto the floor, allowing it tostabilize on the brackets. Fully tighten the hexnuts on the frame brackets.4. The hex filler plug (see parts breakdown: item#17 for HP-5A; #8A for HP-15A; #8D for HP-35A) was installed for shipping purposes.Remove this and replace it with the providedvented plug.5. Place the end of the pump handle into thehandle socket, and secure it with the screw. 7.0 OperationRefer to Figure 1 for identification.1. Remove all items from bed plates.2. Remove table holding pins. (Support the tableframe on the HP-5A.)3. Raise or lower table frame to desired position,so that when workpiece is mounted, it will beclose to the ram press head.Model HP-5A: Raise or lower table frame byhand.Models HP-15A,-35A: Rotate crank handle toraise or lower table frame.4. Re-insert table holding pins. Pins must be fullyengaged through front and back holes of theframe.5. Place workpiece onto bed plates.Make sure workpiece is center-loaded and secure before pressing, and that table holding pins are properly inserted. Some objects may have a tendency to pop out or explode under pressure. Exercise proper precautions. 6. If desired, slide ram assembly laterally (15-and 35-ton models only) by mounting the handcrank onto the lateral shaft and rotating it. Donot attempt to slide ram during operation.7. The handwheel can be used to rapidly adjustthe ram extension screw into or out of the plunger.Note: The length of ram screw extending outof the piston should be kept as short as possible. Raise the table rather than extendthe screw to its travel limit.8. Close valve by rotating release valve handleclockwise as far as it will turn.9. Pump the handle to lower the ram until itmakes light contact with workpiece. Align theworkpiece to ensure that desired contact pointis directly beneath the press head. Slowly pump handle again until load begins to be applied to workpiece.10. Remove your hand from workpiece area andstep toward the side of the press (do not standdirectly in front of workpiece). Continue slowlypumping to complete the operation.11. When operation is complete, slowly retract ramby incrementally turning release valve handlecounter-clockwise.8.0 Maintenance•Keep the press clean, and periodically lubricate joints and moving parts with light oil. •Inspect the press before each use, for signs of damage, bent pins, missing or loose bolts, cracked welds, oil leaks, abnormal operation,and the like. Make repairs or replacements asneeded before putting the machine back intoservice.•Periodically remove filler plug (#17/HP-5A;#8A/HP-15A; #8D/HP-35A) to check that hydraulic cylinder is filled with oil. Top off asneeded with good quality hydraulic oil.Reinsert filler plug.•Flush and replace the oil in the hydraulic cylinder approximately every 2 years. Refer tosection4.0 Specifications for oil capacity foryour particular model.9.0 Replacement PartsTo order parts or reach our service department, call 1-800-274-6848, Monday through Friday (see our website for business hours, ). Having the Model Number and Serial Number of your machine availablewhen you call will allow us to serve you quickly and accurately.9.1.1 HP-5A Head Assembly – Exploded View9.1.2 HP-5A Head Assembly – Parts ListIndex No. Part No. Description Size Qty1 ................ HP5A-1...................... Hydraulic Base.................................................. (1)2 ................ HP5A-2...................... Cylinder............................................................. (1)3 ................ HP5A-3...................... Base Filter ** ..................................................... (1)4 ................ HP5A-4...................... Single Action Valve ........................................... (1)5 ................ HP5A-5...................... Pump Cylinder .................................................. (1)6 ................ HP5A-6...................... Cup Seal ** ....................................................... (1)7 ................ HP5A-7...................... Release Valve Assembly .................................. (1)8 ................ HP5A-8...................... Pin..................................................................... (1)9 ................ HP5A-9...................... Handle Socket .................................................. (1)10 .............. HP5A-10.................... Bolt.................................................................... (1)11 .............. HP5A-11.................... C-Clip ................................................................ (1)12 .............. HP5A-12.................... Linking Sleeve .................................................. (1)13 .............. HP5A-13.................... Fixed Screw ...................................................... (2)14 .............. HP5A-14.................... Spacer .............................................................. (1)15 .............. HP5A-15.................... Bolt.................................................................... (1)16 .............. HP5A-16.................... Reservoir .......................................................... (1)17 .............. HP5A-17.................... Hex Filler Plug w/Seal ** ................................... (2)18 .............. HP5A-18.................... Brass Tube Connector ** .................................. (1)19 .............. HP5A-19.................... Plastic Tube ** .................................................. (1)20 .............. HP5A-20.................... Spring **............................................................ (1)21 .............. HP5A-21.................... Top Base .......................................................... (1)22 .............. HP5A-22.................... Spring Top Holder............................................. (1)23 .............. HP5A-23.................... Oil Pass Connector ........................................... (1)24 .............. HP5A-24.................... Washer **.......................................................... (1)25 .............. HP5A-25.................... Release Valve Block ......................................... (1)26 .............. HP5A-26.................... Steel Ball ** ....................................................... (1)27 .............. HP5A-27.................... Rubber Spacer.................................................. (1)28 .............. HP5A-28.................... Release Valve Assembly .................................. (1)29 .............. HP5A-29.................... Release Valve Spindle...................................... (1)30 .............. HP5A-30.................... Washer **.......................................................... (1)31 .............. HP5A-31.................... Release Valve Block ......................................... (1)32 .............. HP5A-32.................... Washer **.......................................................... (1)33 .............. HP5A-33.................... Pressure Gauge................................................ (1)34 .............. HP5A-34.................... Male Connect Tube .......................................... (1)35 .............. HP5A-35.................... Bronze Tube ..................................................... (1)36 .............. HP5A-36.................... Male Connector ................................................ (1)37 .............. HP5A-37.................... Brass Tube Connector ** .................................. (1)38 .............. HP5A-38.................... Extension Screw ............................................... (1)39 .............. HP5A-39.................... Stopper Roll Pin ................................................ (1)40 .............. HP5A-40.................... Stopper ** ......................................................... (1)41 .............. HP5A-41.................... Connector Post ................................................. (1)42 .............. HP5A-42.................... Return Spring.................................................... (2)43 .............. TS-0270031 .............. Set Screw ......................................................... 5/16”-18 x 3/8” (1)44 .............. HP5A-44.................... Plunger ............................................................. (1)45 .............. HP5A-45.................... Support Ring ** ................................................. (1)46 .............. HP5A-46.................... Support Seal ** ................................................. (1)47 .............. HP5A-47.................... Cup Seal ** ....................................................... (1)48 .............. HP5A-48.................... Plug Nut ............................................................ (1)49 .............. HP5A-49.................... Gasket **........................................................... (1)50 .............. HP5A-50.................... Oil Absorber ** .................................................. (1)51 .............. HP5A-51.................... Seal................................................................... (1).................. HP5A-RK................... Repair Kit (includes items marked with **)........ ...............................................9.2.1 HP-5A Frame Assembly – Exploded View9.2.2 HP-5A Frame Assembly – Parts ListIndex No. Part No. Description Size Qty52 .............. HP5A-52.................... Frame Bracket .................................................. (2)53 .............. TS-0060051 .............. Hex Cap Screw ................................................. 3/8”-16 x 1” .. (4)54 .............. TS-0561031 .............. Hex Nut ............................................................. 3/8”-16 . (12)55 .............. HP5A-55.................... Frame Base Bracket ......................................... (2)56 .............. TS-0060071 .............. Hex Cap Screw ................................................. 3/8”-16 x 1-1/2” .. (8)57 .............. HP5A-57.................... Frame Base Bracket ......................................... (2)58 .............. HP5A-58.................... Lower Frame Support ....................................... (2)59 .............. HP5A-59.................... Table Holder Pin ............................................... (2)60 .............. HP5A-60.................... Table Spindle .................................................... (4)61 .............. HP5A-61.................... Crank Shaft Sleeve ........................................... (4)62 .............. TS-0720111 .............. Lock Washer ..................................................... 1/2” (8)63 .............. TS-0561051 .............. Hex Nut ............................................................. 1/2"-13 (8)64 .............. HP5A-64.................... Bed Plate .......................................................... (1)65 .............. HP5A-65.................... Main Frame (L-R post)...................................... (2)66 .............. HP5A-66.................... Table Frame (Front).......................................... (1)67 .............. HP5A-67.................... Table Frame (Rear) .......................................... (1)68 .............. HP5A-68.................... Top Frame (rear) .............................................. (1)69 .............. HP5A-69.................... Top Frame (front).............................................. (1)70 .............. HP5A-70.................... Frame Spindle .................................................. (1)71 .............. TS-0720131 .............. Lock Washer ..................................................... 5/8” (8)72 .............. TS-0561071 .............. Hex Nut ............................................................. 5/8”-11 (8)73 .............. TS-0071011 .............. Hex Cap Screw ................................................. 5/8”-11 x 1-1/2” .. (4)74 .............. HP5A-74.................... Spindle Sleeve .................................................. (2)75 .............. TS-0071011 .............. Hex Cap Screw ................................................. 5/8”-11 x 1-1/2” .. (4)76 .............. HP5A-76.................... Handle Holder ................................................... (2)77 .............. TS-0081031 .............. Hex Cap Screw ................................................. 5/16”-18 x 3/4” (4)78 .............. HP5A-78.................... Pump Handle .................................................... (1)79 .............. HP5A-ID .................... Identification Label (not shown) ........................ (1)80 .............. HP5A-WL .................. Warning Label (not shown) ............................... (1)9.3.1 HP-15A Head Assembly – Exploded View9.3.2 HP-15A Head Assembly – Parts ListIndex No. Part No. Description Size Qty 1 ................ HP15A-01.................. Hydraulic Base.................................................. (1)1A .............. HP15A-01A ............... Base Seal **...................................................... (1)2 ................ HP15A-02.................. Cylinder............................................................. (1)2A .............. HP15A-02A ............... Seal ** ............................................................... (1)3 ................ HP15A-03.................. Support Rod...................................................... (4)4 ................ HP15A-04.................. Single Action Valve ........................................... (1)4A .............. HP15A-04A ............... Base Filter ** ..................................................... (1)5 ................ HP15A-05.................. Pump Cylinder .................................................. (1)6 ................ HP15A-06.................. Piston ................................................................ (1)6A .............. HP15A-06A ............... Cup Seal ** ....................................................... (1)6B .............. HP15A-06B ............... Seal ** ............................................................... (1)6C .............. HP15A-06C ............... Wiper Seal ** .................................................... (1)7 ................ HP15A-07.................. Reservoir .......................................................... (1)8 ................ HP15A-08.................. Top Base .......................................................... (1)8A .............. HP15A-08A ............... Hex Filler Plug w/ Seal...................................... (1)8B .............. HP15A-08B ............... O-Ring **........................................................... (5)8C .............. HP15A-08C ............... Spacer .............................................................. (4)8D .............. TS-0720091 .............. Lock Washer ..................................................... 3/8” (4)8E .............. TS-0561031 .............. Hex Nut ............................................................. 3/8”-16 (4)8F .............. HP15A-08F ............... Brass Tube Connector ...................................... 1/8PT thread (2)9 ................ HP15A-09.................. Spring Top Holder............................................. (1)10 .............. HP15A-10.................. Oil Pass Connector ........................................... (1)10A ............ HP15A-10A ............... Spacer .............................................................. (1)11 .............. HP15A-11.................. Plunger ............................................................. (1)11A ............ HP15A-11A ............... Support Seal ** ................................................. (1)11B ............ HP15A-11B ............... Cup Seal ** ....................................................... (1)11C ............ HP15A-11C ............... Support Ring ** ................................................. (1)12 .............. HP15A-12.................. Seal ** ............................................................... (1)13 .............. HP15A-13.................. Oil Absorber ** .................................................. (1)14 .............. HP15A-14.................. Gasket **........................................................... (1)15 .............. HP15A-15.................. Plug Nut Fixer ................................................... (1)16 .............. HP15A-16.................. Connector Post ................................................. (1)16A ............ HP15A-16A ............... Screw ................................................................ (1)16B ............ HP15A-16B ............... Screw ................................................................ (1)16C ............ HP15A-16C ............... Screw ................................................................ (1)17 .............. HP15A-17.................. Handwheel Retainer Clip .................................. (2)18 .............. HP15A-18.................. Handwheel Spacer ........................................... (1)19 .............. HP15A-19.................. Handwheel ........................................................ (1)20 .............. HP15A-20.................. Seal................................................................... (1)21 .............. HP15A-21.................. Extension Screw ............................................... (1)21A ............ HP15A-21A ............... Set Screw ......................................................... (1)21B ............ HP15A-21B ............... Stopper Roll Pin ................................................ (1)22 .............. HP15A-22.................. Press Head ....................................................... (1)23 .............. HP15A-23.................. Release Valve Block ......................................... (1)23A ............ HP15A-23A ............... Pressure Gauge................................................ (1)23B ............ HP15A-23B ............... Plastic Tube ...................................................... (1)23C ............ HP15A-23C ............... Washer ............................................................. (1)23D ............ HP15A-23D ............... Spacer .............................................................. (1)24 .............. HP15A-24.................. Steel Ball........................................................... (1)25 .............. HP15A-25.................. Release Valve Seal **....................................... (1)26 .............. HP15A-26.................. Release Valve Nut ............................................ (1)27 .............. HP15A-27.................. Release Valve................................................... (1)29 .............. HP15A-29.................. Male Connector ................................................ (1)30 .............. HP15A-30.................. Male Connector ................................................ (1)33 .............. HP15A-33.................. Bronze Tube ..................................................... (1)34 .............. HP15A-34.................. Sliding Wheel .................................................... (4)35 .............. HP15A-35.................. Locking Screw .................................................. (4)36A ............ HP15A-36A ............... Hand Stopper.................................................... (1)37 .............. HP15A-37.................. Complete Handle Sleeve Assembly ................. (1)。
氧压机使用说明书.
目录1、一般安全要求： (2)2、主要技术规格 (4)3、结构概述、工作原理及用途 (5)4、主要部件的结构说明 (6)5、存放与保管 (7)6、安装 (8)7、启封和组装 (9)8、运转前的准备工作 (11)9、压缩机的日常操作 (13)10、日常维护和检修 (14)11、封存 (16)资料来源编制校对标准化提出部门审定标记处数更改文件号签名日期批准文号批准1、一般安全要求：1.1 通用安全要求压缩机的操作人员必须经过正式培训，在熟知压缩机的结构、原理和说明书以及正确掌握操作方法和安全防范措施的基础上方能上岗操作。
在没有认真进行安全检查的情况下，不可轻易启动压缩机。
任何违反安全规程的操作都可能导致设备的损坏或危及人身安全。
在改动压缩机系统的任何部位前，应事先与制造厂家的设计部门取得联系。
1.2 受压部件安全要求压缩机气路系统中的缓冲罐、中间冷却器、气液分离器及贮气罐等均为受压部件，凡属压力容器的，用户在安装之前，应与当地劳动部门取得联系，并接受监察。
安全阀及安全附件应妥善维护和定期校验。
严禁压缩机系统超温、超压运行。
当压缩机处于运行中或系统内存有压力时，不得紧固螺栓或拆卸受压零部件（包括曲轴箱堵、盖）1.3 防火与防爆要求对于压缩易燃易爆或有毒气体的压缩机，其安装、使用和操作应符合有关规定。
在通入易燃易爆气体之前必须先用氮气或惰性气体将压缩机系统中的空气置换干净。
站房内应有防止有害气体泄漏后聚积的措施。
气路系统中对外排放口（安全阀的释放口、冷却器的排污口等）应加接导管，引到室外的安全地带放空或集气回收。
电器设备应符合压缩介质所需的防爆等级要求。
1.4 润滑油要求压缩机应使用制造厂家指定的牌号的润滑油，其质量要求应符合标准规定，不同型号的润滑油不得混用。
润滑油应定期更换。
1.5 冷却水要求冷却水应保持清洁，以防水道结垢。
冷却水的水质要求为：1.5.1 有机的和机械的杂质和悬浮物应小于100mg/L，含油量小于5mg/L；1.5.2 接近于中性，即PH值6.5～9;1.5.3具有热稳定性，暂时硬度小于10°（注：硬度1°相当于1L水中，含有10mg的CaO或19mg的MgO）若水质未达到上述要求，应进行过滤和净化。
安装、运行与维护手册 - 3700 型号 - 重力卸荷阀说明书
Model 3700, API Type OH2 / ISO 13709 1st and 2nd Ed. / API 610 8/9/10/11th Ed. 安装、运行与维护手册
1Leabharlann 目录5.2 卸下联轴罩........................................................................... 33 5.3 检查转动............................................................................. 34 5.4 泵和驱动机连接....................................................................... 34
3 产品说明 ......................................................................................................................................................13 3.1 3700 的一般说明...................................................................... 13 3.2 铭牌信息............................................................................. 14
5 试车、起动、运行和关机 ............................................................................................................................. 32 5.1 启动准备............................................................................. 32
VP(A)300 500 700系列（PILOT VALVE：V200）螺纹阀门产品说明书
Doc. No.VP300-OMM0002-ASolenoid ValveVP(A)300/500/700 Series(PILOT VALVE : V200)Safety Instructions ---------------------------------------------------------------------------- 2,3 Precautions on Design ---------------------------------------------------------------------- 4,5 Selection ---------------------------------------------------------------------------------------- 4,5 Mounting ---------------------------------------------------------------------------------------- 5 Piping -------------------------------------------------------------------------------------------- 6 Wiring -------------------------------------------------------------------------------------------- 6 Lubrication -------------------------------------------------------------------------------------- 6Air Supply --------------------------------------------------------------------------------------- 6,7 Operating Environment ---------------------------------------------------------------------- 7 Maintenance ------------------------------------------------------------------------------------ 7 Specific Product Precautions --------------------------------------------------------------- 8 to 12 Trouble shooting ------------------------------------------------------------------------------- 13 Remedy ------------------------------------------------------------------------------------------ 14Safety InstructionsThese safety instructions are intended to prevent hazardous situations and/or equipment damage.These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC)*1) , and other safety regulations.*1) ISO 4414: Pneumatic fluid power -- General rules relating to systems ISO 4413: Hydraulic fluid power -- General rules relating to systemsIEC 60204-1: Safety of machinery -- Electrical equipment of machines (Part 1: General requirements) ISO 10218-1992: Manipulating industrial robots -Safety. etc.Caution Caution indicates a hazard with a low level of risk which, if not avoided, could resultin minor or moderate injury.Warning Warning indicates a hazard with a medium level of risk which, if not avoided, could result in death or serious injury.DangerDanger indicates a hazard with a high level of risk which, if not avoided, will resultin death or serious injury.Warning 1. The compatibility of the product is the responsibility of the person who designs the equipment ordecides its specifications.Since the product specified here is used under various operating conditions, its compatibility with specific equipment must be decided by the person who designs the equipment or decides its specifications based on necessary analysis and test results.The expected performance and safety assurance of the equipment will be the responsibility of the person who has determined its compatibility with the product.This person should also continuously review all specifications of the product referring to its latest catalog information, with a view to giving due consideration to any possibility of equipment failure when configuring the equipment.2. Only personnel with appropriate training should operate machinery and equipment.The product specified here may become unsafe if handled incorrectly.The assembly, operation and maintenance of machines or equipment including our products must be performed by an operator who is appropriately trained and experienced.3. Do not service or attempt to remove product and machinery/equipment until safety is confirmed.1.The inspection and maintenance of machinery/equipment should only be performed after measures to prevent falling or runaway of the driven objects have been confirmed.2.When the product is to be removed, confirm that the safety measures as mentioned above are implemented and the power from any appropriate source is cut, and read and understand the specific product precautions of all relevant products carefully.3. Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction.4. Contact SMC beforehand and take special consideration of safety measures if the product is to be used in any of the following conditions.1. Conditions and environments outside of the given specifications, or use outdoors or in a place exposed to direct sunlight.2. Installation on equipment in conjunction with atomic energy, railways, air navigation, space, shipping, vehicles, military, medical treatment, combustion and recreation, or equipment in contact with food and beverages, emergency stop circuits, clutch and brake circuits in press applications, safety equipment or other applications unsuitable for the standard specifications described in the product catalog.3. An application which could have negative effects on people, property, or animals requiring special safety analysis.e in an interlock circuit, which requires the provision of double interlock for possible failure by using a mechanical protective function, and periodical checks to confirm proper operation.Caution1.The product is provided for use in manufacturing industries.The product herein described is basically provided for peaceful use in manufacturing industries.If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract if necessary.If anything is unclear, contact your nearest sales branch.Limited warranty and Disclaimer/Compliance RequirementsThe product used is subject to the following “Limited warranty and Disclaimer” and “Compliance Requirements”.Read and accept them before using the product.Limited warranty and Disclaimer1.The warranty period of the product is 1 year in service or 1.5 years after the product is delivered.∗2)Also, the product may have specified durability, running distance or replacement parts. Please consult your nearest sales branch.2. For any failure or damage reported within the warranty period which is clearly our responsibility,a replacement product or necessary parts will be provided.This limited warranty applies only to our product independently, and not to any other damage incurred due to the failure of the product.3. Prior to using SMC products, please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products.∗2) Vacuum pads are excluded from this 1 year warranty.A vacuum pad is a consumable part, so it is warranted for a year after it is delivered.Also, even within the warranty period, the wear of a product due to the use of the vacuumpad or failure due to the deterioration of rubber material are not covered by the limitedwarranty.Compliance Requirements1. The use of SMC products with production equipment for the manufacture of weapons of massdestruction(WMD) or any other weapon is strictly prohibited.2. The exports of SMC products or technology from one country to another are govemed by therelevant security laws and regulation of the countries involved in the transaction. Prior to the shipment of a SMC product to another country, assure that all local rules goveming that export are known and f ollowed.ollowed.Design / SelectionWarning1. Confirm the specificationProducts representeddesigned only(including vacuum).Do not operatebeyond the range of specifications, as this can causedamage or malfunction.We do not guaranteeproduct is used outside of the specification range.2. Actuator driveWhen an actuator, such as a cylinder, is to be drivenusing a valve,installation or approach prohibition) to prevent potentialdanger caused by actuator operation.3. Effect of backmanifold.1. Leakage voltageTake note that the leakage voltage will increase whena resistor is used in parallel with switching element oraShould be 3% or less of the rated voltage.Should be 8% or less of the rated voltage.valve drive for AC with solidstate output (SSR, TRIAC output, etc.)1) Current leakageWhen using a snubber circuit (C-R element) for surgethe output, a very small amount of- 4 -- 5 -1. Operation manual Install the products and operate them only after reading the WarningVP SeriesPrecautions for 3 Port Solenoid Valve ②Be sure to read before handling. Refer to main text for detailed precautions on every series.Caution1. Refer to the Fittings and Tubing Precautions for handling one-touch fittings.2. Preparation before pipingBefore piping isblown out with air (flushing) or washed to remove chips, cutting oil and other debris from inside the pipe.3. Wrapping of pipe tapeWhen screwing piping or fittings into ports, ensure that chips from the pipe threads or sealing material do not enter the piping.thread ridges exposed at the end of the threads4. Connection of fittingsWhen screwing fittings into valves, tighten as follows.Follow the procedures belowSMC fitting, etc.1) M3 typesAfter tightening the fitting by hand, use a wrench totighten the fitting an additionalturn. As a reference value, tightening torque is 0.4to 0.5N･m.2) M5 typesAfter tightening the fitting by hand, use a wrench totighten the fitting an additional approximately 1/6 to1/4 turn. As a reference value, tightening torque is 1to 1.5 N･m.Note) If tightened excessively, the thread of theproduct may break or the gasket may deform. Iftightened insufficiently, the thread of the productmay become loose. In either case, air leakagecan occur.Follow the procedure of thefittings other than SMC is used. 1. PolarityWhen connecting power to a solenoid valve with a DC specification and equipped with a light or surge voltage 1. Lubrication1) The valve has been lubricated for life by the factory 1. Type of fluidsPleaseapplications other than compressed air.Caution CautionWarningWarning- 6 -4. Use clean airDo not use compressed synthetic oils includingcorrosive gases,malfunction.1. When extremelyfluid, degradationproperties inoccur, resulting in reduced reliability (or reduced servicePlease consult with SMC.2. Install an air filter.Install an air filter upstream near the valve. Select an 1. Do not use in an atmosphere having corrosive gases, chemicals,there is direct contact with any of these . 1. Perform maintenance inspection according to the procedures indicated in the operation manual.If1. Drain flushingRemove drainage from the air filters regularly.2. LubricationCaution Warning Warning CautionWarning- 8 -Manual OverrideWithout anelectric signalfor the solenoid valve themanual override is used for switching the main valve. Connected actuator is started by manual operation. Use the manual override after confirming that there is no danger.■Non-locking push type■Push-turn locking slotted typePush the manual override button with a small flat head screwdriver until it stops. Turn it in the clockwise direction at 90° to lock the manual. Turn it counterclockwise to release it.■Push-turn locking lever typeAfter pushing down, turn in the direction of the arrow. If it is not turned, it can be operated the same way as the non-locking type.When locking the manual override with the push-turn locking type (D or E type), be sure to push it down before turning. Turning without first pushing it down can cause damage to the manual override and other trouble such as air leakage, etc. Do not apply excessive torque when turning the locking type manual override. (0.1N ･m)1. Attaching and detaching connectors・To attach a connector, unit between your pins of the solenoid pushed into the groove and locks.thumb, and pull the connector straight out. 2. Crimping lead wires and socketsBe sure to read before handling.Push down on the manual override button with a small screwdriver until it stops. Release thescrewdriver and themanual override will return.- 9 -How to Use L/M-Type Plug Connector- DetachingTo detach a socket from a connector, pull out the leadwire while pressing having a thin tip used again, first spread the hook outward. How to Use DIN TerminalThe DIN terminal type with an IP65 enclosure is protected against dust and water, however, it must not be used in water.Connection1) Loosen the set screw and pull the connector out ofthe solenoid valve terminal block.2) After removing the set screw, insert a flat headscrewdriver, etc. into the notch on the bottom of the terminal block and pry it open, separating the terminal block and the housing.3) Loosen the terminal screws on the terminal block,insert the core of the lead wire into the terminal, and attach securely with the terminal screws.In addition, when using the DC mode type with asurge voltage suppressor (polar: S and Z types), Circuit with indicator light (Built –in connector)- 10 -How to Use Conduit TerminalConnection1) Loosen the set screw and remove the terminal blockcover from the terminal block. 2) Loosen the terminal screws on the terminal block, insert the core of the lead wire or mode type with (polar: S and Z types), 2 corresponding the polarity (+ or -) as shown on the right figure. Secure the cord by fastening the ground nut. select cabtire cords carefully because if those out of the specified range (φable to satisfy IP65 (enclosure). Tighten the Ground nut and set screw within＜DC ＞■Polar typeWith surge voltage suppressor- 11 -■With power saving circuitPower consumption is decreased by approx. 1/3 by reducing the wattage required to hold the valve in an energized state. (Effective energizing time is over 40ms at 24 VDC.)Refer to the electrical power waveform as shown below.<Electrical power waveform of energy saving type>・ Since the voltage will drop by approx. 0.5V due to the transistor, pay attention to the allowable voltage fluctuation. (For details, refer to the solenoid specifications of each type of valve.)<AC>There is no S option, since a rectifier prevents surge voltage generation.●Grommet or L/M-type plug connectorWith light/surge voltage suppressor (□Z)●DIN or Conduit terminalWith light/surge voltage suppressor （□Z ）When changing the actuation or restarting the valve after the change, make sure pay great attention.Example ：Changing from N.C. to N.O.1) Base mountedBe sure to read before handling.- 12 -One-touch FittingsWhen fittings are used, they may interfere with one another depending on their types and sizes. Therefore, the dimensions of the fittings to be used should first be confirmed in their respective catalogs.Fittings whose compliance with the VP series is already confirmed are stated below.If the fitting within the applicable range is selected, there will not be any interference.Be sure to read before handling.- 13 -- 14 -□A Safety instructions PP1st printing : MQ 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021 JAPANTel: + 81 3 5207 8249 Fax: +81 3 5298 5362。
F650HD 气压阀门数据表说明书
F650HDButterfly Valve with Lug types• Disc 304 stainless steel • Bubble tight shut-off • Resilient seat• Valve face-to-face dimensions comply with API 609 & MSS-SP-67• Completely assembled and tested, ready for installationType overviewType DN F650HD50Technical dataFunctional dataValve size [mm]2" [50]Fluidchilled or hot water, up to 60% glycol Fluid Temp Range (water)-22...250°F [-30...120°C]Body Pressure Rating ANSI Class Consistent with 125, 232 psi CWP Close-off pressure ∆ps 200 psiFlow characteristic modified equal percentage Leakage rate 0% leakage, leakage rate A Servicing maintenance-free Flow Pattern2-way Controllable flow range 90° rotation Cv115 Maximum Velocity 12 FPS Lug threads5/8-11 UNCMaterialsValve body Ductile cast iron ASTM A536Body finish epoxy powder coating (blue RAL 5002)Stem 416 stainless steel Stem seal EPDM (lubricated)SeatEPDMPipe connection for use with ANSI class 125/150 flanges Bearing RPTFEDisc304 stainless steel Gear operator materialsGears - hardened steel Suitable actuatorsNon-Spring ARB(X)GRB(X)SpringAFRB(X)F650HD Product featuresFlow/Mounting detailsDimensionsType DN WeightF650HD50 5.3 lb [2.4 kg]Valve with AFR ActuatorA B C D E F Number of Bolt Holes10.1" [257] 1.8" [45]12.3" [312]9.5" [241] 2.9" [73] 2.9" [73]4Valve with AF/GR N4 ActuatorA B C D E F Number of Bolt Holes14.5" [368] 1.8" [45]16.1" [409]13.3" [338] 3.4" [86] 3.4" [86]4Valve with ARB/GRB ActuatorA B C D E F Number of Bolt Holes14.6" [370] 1.8" [45]12.4" [314]9.7" [246] 2.9" [73] 2.9" [73]4Valve with AFB/AFX ActuatorA B C D E F Number of Bolt Holes10.1" [257] 1.8" [45]15.1" [384]12.4" [315] 2.9" [73] 2.9" [73]4Valve with AMB/AMX ActuatorA B C D E F Number of Bolt Holes8.3" [211] 1.8" [45]15.1" [384]12.4" [315] 2.9" [73] 2.9" [73]4Valve with PR ActuatorA B C D E F Number of Bolt Holes12.0" [304] 1.8" [45]16.7" [425]13.9" [354] 3.9" [100] 3.9" [100]4Valve with PK ActuatorA B C D E F Number of Bolt Holes12.0" [304] 1.8" [45]18.5" [470]15.7" [399] 3.9" [100] 3.9" [100]4A B C D E F Number of Bolt Holes10.8" [275] 1.8" [45]13.0" [330]10.2" [260] 2.9" [73] 2.9" [73]4ARX24-MFTMFT/programmable, Non fail-safe, 24 VTechnical dataElectrical dataNominal voltageAC/DC 24 V Nominal voltage frequency 50/60 HzNominal voltage rangeAC 19.2...28.8 V / DC 21.6...28.8 V Power consumption in operation 3.5 W Power consumption in rest position 1.3 W Transformer sizing 6 VAElectrical Connection18 GA plenum cable with 1/2" NPT conduitconnector, degree of protection NEMA 2 / IP54, 1 m 3 m and 5 mOverload Protectionelectronic thoughout 0...90° rotation Functional dataOperating range Y 2...10 VOperating range Y note 4...20 mA w/ ZG-R01 (500 Ω, 1/4 W resistor)Input impedance100 kΩ for 2...10 V (0.1 mA), 500 Ω for 4...20 mA, 1500 Ω for PWM, On/Off and Floating point Operating range Y variable Start point 0.5...30 V End point 2.5...32 VOperating modes optional variable (VDC, on/off, floating point)Position feedback U 2...10 V Position feedback U note Max. 0.5 mA Position feedback U variable VDC variableDirection of motion motor selectable with switch 0/1Manual override external push button Angle of rotation 90°Angle of rotation note adjustable with mechanical stop Running Time (Motor)150 s / 90°Running time motor variable 90...150 s Noise level, motor 45 dB(A)Position indicationMechanical, pluggable Safety dataPower source ULClass 2 Supply Degree of protection IEC/EN IP54Degree of protection NEMA/UL NEMA 2Enclosure UL Enclosure Type 2Agency Listing cULus acc. to UL60730-1A/-2-14, CAN/CSA E60730-1:02, CE acc. to 2014/30/EU Quality Standard ISO 9001UL 2043 CompliantSuitable for use in air plenums per Section 300.22(C) of the NEC and Section 602 of the IMCAmbient humidity Max. 95% RH, non-condensing Ambient temperature-22...122°F [-30...50°C]ARX24-MFTFootnotesSafety dataStorage temperature -40...176°F [-40...80°C]Servicingmaintenance-free Weight Weight2.0 lb [0.92 kg]MaterialsHousing material Galvanized steel and plastic housing†Rated Impulse Voltage 800 V, Type action 1, Control Pollution Degree 3.AccessoriesGatewaysDescriptionType Gateway MP to BACnet MS/TP UK24BAC Gateway MP to Modbus RTU UK24MOD Gateway MP to LonWorksUK24LON Electrical accessoriesDescriptionType Battery backup system, for non-spring return models NSV24 US Battery, 12 V, 1.2 Ah (two required)NSV-BAT Service tool, with ZIP-USB function, for programmable andcommunicative Belimo actuators, VAV controller and HVAC performance devicesZTH USToolsDescriptionTypeConnecting cable 10 ft [3 m], A: RJ11 6/4 ZTH EU, B: 3-pin Weidmüller and supply connectionZK4-GEN Service tool, with ZIP-USB function, for programmable and communicative Belimo actuators, VAV controller and HVAC performance devicesZTH USElectrical installationINSTALLATION NOTESProvide overload protection and disconnect as required.Actuators may be connected in parallel. Power consumption and input impedance must beobserved.Actuators may also be powered by DC 24 V.Only connect common to negative (-) leg of control circuits.A 500 Ω resistor (ZG-R01) converts the 4...20 mA control signal to 2...10 V.Control signal may be pulsed from either the Hot (Source) or Common (Sink) 24 V line.For triac sink the Common connection from the actuator must be connected to the Hotconnection of the controller. Position feedback cannot be used with a triac sink controller; theactuator internal common reference is not compatible.IN4004 or IN4007 diode. (IN4007 supplied, Belimo part number 40155).Actuators with plenum cable do not have numbers; use color codes instead.Meets cULus requirements without the need of an electrical ground connection.Warning! Live electrical components!During installation, testing, servicing and troubleshooting of this product, it may be necessary to work with live electrical components. Have a qualified licensed electrician or other individual who has been properly trained in handling live electrical components perform these tasks. Failure to follow all electrical safety precautions when exposed to live electrical components could result in death or serious injury.ARX24-MFT Wiring diagramsOn/Off Floating PointVDC/mA Control PWM ControlOverride Control。
Serie HPP 高精度压力计ibration 手动气压气缸阀说明书
BOMBAS MANUALES DE PRECISIÓN PARA CALIBRACIÓN DE PRESIÓN Y VACÍOodelos neumáticospara vacío y presión dehasta 41 bares (600 psi)odelo hidráulico de 0 a690 bares (0 a 10.000 psi)onio para ajustes deiseñado para unafiabilidad y rendimientode gran calidadLa Serie HPP de bombas decalibración de precisión fuediseñada para ofrecer fiabilidada largo plazo en ambientes hostiles. Hay cuatro modelos disponibles que cubren rangos de vacío deBomba neumática Hpp-600, se muestra en un tamaño inferioral realSerie HPPBomba neumáticaHpp-VAC, se muestraen un tamaño inferioral real.a 690 bares (0 a 10.000 psi). EsA-49espeCIFICACIones (Hpp-100/Hpp-VCA)rango: Hpp-100: 0 a 6,9 bares (0 a 100 psi) H pp-VAC: 0 a -0,95 bares (0 a -28 inHg de vacío)Conexiones: (2) puertos NPT hembra de 1⁄8tamaño: 229 de largo x 38 mm de diá. (9 x 1,5")peso: 680 g (1,5 libras)espeCIFICACIones (Hpp-600)rango: -0,95 a 41 bares (-28 inHg a 600 psi)Conexiones: BSP hembra superior de ¼ , BSP hembra lateral de 1⁄8 (adaptadores NPT incluidos)peso: 907 g (2 libras)espeCIFICACIones (Hpp-10K)rango: 0 a 690 bares (0 a 10.000 psi)Conexiones: BSP hembra superior de 3⁄8 , BSP hembra lateral de ¼ (adaptadores NPT de ¼ incluidos)Fluidos recomendados: Agua destilada o aceite hidráulico mineralpiezas húmedas: Acero inoxidable, poliuretano, PTFE y nitrilopeso: 1,4 kg (3 libras)ACCesorIos (Coste AdICIonAL)Completo de serie con manual del operador. Las unidades con adaptadores BSP también incluyen adaptadores NPT.Ejemplos de pedidos: HPP-100, bomba de presión manual, 0 a 6,9 bares (0 a 100 psi).HPP-600-KIT, kit de bomba de vacío de hasta 41 bares (600 psi) con estuche, tubos y adaptadores.Hpp-10K-KIt Kit de bomba hidráulica. se muestra en un tamaño inferior al real.el modelo Hpp-10K-KIt incluye un estuche, tubo con adaptadores y una botella de fluido.BOMBAS MANUALES DE PRECISIÓN。
Lopi 高级气炉插入系列产品说明书
Deluxe Gas Fireplace InsertsNever Be Cold Again!Lopi® proudly produces our high-quality line of gas fireplace inserts that complement a broad range of architectural styles and heating needs at our manufacturing plant in Mukilteo, Washington. We utilize the finest materials, and subject them to vigorous testing standards to make fireplace inserts that stand up to the rigors of time. These inserts are the best money can buy. We are proud to be passionate about the science and the art of making beautiful fire for your home.Turn Your Fireplace Into An Efficient Heat SourceOur GreenSmart® fireplace inserts are designed to transform virtually any metal or masonry fireplace into an efficient source of heat. Traditional open fireplaces can have efficiency ratings as low as 15% and depending on the condition can actually draw the heat out of your home for a net heat loss! Our heater rated gas inserts achieve steady state efficiency ratings over 90% (LP).Zone HeatingUnlike a gas furnace that ducts heat to all rooms of your home, you can use your insert for zone heating and heat only the room(s) you are using.Zone heating is all about focusing heat where people spend the most time. By turning down the thermostat on your furnace and using your gas insert as a heat source, it’s easy to save money on your home heating bill.Sealed Combustion SystemOur gas inserts are all “direct vent,” meaning that they pull combustion air from the outside of the house and not your living space. For indoor air quality, safety and performance, both combustion air and exhaust gases pass through your existing chimney via a direct vent kit.Choose The Right Model For YouYou have four gas insert models to choose from, depending on your heating needs, fireplace size and taste. There are two insert options for heating up to 1,500 square feet and two options for heating up to 2,000 square feet.Consult with your authorized Lopi® dealer to verify which insert best suits your home heating needs. Our dealers are trained, qualified professionals that can provide expert installation and service on your new gas insert.WarrantyYour gas fireplace insert is backed by your Specialty Hearth Dealer and certified factory trained installer. Lopi® warrants our products to be free from defects in material and workmanship for a period of 7 years from the date of purchase. All parts, electronics, and labor are covered for a full 2 years. No other manufacturer’s warranty can compare.North America’s Favorite Gas Fireplace Inserts!34 DVL shown with Wilmington Black Painted Face, Ember-Fyre® Burner with High Definition Log Setand Herringbone Brick Fireback32 DVS shown with Black Painted Times Square™ Face, Fyre-Stone® Rock Kit andBlack Glass Fireback FEATURINGEMBER-FYRE® TECHNOLOGYThe mostrealistic gas fireavailable - so real, that Popular Science® magazine awarded the Ember-Fyre® burner one of its top 100 innovations of the year!32 DVS DeluxeDeluxe - 1,500 Square Foot HeaterThe compact dimensions of the 32 DVS make this our “go-to” insert when it comes to fitting in almost any fireplace. This insert is an efficient way to heat mid-sized homes and living spaces up to 1,500 square feet. The 32 DVS features a ceramic glass viewing area and our award-winning Ember-Fyre ® Burner with a high definition detailed log set.This Deluxe model features our most popular options, namely, adjustable rear Accent Lights, a 180 CFM convection fan and the GreenSmart ® Remote Control. Learn more about our exciting GreenSmart ® features on page 16.Options (See Pages 12 & 13)• Seven face designs to choose from• Choose between Ember-Fyre®, Traditional or Driftwood log sets or Fyre-Stone™ Rock Kit • Four fireback choices• Six Finish Panels to choose from (Custom Panels are also available)•Insert Wiring KitSpecificationsHeating Capacity: 500 to 1,500 Square FeetMaximum BTU/HR Input: 31,000 (NG/LP)Minimum BTU/HR Input: 10,700 (NG) 12,600 (LP)Steady State Efficiency: Up To 88.77% (NG), 90.13% (LP)P4 Canadian Efficiency: 76.17% (NG), 78.05% (LP)Dimensions: 19-1/2” H, 26-1/2” W (Front), 18” W (Back), 15-1/8”D Glass Area: 25-3/8” W x 13-7/8” H135”235”34-1/2”44-1/2”51-1/4”60”Clearances To Combustibles & Hearth ProtectionScan this QR Code to watch a video of the 32 DVS fire burning.M I D -S I Z E D G A S I N S E R TS430 shown with Wilmington Carbon Patina Face,Driftwood Fire Art and Black Painted Fireback430 DeluxeDeluxe- 1,500 Square Foot Heater with Large Viewing AreaThe 430 is a beautiful insert that is ideal for providing supplemental heat to homes or living spaces up to 1,500 square feet. Featuring 430 square inches of ceramic glass, this model has a larger fireviewing area than the DVS. The ceramic glass extends down to the hearth to offer a “clean face” look that resembles a traditional masonry fireplace.This Deluxe model features the GreenSmart® Remote Control, top and rear Accent Lights, and a 180 CFM convection fan. See page 16 for more information on our exciting GreenSmart ® features.Options (See pages 14-15)• Six face designs to choose from• Choose between Traditional or Driftwood log sets • Four fireback choices (REQUIRED)• Two sizes of finish panels to choose from (Custom Panels are also available)•Insert Wiring KitSpecificationsHeating Capacity: 500 to 1,500 Square FeetMaximum BTU/HR Input: 31,000 (NG/LP)Minimum BTU/HR Input: 11,241 (NG), 7,702 (LP)Steady State Efficiency (High): Up To 83.63% (NG), 85.76% (LP)P4 Canadian Efficiency: 70.11% (NG), 71.27% (LP)Dimensions: 20-1/4” H, 30-1/2” W (Front), 21” W (Back), 15-1/2”D Glass Area: 24-3/8” W x 17-5/8” HClearances To Combustibles & Hearth ProtectionM I D -S I Z E D G A S I N S E R TSScan this QR Code to watch a video of the430 fire burning.134-1/2” = 12” Mantle Depth 33-1/2” = 4” Mantle Depth232-3/8”35”43-3/8”50”61-3/4”34 DVL shown with Stainless Steel Profile™ Face, Ember-Fyre® Burner with High Definition Log Set and Hand-Made Brick Fireback FEATURINGEMBER-FYRE® TECHNOLOGYThe mostrealistic gas fireavailable - so real, that Popular Science® magazine awarded the Ember-Fyre® burner one of its top 100 innovations of the year!34 DVL DeluxeDeluxe 2,000 Square Foot HeaterThe 34 DVL is our most popular gas insert and can heat up to 2,000 square feet. This model has a generous ceramic glass viewing area while featuring our award-winning Ember-Fyre ® Burner and high definition detailed log set.The 34 DVL is a Deluxe model that features the GreenSmart ® Remote Control, adjustable rear and top Accent Lights, and a 180 CFM convection fan. Learn more about our exciting GreenSmart ® features on page 16.Options (See Pages 12-13)• Seven face designs to choose from• Choose between Ember-Fyre®, Traditional or Driftwood log sets or Fyre-Stone™ Rock Kit • Four fireback choices• Six Finish Panels to choose from (Custom Panels are also available)•Insert Wiring KitSpecificationsHeating Capacity: 600 to 2,000 Square FeetMaximum BTU/HR Input: 40,000 (NG/LP)Minimum BTU/HR Input: 11,900 (NG) 7,400 (LP)Steady State Efficiency (High): Up To 86.95% (NG), 88.39% (LP)P4 Canadian Efficiency: 75.21% (NG), 76.01% (LP)Dimensions: 23-3/4” H, 31-1/2” W (Front), 20” W (Back), 14-1/2”D Glass Area: 29” W x 18” HClearances To Combustibles & Hearth ProtectionScan this QR Code to watch a video of the 34 DVL fire burning.L A R G E G A S I N S E R TS135-1/2”235-1/2”34”44”51-1/4”60”616 shown with Black Painted Profile Face, Traditional Log Set and Herringbone Brick Fireback11616 DeluxeDeluxe 2,000 Square Foot Heater with Large Viewing AreaThe 616 is an excellent heater and beautiful focal point for larger homes and grand spaces up to 2,000 square feet. This insert features our biggest fireview, with 616 square inches of ceramic glass that extends down to the hearth. This creates a “clean face” look with minimal metal facing and a larger fireview than other inserts its size. This is the major difference between the DVL and 616 inserts.The 616 is a Deluxe insert that features a 180 CFM convection fan, top and rear Accent Lights, and the GreenSmart ® Remote Control. Learn more about our exciting GreenSmart ® features on page 16.Options (See pages 14-15)• Six face designs to choose from• Choose between Traditional Log Set, Driftwood log set and/or Fyre-Stone™ Kit • Four firebacks choices (REQUIRED)• Two sizes of finish panels to choose from (Custom Panels are also available)•Insert Wiring KitSpecificationsHeating Capacity: 600 to 2,000 Square Feet Maximum BTU/HR Input: 39,000 (NG/LP) Minimum BTU/HR Input: 14,835 (NG) 11,872 (LP)Steady State Efficiency (High): Up To 84.94% (NG), 86.75% (LP)P4 Canadian Efficiency: 70.92% (NG), 72.97% (LP)Dimensions: 23-5/16” H, 34” W (Front), 24” W (Back), 16”D Glass Area: 28-7/8” W x 21-3/8” HClearances To Combustibles & Hearth ProtectionL A R G E G A S I N S E R TSScan this QR Code towatch a video of the616 burning.136-1/2” = 12” Mantle Depth 33” = 4” Mantle Depth235-1/2”36”45”50”612”12Finish OptionsFor Models 32 DVS & 34 DVLFyre-Stone™ Rock Kit withGlass MediaMedia OptionsYour interior media choice will transform the overall look of your insert. Choose from the Ember-Fyre® high definition logs which come standard with the Award Winning Ember-Fyre® burner for the most realistic, wood-like fire available. You also have the choice of the Traditional log set, giving you another log option available for all models. Or you may choose from the Fyre-Stone™ Rock Kit or Driftwood Fire Art™ which is completed with a glass floor available in platinum, bronze, cobalt blue and reflective black colors.Traditional Log Set withDancing-Fyre™ Burner Driftwood Fire Art withGlass MediaHigh Definition Log Set with Award Winning Ember-Fyre®BurnerFace OptionsWilmington FacesAvailable in black paint or our exclusive hand-rubbed carbon patina which features added depth with subtle polished highlights around the edges Black Painted32 DVS Small: 23-1/8” H x 37-7/16” W 32 DVS Large: 29” H x 40-3/8” W 34 DVL Small: 27” H x 40-5/16” W 34 DVL Large: 33 1/2” H x 44” WUniversal FaceThis faces do not require Finish Panels. 32 DVS 22 1/2” H x 32 1/4” W 34 DVL 27” H x 36” WHand-Rubbed Carbon PatinaThe Profile Faces feature three beautiful finishes, allowing you to create a personalized look.Profile faces require Finish Panels as shown in photos.Black Painted Bronze Painted Stainless Steel32 DVS 31-1/8” W x 20-1/2” H 34 DVL 34” W x 24-1/2” HTimes Square ™ Face32 DVS 30-3/8” W x 20-7/8” H 34 DVL 34” W x 24-7/8” HProfile ™ Faces -These faces require Finish Panels.Black PaintedBlack Painted13FirebacksFor All Insert ModelsLeave the interior basic black for a very simple, contemporary look, or add a decorative fireback (Required on 430 and 616 models). Traditional firebacks come in a choice of Handmade Brick , Common Brick, and Herringbone Brick patterns. For a strikingly more contemporary look, choose the beautiful black glass fireback.Common BrickHerringbone BrickHigh Gloss Black GlassBlack Enamel on 430Handmade BrickFinish Panels For Wilmington FacesFor 32 DVS & 34 DVLT hese panels are attached to the insert to accommodatethe size variance between the insert face and the size of your existing fireplace opening.Custom three-sided and four-sided panels are also available by special order from your Lopi Dealer.32 DVS3 Piece Panels with Trim4” x 6” 37-1/8” W x 25” H 8” x 10” 40-5/16” W x 28-7/8” H 10” x 13” 44-5/16” W x 31-7/8” H 8” x 10” Arched Top 40-5/16” W x 28-7/8” H One Piece Panels, No TrimSmall 38”W x 25”H Large40”W x 28 1/2”HFinish Options34 DVL3 Piece Panels with Trim4” x 6” 40” W x 29” H8” x 10” 44-3/16” W x 33-3/8” H 10” x 13” 48-1/8”W x 36-3/8” H 8” x 10” Arched Top 44-3/16” W x 33-3/8” H One Piece Panels, No TrimSmall 42”W x 30 1/2”H Large44”W x 34”H3-Piece Panel Arched PanelOne Piece PanelTrimmable panel to finish offbottom of insert14Media OptionsTransitional interior media options allow you to give your 616 or 430 insert a whole new appearance. The highly detailed Traditional Log Set offers a timeless look, while Driftwood Fire Art™ transforms the appearance of your fire completely to a more modern style.616 Driftwood Fire Art616 Traditional Log SetFyre-Stone™ Rock KitModel 616 ONLYFinishOptionsFor Models 430 and 616430 Traditional Log Set430 Driftwood Fire Art15One-Piece Finish PanelsOne-piece panels are available for the 616 and 430 and come in two sizes.MODEL43038” W x 25” H 40” W x 28-1/2” HMODEL 61642” W x 30-1/2” H 44” W x 34” HCustom fit three-sided andfour-sided panels are available through yourLopi dealer.Face OptionsTIMES SQUARE™ FACEModel 616 Face Dimensions: 35-1/2” W x 25-11/16” HModel 430 Face Dimensions:31-1/16” W x 22” H WILMINGTON™ FACEBlack PaintedModel 616 Face Dimensions: 35-1/2” W x 25-11/16” HModel 430 Face Dimensions:31-1/16” W x 22” H Face & Panel Options For Models 430 and 616Black PaintedBronze PaintedStainless SteelThe Profile Faces feature four beautiful finishes, allowing you to create your ownunique personalized look. Choose from Black Painted, Bronze Painted, orStainless Steel finishes.PROFILE™ FACES430 Face Dimensions 31-1/16” W x 20-1/2” H616 Face Dimensions 35-1/2” W x 24-3/16” HLopi’s selection of designer faces are the perfect choice for anyone seeking a sleek, open face design for their gas insert. The tight, clean style of these faces provides a stunning accent to the fire while offering a transitional look that will complementany home’s décor.WILMINGTON™ FACEHand-Rubbed Carbon Patina16Multi-Function Wireless Thermostat GreenSmart ® Remote ControlThe GreenSmart® Remote can be wall mounted or used as a hand held device.Functions of the Remote:• Thermostat• Flame Adjustment • Fan Operation• Accent Light Control • Comfort Control™• GreenSmart™ 2 /CPI Pilotsgreat features:GREEN SMART FlameAdjustment Adjusts the you desire. 6 levels of flame height to choose from. Not used while in Smart Thermostat setting.Comfort Control™Turns off the back burnerwhich lowers the BTU input. Allows you to burn less gas on milder days when you want to enjoy a fire and not overheat your living area. year-round to add ambiance. 6 levels to choose from. Convection Fans heated air into your home. 6 speeds to choose from.Accent Lights add a warm glow to the interior of the firebox and can be used whether the fire is on or off. These Accent Lights serve as a perfect night-light or soft, indirect light for the room and allow for visual enhancement of your insert 365 days a year.Rear accent lights not available on DVS and DVL when usingDriftwood or Fyre-Stone Rock Kit. DVL has over-head accent lights.Accent Light Off Accent Light OnWith the push of a button, Comfort Control™ will turn off the rear burner while leaving the front burner on for an attractiveflame appearance when less heat output is desired. This feature not only ensures your comfort, but does not waste energy when less heat is desired. Comfort Control™ offers the ultimate in heating flexibility and allows you to enjoy your fire year-round.Comfort Control™Accent LightsThermostat Setting Fireplace turns ON or OFF to maintain your desired home/room temperature.Manual SettingON/OFFFire and fan stay where you manually set it.Smart Thermostat SettingFire height willadjust automatically (up or down or OFF) to better maintain your temperature setting. A greener way to heat.Choice of Pilot Modes(Featured On All Models)Easily Switch Between Pilot Modes.or on days when mild heat is desired to reduce gas consumption from the pilot.CPI-Continuous Pilot: Use Continuous Pilot during the fall and winter months or in cold climate areas where more heat is desired. This mode keeps the Pilot on at all times and warms the vent system to maintain a strong draft in the chimney and reduce moisture condensation on the glass.Control SettingsUse mobile device to watch a video of how this GreenSmart™ 2remote works.17 1234Existing Masonry or Zero Clearance Metal Fireplace Select the PerfectFireplace InsertChoose Size andType of PanelAdd Your FaceSelectionInstalling An Efficient Gas InsertIn Your Metal or Masonry FireplaceThe first step is determining whether you have a metal (zero clearance) or masonry fireplace and which insert will fit into your fireplace. Your Lopi Design Center Professional can assist you if needed. They will also provide you with your new air intakesystem and exhaust vent liners. It is important that this work is done by a hearth professional.Next determine which insert is best for your home based on the fireplace size and your heating requirements.Choose your preferred style of insert panel. (Custom fit 3 and 4 sided panels are also available).Select a face design and optional firebrick and you are ready to enjoy your new efficient gas insert by Lopi!If you do not want the fan power cord running across your hearth, consider using the optional Fan Wiring Kit which allows you to hard wire the fan’s electrical connection within your existing fireplace.12Add a Liner Kit to reline your exisitngchimney and for a clean look to finish offthe top of your chimney after your insertis installed.For Models 32 DVS For Model 430Prairie Cap Part No. 96200330 High Wind Cap Part No. 96200339High Wind Cap Part No. 96200339For Model 34 DVL For Models 616Prairie Cap Part No. 96200331 High Wind Cap Part No. 96200340High Wind Cap Part No. 96200340BACDMinimum Fireplace Requirements Per ModelA - Height3-Piece 1-Piece19-1/2” 20-5/8”23-3/4” 24-7/8”-- 20-1/4”-- 24-1/4”B - Width3-Piece 1-Piece26-1/2” 29”31-1/2” 32-1/2”-- 30-1/2”-- 35”C - Depth3-Piece* 1-Piece15-5/8” 16-7/8”15” 16-1/4”-- 15-1/2”-- 16-1/2”D - Hearth Ext.3-Piece 1-Piece1-1/4” 0”1-1/4” 0”-- 1-3/4”-- 12”Panel Type32 DVS34 DVL430616* Insert sits 1-1/4” further onto hearthInsertWiring KitOptionIf you do not want the powercord running across yourhearth use our optional U. L.approved Fan Wiring Kit. Thiskit allows you to hard-wirethe electrical connectionwithin your existing fireplacefor a safe and cord freeinstallation. Available for allgas inserts.5518Mid-SizedFireplace Inserts430 Deluxe32 DVS DeluxeAll Inserts Tested and Certified by INTERTEK/Omni Test Labs to ANSI Z21.88-2014, CSA 2.33-2014 and CSA P.4.1-15 “Vented Gas Fireplace Heater”19endanger your home and family. Installation information is available on our website at .We recommend all Lopi appliances be installed and maintained on an annual basis by your Specialty Hearth Retailer.616 Deluxe34 DVL DeluxeLargeFireplace Inserts32651420Your Lopi ® Authorized Dealer:Lopi® Gas Inserts are protected by one or more of the following patents; U.S. 8,469,021, 7,066,170, 6,602,068, 6,443,726, 6,953,037; Canada 2755517 as well as other U.S. and Foreign Patents pending. Lopi® reserves the right to alter or improve its products at any time without notification. All trademarks belong toTravis Industries. For installation specifications refer to the Owner's Manual found on the Lopi® website. 1/2019 Printed in U.S.A. #98800716Manufactured By Travis Industries, Inc.Mukilteo, WALopi® produces a wide variety of quality wood, pellet and gas hearth appliances.Find your favorite fire today by visiting: .All Lopi® Gas Insert faces come with ANSI compliant safety screen. These screens are designed to be virtually invisible and prevent accidental contact with the hot glass surface on the fireplace insert. You may want to take additional safety measures such as adding a firescreen in front of your insert. These precautions will allow everyone in your home to safely enjoy the comfort and warmth of your new gas insert.Customize the right fireplace insert for you by visiting our website at . The Lopi® Fire Designer can help you customize your fireplace insert with an easy and fun website that helps you choose the right heating appliance for the right space and for the right look.LOPI FIRE DESIGNERKEEP THEM WARM, KEEP THEM SAFEOnly the most professional specialty hearth retailers are selected to sell Lopi® stoves and inserts. They represent our total commitment to exceptional products and excellent service. In addition, they have successfully completed special training programs in the proper selection, installation, and service of all Lopi® products.Your professional Lopi® hearth dealers are experts who can advise you on everything from customizing the color of your appliance to selecting appropriate venting and chimney materials. They can show you Lopi models on display, including working models actually burning.TEMPEST TORCH。
Eaton ASV60高级纵轴阀服务手册说明书
ASV60 Service ManualTable of contentsASV60 SERVICE MANUAL June 2019 2Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3Document scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3Safety considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3ASV60 valve operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3ASV60 Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4ASV60 Valve assembly and component details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5Spare parts list and Seal kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6SCU or Manifold interface - seal kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7Assembly torque specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83ASV60 SERVICE MANUAL June 2019 Document scopeThis document provides information for servicing ASV60 valves .• Serviceable parts and spare part list •Assembly torque informationSafety considerationsB efore commencing, ensure that the individualperforming the service has proper training and tools for servicing a ASV60 valve .If the valve is mounted below the tank, service oil may leak when any valve is removed .Additional resources: ASV60 User Manual1. Load reaction switching valve (Optional)2. Cylinder port relief valves3. Isolation valve4. Main stage valve5. Mode select valve (Externally powered)6. Pressure reducing valve (Pilots)7. Load sense shuttle valve8. Proportional pressure reducing valves 9. Redundant LVDT spool sensorIntroductionASV60 advanced steering valvePrincipal of operation:The ASV60 is a two-stage proportional valve . The mainvalve is a closed-center, load sense valve which is designed to supply proportional flow to the steering application with high accuracy and ~zero hysteresis . An isolation spool is used which “isolates” the main-stage spool from the work ports . It is normally closed and piloted (to open) by an on/off solenoid valve . During normal operation, the isolation valve must remain actuated to ensure flow can be delivered to and from the work ports . By removing power to the “mode select valve” the isolation valve can be closed at any timeallowing for the isolation of the main-stage spool from the steering cylinder(s) .ASV60 will communicate with any CAN-enabled controller . The standard interface with the vehicle controller is CAN J1939 . The inclusion of CANbus communication and an onboard spool position sensor yields high precision flow control .4ASV60 SERVICE MANUAL June 2019 ASV60 T echnical specifications:Pressures Rated inlet (P Port) 210 Bar (3045psi)Max work ports (L & R Ports) 250 Bar (3625 psi)Max tank (T Port)21 Bar (305 psi)Flow @ 14bar control pressureASV60X130 lpm (7.9 gpm)ASV60X245 lpm (11.9 gpm)ASV60X360 lpm (15.9 gpm)ElectricalInput voltage12VDC (9-16 VDC)24VDC (18-32 VDC)Power/Current consumptionPilot Valve – 25 W Max Mode select valve Solenoid – 15.8 W Max CAN InterfaceJ1939, 2.0BRandom vibration***Standard IEC 60068-2-64:2008FiltrationISO 440618/16/13Pilot valve filter screen125µmActuation command optionsPilot valve flow command CAN / PWM Isolation valve commandPWMControl modesOpen loop command+/- 100% current Closed loop command+/- 100% flowElectrical interface connectorsPilot valve connectorDeutsch connector: DT14-6P Solenoid valve connectorDeutsch connector: DT04-2PElectromagnetic protectionEC Directive EMC Directive 2014/30/ECWeightStandard version (ASV60 only)8 kg (17.6 lb)Temperature*Standard oil (operating)*-30 to 90˚C (14 to 194˚F)Ambient (operating)-30 to 95˚C (-22 to 203˚F)Ambient short term (operating)-30 to 105˚C (-22 to 221˚F)* I t is recommended that the ASV60 valve is not be subjected to a thermal difference of greater than 50˚F (28˚C).Electrical environmental**Ingress protection ISO 20653: IP6k6/IPX9K Thermal cycling -30˚C to 95˚C (-22 to 203˚ F) for 1200 cyclesMechanical shockHalf-sine pulse: 40 G / 6 ms (IEC 60068-2-27 Ea)** A dditional Electrical Environmental tests were performed. Contact Eaton for additional details, if desired.Port typesP, L, R, T3/4”- 16 UNF (SAE-08), G 1/2, M18LS7/16”-20 UNF (SAE-04), G 1/4, M12Dynamic performanceTypical step responseMax: 200 msec (Neutral to 90% of main spool position)ViscosityRecommended 12-85 cSt Minimum 7 cSt Maximum812 cStASV60 Valve assembly and component detailsPort options:Main ports SAE Metric BSPPorts: Pressure, Tank, Left & Right3/4-16 UNF O-RING PORTS (SAE-8)M18x1.5 -6H METRIC O-RING PORTS G1/2 STRAIGHT THREAD PORTSLS Port: 7/16-20 UNF LOAD SENSING O-RINGPORT (SAE -4)M12 X 1.5-6H LOAD SENSING METRICO-RING PORTG 1/4 (BSP) LOAD SENSING STRAIGHTTHREAD PORT5 ASV60 SERVICE MANUAL June 2019 6ASV60 SERVICE MANUAL June 2019 Spare parts listSeal kitsSpare parts•Seal kit• ASV60 Valve & cover plate Interface………………………………… . . . . . . . . . . . . . . . . . . . .9901403-000• SCU or Back-up manifold Interface……………………………………… . . . . . . . . . . . . . . .9901404-000•Mounting cap screw• Size: M10 x 1 .0 .……………………………………… . . . .……………… . . . . . . . . . . . . . . . . . . . . . . . . . .14621-004•Size: M5 x .8 .……………………………………… . . . .……………… . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .473723otee:N Valve require air bleeding (actuate the main spool left and right at 0 .02 to 0 .05 Hz for 5 minutes or until no air remains in the system) after replacement of any seals .ASV60 Valve & cover plate – seal kit – 9901403-000Item number Part number Material/ Size Durometer Quantity 116015-7Nitrile (Buna N) / -019702ASV60 Valve & cover plate interface Seal kitSCU or Manifold interface - seal kitSCU Or manifold interface – seal kit – 9901404-000Item number Part number Material/ Size Durometer Quantity116015-18-90Nitrile (Buna N) / -118904216003-11-90Nitrile (Buna N) / -1139017ASV60 SERVICE MANUAL June 2019 EatonHydraulics Group USA 14615 Lone Oak Road Eden Prairie, MN 55344USATel: 952-937-9800Fax: 952-294-7722www .eaton .com/hydraulicsEatonHydraulics Group Europe Route de la Longeraie 71110 Morges SwitzerlandTel: +41 (0) 21 811 4600Fax: +41 (0) 21 811 4601EatonHydraulics Group Asia Pacific Eaton BuildingNo .7 Lane 280 Linhong Road Changning District, Shanghai 200335 ChinaTel: (+86 21) 5200 0099Fax: (+86 21) 2230 7240Assembly torque specificationCap screw size: M5 X .8Torque to 8-1Eaton is a registered trademark. All other trademarks are property of their respective owners.Eaton1000 Eaton Boulevard Cleveland, OH 44122United States Eaton .com© 2019 EatonAll Rights Reserved Printed in USADocument No . E-VLMB-RR001-E June 2019。
650矫直机使用说明书
650辊式矫直机使用说明书项目号：0822046档案号：31281编制：审核：院审：二OO九年二月十九日目录一、用途二、设备主要技术性能三、使用操作规程四、点检维护规程五、设备检修质量标准六、试车规程七、轴承一览表八、易损件明细表一、用途：十辊矫直机是用于矫直型钢在轧制过程中产生的弯曲达到型钢的平直度。
二、设备主要性能参数：1、被矫型材钢种：工字钢,槽钢10~22#矿工钢11~12#轻轨12~30Kg/m球扁钢8~22#2、辊数: 9+1/个3、辊距：650+800mm4、矫直辊宽度：330mm5、矫直速度：V＝1～2m/s6、矫直辊直径：ø540/ø640mm7、压下调整量: 180mm8、压下调整速度: 2.4mm/s9、上下辊轴向调整速度: 1.9mm/s10、上下辊轴向调整量：50mm三、使用操作规程：1、开车前的准备：（1）由岗位操作人员及岗位维护人员共同做好开车前的各项准备工作。
（2）检查各连接件，紧固件是否安全可靠。
（3）检查设备各连接处，回转半径内和行程范围内不得有杂物。
（4）润滑管路是否有渗漏，油位是否合乎要求，各润滑点是否注有润滑油脂。
（5）检查上、下矫直辊辊面。
（6）矫直辊支承辊接触是否良好，其表面有无碰伤或粘着物。
2、开机步骤：（1）发出开车信号。
（2）启动润滑泵站。
（3）先点动设备运行，确认设备运转良好，方可开车工作，按顺序启动各部位设备。
3、设备使用过程中必须注意事项：（1）矫直辊重磨后，再次进行指示器的零位调整，其中包括压下行程的指示器。
（2）矫直辊重磨时，矫直辊应整体更换以保证辊径比例相同。
（3）在正常工作状态下严禁动作压下系统。
（4）润滑及空气管路必须检查是否正常，确保管路畅通无阻。
（5）如发生事故立即全机停止运转（在操作台上和机架上装有紧急停车开关）。
（6）不允许矫超过规定的型材。
（7）油泵电机与主电机联锁，先启电动油泵电机再启动主电机，停车时先关闭主电机后停油泵电机。
Atlas Copco LB 气缸增压系统说明书
PISTON BOOSTER SYSTEMSLB air & nitrogen booster range (15-20 hp / 11-15 kW)Quiet• Silent from the core: optimal balancing and useof special vibration dampers.• Available with silencing canopy for additionalnoise attenuation.Increased efficiency• Low Specific Energy Requirement: direct driven technology eliminates friction losses.• Low electrical peaks: use of soft start technology.• Low mechanical losses: half elastic motor shaft coupling minimizes torque peaks.Easy operation• Plug-and-play, hose in/hose out solution.• Available with integrated Elektronikon® Mk5 controller. Optimal performance• Innovative oil lubrication system with oil ring and crankshaft channels ensures better lubrication.• No oil carryover with oil breathing system. Supreme reliability• 100% designed, manufactured and tested by Atlas Copco.• Based on proven, reliable LT piston compressor design.• Inlet and outlet safety valve protection.• Steel valve plates with innovative zinc-based microsphate coating for additional protection.PREMIUM BOOSTER PERFORMANCEWhen you need the best in booster performance and reliability, the Atlas Copco LB delivers. The LB is the ideal booster for pet bottling or nitrogen applications in power plants or laser cutting. Its piston technology offers industry-leading efficiency with remarkably low noise levels and the Elektronikon® Mk5 user interface for optimal ease of use.FEATURES AND BENEFITSSilencing canopy(Elektronikon ® Mk5 controlled)Open version(Elektronikon ® Mk5 controlled)Open version (pressure switches)2935 0804 41 © 2015, A t l a s C o p c o A i r p o w e r N V , B e l g i u m . A l l r i g h t s r e s e r v e d . D e s i g n s a n d s p e c i fi c a t i o n s a r e s u b j e c t t o c h a n g e w i t h o u t n o t i c e o r o b l i g a t i o n . R e a d a l l s a f e t y i n s t r u c t i o n s i n t h e m a n u a l b e f o r e u s a g e.* Electrical power 230/3/50 230/3/60 380/3/50 460/3/60 400/3/50 575/3/60 500/3/50** 50hz units come standard with CE approval; 60hz units standard with UL approval.*** Different voltages are available upon request.TECHNICAL SPECIFICATIONSUPGRADES AND SERVICE KITSRely on Atlas Copco to provide you with a complete booster package as well as a full service plan for the entire application chain.• Factory-mounted options: oil level switch.• Factory-mounted and sales kits options: inlet pressure regulator (2, 3, 4, 5, 6 and 7 bar), high pressure 50-bar outlet filters PD/DD/QDT , inlet filters PD/DD.• Sales kits options: aftercooler, high pressure 40-bar vessels (270l, 500l, 1000l and 2000l).New: Atlas Copco nitrogen skidAtlas Copco nitrogen generation skids are now also available for directnitrogen use (40 bar) and for direct use and bottling (300 bar). Ask your Atlas Copco sales representative for more information.OPERATIONAL SPECIFICATIONSA booster is a compressor for which the inlet pressure and inlet flow are linked with the outlet pressure and outlet flow. Selection of the booster is based on the required outlet flow and pressure. Inlet booster pressure bar(g)l /s F r e e A i r D e l i v e r yLB 15-50hzInlet booster pressure bar(g)l /s F r e e A i r D e l i v e r yLB 20-50hz20 bar(g)30 bar(g)40 bar(g)Outlet pressure20 bar(g)30 bar(g)40 bar(g)Outlet pressure70605040302010050454035302520151005。
Eaton CMA高级移动阀门说明书
The power of CMAThe Eaton CMA advanced mobile valve’s unique features and onboard intelligence enable it to address the concrete boom oscillation issue. The CMA valve’s integrated pressure sensors and precise valve position control feedback enable the valve to provide smooth and accurate flow control above and beyond stock hydraulic valves. Additionally, this onboard sensing coupled with the independent metering capability and Eaton’s proprietary boom stability control algorithm allows the valve to counteract the induced oscillations in the boom. The CMA valve provides the boom stabilizing function without any external sensors, keeping the system simple and easy to integrate.Manual override control oneach valve is also available forcustomers requiring a redundantmeans for the safe return ofthe boom.Control system integrationSetting up communicationsbetween a machine levelsupervisory controller andelectrohydraulic componentscan often be challenging andtime consuming, but Eaton’sPro-FX Control aims to changethat. Pro-FX Control provides aplatform to quickly and efficientlygenerate application logic withEaton’s supplied control libraries,function blocks and CAN stacks.In the concrete boomapplication, the operator usesan Eaton OMNEX wirelesscontroller to control the boomposition. The OMNEX baseunit transmits the operatorcommands via J1939 CANbus to the HFX supervisorycontroller. The HFX controllerleverages the integratedOMNEX libraries to quicklyprocess operator commandsand translate them into CMAvalve commands. The CMAlibrary block packages thevalve commands and transmitsthem to the CMA valve viathe same J1939 CAN bus. Theboom stability control logic isenabled over CAN and controlledentirely on the CMA valve’sonboard controller. The HFX alsoenables custom function blocksto be written by the user toaccomplish additional functionsor control other devices from theHFX. Utilizing the Pro-FX Controlfunction blocks for this machineplatform significantly reducedthe component integrationeffort, allowing a quickturnaround for the customer.Eaton’s full suite ofcapabilitiesIn conjunction with the Pro-FXtools, the boom counterbalancevalves and manifolds are fromEaton’s leading portfolio ofscrew-in cartridge valves. Thesevalves and manifolds providethe boom load holding when themachine is static and provide theindustry standard safety backupin the event of a failed hose.A whole new level of controlThe power of Eaton’s CMA valve andPro-FX® Control application development tools combine to solve a complex machine problem quickly.By Chad Larish Concrete boom pump trucks are used to transport concrete to construct high-rise buildings and other difficult-to-access sites. Typical truck boom lengths can range from under 20 to over 60 meters(65 to 200 feet). As boom length increases, machine operational challenges also increase. In operation, as the boom is maneuvering and pumping concrete, it tends to oscillate because of the mechanical flexibility of the boom and the compliance of the hydraulic oil in the cylinders. To address the oscillation, additional workers are typically required to hold the boom tip hose and concrete pumping speed is also decreased. This, in turn, reduces machine productivity and increases the potential risk for the operators securing the boom.Boom stability controlA Dynamic Machine Control solutionEaton is a registered trademark.All other trademarks are property of their respective owners.Eaton1000 Eaton Boulevard Cleveland, OH 44122United States © 2018 EatonAll Rights Reserved Printed in USA June 2018TimeThe test shown above is a simulated pumping case, where a rope is tied to the tip of the boom and used to inject a cyclical disturbance on the boom structure, similar to pumping concrete. At the start of the test, the rope is pulled for 10 seconds and then released to measure settling time. For the baseline case, the pressure ripple, which correlates to boom movement, continues to grow in amplitude until the disturbance is removed. Even without the disturbance, the boom requires an extended period of time before it returns to the stable, starting condition. The boom stability control system, however, maintains a small pressure ripple throughout the disturbance stage, correlating to a significant reduction in boom tip movement. Additionally, any small vibrations present in the boom are quickly dampened once the disturbance is removed from the boom.HFX ControllerOMNEX Receiver CounterbalanceManifold OMNEX Remote Pressure T ransducers High ratioCBV HFXd (Position)CMA ValveThe image above represents a general architecture for the boom stability control (BSC) system on a concrete pump truck. The onboard intelligence and control capabilities available within the CMA valve are the key enabling technologies for BSC to function. The overall components included in the system are flexible and can leverage the existing original equipment sensors, controllers and valves if they meet the necessary requirements.。
ZDYG-650型钻机使用说明书资料
ZDYG-650型煤矿用全液压坑道钻机使用说明书1用途及使用范围1.1 钻机型号的组成：Z D Y- 650最大转矩为650N.m全液压传动动力头式钻机1.2 ZDY-650型煤矿用全液压坑道钻机（以下简称钻机）主要用于煤矿井下岩石坚固性系数f ≤8的各种煤层、岩层的瓦斯抽（排）放孔、注浆灭火孔、煤层注水孔、防突卸压孔、地质勘探孔及其它工程孔。
用该钻机施工，要求钻场断面大于6.5 m2，高度大于2.3m，宽度大于2.8m 。
2 主要结构和工作原理2.1 钻机整体结构及液压系统管路连接如图1所示。
钻机主要由泵站、动力头、机架、立柱框架、操纵台和钻具等6大部分组成。
2.2 泵站（ZDY01-0）泵站（图2）主要由电动机、双联齿轮油泵、油箱、溢流阀、精、粗滤油器、冷却器及底座等零部件组成。
其功能是将电能转换成液压能(压力油),并将压力油输送到各液压执行机构，实现钻机的各种功能。
泵站通过电动机驱动双联齿轮油泵转动，产生两路压力油，通过操纵台上的多路换向阀，分别向钻机动力头回转油路和给进油路供油，实现钻机动力头的回转和给进。
2.3 动力头（ZDY02-0）动力头（图3）主要由液压马达、主轴、动力头壳体及水辫等零部件组成。
其功能是将液压能转换成回转运动的机械能，实现钻机动力头的回转。
压力油驱动动力头液压马达回转，马达输出轴通过主轴带动水辫中的水辫轴回转，从而带动钻具旋转。
水辫的作用是向钻杆传递动力和通水（或压风）以便排渣和冷却钻头。
2.4 机架（ZDY03-0）机架（图5）主要由机架体、给进油缸、拖板、夹持器等零部件组成。
其功能是将液压能转换成往复运动的机械能，压力油驱动给进油缸带动拖板上的动力头（动力头固定在拖板上）沿导轨作往复运动，从而带动钻具给进。
夹持器由操作杆、连板、夹杆板、底座、轴承座、夹持器体等组成，用于钻杆的装、卸。
2.5 立柱框架（ZDY04-0）立柱框架（图6）主要由立柱、横梁、机架座、吊梁、旋转管卡等零部件组成。
CA650车床实训装置使用说明
目录一、车床简介．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．2二、适用范围．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．2三、技术条件．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．3四、产品特点．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．3五、实验台布局．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．4六、主要部件说明．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．5七、电气原理分析．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．6八、故障点说明．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．11九、简易维修．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．13十、安全事项．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．13一、CA650车床简介CA650车床通用性强适用于加工各种轴类、套筒类、轮盘类零件上的回转表面。
可车外圆、车端面、切槽和切断、钻中心孔、钻孔、镗孔、铰孔、车各种螺纹、车内外圆锥面、车特型面、滚花和盘绕弹簧等。
1.CA650普通车床的主要结构如（图1）1-主轴箱2-挂轮箱3-进给箱4-左床座5-主轴6-溜板箱7-刀架8-尾架9-床身10-右床座图1它主要由床身、主轴箱、尾架、刀架、溜板箱、挂轮箱、进给箱、丝杠，光杆等几部分组成。
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6×36500 KN人造金刚石液压机使用说明书机器型号：CS-Ⅹ（HD）出厂编号：桂林桂冶实业有限公司地址：桂林市清秀路3号邮政编码：541001电话：电传：Email目录一.概述 (1)二.主要技术参数 (1)三.机器的结构及性能特点 (1)四.液压系统 (2)1液压系统的组成 (2)2内部管路 (3)3动力装置 (4)4液压系统的工作原理 (4)五.电气控制系统 (5)六.机器的安装 (5)七.机器的调整及试车 (6)八.机器的使用与维护保养 (7)九.特别警告 (9)十.故障原因及消除方法 (10)一、概述铰链式6×36500千牛六面顶人造金刚石液压机是合成人造金刚石的超高压设备，是我国人造金刚石生产部门广泛应用的主要设备。
它具有结构紧凑、操作灵活、维护简单、上马快、经济效益高等优点。
它主要应用于制造人造金刚石单晶和聚晶，以及合成复合片、立方氮化硼等超硬材料领域的研究和生产。
该设备具有如下结构特点：1、主机工作缸及活塞的直径为φ650毫米，液压控制系统在压力较低的条件下，实现其液压机高吨位的工作能力。
2、主机铰链梁为合金钢整体铸造件，工作缸采用“兜底支承”与“法兰支承”双支承结构，受力状态合理，具有较好的强度和刚度。
工作缸活底密封结构已获国家专利。
3、通过增压器使液压系统获得超高压能力。
4、本机采用了先进的计算机智能控制系统，具有各种智能化功能。
二、主要技术参数三、机器的结构及性能特点1、整机整机（见附图一）是由主机（序号1）、增压器（序号2）、液压系统（序号4）、液压站（序号3）及电气控制台（序号5）等组成。
2、主机主机（附图二）由铰链梁（1）、工作缸（2）、底座（3）及防护装置（4）等组成。
当各工作缸通入110MPa超高压压力油时，分别产生36500千牛工作压力并通过活塞、垫块及顶锤传递到正六面体工件上。
六组工作缸分别安装在铰链梁上，其中上、右、前三缸活塞具有空行程，敞开工作腔以便于装卸工件。
而下、左、后三缸活塞停止在工作行程的起始位置，由安装在这三个活塞端部的顶锤组成安放叶腊石块的定位基准。
当上、右、前三活塞至空行程终点。
六个顶锤即形成一个正立方体空腔。
进行加压及电加热装置通电加热，使叶腊石流向顶锤邻面的缝隙中形成密封边，使正立方体空腔形成合成高压压力腔。
工作缸中超高压工作腔采用两道O型密封圈进行密封，回程腔采用两种规格的O型密封圈进行密封。
为了防止活塞在缸中转动，在活塞上镶嵌导向键，并通过导向套、法兰盘、定位键固定在工作缸上，而工作缸最终通过压圈固定在铰链梁上。
活塞外端的螺母用于调节活塞的回程位置，对下、左、后三个活塞则以此调节叶腊石块的定位基准，在其活塞上均装有一个对开限位环，如果需装卸顶锤时，则将对开限位环拆下，使活塞回到缸底。
若上、下顶锤通电加热，则上、下垫、活塞及撞杆的各连接部位均需绝缘层。
工作缸体采用可拆分为缸筒和缸底两部分的“活底缸”结构形式，本结构形式已获得国家专利。
六个工作缸的底部通过锥面垫与进油管接头的三通法兰相连。
在三通法兰上有放气阀，以便排除管路中气体。
主机的操作空间均设有防护板，以防止进行超高压时合成高压腔爆炸，叶腊石或硬质合金碎块飞出伤人。
顶锤装置是采用调节螺钉进行固定和调节，保证了顶锤的径向调节和轴向固定。
3、增压器增压器（附图三）是由缸体（1）、梁（2）用螺栓（3）紧固而组成。
在梁的中部装有超高压油缸（5）、柱塞（7），在它们之间装有三道带保护环的O型密封圈（8），柱塞与大活塞（9）通过球面相连成一体。
装有二道Y型密封圈的增压器。
结构简单、工作可靠，实现液压系统等量供液。
在活塞行程的上下位置，分别通过撞杆（4）、（6）碰撞行程开关来实现。
4、电气控制台电气控制台为箱形结构件，正面装有各种控制按钮、仪表及讯号装置，内部装有调功器等集成线路板及各电控元件接插座。
5、液压站液压站为独立箱体结构，其内部盖板上装有阀板及内部液压管路。
四、液压系统1、液压系统的组成◎按其油路来分液压系统（附图四）可分为主油路及控制油路两部分。
主油路以超高压可控单向阀（37~42）为界，又可分为高压及超高压油路两部分。
高压油路为兆帕，由轴向柱塞泵（3）及通用高压液压元件所组成。
超高压油路是由二位七通阀（44）、超高压可控单向阀（37~42）及超高压单向阀（23）所组成。
◎按其外观来看液压系统可分为外部管路、内部管路及动力装置部份。
其中，外部管路是连接液压站与主机、增压器之间的油压管路，它必需在主机、增压器、液压站安装定位后再进行连接；内部管路指已经安装在液压站之内的所有阀组及管道；动力装置包括油泵和电机等。
2、内部管路液压站内部的盖板上安装了一套插装式控制阀块，盖板的下方安装了二位七通阀（44）及超高压单向阀(23)。
二位七通阀(44)由电磁换向阀(43)控制，在超压、补压及卸压时才起作用。
超高压单向阀(23)是在充液时对增压器超高压缸及管路起补油作用。
控制阀块上安装了下列液压元件：两套二位四通D型电液换向阀(3CT、15CT)。
其中3CT主要参与快速回程及增压器回程工步；15CT用于控制溢流阀(8)，用于调节系统工作压强大小并起系统安全保护作用。
在调节系统工作压强时，在调整状态下启动油泵，用人工方式按下1CT及15CT的电磁铁阀芯，调节溢流阀(8)的手柄，即可调节系统工作压强。
一套6通径三位四通电磁换向阀(6)。
其中1CT参与系统的空程前进、充液、增压器回程、快速回程、调整等工步；2CT控制系统超压、补压并参与调整等工步。
一套10通径三位四通电磁换向阀(43)。
起到控制二位七通阀连通或断开作用，其中13CT 带电二位七通阀连通；16CT带电二位七通阀断开。
七套6通径二位四通电磁换向阀(4CT、6CT、7CT、8CT、9CT、10CT、11CT)。
其中4CT主要参与空程前进、充液及调整等工步；6～11CT在调整时，是控制单缸活塞运动用。
一套10通径二位四通电磁换向阀(12CT)。
用于控制超高压可控单向阀(37~42)的液控油路，用于参与系统六缸活塞的快速回程工步。
六套可调节流阀(24~29)。
用以调节六缸活塞充液时液压油流量以及控制六缸活塞运动速度，即调节六缸活塞同步速度。
六套超高压可控单向阀(37~42)。
是切断超高压系统与压力系统联系，并保证有良好的保压性能，同时起到六缸活塞快速回程通道，系统排气以及检查超高压压降故障作用。
两套液控单向阀(11、17)。
液控单向阀(11)与球式电磁阀(14CT)配合完成增压器主卸压工步；液控单向阀(17)，用以在增压器回程时，将下腔液压油快速排回油箱。
两套球式电磁阀(14CT、5CT)。
液控单向阀(11)与球式电磁阀(14CT)配合可以使系统在无动力（即油泵不起动）情况下，完成增压器的主卸压工步。
球式电磁阀(5CT)用于二次卸压，即在无动力卸压达到设定值（如50MPa）时，增加卸压速度用。
一套可调节流阀(12)。
用于调节增压器主卸压的卸压速度。
一套可调节流阀(54)。
用于调节二次卸压的速度。
两套可调节流阀(60、61)。
可调节流阀(60)用于调节六缸进油总流量；可调节流阀(61)用于调节充液时通往超高压单向阀(23)的流量。
一套溢流阀(7)。
用于调节回程油路工作压强大小。
3、动力装置动力装置是由三套电动机、轴向柱塞泵、联轴器及底座等组成。
油泵通过螺栓固定在泵架上，其进油管与油箱相连，排油管上接有单向阀与相应阀板相连。
通过三套泵组与其他元件组成的系统，可实现空程前进、充液、多次超压、大泵补压、中泵补压、动态补压、增压器回程、回程快速的工步。
从空程前进开始至超压过程结束，整个工步处于曲线变化状态（具体变化曲线详见油泵说明书或显示屏显示），这就给金刚石的合成提供较为理想的压力渐进条件，以保证高品质金刚石的生产。
电动机与油泵之间通过联轴器连接，两联轴节之间的橡胶弹性圈具有缓冲及吸振的作用。
在试机前或每次拆装动力装置后，应仔细校正联轴器，使电动机与油泵的转轴保持同心旋转。
在使用动力装置之前必须注意：①、彻底清洗油箱，不允许有“外来物质”进入油泵而造成损坏；②、检查油泵的旋转方向；③、将变量机构调至合适位置，不能满负荷长期运转。
4、液压系统的工作原理本系统采用容积式液压传动方式，在各工作缸体容积相等，压缩相同的情况下供给等量的液压油获得相等的行程，即等量供液来保证同步的原理。
液压系统与电气控制系统的配合能使之完成自动、调整二种工作状态。
调整的动作全部由按钮单独控制。
按下按钮动作即产生，放开按钮动作则停止，即“点动”。
现以较复杂的自动循环为例说明液压系统的工作原理。
电动机启动后，油泵空负荷运转。
这时，油泵从油箱吸入油后，液压油经溢流阀（8）回到油箱。
当按动工作按钮时，1CT、4CT、15CT、16CT及控制右、前、上三缸的电磁阀（6CT、7CT、8CT）通电，开始空程前进，三缸活塞的行程分别由调整好位置的行程开关控制。
由于摩擦阻力不一致等原因，三缸活塞到达暂停位置有先后，当最后一个缸的活塞到位，则进入暂停状态。
延时2-3秒，使三缸活塞停止前进，以保证“充液”时六个缸具有相同的起步条件，延时终了，1CT、4CT、14CT、15CT、16CT及控制六个工作缸进油的电磁铁（6CT～11CT）均通电，使六个缸活塞上的顶锤同时向叶腊石块进行加压，随着叶腊石块变形阻力的增大，液压系统的系统压力也增大，当压力达到充液设定值时，上述电磁铁均断电，同时接通电磁铁2CT、13CT、15CT，工作循环自动转为“超压”。
随着系统压力增加，推动增压器活塞上升，超高压油经二位七通阀（44）分别推动六个工作缸活塞上的顶锤，对叶腊石组装块进行超高压压缩，由于叶腊石变形抗力的增加和飞边的形成，引起液压系统的压力也在上升。
在升压过程中，如选择自动加热，则压力升高到“加热”设定值时，接通加热电源及加热时间继电器。
如果选择是手动加热，则操纵控制台上相应按钮即可。
随着增压器活塞的上升，压力继续加大，当压力升到“超压Ⅰ”设定值时，PLC发出信号，使所有电磁阀断电，此时除13CT是延时断电（使二位七通阀始终处于连通位置）外，其它电磁阀均马上断电。
这时超高压系统的其它油路均闭锁，进入“保压1”状态。
当保压Ⅰ等待时间到时，PLC发出信号， 2CT、13CT、15CT及电机重新通电进行“超压Ⅱ”，如此反复直到“超压Ⅹ”。
同样，当压力到达“超压Ⅹ”设定值时，PLC发出信号，2CT、13CT、15CT及电机断电，机器进入“保压Ⅹ”状态。
在“保压Ⅹ”状态中，如果压力下降，当需要补压时，可根据电气控制台上提供的补压状态选择补压方式（大泵补压、中泵补压、小泵动态补压）。
在预设置的加热时间到时，PLC发出信号停止加热，到停热时间，电磁阀14CT通电，增压器进入无动力卸压状态。